CN110554664A - Full-automatic product model changing method - Google Patents
Full-automatic product model changing method Download PDFInfo
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- CN110554664A CN110554664A CN201810566063.1A CN201810566063A CN110554664A CN 110554664 A CN110554664 A CN 110554664A CN 201810566063 A CN201810566063 A CN 201810566063A CN 110554664 A CN110554664 A CN 110554664A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32339—Object oriented modeling, design, analysis, implementation, simulation language
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a full-automatic product model changing method, which realizes automatic model changing of products through a blocking cylinder, well shortens the product model changing time, can complete full-automatic switching of various models of products during loading, establishes a physical matrix and a data matrix in a reaction furnace to ensure that the placement position of the products in the reaction furnace and the position of a trolley are more accurate, reduces the shutdown caused by wrong trolley data or poor position due to manual product type switching, reduces the occurrence of the condition of product scrapping due to wrong product data, and improves the product quality.
Description
Technical Field
The invention relates to the field of automobile electronic manufacturing, in particular to a full-automatic product model changing method.
background
The curing oven of the high-pressure sensor production line is mainly used for curing glue at a specific temperature and time, so that the adhesive force of the printed circuit board and the hexagonal head meets the process requirements. Meanwhile, the station has high requirement on cleanliness, cannot pollute a printed circuit board and a sensing element, otherwise, the subsequent station can be influenced, and the subsequent characteristic curve test cannot pass.
The manual model changing mode of the curing oven always troubles the production line of the high-pressure sensor, and the defects are mainly shown as follows:
(1) The remodeling time is too long and the remodeling of the station takes 15 minutes. Is a bottleneck station of the whole high-voltage sensor production line.
(2) The product types of the high-voltage sensor are too many, more than 50 types are available at present, and the product types are continuously increased.
When the curing oven is manually remodeled, only one model of curing oven is allowed to exist. Before loading a new model, the new model must be manually blocked in front of a loading station, then an empty trolley is manually placed behind the loading station and in front of a discharging station to empty the curing oven, otherwise, the equipment can be alarmed and stopped. All of these tasks are performed manually by personnel, often resulting in downtime due to incorrect cart data or poor positioning, and product scrapping due to incorrect product data, as well as quality risks.
disclosure of Invention
The invention aims to provide a full-automatic product model changing method, which aims to solve the problems of overlong manual model changing time of products and frequent trolley data errors and product data errors caused by manual model changing.
In order to achieve the purpose, the invention provides a full-automatic product model changing method, which comprises the following steps:
Establishing a physical matrix in the reaction furnace;
Establishing a data matrix in the reaction furnace;
Corresponding elements of the physical matrix to elements of the data matrix one by one;
before feeding, the blocking cylinder automatically blocks and stops the novel product;
loading, and loading products and product data to a set position in the reaction furnace; and
and after the feeding is finished, loading the product and the product data from the reaction furnace to a trolley.
Optionally, the reaction furnace includes a feeding system, a conveying system and a discharging system; the feeding system loads the product and the product data into the reaction furnace, and the transmission system transmits the product and the product data in the reaction furnace; the blanking system loads the product and the product data from the reaction furnace onto a cart.
optionally, the transfer system comprises a grid and a grid positioning cylinder, wherein the grid comprises n rows and m columns, thereby establishing a physical matrix R (n, m) with n rows and m columns and a data matrix D (n, m) with n rows and m columns. Optionally, the loading system loading the product and the product data into the curing oven comprises: and placing the product at the set position of the physical matrix in the reaction furnace by the feeding clamping jaw, recording as R (a, b), binding the product data with R (a, b), and recording as D (a, b), wherein a is not more than n, and b is less than m.
optionally, whether the circulation time of the reaction furnace reaches the set time or whether the row where the product is located is full is judged, and if the circulation time of the reaction furnace reaches the set time or the row where the product is located is full, the barrier positioning cylinder descends, and the barriers move forward to the front in a whole row.
Optionally, when the barrier moves forward one row as a whole, the product is sent to the next row, and then the barrier returns to the original position, the physical matrix is not changed, and the data matrix is changed from D (a, b) to D (a, b +1), where a is not greater than n, and b is less than m.
Optionally, whether the circulation time of the reaction furnace reaches the set time and whether the row of the product is full is judged, and if the circulation time of the reaction furnace does not reach the set time and the row of the product is not full, the feeding clamping jaws continue to grab the product.
