CN110552076B - Braided bag production water line - Google Patents

Braided bag production water line Download PDF

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Publication number
CN110552076B
CN110552076B CN201910935335.5A CN201910935335A CN110552076B CN 110552076 B CN110552076 B CN 110552076B CN 201910935335 A CN201910935335 A CN 201910935335A CN 110552076 B CN110552076 B CN 110552076B
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China
Prior art keywords
bag
roller
woven
woven bag
clamping jaw
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CN201910935335.5A
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Chinese (zh)
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CN110552076A (en
Inventor
肖方义
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Wenzhou Pingsu Packaging Co ltd
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Sixian Hongsheng Plastic Industry Co ltd
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Priority to CN201910935335.5A priority Critical patent/CN110552076B/en
Publication of CN110552076A publication Critical patent/CN110552076A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/38Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on knitted fabrics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • B65B13/20Means for compressing or compacting bundles prior to bundling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/42Formation of filaments, threads, or the like by cutting films into narrow ribbons or filaments or by fibrillation of films or filaments
    • D01D5/426Formation of filaments, threads, or the like by cutting films into narrow ribbons or filaments or by fibrillation of films or filaments by cutting films
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D37/00Circular looms
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/02Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/08Work-feeding or -handling elements not otherwise provided for for ruching, gathering, casing, or filling lace, ribbons, or bindings; Pleating devices; Cuttlers; Gathering feet; Crimpers; Curlers; Rufflers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B39/00Workpiece carriers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B65/00Devices for severing the needle or lower thread
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H7/00Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
    • D06H7/22Severing by heat or by chemical agents
    • D06H7/221Severing by heat or by chemical agents by heat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2217/00Printing machines of special types or for particular purposes
    • B41P2217/50Printing presses for particular purposes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to the field of woven bag production, in particular to a woven bag production line which comprises a flat filament production device, a circular weaving device, a roll printing device, a cutting and sewing device and a packing device, wherein raw materials are heated, melted and extruded through the flat filament production device to form flat filaments, the circular weaving device utilizes the flat filaments to weave continuous cylindrical woven bags, the woven bags are printed with patterns and characters through the roll printing device, then the printed woven bags are cut and sewn through the cutting and sewing device, then the printed woven bags are discharged from the cutting and sewing device, and finally the woven bags are automatically packed through the packing device. The invention has the advantages that: this braided bag production water line can realize the production of braided bag, and whole production efficiency is higher, and degree of automation is higher, and product quality is better, is fit for promoting on a large scale.

Description

Braided bag production water line
Technical Field
The invention relates to the field of woven bag production, in particular to a woven bag production line.
Background
Woven bags are also known as snakeskin bags. Is one kind of plastic bag for packing and is produced with polyethylene, polypropylene and other plastic material. In the prior art, the main production process of the woven bag is as follows: extruding, making flat filament, weaving, printing, cutting, sewing, packing and the like, for example, Chinese patent application with application number CN201510679801.X discloses a plastic flat filament production unit, wherein raw materials are extruded and then enter a die, a film is produced from the die, and the film is cut to form flat filaments to be used for weaving, but because the film is not completely tiled on a roller, wrinkles are generated on the film, and the width of the flat filaments generated by cutting is different during cutting, so that the product quality is influenced, and as the woven bag printing in the prior art is usually directly carried out on the surface of a woven bag, because the woven bag is of a two-layer structure, printing ink cannot permeate into the other layer during printing on the surface of the woven bag, so that the printing quality is influenced, in the prior art, the woven bag cutting and sewing are respectively and separately carried out, and manual cutting or manual sewing operation sewing machine is mostly adopted, intensity of labour is big and production efficiency is lower, and in addition, the packing of braided bag among the prior art is then through the hydraulic press compress tightly, makes the braided bag press together, then the workman is tied the braided bag with the rope of making a bag, and then realizes the packing, but this kind of mode operation is comparatively wasted time and energy, and production efficiency is lower, and takes place the incident easily.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the technical problems of low production efficiency and poor product quality of woven bags in the prior art are solved.
The invention solves the technical problems through the following technical means: a woven bag production line comprises a flat filament production device, a circular weaving device, a roll printing device, a cutting and sewing device and a packing device;
the flat filament production device comprises an extruder, a film drawing die is arranged at the discharge end of the extruder, a cooling device is arranged at the film discharge end of the film drawing die, a film is wound on a first guide roller after passing through the cooling device, an arc guide plate with a convex middle part is pressed on the surface of the film before the film is wound on the first guide roller, the arc edge of the arc guide plate is pressed on the surface of the film, the arc edge points to the direction opposite to the moving direction of the film and forms an included angle with the film, and a film cutting device and a flat filament collecting device are sequentially arranged behind the first guide roller;
the circular weaving device weaves continuous cylindrical woven bags by using flat filaments;
the roll printing device comprises a triangular support roller set arranged in a continuous cylindrical woven bag, the triangular support roller set separates the upper surface and the lower surface of the woven bag, two rollers at the bottom of the triangular support roller set are roll-supported by corresponding supporting rollers through the woven bag, a printing assembly capable of lifting is arranged on the rollers at the top of the triangular support roller set through the woven bag, and a driving roller set for driving the woven bag to move is arranged behind the triangular support roller set;
the cutting and sewing device comprises a feeding mechanism, a cutting mechanism, a transferring mechanism, a sewing mechanism and a discharging mechanism which are arranged on the rack in sequence;
the feeding mechanism comprises a first driving roller and a first driven roller which are sequentially arranged, a woven bag in the front process is clamped between the first driving roller and the first driven roller, the feeding mechanism further comprises a first swing frame which is hinged to the rack, a hinged shaft is arranged on the first swing frame along the horizontal direction and is perpendicular to the moving direction of the woven bag, a first stop lever which is parallel to the hinged shaft of the first swing frame is arranged on the first swing frame, a second driving roller and a second driven roller are arranged behind the first swing frame, and the woven bag from the first driving roller and the first driven roller enters between the second driving roller and the second driven roller after passing under the first stop lever;
the cutting mechanism comprises a lifting frame vertically and slidably mounted on the rack, the lifting frame is driven by a lifting frame driving mechanism arranged on the rack, a hot cutter and a vertically telescopic elastic pressing block are sequentially arranged in the front-back direction of the bottom of the lifting frame, racks are arranged below the elastic pressing block and between the hot cutter and a second driving roller, and woven bags from the second driving roller and a second driven roller sequentially pass through the hot cutter and the elastic pressing block from the upper surface of the rack and then move to the surface of the transfer mechanism;
the transfer mechanism comprises a first transfer mechanism and a second transfer mechanism, the moving direction of the cut woven bag on the first transfer mechanism is the direction in which the woven bag is pushed out from the second driving roller, the woven bag moves to the second transfer mechanism from the first transfer mechanism, and the transfer direction of the second transfer mechanism is perpendicular to the transfer direction of the first transfer mechanism;
the sewing mechanism comprises a flanging piece arranged on the side edge behind the second transfer mechanism, the flanging piece can be used for flanging the port of the woven bag, a sewing machine and a suture cutting mechanism are arranged behind the flanging piece, the end part of the woven bag after flanging enters the sewing machine for sewing, and the suture cutting mechanism cuts off the sewn suture;
the blanking mechanism comprises a bag turning and swinging part arranged at the bottom of the tail end of the second transfer mechanism, woven bags from the tail end of the second transfer mechanism fall vertically or obliquely, the bag turning and swinging part swings to shift the woven bags to a subsequent station, and the shifted woven bags are horizontally stacked;
the packaging device comprises a clamping jaw sliding block horizontally arranged on a rack in a sliding manner, an upper clamping jaw and a lower clamping jaw are arranged on the clamping jaw sliding block, the upper clamping jaw and the lower clamping jaw can be close to and far away from each other, the upper clamping jaw and the lower clamping jaw respectively comprise at least two parallel cantilever claws, the cantilever claws are parallel to the sliding direction of the clamping jaw sliding block, a woven bag supporting piece is arranged in the direction pointed by the cantilever claws, the height of the woven bag supporting piece meets the requirement that the stacked woven bags are clamped by the upper clamping jaw and the lower clamping jaw and then transversely move to the woven bag supporting piece, the woven bag supporting piece does not interfere with the cantilever claws, a pressing mechanism is arranged above the woven bag supporting piece, the pressing mechanism descends, the position between the adjacent cantilever claws of the upper clamping jaw can be pressed on the woven bags, an annular packaging belt is arranged around the, go up clamping jaw, lower clamping jaw and press from both sides the braided bag tight compression, the clamping jaw slider slides, drives the braided bag and removes to braided bag support piece top to pass annular packing area, hold-down mechanism pushes down on the braided bag, goes up clamping jaw, lower clamping jaw and loosens and take out, hold-down mechanism goes upward, and the braided bag is fluffy naturally, and the braided bag after fluffy is tied up by annular packing area and is lived the realization packing.
