CN110565837A - Suspended precast shear wall semi-buried inner wall connecting structure and method - Google Patents
Suspended precast shear wall semi-buried inner wall connecting structure and method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 126
- 239000010959 steel Substances 0.000 claims abstract description 126
- 239000002344 surface layer Substances 0.000 claims abstract description 27
- 239000010410 layer Substances 0.000 claims abstract description 22
- 230000000149 penetrating effect Effects 0.000 claims abstract 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims 5
- 238000011065 in-situ storage Methods 0.000 claims 1
- 230000001502 supplementing effect Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 13
- 238000009434 installation Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 239000000725 suspension Substances 0.000 description 8
- 230000002787 reinforcement Effects 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 5
- 238000009417 prefabrication Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000009415 formwork Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000005266 casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- 238000011900 installation process Methods 0.000 description 1
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- 229920003023 plastic Polymers 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/56—Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C5/00—Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
- E04C5/16—Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
- E04C5/162—Connectors or means for connecting parts for reinforcements
- E04C5/163—Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
- E04C5/165—Coaxial connection by means of sleeves
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Abstract
本发明公开了一种悬空预制剪力墙半埋式内墙连接结构及方法,属于装配式混凝土结构领域。该结构用于连接上下悬空墙体,其中下托架墙体内有承力杆,承力杆通过螺栓连接含提升架的上悬空墙体,再将已完全拧入下托架墙体的贯穿螺母反向回拧至上悬空墙体的伸出钢筋,完成钢筋连接;在提升架底部的悬挑板安装预制底板,将楼板的上层钢筋穿过半埋入连接区域与预制底板上的弓型钢筋固定架形成钢筋网,并浇筑混凝土,形成整浇面层,完成墙体连接。本发明的连接结构,通过提升架悬空剪力墙,通过螺纹连接钢筋,并通过降低上层墙体结构标高,形成整体连接,可以有效控制预制构件连接区域的施工质量,同时降低工程造价和简便施工流程。
The invention discloses a semi-buried interior wall connection structure and method of a suspended prefabricated shear wall, belonging to the field of fabricated concrete structures. The structure is used to connect the upper and lower suspended walls, wherein there is a load-bearing rod in the lower bracket wall, and the load-bearing rod is connected to the upper suspended wall with the lifting frame through bolts, and then the penetrating wall that has been completely screwed into the lower bracket wall The nuts are reversely screwed back to the protruding steel bars of the upper suspended wall to complete the steel bar connection; the prefabricated floor is installed on the cantilever plate at the bottom of the lifting frame, and the upper layer of the floor is passed through the half-buried connection area and fixed to the bow-shaped steel bars on the prefabricated floor The frame forms a steel mesh, and concrete is poured to form the entire pouring surface layer to complete the wall connection. The connection structure of the present invention can effectively control the construction quality of the prefabricated component connection area by suspending the aerial shear wall through the lifting frame, connecting the steel bars through threads, and reducing the elevation of the upper wall structure, and can effectively control the construction quality of the connection area of the prefabricated components, and at the same time reduce the project cost and facilitate construction. process.
Description
技术领域technical field
本发明属于装配式混凝土结构领域,特别涉及一种悬空预制剪力墙半埋式内墙连接结构。The invention belongs to the field of prefabricated concrete structures, in particular to a semi-buried inner wall connection structure of suspended prefabricated shear walls.
背景技术Background technique
装配式混凝土结构是我国建筑工业化的主要结构形式,主要建筑流程是将各预制构件在工厂完成预制,然后按照预定的连接方式在施工现场完成构件的安装,且上下两层结构构件的安装顺序为下层墙体→预制叠合板→现浇面层→上层墙体(转变为下层墙体)→预制叠合板→现浇面层→,在最后一步的上层墙体安装,主要为钢筋的连接,采用灌浆连接,俗称“暗箱操作”,弊端为灌浆施工适量难以控制,且受多方面因素影响,比如灌浆料配合比、工人技术水平和操作空间等。The prefabricated concrete structure is the main structural form of my country's construction industrialization. The main construction process is to prefabricate the prefabricated components in the factory, and then complete the installation of the components at the construction site according to the predetermined connection method, and the installation sequence of the upper and lower structural components is Lower wall → prefabricated laminated slab → cast-in-place surface layer → upper wall (transformed into lower wall) → prefabricated laminated slab → cast-in-place surface layer →, the upper wall installation in the last step is mainly the connection of steel bars, using Grouting connection, commonly known as "black box operation", has the disadvantage that it is difficult to control the amount of grouting construction, and it is affected by many factors, such as the ratio of grouting materials, the technical level of workers and the operating space.