Optionally, the conveying system further comprises a jacking cylinder and an electric control system, the grid is positioned, and the product data are transmitted to a specific position in the reaction furnace at a specific time through the jacking cylinder and the electric control system.
optionally, the feeding system includes a first stop cylinder, a first jacking mechanism, a feeding servo mechanism and a first reading head; the novel product is stopped to keeping off automatic fender of stopping jar, climbing mechanism will treat that the material loading product upwards jack-up, material loading servo carries out the product material loading, read the pier with the state of product data is sent for the database.
optionally, the feeding servo mechanism includes a first Y-direction axis and a first Z-direction axis, the Y-direction is perpendicular to the Z-direction, the first Y-direction axis moves horizontally, and the first Z-direction axis moves vertically.
Optionally, the blanking system includes a second stop cylinder, a second jacking mechanism, a blanking servo mechanism, and a second reading head; the stop cylinder is used for stopping the novel product, the jacking mechanism jacks up the product to be discharged, the discharging servo mechanism discharges the product, and the reading head sends the state of the product data to the database.
optionally, the blanking servo mechanism includes a second Y-direction axis and a second Z-direction axis, the Y-direction is perpendicular to the Z-direction, the second Y-direction axis moves horizontally, and the second Z-direction axis moves vertically.
in summary, in the fully automatic product model changing method provided by the invention, a physical matrix in the reaction furnace is established; establishing a data matrix in the reaction furnace; corresponding elements of the physical matrix to elements of the data matrix one by one; before feeding, the blocking cylinder automatically blocks and stops the novel product; loading, and loading products and product data to a set position in the reaction furnace; and after the feeding is finished, loading the product and the product data onto a trolley from the reaction furnace. According to the method provided by the invention, the automatic model changing of the product is realized through the blocking cylinder, the product model changing time is well shortened, meanwhile, the automatic switching of various models of products during feeding can be completed, a physical matrix and a data matrix are established in the reaction furnace, so that the product placing position and the trolley position are more accurate, the related machine halt and product scrap are reduced greatly, and the product quality is improved.
Drawings
FIG. 1 is a flow chart of a fully automatic product model changing method according to an embodiment of the present invention;
FIG. 2 is a schematic flow chart of position calculation and data processing in a reaction furnace according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a loading flow path provided by an embodiment of the present invention;
fig. 4 is a schematic diagram of a blanking process provided in an embodiment of the present invention.
Detailed Description
the following describes in more detail embodiments of the present invention with reference to the schematic drawings. Advantages and features of the present invention will become apparent from the following description and claims. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
As described in the background art, in the conventional manual product switching mode, the product model changing time is too long and the product model is allowed to exist in a test bed or equipment, an empty trolley is manually placed behind a feeding station and in front of a discharging station to empty a curing oven, the curing oven is often stopped due to wrong data or poor position of the trolley, the product is scrapped due to wrong data of the product, and meanwhile, the quality risk also exists.
Therefore, in order to solve the problems in the automobile electronic manufacturing process, the invention provides a full-automatic product model changing method.
referring to fig. 1, fig. 1 is a schematic flow chart of a full-automatic product model changing method according to an embodiment of the present invention, and as shown in fig. 1, the full-automatic product model changing method includes the following steps:
step S1: establishing a physical matrix in the reaction furnace;
Step S2: establishing a data matrix in the reaction furnace;
Step S3: corresponding elements of the physical matrix to elements of the data matrix one by one;
Step S4: before feeding, the blocking cylinder automatically blocks and stops the novel product;
Step S5: loading, and loading products and product data to a set position in the reaction furnace; and
Step S5: and after the feeding is finished, loading the product and the product data from the reaction furnace to a trolley.
specifically, the physical matrix and the data matrix are established in steps S1 and S2 to subsequently set the position of the product in the reaction furnace and to prepare for processing the product data, the physical matrix and the data matrix are in one-to-one correspondence, and when the physical matrix changes, the data matrix also changes correspondingly.
furthermore, the reaction furnace comprises a feeding system, a conveying system, a heating system, an air exhaust system and a discharging system. Wherein the loading system loads the product and the product data into the reaction furnace, and the transport system transmits the product and the product data in the reaction furnace; the blanking system loads the product and the product data from the reaction furnace onto a cart.