When the woven bag production line is practically applied, firstly, plastic particle raw materials are placed in an extruder to be heated, melted and extruded, the extruded plastic particles enter a film drawing die after being extruded, the plastic is changed into a film through the film drawing die, the film is cooled and formed through a cooling device, then the film continuously moves, is spread under the action of an arc-shaped guide plate and is wound on a first guide roller, the operation can ensure that the film is spread on the first guide roller flatly, the subsequent cutting quality is ensured, the quality of flat yarns is ensured, the film continuously advances, is cut into a plurality of flat yarns through a film cutting device, the flat yarns continuously run, enter a flat yarn collecting device to be collected, the collected flat yarns are applied to a circular weaving device, the circular weaving device weaves continuous cylindrical woven bags by using the flat yarns, and the woven bags are printed through a roll printing device, specifically: the triangular support roller group is integrally arranged inside the woven bag, the supporting roller supports the triangular support roller group in a rolling mode through the woven bag, then the open end of the woven bag is arranged on the driving roller group and used for driving the woven bag to move forwards, after adjustment is completed, the printing assembly moves downwards and presses the surface of the roller at the top of the triangular support roller group through the woven bag, the driving roller group pulls the woven bag to move forwards, the woven bag moves relative to the triangular support roller group, each roller of the triangular support roller group and the supporting roller roll, meanwhile, the printing assembly prints patterns and characters on the surface of the woven bag, compared with traditional printing, the device can separate two layers of woven bags, only prints the patterns on the surface of a specific woven bag, prevents printing ink from permeating to other positions, is good in printing quality, and the woven bag after printing is under the action of the first driving roller, the woven bags are conveyed to the first stop lever, the first swing frame freely swings downwards under the action of gravity, then under the action of the second driving roller, the woven bags from the first stop lever are conveyed to the length of a single woven bag, the bag roll has large weight and rotates slowly, so that the length of one woven bag is not suitable for feeding at one time, when the woven bags are actually used, the first driving roller continuously feeds the woven bags, the second driving roller feeds the woven bags rapidly and intermittently, the swinging of the first swing frame can coordinate the feeding processes of the first swing frame and the second swing frame to ensure normal feeding, then, under the action of the lifting frame driving mechanism, the lifting frame descends, the elastic pressing block presses the woven bags on the rack, then the lifting frame descends continuously, the hot cutter melts and cuts the woven bags, then, the lifting frame ascends, the hot cutter breaks away from the woven bags to complete the cutting operation of the woven bags, then, the second transfer mechanism transfers the cut woven bags on the first transfer mechanism to the edge turning piece, a port of a woven bag is turned up and folded by a flanging piece, then the woven bag after flanging is continuously transported to a sewing machine by a second transport mechanism to be sewn, after sewing is completed, a thread cutting mechanism cuts off threads, sewing operation of the woven bag can be completed, the woven bag after sewing is fallen down from the tail end of the second transport mechanism, the woven bag is shifted to a subsequent station by swinging of a bag turning and swinging swing part, the woven bag after shifting is horizontally stacked, compared with the prior art, the labor intensity of workers is reduced, the production efficiency is higher, the woven bag after being discharged by a cutting and sewing device is stacked on a pile, the woven bag is placed on a lower clamping jaw, the stacked woven bag is clamped tightly by an upper clamping jaw and the lower clamping jaw, then the woven bag is driven to move to the upper side of a woven bag supporting piece and passes through an annular packing belt, a pressing mechanism presses the woven bag downwards, the upper clamping jaw, lower clamping jaw is loosened and is taken out, hold-down mechanism goes upward, and the braided bag is fluffy naturally, and the braided bag after fluffy is tied up by annular packing area and is realized the packing, for prior art, need not operating personnel and carry out the ligature to the braided bag, and the security is better, and production efficiency is higher, and packing quality is also better, and the production of braided bag can be realized to this braided bag production water line, and whole production efficiency is higher, and degree of automation is higher, and product quality is better, is fit for promoting on a large scale.
Optimized, the printing subassembly is including printing the roller and set up the spacing roller in printing roller both sides, printing roller and spacing roller are driven by the printing roller lift actuating mechanism who sets up in the frame, and printing roller lift actuating mechanism drives printing roller and spacing roller down, and printing roller and spacing roller separate the braided bag and press on the roller surface at triangular support roller set top. The supporting roller can be restricted with triangle supporting roller group with spacing roller cooperation, prevents that it from restricting in particular position to prevent that triangle supporting roller group from removing the dislocation along with the braided bag, ensure that triangle supporting roller group props up the braided bag in particular position.
Optimized, the articulated second rocker that is provided with in the frame, first drive roll is installed on the second rocker, first drive roll is by motor drive, is provided with first elastomer between second rocker and the frame, and first elastomer makes first drive roll press on braided bag and first driven voller. Under the effect of first elastomer, first drive roll can press the braided bag on first driven roller according to production needs, and then ensures that the material loading is smooth and easy.
Preferably, an air blowing pipe is arranged between the second driving roller and the hot cutter, and air in the air blowing pipe is blown backwards. Need melt it then cut off when hot cutter cuts off the braided bag, it glues on hot cutter to have partial melt this moment, the gas blow pipe then can blow off the braided bag of adhesion from hot cutter, and then prevent the adhesion, in order to avoid influencing follow-up material loading, in addition, because the material loading speed of second drive roll department is very fast, the braided bag is advancing the in-process, the braided bag advances one end and can lift under the effect of air, and the gas that the gas blow pipe blew off can push down the braided bag tip, prevent its upwarp head, ensure normal material loading.
Preferably, a pressing plate is arranged between the hot cutter and the elastic pressing block, the bottom end of the pressing plate is higher than the bottom end of the hot cutter, a second stop lever is arranged between the hot cutter and the pressing plate, and the second stop lever is located below the woven bag. The lifting frame moves downwards, the hot cutter melts and cuts off the woven bag, the pressing plate is matched with the second stop lever, and the cut woven bag and the hot cutter are pulled apart, so that smooth cutting is ensured.
Optimized, the second transport mechanism rotates the installation drive wheel including articulated third rocker that sets up in the frame on the third rocker, the third rocker is driven by the third rocker actuating mechanism that sets up in the frame, and the periodic swing of third rocker, when the drive wheel swung the braided bag surface to first transport mechanism on, the drive wheel carried the braided bag to setting up on the second conveyer belt in drive wheel rear. The third swing frame driving mechanism drives the third swing frame to intermittently swing, the driving wheel continuously operates, and when the driving wheel swings to the surface of the woven bag on the first transfer mechanism, the woven bag is conveyed to the second conveying belt arranged behind the driving wheel by the driving wheel, so that the conveying direction of the woven bag is changed, and the subsequent sewing is normally performed.