发明内容Contents of the invention
为了解决现有技术的问题,本发明提出了一种悬空预制剪力墙半埋式内墙连接结构,具体包括:In order to solve the problems of the prior art, the present invention proposes a semi-buried interior wall connection structure of suspended prefabricated shear walls, which specifically includes:
一种悬空预制剪力墙半埋式内墙连接结构,该连接结构用于预制的上悬空墙体和下层墙体的连接,包括上悬空墙体连接结构、下层墙体连接结构以及中间浇筑结构;所述的上悬空墙体连接结构用于支撑上悬空墙体自重,同时通过与下层墙体连接结构的连接将上悬空墙体与下层墙体进行连接;所述的下层墙体连接结构通过与上悬空墙体连接结构的连接将下层墙体与上悬空墙体进行连接;所述的中间浇筑结构位于上悬空墙体连接结构与下层墙体连接结构连接处,用于在上悬空墙体与下层墙体连接后在中间浇筑结构内进行浇筑。A suspended prefabricated shear wall semi-buried interior wall connection structure, the connection structure is used for the connection of the prefabricated upper suspended wall and the lower wall, including the upper suspended wall connection structure, the lower wall connection structure and the intermediate pouring structure ; The upper suspended wall connection structure is used to support the self-weight of the upper suspended wall, and at the same time, the upper suspended wall is connected to the lower wall through the connection with the lower wall connection structure; the lower wall connection structure is passed The connection with the connection structure of the upper suspension wall connects the lower wall with the upper suspension wall; the intermediate pouring structure is located at the connection between the upper suspension wall connection structure and the lower wall connection structure, and is used for After being connected with the lower wall, it is poured in the intermediate pouring structure.
具体的,所述的上悬空墙体连接结构包括提升架、预制上端头螺纹钢筋、钢筋定位板和整浇面层控制线;Specifically, the above-suspended wall connection structure includes a lifting frame, a prefabricated upper end threaded steel bar, a steel bar positioning plate and a control line for the entire pouring surface layer;
所述的提升架包括耳板、悬挑板、支撑角钢、端锚板和预制锚筋;所述的耳板为U型结构,U型结构的开口处用于和下层墙体连接结构卡合连接;所述的悬挑板下表面两侧各连接一个耳板,两侧连接的耳板的水平距离不小于上悬空墙体或者下层墙体的厚度;所述的悬挑板的上表面连接支撑角钢;所述的支撑角钢上连接端锚板,端锚板和两根预制锚筋连接,端锚板和预制锚筋组成整体用于将提升架固定在上悬空墙体上;The lifting frame includes ear plates, cantilever plates, supporting angle steel, end anchor plates and prefabricated anchor bars; the ear plates are U-shaped structures, and the openings of the U-shaped structures are used to engage with the connection structure of the lower wall connection; each side of the lower surface of the cantilevered plate is connected with an ear plate, and the horizontal distance between the ear plates connected on both sides is not less than the thickness of the upper suspended wall or the lower wall; the upper surface of the cantilevered plate is connected Support angle steel; the support angle steel is connected with an end anchor plate, and the end anchor plate is connected with two prefabricated anchor bars, and the end anchor plate and the prefabricated anchor bars form a whole to fix the lifting frame on the upper suspended wall;
所述的预制上端头螺纹钢筋包括有螺纹一端;The prefabricated upper end threaded steel bar includes a threaded end;
所述的钢筋定位板同时用于固定预制锚筋和预制上端头螺纹钢筋有螺纹一端;The reinforcing bar positioning plate is used for fixing the prefabricated anchor bar and the threaded end of the prefabricated upper end threaded steel bar at the same time;
所述的整浇面层控制线用于控制中间浇筑结构的浇筑厚度。The entire pouring surface layer control line is used to control the pouring thickness of the intermediate pouring structure.
具体的,所述的悬挑板的长度大于上悬空墙体厚度30mm。Specifically, the length of the cantilevered plate is 30mm greater than the thickness of the upper suspended wall.
具体的,钢筋定位板为2mm厚矩形钢板,其上预留孔洞用于预制上端头螺纹钢筋有螺纹一端和预制锚筋的穿出。Specifically, the reinforcing bar positioning plate is a 2 mm thick rectangular steel plate, and holes are reserved on it for passing through the threaded end of the prefabricated upper end threaded steel bar and the prefabricated anchor bar.