Furthermore, the transfer system comprises a grid and grid positioning cylinders, wherein the grid comprises n rows and m columns, so that a physical matrix consisting of n multiplied by m numbers and n rows and m columns can be established, and is represented by a two-dimensional array R (n, m), and correspondingly, a data matrix consisting of n multiplied by m numbers and n rows and m columns can be established, and is represented by a two-dimensional array D (n, m).
Specifically, the conveying system further comprises a jacking cylinder and an electric control system, the electric control system controls the jacking cylinder to ascend and positions the barrier, and the products and the product data are conveyed to the set position in the reaction furnace at a specific time through the jacking cylinder, the electric control system and the barrier.
Specifically, fig. 2 is a schematic flow chart illustrating the setting of the position of the product in the reaction furnace and the data processing. As shown in fig. 2, the steps of position calculation and data processing in the reaction furnace include:
(1) the electric control system controls the jacking cylinder to ascend and positions the barrier; putting a product at a certain position of a physical matrix in the reaction furnace by the feeding clamping jaw, marking as R (a, b), binding product data with the R (a, b), and marking as D (a, b), wherein a is not more than n, and b is less than m; and judging whether the circulation time of the reaction furnace reaches a set time or whether the product column is full, wherein the set time is preferably 36 s.
(2) Judging whether the cycle time of the reaction furnace reaches the set time or whether the product row is full, and if the cycle time of the reaction furnace reaches the set time (namely reaches 36s) or the product row is full, descending the barrier positioning cylinder and integrally moving the barriers to the front row; if the cycle time of the reaction furnace does not reach the set time (namely 36s) and the row of the products is not full, returning to the previous step, and continuing to grab the products by the feeding clamping jaws.
(3) And when the barrier moves forwards for one row integrally, the product is sent to the next row, and then the barrier returns to the original position, the physical matrix is not changed, the data matrix is changed from D (a, b) to D (a, b +1), wherein a is not more than n, and b is less than m.
(4) Sending a message to a database, and storing the change of the data in the database; if the barrier moves to the last column, namely D (a, b) is changed into D (a, m), the barrier moves to the last column, and the reaction furnace completes one cycle; and if the barrier does not move to the last row, returning the step to the step of descending the barrier positioning cylinder, and continuing the subsequent steps until the barrier moves to the last row, so that the reaction furnace finishes a cycle.
Furthermore, the feeding system comprises a first stop cylinder, a first jacking mechanism, a first feeding servo mechanism and a first reading head. The first blocking and stopping cylinder is used for automatically blocking and stopping a novel product, the first jacking mechanism jacks up a product needing to be loaded, the loading servo mechanism loads the product, and the reading head sends the data state of the product to the database. Specifically, material loading servo includes first Y direction axle and first Z direction axle, the perpendicular Z direction of Y direction, first Y direction axle horizontal migration, first Z direction axle vertical migration for snatch and place the product.
specifically, referring to fig. 3, fig. 3 is a schematic view of a feeding process, and as shown in fig. 3, the feeding process includes the following steps:
(1) firstly, initializing;
(2) After initialization is completed, the Y axis is moved to the position right above the trolley, if the trolley is provided with a product, product data are bound with the trolley, the Z axis is moved to a working position, and the product is ready to be grabbed; if no product exists on the trolley, skipping the trolley, continuously detecting whether a product exists on the trolley or not, and moving the Z axis to a working position to prepare for grabbing the product until the product exists on the trolley;
(3) The feeding clamping jaws grab the product, and the binding of the product data with the trolley is changed into the binding with the clamping jaws;
(4) the trolley is provided with no product, and the trolley is set to be an empty trolley;
(5) sending a message to a tracing system (database) according to the data states of the clamping jaw and the trolley;
(6) When the clamping jaw is detected to be in a clamping state, the Z axis rises to an original position, a tracing system (database) replies that the product and the clamping jaw are bound, and the trolley is set to be an empty trolley;
(7) Setting the position of the product to be placed in the reaction furnace (the specific steps of position calculation and data processing in the reaction furnace). Moving the Y axis to be right above a position (set position) where a product needs to be placed in the reaction furnace, confirming that the Y axis moves in place, confirming that the position where the product needs to be placed has no product (anti-collision), moving the Z axis to a material placing position, after confirming that the Z axis moves in place, loosening the clamping jaw, and placing the product in the test bed or the equipment;
(8) Sending a message to a tracing system (database), binding the product and product data with the position in the reaction furnace, sending a message to the tracing system (database), and setting the data state of the feeding clamping jaw to be null;
(9) The tracing system (database) replies that the product and the product data are bound with the specific position in the reaction furnace, and the feeding clamping jaw is set as an empty clamping jaw; and (4) the Z axis rises to the original position, the Z axis is confirmed to rise to the original position, the product is confirmed to be actually placed in the set position, the Y axis is moved to the material loading position, the Y axis is confirmed to move to the material loading position, the related flag bit is set, and the material loading process is finished.