Optimized, use the moving direction of braided bag on second transport mechanism as the back, the turn-ups piece is located one side of second transport mechanism, and backward in the past, turn-ups piece curls to the inboard gradually, is horizontal U-shaped to the cross sectional shape of turn-ups piece until curling, still including rotating the compression roller of installing in the frame, compression roller axis perpendicular to braided bag direction of motion, compression roller press the braided bag surface on second transport mechanism, and the braided bag removes, and the one end of braided bag curls gradually under the effect of turn-ups piece, until folding together, gets into the sewing machine and sews up the position. The compression roller is pressed the braided bag on second transport mechanism, and second transport mechanism moves, drives the braided bag motion, and the braided bag removes, and the one end of braided bag curls gradually under the turn-ups piece effect, until together, gets into the sewing machine and sews up the position and make up can, make up the process and need not artifical the participation, and with process seamless connection around, production efficiency is higher.
Optimized, turn over the bag goods of furniture for display rather than for use and include two piece at least arc driving lever, the pivot that is parallel to each other, the one end setting of arc driving lever is in the pivot, and the pivot is rotated and is installed in the frame, turns over the bag goods of furniture for display rather than for use actuating mechanism drive by the bag goods of furniture for display rather than for use that turns over that sets up in the frame and reciprocates, and the braided bag that falls from the second transport mechanism end is located arc center one side of arc driving lever, and arc center one side of arc driving lever still is provided with the third conveyer belt, and the arc. The braided bag is followed the end of second transport mechanism and is fallen down, the braided bag is vertical or tilt state basically, turn over bag goods of furniture for display rather than for use actuating mechanism work afterwards, the drive turns over the bag goods of furniture for display rather than for use and swings to braided bag place direction, the arc driving lever is then beaten on the braided bag, because can receive the wind resistance influence during the braided bag motion, the arc driving lever then can prevent the skew predetermined movement track of braided bag, ensure that the braided bag is stirred to preset position, the arc driving lever stirs the braided bag to the third conveyer belt on, the third conveyer belt is sustainable carries the braided bag to next station, also can accumulate the braided bag to once only transport away after certain quantity, so that carry out the processing of next process.
Preferably, the position of the pressing mechanism pressed on the woven bag is located right above the woven bag supporting piece. The position of pressing the pressing mechanism on the woven bag is arranged right above the woven bag supporting piece, so that when the pressing mechanism is pressed downwards, the pressing mechanism cannot collapse the woven bag, and the lower clamping jaw is normally pulled out and the subsequent woven bag is normally fluffy.
Preferably, the woven bag is provided with packing belt fixing parts on two sides of the moving track above the woven bag supporting part, the annular packing belt is detachably fixed on the packing belt fixing parts, the annular packing belt is supported after the woven bag is fluffy, and the annular packing belt is separated from the packing belt fixing parts. The packing area mounting can fix annular packing area according to specific gesture, then can strut annular packing area after the braided bag is fluffy to shake off it from the packing area mounting, in order to realize automatic packing, practice thrift manpower resources and comparatively safe.
The invention has the advantages that:
1. when the production line for the woven bag is practically applied, plastic particle raw materials are firstly placed in an extruder to be heated, melted and extruded, the extruded plastic particle raw materials enter a film drawing die, the plastic is changed into a thin film through the film drawing die, the thin film is cooled and formed through a cooling device, then the thin film continues to move, and be spread out under arc guide board's effect, the duplex winding is on first guide roll, this operation can ensure that the film is spread out on first guide roll, ensure follow-up cutting quality, guarantee the flat filament quality, the film continues to advance, be cut into many flat filaments through film cutting device, the flat filament then continues the operation, it is collected to get into flat filament collection device, the flat filament of being collected is then applied to the circle and weaves the device, the circle is weaved the device and is utilized the flat filament to weave out continuous cylindric braided bag, the braided bag of weaving prints through the roll mark device again, specifically do: the triangular support roller group is integrally arranged inside the woven bag, the supporting roller supports the triangular support roller group in a rolling mode through the woven bag, then the open end of the woven bag is arranged on the driving roller group and used for driving the woven bag to move forwards, after adjustment is completed, the printing assembly moves downwards and presses the surface of the roller at the top of the triangular support roller group through the woven bag, the driving roller group pulls the woven bag to move forwards, the woven bag moves relative to the triangular support roller group, each roller of the triangular support roller group and the supporting roller roll, meanwhile, the printing assembly prints patterns and characters on the surface of the woven bag, compared with traditional printing, the device can separate two layers of woven bags, only prints the patterns on the surface of a specific woven bag, prevents printing ink from permeating to other positions, is good in printing quality, and the woven bag after printing is under the action of the first driving roller, the woven bags are conveyed to the first stop lever, the first swing frame freely swings downwards under the action of gravity, then under the action of the second driving roller, the woven bags from the first stop lever are conveyed to the length of a single woven bag, the bag roll has large weight and rotates slowly, so that the length of one woven bag is not suitable for feeding at one time, when the woven bags are actually used, the first driving roller continuously feeds the woven bags, the second driving roller feeds the woven bags rapidly and intermittently, the swinging of the first swing frame can coordinate the feeding processes of the first swing frame and the second swing frame to ensure normal feeding, then, under the action of the lifting frame driving mechanism, the lifting frame descends, the elastic pressing block presses the woven bags on the rack, then the lifting frame descends continuously, the hot cutter melts and cuts the woven bags, then, the lifting frame ascends, the hot cutter breaks away from the woven bags to complete the cutting operation of the woven bags, then, the second transfer mechanism transfers the cut woven bags on the first transfer mechanism to the edge turning piece, a port of a woven bag is turned up and folded by a flanging piece, then the woven bag after flanging is continuously transported to a sewing machine by a second transport mechanism to be sewn, after sewing is completed, a thread cutting mechanism cuts off threads, sewing operation of the woven bag can be completed, the woven bag after sewing is fallen down from the tail end of the second transport mechanism, the woven bag is shifted to a subsequent station by swinging of a bag turning and swinging swing part, the woven bag after shifting is horizontally stacked, compared with the prior art, the labor intensity of workers is reduced, the production efficiency is higher, the woven bag after being discharged by a cutting and sewing device is stacked on a pile, the woven bag is placed on a lower clamping jaw, the stacked woven bag is clamped tightly by an upper clamping jaw and the lower clamping jaw, then the woven bag is driven to move to the upper side of a woven bag supporting piece and passes through an annular packing belt, a pressing mechanism presses the woven bag downwards, the upper clamping jaw, lower clamping jaw is loosened and is taken out, hold-down mechanism goes upward, and the braided bag is fluffy naturally, and the braided bag after fluffy is tied up by annular packing area and is realized the packing, for prior art, need not operating personnel and carry out the ligature to the braided bag, and the security is better, and production efficiency is higher, and packing quality is also better, and the production of braided bag can be realized to this braided bag production water line, and whole production efficiency is higher, and degree of automation is higher, and product quality is better, is fit for promoting on a large scale.
2. The supporting roller can be restricted with triangle supporting roller group with spacing roller cooperation, prevents that it from restricting in particular position to prevent that triangle supporting roller group from removing the dislocation along with the braided bag, ensure that triangle supporting roller group props up the braided bag in particular position.
3. Under the effect of first elastomer, first drive roll can press the braided bag on first driven roller according to production needs, and then ensures that the material loading is smooth and easy.
4. Need melt it then cut off when hot cutter cuts off the braided bag, it glues on hot cutter to have partial melt this moment, the gas blow pipe then can blow off the braided bag of adhesion from hot cutter, and then prevent the adhesion, in order to avoid influencing follow-up material loading, in addition, because the material loading speed of second drive roll department is very fast, the braided bag is advancing the in-process, the braided bag advances one end and can lift under the effect of air, and the gas that the gas blow pipe blew off can push down the braided bag tip, prevent its upwarp head, ensure normal material loading.