具体的,所述的下层墙体连接结构包括承力杆、预制下端头螺纹钢筋以及同轴螺母;Specifically, the lower wall connection structure includes load-bearing rods, prefabricated lower end threaded steel bars and coaxial nuts;
所述的承力杆包括端板、连杆和固定装置,所述的端板为矩形板,所述的连杆左右两端分别穿过端板,连杆长度与下层墙体厚度相等,连杆穿出端板的位置设置有固定装置;所述的固定装置包括与耳板的U型结构的开口配合卡合的U型补位板;The bearing rod includes an end plate, a connecting rod and a fixing device, the end plate is a rectangular plate, the left and right ends of the connecting rod respectively pass through the end plate, the length of the connecting rod is equal to the thickness of the lower wall, and A fixing device is provided at the position where the rod passes through the end plate; the fixing device includes a U-shaped supplementary plate that fits and engages with the opening of the U-shaped structure of the ear plate;
所述的预制下端头螺纹钢筋包括有螺纹一端;The prefabricated lower end threaded steel bar includes a threaded end;
所述的同轴螺母用以连接预制上端头螺纹钢筋有螺纹一端和预制下端头螺纹钢筋有螺纹一端。The coaxial nut is used to connect the threaded end of the prefabricated upper threaded steel bar and the threaded end of the prefabricated lower threaded steel bar.
具体的,所述的中间浇筑结构包括预制底板,所述的预制底板内部含有水平的多根预制钢筋,预制钢筋之间通过弓型的钢筋固定架固定,钢筋固定架垂直于预制钢筋轴线方向;所述的钢筋固定架包括多个凸起的凸部,以及包括连接相邻凸部最低点的固定条,朝向预制钢筋的凸部一侧开口,与凸部开口一侧相对的另一侧超出预制底板;预制钢筋间隔位于钢筋固定架的凸部内和固定条上,通过凸部与固定条将所有钢筋固定成整体。Specifically, the intermediate pouring structure includes a prefabricated bottom slab, and the prefabricated bottom slab contains a plurality of horizontal prefabricated steel bars inside, and the prefabricated steel bars are fixed by bow-shaped steel bar fixing frames, and the steel bar fixing frames are perpendicular to the axis direction of the prefabricated steel bars; The steel bar fixing frame includes a plurality of raised protrusions, and a fixing strip connecting the lowest points of adjacent protrusions, one side of the protrusion facing the prefabricated steel bar opens, and the other side opposite to the opening side of the protrusion protrudes The prefabricated base plate; the prefabricated reinforcement intervals are located in the convex part of the steel bar fixing frame and on the fixing bar, and all the reinforcing bars are fixed as a whole through the convex part and the fixing bar.
更具体的,预制底板的厚度为40mm,与凸部开口侧相对的另一侧超出预制底板80mm。More specifically, the thickness of the prefabricated bottom plate is 40 mm, and the other side opposite to the opening side of the convex part exceeds the prefabricated bottom plate by 80 mm.
本发明还提出一种采用上述的连接结构进行悬空预制剪力墙半埋式内墙连接的方法,用于预制的上悬空墙体和下层墙体的连接,该连接方法先将下层墙体连接结构连接在下层墙体上,再将上悬空墙体连接结构预制连接在上悬空墙体上,之后通过下层墙体连接结构和上悬空墙体连接结构的连接将下层墙体与上悬空墙体连接,最后通过垂直于上悬空墙体的中间浇筑结构进行浇筑,浇筑完成后上悬空墙体重新作为下层墙体继续进行上悬空墙体的连接。The present invention also proposes a method for connecting semi-buried interior walls of suspended prefabricated shear walls using the above-mentioned connection structure, which is used for the connection between the prefabricated upper suspended wall and the lower wall. The connection method first connects the lower wall The structure is connected to the lower wall, and then the upper suspended wall connection structure is prefabricated and connected to the upper suspended wall, and then the lower wall and the upper suspended wall are connected through the connection structure of the lower wall connection structure and the upper suspended wall. Connection, and finally pouring through the intermediate pouring structure perpendicular to the upper hanging wall. After the pouring is completed, the upper hanging wall will be used as the lower wall to continue the connection of the upper hanging wall.