Further, the blanking system comprises a second stop cylinder, a second jacking mechanism, a blanking servo mechanism and a second reading head; the second stop cylinder is used for stopping the novel product, the second jacking mechanism jacks up the product to be discharged, the discharging servo mechanism discharges the product, and the second reading head sends the state of the product data to the database. Specifically, the blanking servo mechanism comprises a second Y-direction shaft and a second Z-direction shaft, the Y direction is vertical to the Z direction, the second Y-direction shaft moves horizontally, and the second Z-direction shaft moves vertically.
Specifically, referring to fig. 4, fig. 4 is a schematic diagram of a blanking process, as shown in fig. 4, the blanking process includes the following steps:
(1) Firstly, initializing;
(2) After initialization is finished, moving the Y axis to the position right above the trolley, and if no product is detected on the trolley, moving the Z axis to a working position to prepare for grabbing a product at a set position in the reaction furnace; if the trolley is provided with the product, skipping the trolley, continuously detecting whether the trolley is provided with the product or not, moving the Z axis to a working position until no product is detected on the trolley, and preparing to grab the product on the set position in the reaction furnace;
(3) The blanking clamping jaw grasps the product, and the binding of the product data with the set position in the reaction furnace is changed into the binding with the clamping jaw;
(4) the trolley is provided with no product, and the trolley is set to be an empty trolley;
(5) sending a message to a tracing system (database) according to the data states of the clamping jaw and the trolley;
(6) when the clamping jaw is detected to be in a clamping state, the Z axis rises to an original position, a tracing system (database) replies that the product and the clamping jaw are bound, and the trolley is set to be an empty trolley;
(7) moving the Y shaft right above the trolley, confirming that the Y shaft moves in place, confirming that no product is placed in the trolley (collision avoidance) where the product needs to be placed, moving the Z shaft to a material placing position, confirming that the Z shaft moves in place, loosening the clamping jaws, and placing the product in the trolley;
(8) sending a message to a tracing system (database), binding the product and product data with the trolley, sending a message to the tracing system (database), and setting the data state of the blanking clamping jaw to be null;
(9) The tracing system (database) replies that the products and the product data are bound with the trolley, and the blanking clamping jaw is set as an empty clamping jaw; and (4) the Z shaft rises to the original position, the Z shaft is confirmed to rise to the original position, the product is confirmed to be actually placed in the trolley, the Y shaft is moved to the blanking position, the Y shaft is confirmed to move to the blanking position, the related flag bit is set, and the blanking process is finished.
In the embodiment, the product full-automatic model changing can reduce the product model changing time from the previous 900s to 0s, and the related shutdown and product scrap are also greatly reduced, so that the effect is good.
in summary, in the fully automatic product model changing method provided by the invention, a physical matrix in the reaction furnace is established; establishing a data matrix in the reaction furnace; corresponding elements of the physical matrix to elements of the data matrix one by one; before feeding, the blocking cylinder automatically blocks and stops the novel product; loading, and loading products and product data to a set position in the reaction furnace; and after the feeding is finished, loading the product and the product data onto a trolley from the reaction furnace. The method provided by the invention realizes automatic model changing of products through the blocking cylinder, well shortens the time of product model changing, realizes full-automatic model changing of products, namely, can complete full-automatic switching of various types of products during feeding, establishes the physical matrix and the data matrix in the reaction, enables the placement position of the products in the reaction furnace and the position of a trolley to be more accurate, reduces the phenomenon that the trolley stops due to wrong data or poor position of the trolley caused by manual switching of product types, and improves the product quality due to the condition that the products are scrapped due to wrong data of the products.