5. The lifting frame moves downwards, the hot cutter melts and cuts off the woven bag, the pressing plate is matched with the second stop lever, and the cut woven bag and the hot cutter are pulled apart, so that smooth cutting is ensured.
6. The third swing frame driving mechanism drives the third swing frame to intermittently swing, the driving wheel continuously operates, and when the driving wheel swings to the surface of the woven bag on the first transfer mechanism, the woven bag is conveyed to the second conveying belt arranged behind the driving wheel by the driving wheel, so that the conveying direction of the woven bag is changed, and the subsequent sewing is normally performed.
7. The compression roller is pressed the braided bag on second transport mechanism, and second transport mechanism moves, drives the braided bag motion, and the braided bag removes, and the one end of braided bag curls gradually under the turn-ups piece effect, until together, gets into the sewing machine and sews up the position and make up can, make up the process and need not artifical the participation, and with process seamless connection around, production efficiency is higher.
8. The braided bag is followed the end of second transport mechanism and is fallen down, the braided bag is vertical or tilt state basically, turn over bag goods of furniture for display rather than for use actuating mechanism work afterwards, the drive turns over the bag goods of furniture for display rather than for use and swings to braided bag place direction, the arc driving lever is then beaten on the braided bag, because can receive the wind resistance influence during the braided bag motion, the arc driving lever then can prevent the skew predetermined movement track of braided bag, ensure that the braided bag is stirred to preset position, the arc driving lever stirs the braided bag to the third conveyer belt on, the third conveyer belt is sustainable carries the braided bag to next station, also can accumulate the braided bag to once only transport away after certain quantity, so that carry out the processing of next process.
9. The position of pressing the pressing mechanism on the woven bag is arranged right above the woven bag supporting piece, so that when the pressing mechanism is pressed downwards, the pressing mechanism cannot collapse the woven bag, and the lower clamping jaw is normally pulled out and the subsequent woven bag is normally fluffy.
10. The packing area mounting can fix annular packing area according to specific gesture, then can strut annular packing area after the braided bag is fluffy to shake off it from the packing area mounting, in order to realize automatic packing, practice thrift manpower resources and comparatively safe.
Drawings
FIG. 1 is a schematic view of a flat filament manufacturing apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of the direction A in FIG. 1;
FIG. 3 is a schematic view of FIG. 1 taken along line B;
FIG. 4 is a schematic view of a roll printing apparatus according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of lateral spacing of a triangular support roller set in an embodiment of the invention;
FIG. 6 is a front view of a cutting and sewing apparatus according to an embodiment of the present invention;
FIG. 7 is a left side view of the severing mechanism of an embodiment of the present invention;
FIG. 8 is a right side view of a cutting and sewing apparatus according to an embodiment of the present invention;
FIG. 9 is an enlarged view of a portion C of FIG. 8;
FIG. 10 is a left side view of a second transfer mechanism in an embodiment of the present invention;
FIG. 11 is a left side view of the turnup member and the second conveyor in an embodiment of the present invention;
FIG. 12 is an enlarged view of a portion D of FIG. 11;
FIG. 13 is a right side view of the blanking mechanism in an embodiment of the present invention;
FIG. 14 is a front view of the baling device in an embodiment of the present invention;
FIG. 15 is a cross-sectional view of E-E of FIG. 14;
FIG. 16 is a cross-sectional view F-F of FIG. 14;
FIG. 17 is a schematic view of the embodiment of the present invention showing the cantilever claws inserted into the woven bag support;
FIG. 18 is a schematic view of the woven bag after being wrapped in the embodiment of the invention;
wherein the content of the first and second substances,
the device comprises a flat filament production device-1, an extruder-11, a film drawing die-12, a cooling device-13, a first guide roller-14, an arc guide plate-15, a film cutting device-16, a fixed roller-161, a flat filament cutter-162, a heating table-163, a flat filament collecting device-17, a second guide roller-18 and a draining strip-19;
the device comprises a roll printing device-2, a triangular support roller group-21, a supporting roller-22, a printing assembly-23, a driving roller group-24, a limiting wheel-25, a printing roller-231, a limiting roller-232, a printing roller lifting driving mechanism-233, a driving roller group-24 and a limiting wheel-25;
a cutting and sewing device-3 and a frame-31; a feeding mechanism-32, a first driving roller-322, a first driven roller-323, a first swing frame-324, a second driving roller-325, a second driven roller-326, a third guide roller-327, a first conveyor belt-328, an air blowing pipe-329, a second swing frame-3221, a first elastic body-3222 and a first stop lever-3241; a cutting mechanism-33, a lifting frame-331, a hot cutter-332, an elastic pressing block-333, a pressing plate-334, a second blocking rod-335, a first guide post-3311, a lifting driving motor-3312, a driving cam-3313, a reset seesaw-3314, a balancing weight-3315, a second guide post-3331 and a limiting block-3332; a transfer mechanism-34, a first transfer mechanism-341, a second transfer mechanism-342, a third swing frame-3421, a driving wheel-3422, a third swing frame driving mechanism-3423, a second conveyor belt-3424 and a guide strip-3425; sewing mechanism-35, flanging piece-351, sewing machine-352, thread cutting mechanism-353, press roller-354, guide piece-3511, first cylinder-3531 and thread cutter-3532; a blanking mechanism-36, a bag turning and swinging part-361, an arc-shaped deflector rod-362, a rotating shaft-363, a bag turning and swinging part driving mechanism-364, a third conveying belt-365, a second cylinder-3641, a driving gear-3642 and a pressing wheel-3643;
the packaging device comprises a packaging device-4, a clamping jaw slide block-41, an upper clamping jaw-42, a lower clamping jaw-43, a cantilever jaw-44, a woven bag supporting piece-45, a pressing mechanism-46, an annular packaging belt-47, a packaging belt fixing piece-48 and a supporting wheel-451.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
With comprehensive reference to fig. 1, 4, 6, 8 and 14, a woven bag production line comprises a flat yarn production device 1, a circular weaving device, a rolling printing device 2, a cutting and sewing device 3 and a packing device 4.
As shown in fig. 1-3, the flat filament manufacturing apparatus 1 includes an extruder 11, plastic particles are fed into the extruder 11, the extruder 11 heats, melts and extrudes the plastic particles, a drawing die 12 is disposed at a discharge end of the extruder 11, the drawing die 12 is used for making the extruded plastic into a film, a cooling device 13 is disposed at a film discharge end of the drawing die 12, the cooling device 13 includes a water tank in this embodiment, the film from the drawing die 12 is cooled by the water tank, the film is sequentially wound around two rollers in the water tank and then around a second guide roller 18 after passing through the cooling device 13, a draining strip 19 is disposed on the film in front of the second guide roller 18, a lower end of the draining strip 19 is hinged to a frame 31, in this embodiment, the frame 31 is a frame providing mounting positions for the rest components, and is not limited to a specific shape as long as it can be mounted with the components as required, and can realize corresponding cooperation, function can, the technical staff in this field can set up frame 31 into different shapes as required, and the upper end of waterlogging caused by excessive rainfall strip 19 is then pressed on the membrane surface that comes out in the aquatic. To guide the water on the film to be left by the draining strips 19 to ensure that the excessive water on the film flows down smoothly.