具体的,该方法依次包括如下步骤:Specifically, the method includes the following steps in sequence:
步骤1,进行上悬空墙体、下层墙体以及预制底板的预制与养护:预制锚筋和预制上端头螺纹钢筋预制在上悬空墙体内,预制下端头螺纹钢筋预制在下层墙体内,预制上端头螺纹钢筋有螺纹一端预留在上悬空墙体外,预制下端头螺纹钢筋有螺纹一端预留在下层墙体外,预制下端头螺纹钢筋和预制上端头螺纹钢筋均为墙体内的纵向钢筋;钢筋固定架的部分预留在预制底板外;Step 1, prefabrication and maintenance of the upper suspended wall, the lower wall and the prefabricated floor: the prefabricated anchor bar and the prefabricated upper end threaded steel bar are prefabricated in the upper suspended wall, the prefabricated lower end threaded steel bar is prefabricated in the lower wall, and the prefabricated The threaded end of the upper end threaded steel bar is reserved outside the upper suspended wall, the threaded end of the prefabricated lower end threaded steel bar is reserved outside the lower wall, and the prefabricated lower end threaded steel bar and the prefabricated upper end threaded bar are both longitudinal in the wall. Steel bars; part of the steel bar fixing frame is reserved outside the prefabricated floor;
步骤2,将承力杆连接在下层墙体上,端板两端沿下层墙体厚度方向卡在下层墙体上,端板上表面与下层墙体顶面平齐,将同轴螺母预先安装于预制下端头螺纹钢筋有螺纹一端;将上悬空墙体连接结构的耳板卡合嵌入连杆的端部,连杆长度与提升架的耳板间距相等,调整上悬空墙体的垂直度后,将固定装置固定,同时将预制下端头螺纹钢筋有螺纹一端通过所述的同轴螺母与预制上端头螺纹钢筋有螺纹的一端连接,完成上悬空墙体的半悬空连接;Step 2, connect the load-bearing rod to the lower wall, the two ends of the end plate are stuck on the lower wall along the thickness direction of the lower wall, the upper surface of the end plate is flush with the top surface of the lower wall, and the coaxial nut is pre-installed The threaded steel bar at the prefabricated lower end has a threaded end; snap the lug plate of the connection structure of the upper suspension wall into the end of the connecting rod, the length of the connecting rod is equal to the distance between the lug plates of the lifting frame, and adjust the verticality of the upper suspension wall , fixing the fixing device, and simultaneously connecting the threaded end of the prefabricated lower end threaded steel bar with the threaded end of the prefabricated upper end threaded steel bar through the coaxial nut, to complete the semi-suspended connection of the upper suspended wall;
步骤3,连接预制底板,悬挑板超出上悬空墙体的部分用以临时辅助固定预制底板,待预制底板就位于悬挑板后,将楼板内的上层水平钢筋固定于钢筋固定架凸部水平部分;Step 3. Connect the prefabricated floor. The part of the cantilevered slab that exceeds the upper suspended wall is used to temporarily assist in fixing the prefabricated floor. After the prefabricated floor is located on the cantilevered slab, fix the upper horizontal steel bars in the floor to the level of the convex part of the steel bar fixing frame part;
步骤4,整浇面层现场浇筑,根据上悬空墙体的整浇面层控制线完成整浇面层的混凝土浇筑;Step 4, pouring the entire pouring surface layer on site, and completing the concrete pouring of the entire pouring surface layer according to the entire pouring surface layer control line of the upper suspended wall;
步骤5,浇筑完成后上悬空墙体重新作为下层墙体继续进行上悬空墙体的连接,直至完成悬空预制剪力墙半埋式内墙连接。Step 5: After the pouring is completed, the upper suspended wall is used as the lower wall to continue the connection of the upper suspended wall until the semi-buried inner wall connection of the suspended prefabricated shear wall is completed.
更具体的,步骤1中,上悬空墙体预制时,预制上端头螺纹钢筋平行于锚筋,预制上端头螺纹钢筋在墙体纵向钢筋两头刻丝,形成40mm长的螺纹;水平预制钢筋的间距与预制上端头螺纹钢筋或预制下端头螺纹钢筋的间距相等;同轴螺母为圆柱体,内侧面刻有螺纹,壁厚5mm。More specifically, in step 1, when the upper suspended wall is prefabricated, the prefabricated upper-end threaded reinforcement is parallel to the anchor bar, and the prefabricated upper-end threaded reinforcement is threaded at both ends of the longitudinal reinforcement of the wall to form a 40mm long thread; the distance between the horizontal prefabricated reinforcement and The prefabricated upper end threaded steel bars or the prefabricated lower end threaded steel bars are equally spaced; the coaxial nut is a cylinder with threads engraved on the inner surface, and the wall thickness is 5mm.
本发明具有如下效果:The present invention has following effect:
采用本发明的连接结构进行悬空预制剪力墙半埋式内墙的连接,合理调整了上下两层预制构件的安装顺序,优化安装顺序为下层墙体→上层墙体→预制叠合底板→现浇面层→上层墙体转变为下层墙体→上层墙体→预制叠合底板→现浇面层→......,可以有效控制预制构件连接区域的施工质量,同时降低工程造价和简便施工流程。同时,通过整浇面层控制线能够有效控制灌浆施工量。The connection structure of the present invention is used to connect the semi-buried inner wall of the suspended prefabricated shear wall, and the installation sequence of the upper and lower layers of prefabricated components is reasonably adjusted, and the optimal installation sequence is lower wall → upper wall → prefabricated laminated floor → existing Casting layer→upper wall is transformed into lower wall→upper wall→prefabricated laminated floor→cast-in-place surface layer→…, which can effectively control the construction quality of the connection area of prefabricated components, and at the same time reduce the project cost and Simple construction process. At the same time, the amount of grouting construction can be effectively controlled through the control line of the entire pouring surface layer.