The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any way. It will be understood by those skilled in the art that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (12)
1. A full-automatic product model changing method is characterized by comprising the following steps:
Establishing a physical matrix in the reaction furnace;
establishing a data matrix in the reaction furnace;
Corresponding elements of the physical matrix to elements of the data matrix one by one;
before feeding, the blocking cylinder automatically blocks and stops the novel product;
Loading, and loading products and product data to a set position in the reaction furnace; and
and after the feeding is finished, loading the product and the product data from the reaction furnace to a trolley.
2. the method for full-automatic product remodeling of claim 1, wherein the reaction furnace comprises a feeding system, a conveying system and a discharging system; the feeding system loads the product and the product data into the reaction furnace, and the conveying system conveys the product and the product data in the reaction furnace; the blanking system loads the product and the product data from the reaction furnace onto a cart.
3. the method for full-automatic product remodeling according to claim 2, wherein the conveying system comprises a barrier and a barrier positioning cylinder, and the barrier comprises n rows and m columns, thereby establishing a physical matrix R (n, m) with n rows and m columns and a data matrix D (n, m) with n rows and m columns.
4. The method of claim 3, wherein the loading system loading the product and the product data into the reaction furnace comprises: and the feeding clamping jaws put the product into the set position of the physical matrix in the reaction furnace, and record the product data as R (a, b), and bind the product data with R (a, b), and record the product data as D (a, b), wherein a is not more than n, and b is less than m.
5. The method for full-automatic product model changing according to claim 4, wherein whether the cycle time of the reaction furnace reaches the set time or whether the product row is full is judged, and if the cycle time of the reaction furnace reaches the set time or the product row is full, the barrier positioning cylinder descends and the barrier moves forward and moves forward in a row integrally.
6. The method of claim 5, wherein when the grid is moved forward one row in its entirety, the products are sent to the next row, and then the grid is returned to its original position, the physical matrix is not changed, and the data matrix is changed from D (a, b) to D (a, b +1), where a is less than or equal to n and b is less than m.
7. The method for full-automatic product model changing according to claim 4, wherein whether the cycle time of the reaction furnace reaches the set time and whether the product row is full is judged, and if the cycle time of the reaction furnace does not reach the set time and the product row is not full, the feeding clamping jaws continue to grab the products.
8. The method of claim 3, wherein the conveyor system further comprises a lift cylinder and an electronic control system for positioning the grid and conveying the product and product data to a specific location in the furnace at a specific time via the lift cylinder and the electronic control system and the grid.
9. the full-automatic product remodeling method of claim 2, wherein the feeding system comprises a first stop cylinder, a first jacking mechanism, a feeding servo mechanism and a first reading head; the first blocking and stopping cylinder automatically blocks and stops the novel product, the first jacking mechanism jacks up the product to be loaded, the loading servo mechanism loads the product, and the first reading head sends the state of the product data to the database.
10. the method for full-automatic product remodeling of claim 9, wherein the feeding servo comprises a first Y-direction axis and a first Z-direction axis, the Y-direction being perpendicular to the Z-direction, the first Y-direction axis moving horizontally and the first Z-direction axis moving vertically.
11. the full-automatic product model changing method according to claim 2, wherein the blanking system comprises a second stop cylinder, a second jacking mechanism, a blanking servo mechanism and a second reading head; the second stop cylinder is used for stopping the novel product, the second jacking mechanism jacks up the product to be discharged, the discharging servo mechanism discharges the product, and the second reading head sends the state of the product data to the database.
12. The method for full-automatic product remodeling of claim 11, wherein the blanking servo comprises a second Y-direction axis and a second Z-direction axis, the Y-direction being perpendicular to the Z-direction, the second Y-direction axis moving horizontally, the second Z-direction axis moving vertically.
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| CN206505116U (en) * | 2016-11-28 | 2017-09-19 | 东莞新能源科技有限公司 | voltage testing system |
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| US20080086487A1 (en) * | 2006-10-10 | 2008-04-10 | Franck Le Ouay | Data processing apparatus for propagative correlation |
| CN101329566A (en) * | 2008-07-31 | 2008-12-24 | 中冶南方工程技术有限公司 | Data transfer control method between blast furnace feeding system and blast furnace cloth system |
| JP5229631B2 (en) * | 2009-03-17 | 2013-07-03 | 富士電機株式会社 | Manufacturing condition adjustment device |
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| CN103988290A (en) * | 2011-11-02 | 2014-08-13 | 瓦里安半导体设备公司 | Workpiece handling system and methods of workpiece handling |
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Application publication date: 20191210 |