As shown in fig. 1-3, the film is wound on the first guide roller 14, the surface of the film is pressed with an arc guide plate 15 with a convex middle part before being wound on the first guide roller 14, the arc edge of the arc guide plate 15 is pressed on the surface of the film, and the arc edge points to the direction opposite to the moving direction of the film and forms an included angle with the film, a film cutting device 16 and a flat filament collecting device 17 are sequentially arranged behind the first guide roller 14, specifically, the film cutting device 16 comprises a fixed roller 161 fixedly arranged on the frame 31, a plurality of flat filament cutters 162 with cutting edges facing to the feeding direction of the film are arranged on the surface of the fixed roller 161, the distance between two adjacent flat filament cutters 162 is the width of the flat filament, the film is cut into a plurality of flat filaments by the flat filament cutters 162 after passing through the fixed roller 161, a heating platform 163 is arranged behind the film cutting device 16, the flat filament passes through the surface of the heating platform 163, the heating body in the heating table 163 heats the flat wire as a heating wire, and then the flat wire is collected by the flat wire collecting device 17, specifically, the flat wire collecting device 17 employs a flat wire winder.
The circular weaving device weaves continuous cylindrical woven bags by using flat yarns, and in the embodiment, the circular weaving device adopts a circular weaving machine.
As shown in fig. 4, the roll printing device 2 includes the triangular support roller group 21 arranged in the continuous cylindrical woven bag, the upper and lower faces of the woven bag are separated by the triangular support roller group 21, two rollers at the bottom of the triangular support roller group 21 are supported by the corresponding supporting rollers 22 in a rolling manner through the woven bag, the rollers at the top of the triangular support roller group 21 are provided with a printing assembly 23 capable of lifting through the woven bag, a driving roller group 24 for driving the woven bag to move is arranged at the rear of the triangular support roller group 21, the driving roller group 24 comprises a driving roller and a driven roller, the driving roller and the driven roller clamp the woven bag in the middle, and the woven bag is driven to move under.
As shown in fig. 4, the printing assembly 23 includes a printing roller 231 and a limiting roller 232 disposed on both sides of the printing roller 231, the printing roller 231 and the limiting roller 232 are driven by a printing roller lifting driving mechanism 233 disposed on the frame 31, the printing roller lifting driving mechanism 233 includes a cylinder disposed on the frame 31, the printing roller 231 and the limiting roller 232 are both disposed at the movable end of the cylinder, the printing roller lifting driving mechanism 233 drives the printing roller 231 and the limiting roller 232 to move downward, and the printing roller 231 and the limiting roller 232 are pressed on the roller surface at the top of the triangular support roller set 21 through the woven bag.
As shown in fig. 5, further, in order to prevent the triangular support roller group 21 from deviating sideways in the woven bag, both ends of the rollers of the triangular support roller group 21 are chamfered, and then the spacing wheels 25 are provided through the woven bag, the spacing wheels 25 are pressed against the chamfered corners or the end faces of both ends of the rollers of the triangular support roller group 21 through the woven bag, and when the woven bag moves, the spacing wheels 25 rotate along with it to prevent the triangular support roller group 21 from deviating sideways in the woven bag.
As shown in fig. 6 and 8, the cutting and sewing device 3 includes a feeding mechanism 32, a cutting mechanism 33, a transfer mechanism 34, a sewing mechanism 35, and a discharging mechanism 36, which are sequentially provided on a frame 31.
As shown in fig. 6, the feeding mechanism 32 includes a first driving roller 322 and a first driven roller 323 sequentially arranged, the woven bag in the front process is sandwiched between the first driving roller 322 and the first driven roller 323, the feeding mechanism further includes a first swing frame 324 hinged to the frame 31, a hinge shaft is horizontally and vertically arranged to the moving direction of the woven bag, a first stop lever 3241 parallel to the hinge shaft of the first swing frame 324 is arranged on the first swing frame 324, a second driving roller 325 and a second driven roller 326 are arranged behind the first swing frame 324, and the woven bag passing under the first driving roller 322 and the first driven roller 323 enters between the second driving roller 325 and the second driven roller 326.
As shown in fig. 6, a second swing frame 3221 is hinged to the frame 31, the first driving roller 322 is installed on the second swing frame 3221, the first driving roller 322 is driven by a motor, a first elastic body 3222 is disposed between the second swing frame 3221 and the frame 31, the first elastic body 3222 enables the first driving roller 322 to be pressed on the woven bag and the first driven roller 323, and specifically, the first elastic body 3222 is a tension spring.
As shown in fig. 6, the first stopper 3241 includes a roller rotatably installed on the first swing frame 324, and the woven bag is passed under the roller.
As shown in fig. 6, a third guide roller 327 is disposed between the first swing frame 324 and the second driving roller 325, woven bags from the first stop lever 3241 enter between the second driving roller 325 and the second driven roller 326 through the third guide roller 327, and the third guide roller 327 is located above the first stop lever 3241.
As shown in fig. 6, a first conveyor belt 328 is disposed between the second driving roller 325 and the third guide roller 327, the woven bags from the third guide roller 327 move to the second driving roller 325 through the first conveyor belt 328, and the first conveyor belt 328 is high in front and low in back.
As shown in fig. 6 and 7, the cutting mechanism 33 includes a lifting frame 331 vertically slidably mounted on the frame 31, the lifting frame 331 is driven by a lifting frame driving mechanism disposed on the frame 31, a heat cutting knife 332 and a vertically telescopic elastic pressing block 333 are sequentially disposed in the front-rear direction of the bottom of the lifting frame 331, the frame 31 is disposed below the elastic pressing block 333 and between the heat cutting knife 332 and the second driving roller 325, and woven bags from the second driving roller 325 and the second driven roller 326 sequentially pass through the upper surface of the frame 31 and then move to the surface of the transfer mechanism 34 after passing through the lower portions of the heat cutting knife 332 and the elastic pressing block 333.
As shown in fig. 6, an air blowing pipe 329 is provided between the second driving roller 325 and the hot knife 332, and the air blowing pipe 329 blows air to the rear.
As shown in fig. 7, the lifting frame 331 is vertically slidably mounted on a first guide post 3311 disposed on the frame 31, and further includes a lifting driving motor 3312 disposed on the frame 31, a driving cam 3313 is disposed on an output shaft of the lifting driving motor 3312, the lifting frame 331 is integrally formed in a "mouth" shape, the driving cam 3313 acts on an upper surface of a bottom frame of the "mouth" shaped lifting frame 331, a reset seesaw rod 3314 is disposed below a bottom portion of the lifting frame 331, the reset seesaw rod 3314 is hinged to the frame 1, a first end of the reset seesaw rod 3314 abuts against a bottom portion of the lifting frame 331, a weight block 3315 is disposed at a second end of the reset seesaw rod 3314, the driving cam 3313 acts on an upper surface of the bottom frame of the "mouth" shaped lifting frame 331, the lifting frame 331 integrally descends, when the driving cam 3313 does not act on the lifting frame 331, the weight block 3315 acts on the reset seesaw rod 3314, and lifts the lifting frame 331 up.
The hot cutter 332 is a heated cutter, and the heating is to heat and melt the woven bag for cutting.
As shown in fig. 6 and 7, the elastic pressing block 333 is integrally in a long strip shape, two second guide posts 3331 are arranged above the elastic pressing block 333, a pressure spring is sleeved on each second guide post 3331, two ends of the pressure spring are respectively pressed on the lifting frame 331 and the elastic pressing block 333, a limiting block 3332 pressed above the lifting frame 331 is arranged at the top end of each second guide post 3331, the lifting frame 331 moves downwards, the elastic pressing block 333 is pressed on the woven bag and the machine frame 31, the pressure spring contracts, and the limiting block 3332 is separated from the upper surface of the lifting frame 331, so that the woven bag can be pressed.
As shown in fig. 6 and 7, a pressing plate 334 is disposed between the hot cutting knife 332 and the elastic pressing block 333, the bottom end of the pressing plate 334 is higher than the bottom end of the hot cutting knife 332, a second blocking rod 335 is disposed between the hot cutting knife 332 and the pressing plate 334, and the second blocking rod 335 is located below the woven bag.