附图说明Description of drawings
为了更清楚地说明本发明的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solution of the present invention more clearly, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. Ordinary technicians can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的示意图;Fig. 1 is a schematic diagram of a semi-buried interior wall connection structure of a suspended prefabricated shear wall provided by the present invention;
图2(a)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的上悬空墙体示意图;Fig. 2 (a) is the upper suspended wall schematic diagram of a kind of suspended prefabricated shear wall semi-buried inner wall connection structure provided by the present invention;
图2(b)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的提升架示意图;Fig. 2 (b) is the lifting frame schematic diagram of a kind of suspended prefabricated shear wall semi-buried inner wall connection structure provided by the present invention;
图2(c)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的钢筋定位板示意图;Fig. 2 (c) is a schematic diagram of a reinforcing bar positioning plate of a semi-buried interior wall connection structure of a suspended prefabricated shear wall provided by the present invention;
图3(a)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的下托架墙体示意图;Fig. 3 (a) is the lower bracket wall schematic diagram of a kind of suspended prefabricated shear wall semi-buried inner wall connection structure provided by the present invention;
图3(b)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的承力杆示意图;Fig. 3 (b) is a schematic diagram of a bearing bar of a semi-buried interior wall connection structure of a suspended prefabricated shear wall provided by the present invention;
图3(c)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的固定装置示意图;Fig. 3 (c) is a schematic diagram of a fixture of a semi-buried interior wall connection structure of a suspended prefabricated shear wall provided by the present invention;
图3(d)是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的同轴螺母示意图;Fig. 3 (d) is the schematic diagram of the coaxial nut of a kind of suspension prefabricated shear wall semi-buried inner wall connection structure provided by the present invention;
图4是本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的整浇面层示意图;Fig. 4 is a schematic view of the entire pouring surface layer of a semi-buried inner wall connection structure of a suspended prefabricated shear wall provided by the present invention;
图5本发明提供的一种悬空预制剪力墙半埋式内墙连接结构的预制底板示意图。Fig. 5 is a schematic diagram of a prefabricated bottom plate of a semi-buried interior wall connection structure of a suspended prefabricated shear wall provided by the present invention.
图中各标号的含义为:The meanings of the symbols in the figure are:
1上悬空墙体,2下层墙体,3整浇面层,4预制叠合底板;1. The upper suspended wall, 2. The lower wall, 3. The poured surface layer, 4. The prefabricated laminated floor;
11提升架,12钢筋定位板、13预制上端头螺纹钢筋,14整浇面层控制线;11 lifting frame, 12 steel bar positioning plate, 13 prefabricated upper end threaded steel bar, 14 whole pouring surface layer control line;
111耳板,112悬挑板,113支撑角钢,114端锚板,115预制锚筋;111 lug plate, 112 cantilever plate, 113 support angle steel, 114 end anchor plate, 115 prefabricated anchor bar;
21承力杆,22预制下端头螺纹钢筋,23同轴螺母;21 bearing rod, 22 prefabricated lower end threaded steel bars, 23 coaxial nuts;
211连杆,212端板,213六角螺母,214固定装置;211 connecting rod, 212 end plate, 213 hex nut, 214 fixing device;
2141U型补位板,2142环形卡位;2141 U-type supplementary plate, 2142 ring clamping position;
42预制钢筋,43钢筋固定架。42 prefabricated steel bars, 43 steel bar fixing frames.
具体实施方式Detailed ways
为使本发明的结构和优点更加清楚,下面将结合附图对本发明的结构作进一步地描述。In order to make the structure and advantages of the present invention clearer, the structure of the present invention will be further described below in conjunction with the accompanying drawings.
实施例1:Example 1:
本实施例提供了一种悬空预制剪力墙半埋式内墙连接结构,包括上悬空墙体1、下层墙体2、整浇面层3和预制叠合底板4。下层墙体2此处也为下托架墙体,其中上悬空墙体1、下托架墙体和预制底板4及其附属装置在预制工厂完成制作与养护,整浇面层3在完成楼板上层钢筋的绑扎后现场浇筑混凝土,完成墙体连接。This embodiment provides a suspended prefabricated shear wall semi-buried interior wall connection structure, which includes an upper suspended wall 1 , a lower wall 2 , a poured surface layer 3 and a prefabricated laminated floor 4 . The lower wall 2 here is also the lower bracket wall, in which the upper suspended wall 1, the lower bracket wall, the prefabricated bottom plate 4 and their accessories are manufactured and maintained in the prefabrication factory, and the whole pouring surface layer 3 is completed in the floor slab Concrete is poured on site after binding the upper steel bars to complete the wall connection.
上悬空墙体1包括提升架11、钢筋定位板12、预制上端头螺纹钢筋13和整浇面层控制线14。The upper suspended wall body 1 includes a lifting frame 11 , a steel bar positioning plate 12 , a prefabricated upper end threaded steel bar 13 and a control line 14 for the entire pouring surface layer.
提升架11由耳板111、悬挑板112、支撑角钢113、端锚板114和预制锚筋115组成;其中耳板111一端设置“U”型缺口,两个为一组,悬挑板112长度大于墙体厚度30mm,支撑角钢113承受墙体自重,端锚板114和预制锚筋115组成整体在上悬空墙体1内固定提升架。The lifting frame 11 is composed of an ear plate 111, a cantilever plate 112, a supporting angle steel 113, an end anchor plate 114 and a prefabricated anchor bar 115; one end of the ear plate 111 is provided with a “U”-shaped notch, two of which form a group, and the cantilever plate 112 The length is greater than the thickness of the wall by 30 mm, the supporting angle steel 113 bears the weight of the wall, and the end anchor plate 114 and the prefabricated anchor bar 115 form a whole to fix the lifting frame in the upper suspended wall 1 .
提升架11为“工”型,悬挑板112和端锚板114为水平设置,前者用于辅助临时固定预制底板4,后者与预制锚筋115形成整体,待预制锚筋115穿过钢筋定位板12厚,将提升架11与上悬空墙体1形成整体,最终实现上悬空墙体1的悬空功能;耳板111和支撑角钢113为竖向设置,前者穿过下托架墙体的承力杆21的连杆211,初步固定,便于调整上悬空墙体1的垂直度,后者是承受上悬空墙体1自重的主要装置,且形成悬空空间,便于楼板上层钢筋穿过后形成整体。The lifting frame 11 is "I" type, and the cantilever plate 112 and the end anchor plate 114 are set horizontally. The former is used to temporarily fix the prefabricated floor 4, and the latter is integrated with the prefabricated anchor bar 115. After the prefabricated anchor bar 115 passes through the steel bar The positioning plate 12 is thick, and the lifting frame 11 and the upper suspended wall 1 are formed as a whole, and finally the suspended function of the upper suspended wall 1 is realized; the ear plate 111 and the supporting angle steel 113 are vertically arranged, and the former passes through the wall of the lower bracket wall. The connecting rod 211 of the load-bearing rod 21 is initially fixed, which is convenient for adjusting the verticality of the upper suspended wall 1. The latter is the main device for bearing the self-weight of the upper suspended wall 1, and forms a suspended space, which is convenient for the upper layer of the floor to pass through and form a whole .
上悬空墙体1的钢筋定位板12为2mm厚矩形钢板,位于墙体靠近楼板一侧,在上悬空墙体1预制上端头螺纹钢筋13和提升架11预制锚筋115的穿出位置预留孔洞,同时在上悬空墙体1工厂预制阶段兼顾墙体下侧模板。上悬空墙体1和下托架墙体的端头螺纹钢筋13/22为墙体内的纵向钢筋,且两头刻丝,形成40mm长的螺纹,通过同轴螺母23进行连接。The reinforcing bar positioning plate 12 of the upper suspended wall 1 is a 2 mm thick rectangular steel plate, which is located on the side of the wall close to the floor, and the prefabricated upper end threaded steel bar 13 of the upper suspended wall 1 and the prefabricated anchor bar 115 of the lifting frame 11 are reserved for passing through. At the same time, during the factory prefabrication stage of the upper hanging wall 1, the formwork on the lower side of the wall is taken into account. The end threaded steel bars 13/22 of the upper suspended wall body 1 and the lower bracket wall body are longitudinal steel bars in the wall body, and the two ends are carved with threads to form 40mm long threads, which are connected by coaxial nuts 23 .
下托架墙体包括承力杆21、端头螺纹钢筋22、同轴螺母23。The lower bracket wall includes load-bearing rods 21 , threaded steel bars 22 at the ends, and coaxial nuts 23 .