As shown in fig. 8, the transfer mechanism 34 includes a first transfer mechanism 341 and a second transfer mechanism 342, the cut woven bags move on the first transfer mechanism 341 in a direction in which the woven bags are pushed out from the second driving roller 325, the woven bags move from the first transfer mechanism 341 to the second transfer mechanism 342, and the transfer direction of the second transfer mechanism 342 is perpendicular to the transfer direction of the first transfer mechanism 341.
The first transfer mechanism 341 includes a fourth conveyor belt disposed behind the cutting mechanism 33, and the conveying direction of the fourth conveyor belt is the same as the direction in which the woven bags flow out of the cutting mechanism 33.
As shown in fig. 8 and 10, the second transfer mechanism 342 includes a third swing frame 3421 hinged to the frame 31, a driving wheel 3422 is rotatably mounted on the third swing frame 3421, the third swing frame 3421 is driven by a third swing frame driving mechanism 3423 disposed on the frame 31, the third swing frame 3421 swings periodically, when the driving wheel 3422 swings to the surface of the woven bag on the first transfer mechanism 341, the driving wheel 3422 conveys the woven bag to a second conveyor belt 3424 disposed behind the driving wheel 3422, specifically, the third swing frame driving mechanism 3423 is a motor disposed on the frame 31, the motor periodically drives the third swing frame 3421 to swing through a crank-link mechanism, and the driving wheel 3422 is driven by a motor mounted on the third swing frame 3421.
As shown in fig. 8, the knitting machine further comprises a guide strip 3425 arranged on the frame 31, the front end of the guide strip 3425 is tilted upward, the rear end is horizontal, the front end of the guide strip 3425 is located above the first transfer mechanism 341, the rear end is located above the second conveyor belt 3424, and the guide strip 3425 is mainly arranged to prevent the knitting bag from tilting and folding when the driving wheel 3422 drives the knitting bag to move from the first transfer mechanism 341, so as to avoid affecting subsequent sewing operations.
As shown in fig. 8 and 9, the sewing mechanism 35 includes a flanging member 351 disposed at the rear side of the second transfer mechanism 342, the flanging member 351 can flange the port of the woven bag, a sewing machine 352 and a suture cutting mechanism 353 are disposed at the rear of the flanging member 351, the end of the woven bag after being flanged enters the sewing machine 352 to be sewn, and the suture cutting mechanism 353 cuts the sewn suture.
As shown in fig. 8 and 9, after the woven bag moves in the second transfer mechanism 342, the flanging member 351 is located on one side of the second transfer mechanism 342, and from the front to the back, the flanging member 351 is gradually curled inward until the section of the flanging member 351 is in a horizontal U shape, the woven bag further comprises a press roller 354 rotatably mounted on the frame 31, the axis of the press roller 354 is perpendicular to the moving direction of the woven bag, the press roller 354 presses the surface of the woven bag on the second transfer mechanism 342, the woven bag moves, one end of the woven bag is gradually curled under the action of the flanging member 351 until the woven bag is stacked together, and the woven bag enters the sewing position of the sewing machine 352.
As shown in fig. 8, 9, 11, and 12, the flanging piece 351 is further provided with a guide piece 3511, the guide piece 3511 is a long flat strip shape as a whole, the front end of the guide piece 3511 is tilted upward, the rear end of the guide piece 3511 is horizontal, the front end of the guide piece 3511 faces the first transfer mechanism 341, the end of the woven bag from the first transfer mechanism 341 enters between the guide piece 3511 and the flanging piece 351, and under the combined action of the guide piece 3511 and the flanging piece 351, the end of the woven bag is folded over, so as to facilitate subsequent sewing.
As shown in fig. 8, the thread cutting mechanism 353 includes a first cylinder 3531 disposed on the sewing machine 352 or the frame 31, a piston rod of the first cylinder 3531 is provided with a thread cutter 3532, and after the woven bag is completely sewn, the first cylinder 3531 drives the thread cutter 3532 to cut the thread.
As shown in fig. 13, the blanking mechanism 36 includes a bag turning and swinging part 361 disposed at the bottom of the end of the second transfer mechanism 342, the woven bags from the end of the second transfer mechanism 342 fall vertically or obliquely, the bag turning and swinging part 361 swings to shift the woven bags to a subsequent station, and the shifted woven bags are stacked horizontally.
As shown in fig. 13, the bag turning and swinging member 361 includes at least two arc-shaped shifting rods 362 and a rotating shaft 363 which are parallel to each other, one end of the arc-shaped shifting rod 362 is disposed on the rotating shaft 363, the rotating shaft 363 is rotatably mounted on the frame 31, the bag turning and swinging member 361 is driven by a bag turning and swinging driving mechanism 364 disposed on the frame 31 to swing back and forth, a woven bag falling from the end of the second transfer mechanism 342 is located on one side of an arc center of the arc-shaped shifting rod 362, a third conveying belt 365 is further disposed on one side of the arc center of the arc-shaped shifting rod 362, and the woven bag is turned to the third conveying.
As shown in fig. 13, the bag-turning and swinging member driving mechanism 364 includes a second cylinder 3641 disposed on the frame 31, a rack is disposed on a piston rod of the second cylinder 3641, a driving gear 3642 engaged with the rack is disposed on the rotating shaft 363, and a pressing wheel 3643 rotatably mounted on the frame 31, the pressing wheel 3643 and the driving gear 3642 are respectively disposed at two sides of the rack, and the pressing wheel 3643 presses on the rack to ensure that the rack can normally drive the driving gear 3642 to rotate.
As shown in fig. 14-17, the packaging device 4 includes a clamping jaw sliding block 41 horizontally slidably disposed on the frame 31, an upper clamping jaw 42 and a lower clamping jaw 43 are disposed on the clamping jaw sliding block 41, the upper clamping jaw 42 and the lower clamping jaw 43 can be close to and away from each other, each of the upper clamping jaw 42 and the lower clamping jaw 43 includes at least two parallel cantilever claws 44, each cantilever claw 44 is parallel to the sliding direction of the clamping jaw sliding block 41, a woven bag support 45 is disposed in the direction pointed by the cantilever claw 44, the height of the woven bag support 45 satisfies that the upper clamping jaw 42 and the lower clamping jaw 43 clamp the stacked woven bags and then move transversely to the woven bag support 45 without interfering with the cantilever claws 44, a pressing mechanism 46 is disposed above the woven bag support 45, the pressing mechanism 46 moves downward to press the woven bags from the position between the cantilever claws 44 adjacent to the upper clamping jaw 42, an annular packing 47 is disposed around the moving track above the woven bag support 45, the stacked woven bags are placed on the lower clamping jaw 43, the upper clamping jaw 42 and the lower clamping jaw 43 clamp and compress the woven bags, the clamping jaw sliding block 41 slides to drive the woven bags to move to the position above the woven bag supporting piece 45 and penetrate through the annular packing belt 47, the pressing mechanism 46 presses the woven bags downwards, the upper clamping jaw 42 and the lower clamping jaw 43 are loosened and pulled out, the pressing mechanism 46 moves upwards, the woven bags are naturally fluffy, the fluffy woven bags are tied by the annular packing belt 47 to be packed, and the state is shown in fig. 18.
Specifically, as shown in fig. 15, the jaw slider 41 may be mounted on the frame 31 in a slider slide-fit manner, or may be mounted on the frame 31 in a slider/guide-fit manner, so that the jaw slider 41 can slide freely relative to the frame 31.
Further, as shown in fig. 14, the jaw slider 41 and the frame 31 may be driven by a hydraulic cylinder or the like to slide the jaw slider 41 relative to the frame 31.
As shown in fig. 14, the upper jaw 42 is vertically slidably mounted on the jaw slider 41, the lower jaw 43 is fixed to the jaw slider 41, and the upper jaw 42 and the lower jaw 43 are driven by a hydraulic cylinder to press the woven bag between the upper jaw 42 and the lower jaw 43, and the cantilever jaw 44 is horizontally disposed to facilitate the drawing out of the upper jaw 42 and the lower jaw 43.