下托架墙体的承力杆21为“扁担”型,包括端板212、连杆211、六角螺母213和固定装置214;其中端板212为矩形钢板,中间靠上侧设置一圆孔,且上表面与墙体顶面平齐;连杆212长度与墙体厚度等长,两端设置螺纹,端板212通过圆孔穿入连杆211,两侧端板212的间距与提升架11的耳板111间距相等;固定装置214由“U”型补位板2141和环形卡位2142组成,““U”型补位板”2141的尺寸与提升架11耳板111的“U”型缺口匹配,环形卡位2142套入连杆212螺纹,主要用于给耳板111提供完整受压面。The load-bearing rod 21 of the lower bracket wall is a "shoulder pole" type, including an end plate 212, a connecting rod 211, a hex nut 213 and a fixing device 214; wherein the end plate 212 is a rectangular steel plate, and a round hole is arranged on the upper side in the middle. And the upper surface is flush with the top surface of the wall; the length of the connecting rod 212 is equal to the thickness of the wall, and the two ends are provided with threads, and the end plate 212 penetrates the connecting rod 211 through a round hole, and the distance between the end plates 212 on both sides is the same as that of the lifting frame 11. The spacing between the ear plates 111 is equal; the fixing device 214 is composed of a "U"-shaped supplementary plate 2141 and an annular clamping position 2142. The gaps are matched, and the annular clamping position 2142 is inserted into the thread of the connecting rod 212, which is mainly used to provide a complete pressure receiving surface for the ear plate 111.
下托架墙体预埋承力杆21的部位预留提升架11耳板111和固定装置214安装空间,首先安装上悬空墙体1,将提升架11两侧的耳板111嵌入承力杆21连杆211的端部,放置固定装置21,待墙体正确就位后,用六角螺母213将其固定,形成悬空的上悬空墙体1。The lower bracket wall pre-embeds the load-bearing rod 21 to reserve the installation space for the lifting frame 11 ear plate 111 and the fixing device 214. First, install the upper suspended wall 1, and insert the ear plates 111 on both sides of the lifting frame 11 into the load-bearing rod. 21 The end of the connecting rod 211 is placed with a fixing device 21, and after the body of wall is correctly in place, it is fixed with a hex nut 213 to form a suspended upper suspension wall 1.
下托架墙体的同轴螺母23为圆柱体,长度等于墙体一侧伸出的预制下端头螺纹钢筋22,内侧面刻有螺纹,壁厚5mm,预先安装于下托架墙体伸出的端头螺纹钢筋22,待上悬空墙体1固定好后,将完全拧入下托架墙体的同轴螺母23反向回拧至两根端头螺纹钢筋13/22的连接中部,完成钢筋机械连接。The coaxial nut 23 of the lower bracket wall is a cylinder whose length is equal to the prefabricated lower end threaded steel bar 22 protruding from one side of the wall. The threaded steel bar 22 at the end of the upper suspension wall 1 is fixed, and the coaxial nut 23 that is completely screwed into the wall of the lower bracket is reversely screwed back to the middle part of the connection between the two end threaded steel bars 13/22, and the completion Rebar mechanical connection.
整浇面层3和预制叠合底板4包括钢筋33/42与“弓”型钢筋固定架43。The entire pouring surface layer 3 and the prefabricated laminated floor 4 include steel bars 33/42 and "bow" type steel bar fixing frames 43 .
预制叠合底板4的厚底为40mm,内部钢筋由水平钢筋和“弓”型钢筋固定架43组成。“弓”型钢筋固定架43的高度为80mm,竖向钢筋一部分预制于预制叠合底板4,高度为80mm,水平钢筋间距与楼板内钢筋间距相等。“弓”型钢筋固定架43一侧在预制底板在工厂预制阶段预埋于其内部,另一侧凸出,待预制叠合底板4就位于提升架11的悬挑板112后,将楼板内的上层水平钢筋固定于“弓”型钢筋固定架43凸出位置的水平部分。The thick bottom of the prefabricated laminated floor 4 is 40 mm, and the internal steel bars are composed of horizontal steel bars and "bow" type steel bar fixing frames 43. The height of the "bow" type steel bar fixing frame 43 is 80mm, a part of the vertical steel bar is prefabricated on the prefabricated laminated floor 4, the height is 80mm, and the horizontal steel bar spacing is equal to the steel bar spacing in the floor slab. One side of the "bow" type steel bar fixing frame 43 is pre-embedded in the prefabricated floor during the factory prefabrication stage, and the other side protrudes. The upper level horizontal steel bar is fixed on the horizontal part of " bow " type steel bar fixing frame 43 protruding positions.
根据上悬空墙体1的整浇面层控制线14完成整浇面层3的混凝土浇筑。Concrete pouring of the entire pouring surface layer 3 is completed according to the entire pouring surface layer control line 14 of the upper suspended wall body 1 .
一种悬空预制剪力墙半埋式内墙连接结构的实施流程如下:The implementation process of a suspended prefabricated shear wall semi-buried interior wall connection structure is as follows:
第一步:由耳板、悬挑板、支撑角钢、端锚板和锚筋完成提升架的制作,端板、连杆、六角螺母和固定装置完成承力杆的制作,采用焊接工艺、机械连接或其他工艺;完成同轴螺母和其他配件的制作。The first step: the production of the hoisting frame is completed by the lug plate, cantilever plate, support angle steel, end anchor plate and anchor bar, and the end plate, connecting rod, hexagon nut and fixing device are used to complete the production of the load-bearing bar. Welding technology, mechanical Joining or other workmanship; completion of coaxial nuts and other fittings.
第二步:将提升架的锚筋穿过钢筋定位板,将墙体内的纵向钢筋端头螺纹钢筋穿过钢筋定位板,并将钢筋定位板与预制构件的其他模板装置进行固定,绑扎水平钢筋和墙体上部预埋承力杆,浇筑混凝土,形成预制构件,其中承力杆部位的安装预留空间通过泡沫塑料形成。Step 2: Pass the anchor bar of the lifting frame through the steel bar positioning plate, pass the threaded steel bar at the end of the longitudinal steel bar in the wall through the steel bar positioning plate, and fix the steel bar positioning plate and other formwork devices of the prefabricated components, and tie them horizontally The steel bars and the upper part of the wall are pre-embedded bearing rods, and concrete is poured to form prefabricated components, wherein the reserved space for installation of the bearing rods is formed by foam plastics.
第三步:铺设预制底板钢筋和“弓”型钢筋固定架完成预制底板的工厂制作与养护。The third step: laying the prefabricated bottom slab steel bars and "bow" type steel bar fixing frame to complete the factory production and maintenance of the prefabricated bottom slab.
第四步:施工现场安装,安装流程为:下层墙体→上层墙体→预制叠合板→现浇面层→上层墙体转变为下层墙体→上层墙体→预制叠合板→现浇面层。具体如下:下层墙体完成安装后,将上层墙体的耳板穿过承力杆的连杆,调整垂直度后,安装固定装置,通过六角螺母最终固定上层墙体,完成上层墙体的半悬空安装,之后安装预制底板,板扎楼板上层钢筋网,通过“弓”型钢筋固定架形成楼板厚度,最后浇筑混凝土至整浇面层控制线完成预制剪力墙内墙连接。Step 4: Installation on the construction site, the installation process is: lower wall → upper wall → prefabricated laminated slab → cast-in-place surface layer → upper wall transformed into lower wall → upper wall → prefabricated laminated slab → cast-in-place surface layer . The details are as follows: After the lower wall is installed, pass the lug plate of the upper wall through the connecting rod of the load-bearing rod, after adjusting the verticality, install the fixing device, and finally fix the upper wall with hexagonal nuts to complete half of the upper wall. Suspended installation, then install the prefabricated bottom slab, tie the steel mesh on the upper floor of the slab, form the thickness of the slab through the "bow" type steel bar fixing frame, and finally pour concrete to the control line of the entire pouring surface layer to complete the connection of the inner wall of the prefabricated shear wall.
本发明一种悬空预制剪力墙半埋式内墙连接结构的实施过程中需要借助其他施工装置,比如丝杠用于调整墙体垂直度,脚手架用于固定预制底板承受施工荷载等等。In the implementation process of the semi-buried inner wall connection structure of a suspended prefabricated shear wall of the present invention, other construction devices are needed, such as screw to adjust the verticality of the wall, and scaffolding to fix the prefabricated floor to bear the construction load and so on.
需要说明的是:上述实施例提供的一种悬空预制剪力墙半埋式内墙连接结构进行预制剪力墙的实施例,仅作为该连接结构在实际应用中的说明,还可以根据实际需要而将上述连接结构在其他应用场景中使用,其具体实现过程类似于上述实施例,这里不再赘述。It should be noted that: the embodiment of a suspended prefabricated shear wall semi-buried interior wall connection structure provided by the above embodiment is only used as an illustration of the actual application of the connection structure, and it can also be used according to actual needs. However, when the above connection structure is used in other application scenarios, the specific implementation process is similar to the above embodiment, and will not be repeated here.
上述实施例中的各个序号仅仅为了描述,不代表各部件的组装或使用过程中的先后顺序。The serial numbers in the above embodiments are for description only, and do not represent the sequence of the components during assembly or use.
以上所述仅为本发明的实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only an embodiment of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention Inside.
另外,本发明所述的“上”“下”是按照墙体安装先后顺序进行的划分,并无绝对的位置关系,同时,本发明的结构零部件在命名前加“预制”,仅表明该结构件为预制件,需要事先预制养护完成。In addition, the "upper" and "lower" mentioned in the present invention are divided according to the sequence of wall installation, and there is no absolute positional relationship. The structural parts are prefabricated and need to be prefabricated and maintained in advance.
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