As shown in fig. 14-17, the woven bag supporting member 45 includes a plurality of supporting wheels 451 rotatably mounted on the frame 31, the axes of the supporting wheels 451 are arranged horizontally and perpendicular to the moving direction of the clamping jaw sliding blocks 41, when the suspension arms 44 move to the woven bag supporting member 45, the supporting wheels 451 are located between two adjacent suspension arms 44, and the woven bag is located on the supporting wheels 451.
As shown in fig. 14 and 15, the position where the pressing mechanism 46 presses on the woven bag is located right above the woven bag support 45, the pressing mechanism 46 includes a hydraulic cylinder installed on the frame 31 and a plurality of pressing blocks installed on a piston rod of the hydraulic cylinder, and when the hydraulic cylinder drives the pressing blocks to move downward, the pressing blocks press the surface of the woven bag between two adjacent cantilever claws 44 of the upper clamping jaw 42, so that the upper clamping jaw 42 is conveniently pulled out.
As shown in fig. 15-17, the woven bag is provided with a packing belt fixing member 48 on both sides of the moving track above the woven bag supporting member 45, the annular packing belt 47 is detachably fixed on the packing belt fixing member 48, the woven bag is fluffy and then the annular packing belt 47 is supported, the annular packing belt 47 is separated from the packing belt fixing member 48, specifically, the packing belt fixing member 48 includes vertical rods arranged on both sides of the moving track above the woven bag supporting member 45, and the annular packing belt 47 can be attached to the vertical rods through magic or glued so that the annular packing belt 47 forms a shape of a Chinese character kou, which is convenient for the woven bag to pass through.
The working principle is as follows:
with reference to fig. 1, 4, 6, 8 and 14, in practical application, a woven bag production line of the present invention first puts plastic particle raw materials into an extruder 11 for heating, melting and extruding, after extruding, the plastic enters a film drawing die 12, the plastic becomes a film through the film drawing die 12, the film is cooled and formed through a cooling device 13, then the film continues to move, and is spread out under the action of an arc guide plate 15 and wound on a first guide roller 14, this operation can ensure that the film is spread on the first guide roller 14, ensure the subsequent cutting quality, ensure the quality of flat filaments, the film continues to advance, and is cut into a plurality of flat filaments through a film cutting device 16, the flat filaments continue to run, enter a flat filament collecting device 17 to be collected, the collected flat filaments are applied to a circular weaving device, the circular weaving device weaves continuous cylindrical woven bags by using the flat filaments, the woven bag is printed by the roll printing device 2, and the method specifically comprises the following steps: the triangular support roller group 21 is integrally arranged inside the woven bag, the support roller 22 supports the triangular support roller group 21 in a rolling mode through the woven bag, then the open end of the woven bag is arranged on the drive roller group 24 and used for driving the woven bag to move forward, after adjustment is completed, the printing assembly 23 moves downward, the printing assembly 23 presses the surface of the roller at the top of the triangular support roller group 21 through the woven bag, the drive roller group 24 pulls the woven bag to move forward, the woven bag moves relative to the triangular support roller group 21, each roller of the triangular support roller group 21 and the support roller 22 roll, meanwhile, the printing assembly 23 prints patterns and characters on the surface of the woven bag, compared with traditional printing, the device can separate two layers of woven bags, only prints the patterns on the surface of a specific woven bag, prevents ink from permeating to other positions, the printing quality is good, and the printed woven bag is under the action of the first drive, the woven bags are conveyed to the first stop lever, the first swing frame freely swings downwards under the action of gravity, then under the action of the second driving roller, the woven bags from the first stop lever are conveyed to the length of a single woven bag, the bag roll has large weight and rotates slowly, so that the length of one woven bag is not suitable for feeding at one time, when the woven bags are actually used, the first driving roller continuously feeds the woven bags, the second driving roller feeds the woven bags rapidly and intermittently, the swinging of the first swing frame can coordinate the feeding processes of the first swing frame and the second swing frame to ensure normal feeding, then, under the action of the lifting frame driving mechanism, the lifting frame descends, the elastic pressing block presses the woven bags on the rack, then the lifting frame descends continuously, the hot cutter melts and cuts the woven bags, then, the lifting frame ascends, the hot cutter breaks away from the woven bags to complete the cutting operation of the woven bags, then, the second transfer mechanism transfers the cut woven bags on the first transfer mechanism to the edge turning piece, a port of the woven bag is turned and folded by the flanging piece, then the flanged woven bag is continuously transported to a sewing machine by the second transporting mechanism for sewing, after the sewing is finished, the thread is cut off by the thread cutting mechanism, the sewing operation of the woven bag can be finished, the sewn woven bag falls from the tail end of the second transporting mechanism, the bag turning swing part swings to shift the woven bag to a subsequent station, the shifted woven bag is horizontally stacked, compared with the prior art, the labor intensity of workers is reduced, the production efficiency is higher, the woven bag fed by the cutting and sewing device 3 is stacked on a pile, the woven bag is placed on the lower clamping jaw 43, the stacked woven bag is clamped by the upper clamping jaw 42 and the lower clamping jaw 43, then the woven bag is driven to move to the upper part of the woven bag supporting piece 45 under the action of the clamping jaw sliding block 41, and passes through the annular packing 47, and the pressing mechanism 46 presses on the woven bag belt, go up clamping jaw 42, lower clamping jaw 43 unclamps and takes out, hold-down mechanism 46 goes upward, the braided bag is fluffy naturally, the braided bag after fluffy is tied up by annular packing area 47 and is realized the packing, for prior art, need not operating personnel and carry out the ligature to the braided bag, the security is better, and production efficiency is higher, packing quality is also better, the production of braided bag can be realized to this braided bag production water line, whole production efficiency is higher, degree of automation is higher, product quality is better, be fit for promoting on a large scale.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a braided bag production water line which characterized in that: comprises a flat filament production device (1), a circular weaving device, a roll printing device (2), a cutting and sewing device (3) and a packing device (4);
the flat filament production device (1) comprises an extruder (11), a film drawing die (12) is arranged at the discharge end of the extruder (11), a cooling device (13) is arranged at the film discharge end of the film drawing die (12), a film is wound on a first guide roller (14) after passing through the cooling device (13), an arc-shaped guide plate (15) with a convex middle part is pressed on the surface of the film before the film is wound on the first guide roller (14), the arc-shaped edge of the arc-shaped guide plate (15) is pressed on the surface of the film, points to the direction opposite to the moving direction of the film and forms an included angle with the film, and a film cutting device (16) and a flat filament collecting device (17) are sequentially arranged behind the first guide roller (14);
the circular weaving device weaves continuous cylindrical woven bags by using flat filaments;
the roll printing device (2) comprises a triangular support roller set (21) arranged in a continuous cylindrical woven bag, the upper surface and the lower surface of the woven bag are separated by the triangular support roller set (21), two rollers at the bottom of the triangular support roller set (21) are supported by corresponding support rollers (22) in a rolling mode through the woven bag, a printing assembly (23) capable of lifting is arranged on the rollers at the top of the triangular support roller set (21) through the woven bag, and a driving roller set (24) for driving the woven bag to move is arranged behind the triangular support roller set (21);
the cutting and sewing device (3) comprises a feeding mechanism (32), a cutting mechanism (33), a transfer mechanism (34), a sewing mechanism (35) and a discharging mechanism (36) which are arranged on the rack (31) in sequence;
the feeding mechanism (32) comprises a first driving roller (322) and a first driven roller (323) which are sequentially arranged, woven bags in the front process are clamped between the first driving roller (322) and the first driven roller (323), the feeding mechanism further comprises a first swing frame (324) which is hinged to the rack (31), a hinged shaft is arranged along the horizontal direction and perpendicular to the moving direction of the woven bags, a first stop lever (3241) which is parallel to the hinged shaft of the first swing frame (324) is arranged on the first swing frame (324), a second driving roller (325) and a second driven roller (326) are arranged behind the first swing frame (324), and the woven bags from the first driving roller (322) and the first driven roller (323) enter between the second driving roller (325) and the second driven roller (326) after passing through the lower part of the first stop lever (3241);
the cutting mechanism (33) comprises a lifting frame (331) vertically and slidably mounted on the rack (31), the lifting frame (331) is driven by a lifting frame driving mechanism arranged on the rack (31), a hot cutter (332) and a vertically telescopic elastic pressing block (333) are sequentially arranged in the front-back direction of the bottom of the lifting frame (331), the rack (31) is arranged below the elastic pressing block (333) and between the hot cutter (332) and the second driving roller (325), and woven bags from the second driving roller (325) and the second driven roller (326) sequentially pass through the hot cutter (332) and the elastic pressing block (333) from the upper surface of the rack (31) and then move to the surface of the transfer mechanism (34);
the transfer mechanism (34) comprises a first transfer mechanism (341) and a second transfer mechanism (342), the cut woven bags move on the first transfer mechanism (341) in the direction in which the woven bags are pushed out from the second driving roller (325), the woven bags move from the first transfer mechanism (341) to the second transfer mechanism (342), and the transfer direction of the second transfer mechanism (342) is perpendicular to the transfer direction of the first transfer mechanism (341);
the sewing mechanism (35) comprises a flanging piece (351) arranged on the rear side edge of the second transfer mechanism (342), the flanging piece (351) can be used for flanging the port of the woven bag, a sewing machine (352) and a suture cutting mechanism (353) are arranged behind the flanging piece (351), the end part of the woven bag after flanging enters the sewing machine (352) to be sewn, and the suture cutting mechanism (353) is used for cutting off the sewn suture;
the blanking mechanism (36) comprises a bag turning and swinging part (361) arranged at the bottom of the tail end of the second transfer mechanism (342), woven bags from the tail end of the second transfer mechanism (342) fall vertically or obliquely, the bag turning and swinging part (361) shifts the woven bags to a subsequent station, and the shifted woven bags are horizontally stacked;
the packaging device (4) comprises a clamping jaw sliding block (41) which is horizontally arranged on a rack (31) in a sliding manner, an upper clamping jaw (42) and a lower clamping jaw (43) are arranged on the clamping jaw sliding block (41), the upper clamping jaw (42) and the lower clamping jaw (43) can be close to and far away from each other, the upper clamping jaw (42) and the lower clamping jaw (43) respectively comprise at least two parallel cantilever claws (44), the cantilever claws (44) are parallel to the sliding direction of the clamping jaw sliding block (41), woven bag supporting pieces (45) are arranged in the direction pointed by the cantilever claws (44), the height of each woven bag supporting piece (45) meets the requirement that the upper clamping jaw (42) and the lower clamping jaw (43) clamp stacked woven bags and then transversely move to the woven bag supporting pieces (45), the woven bag supporting pieces (45) do not interfere with the cantilever claws (44), a pressing mechanism (46) is arranged above the woven, hold-down mechanism (46) are down, can follow the position pressure between last clamping jaw (42) adjacent cantilever claw (44) on the braided bag, the braided bag sets up annular packing area (47) around the removal orbit of braided bag support piece (45) top, lower clamping jaw (43) is arranged in to the braided bag of piling up, go up clamping jaw (42), lower clamping jaw (43) press from both sides the braided bag tightly the compression, clamping jaw slider (41) slide, it removes to braided bag support piece (45) top to drive the braided bag, and pass annular packing area (47), hold-down mechanism (46) downstream pressure is on the braided bag, go up clamping jaw (42), lower clamping jaw (43) are loosened and are taken out, hold-down mechanism (46) go upward, the braided bag is naturally fluffy, the braided bag after fluffy is tied up by annular packing area (47) and is realized the packing.
2. The woven bag production line of claim 1, wherein: printing subassembly (23) are including printing roller (231) and set up spacing roller (232) in printing roller (231) both sides, printing roller (231) and spacing roller (232) are driven by printing roller lift drive mechanism (233) that set up on frame (31), and printing roller lift drive mechanism (233) drive printing roller (231) and spacing roller (232) are down, and printing roller (231) and spacing roller (232) separate the braided bag and press the roller surface at triangular support roller set (21) top.
3. The woven bag production line of claim 1, wherein: the woven bag driving mechanism is characterized in that a second swing frame (3221) is hinged to the machine frame (31), the first driving roller (322) is installed on the second swing frame (3221), the first driving roller (322) is driven by a motor, a first elastic body (3222) is arranged between the second swing frame (3221) and the machine frame (31), and the first driving roller (322) is pressed on the woven bag and the first driven roller (323) through the first elastic body (3222).
4. The woven bag production line of claim 1, wherein: an air blowing pipe (329) is arranged between the second driving roller (325) and the hot cutter (332), and air is blown to the rear through the air blowing pipe (329).
5. The woven bag production line of claim 1, wherein: be provided with clamp plate (334) between hot cutter (332) and elastic pressing block (333), the bottom position of clamp plate (334) is higher than the position of hot cutter (332) bottom, just set up second pin (335) between hot cutter (332) and clamp plate (334), second pin (335) are located the braided bag below.
6. The woven bag production line of claim 1, wherein: the second transfer mechanism (342) comprises a third swing frame (3421) hinged to the rack (31), a driving wheel (3422) is rotatably mounted on the third swing frame (3421), the third swing frame (3421) is driven by a third swing frame driving mechanism (3423) arranged on the rack (31), the third swing frame (3421) periodically swings, and when the driving wheel (3422) swings to the surface of a woven bag on the first transfer mechanism (341), the woven bag is conveyed to a second conveying belt (3424) arranged behind the driving wheel (3422) by the driving wheel (3422).
7. The woven bag production line of claim 1, wherein: use the braided bag to be the back in the moving direction on second transport mechanism (342), turn-ups piece (351) are located one side of second transport mechanism (342), from the past backward, turn-ups piece (351) curl to the inboard gradually, the cross sectional shape of curling to turn-ups piece (351) is horizontal U-shaped, still including rotating compression roller (354) of installing in frame (31), compression roller (354) axis perpendicular to braided bag direction of motion, compression roller (354) press the braided bag surface on second transport mechanism (342), the braided bag removes, the one end of braided bag curls gradually under turn-ups piece (351) effect, until folding together, get into sewing machine (352) and make up the position.
8. The woven bag production line of claim 1, wherein: bag goods of furniture for display rather than for use (361) include two piece at least arc driving lever (362) that are parallel to each other, pivot (363), the one end setting of arc driving lever (362) is in pivot (363), pivot (363) rotate and install in frame (31), bag goods of furniture for display rather than for use (361) is driven by the bag goods of furniture for display rather than for use actuating mechanism (364) that turns over that sets up in frame (31) and is reciprocated the swing, the braided bag that falls from second transport mechanism (342) end is located arc core one side of arc driving lever (362), arc core one side of arc driving lever (362) still is provided with third conveyer belt (365), arc driving lever (362) are stirred the braided bag to third conveyer belt (365).
9. The woven bag production line of claim 1, wherein: the position of the pressing mechanism (46) pressed on the woven bag is positioned right above the woven bag supporting piece (45).
10. The woven bag production line of claim 1, wherein: the packaging bag is characterized in that packaging belt fixing pieces (48) are arranged on two sides of a moving track above the packaging bag supporting piece (45) of the packaging bag, annular packaging belts (47) are detachably fixed on the packaging belt fixing pieces (48), the annular packaging belts (47) are supported after the packaging bag is fluffy, and the annular packaging belts (47) are separated from the packaging belt fixing pieces (48).
CN201910935335.5A 2019-09-29 2019-09-29 Braided bag production water line Active CN110552076B (en)

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