CN112743960B - System and method for producing and processing lamp frame film - Google Patents

System and method for producing and processing lamp frame film Download PDF

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Publication number
CN112743960B
CN112743960B CN202011569981.3A CN202011569981A CN112743960B CN 112743960 B CN112743960 B CN 112743960B CN 202011569981 A CN202011569981 A CN 202011569981A CN 112743960 B CN112743960 B CN 112743960B
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China
Prior art keywords
worm
assembly
rotating shaft
feeding
transmission
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CN202011569981.3A
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CN112743960A (en
Inventor
方文彬
徐登赛
陈凯
沈锋
李为波
张海丰
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Lianyungang Jintian High Tech Materials Co ltd
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Lianyungang Jintian High Tech Materials Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C2018/147—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers of the plural stage type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165—Screen denying egress of oversize material

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

The invention relates to the technical field of lamp frame film production, in particular to a system and a method for producing and processing a lamp frame film; the system adopts a mechanical design, realizes the compounding of an upper press roller and a lower press roller and the automatic winding of a winding roller based on transmission, and realizes the movement of an upper layer film and a lower layer film; the installation shaft drives the rocker to swing through transmission, so that the arc baffle periodically opens or seals the inlet of the discharge nozzle; powder coating is stored in the receiving hopper, so that intermittent discharge is realized, and the coating is dispersedly printed on the lower layer film in cooperation with the movement of the lower layer film to form speckle grains; and then the upper layer film and the lower layer film are compounded at the upper pressing roller and the lower pressing roller, so that the speckle grains are printed between the films.

Description

System and method for producing and processing lamp frame film
Technical Field
The invention relates to the technical field of lamp frame film production, and relates to a lamp frame film production and processing system and a lamp frame film production and processing method.
Background
Lamps, lighting articles, generally refer to lighted implements.
The ancient times of mankind use the torch for lighting, later there are candles and oil lamps. In the ancient times, a "candle" was a torch made of a combustible material, called a candle, intended to be held on a lighted torch; the heaps of fine grass and branches placed on the ground for ignition are called singing, the singing placed outside the gate is called big candles, and the singing placed inside the gate is called singing.
The types of modern lamps mainly include the following:
1, an illuminating lamp;
2, decorating the lamp;
3, a warning light;
4, special function lamp.
Modern lamp design is started from the lighting effect, computer aided design is adopted, the illumination intensity and the light distribution curve of a lighting place are calculated, then structural design is carried out, and finally, an art designer carries out product appearance design, so that the appearance of the lamp is as attractive, comfortable and durable as possible on the premise of meeting the functional requirements of the product.
Briefly, modern lamps are developing towards high efficiency, energy saving, adjustable integration, small function and assembly serialization.
In the production or installation of a lamp, a lamp film is attached to a lamp frame or the like in order to improve the appearance or protect the lamp.
The lamp frame film is produced by polypropylene raw material and special manufacturing process, and the product has better chemical and physical properties than common polyester film.
The lamp frame film is a white film of the composite film, and the anti-aging layer in the composite film is arranged on one side close to the light source, so that the service life of the composite film is prolonged; the scattering layer in the composite film is arranged on one side far away from the light source, the polypropylene material is adopted, and calcium carbonate added in the polypropylene material is foamed, so that the production cost is reduced, the light transmittance is reduced, the reflectivity is improved, light scattering is outwards sent, the light irradiation area is improved, and the light and shade change between adjacent streetlamps is reduced.
The inventor designs a lamp frame film which is formed by compounding multiple layers of films and has uniform spot lines; and the speckle grains are printed and dyed by adopting powder coating, are not printed on the surface layer of the film, but are positioned between two films, so that the grains can be prevented from falling off. However, in the prior art, no equipment for producing the lamp frame film exists, so that the inventor designs a lamp frame film production and processing system and a method specifically for producing the lamp frame film.
Disclosure of Invention
Technical problem to be solved
The invention aims to overcome the defects in the prior art and provides a lamp frame film production and processing system and a lamp frame film production and processing method.
(II) technical scheme
A lamp frame film production and processing system comprises a processing cavity, a winding assembly, a transmission assembly, a feeding assembly, a reciprocating assembly and a discharging assembly;
a lower film guide roller set is arranged at the left part of the inner bottom of the processing cavity, an upper film guide roller set is arranged at the left part of the inner top of the processing cavity, a fixed rod is also connected to the middle part of the inner top of the processing cavity, a roller shaft frame is arranged at the bottom end of the fixed rod, and an upper compression roller and a lower compression roller are arranged on the roller shaft frame;
a winding component is arranged at the right part of the inner bottom of the processing cavity and matched with the lower pressing roller; the feeding assembly and the blanking assembly are both positioned between the two film guide roller sets, the blanking assembly is connected below an outlet end at the bottom of the feeding assembly, and the outlet end is also provided with a filter screen; the left side of the winding component is connected with a transmission component, and the left side of the transmission component is also connected with a reciprocating component; the transmission assembly is matched with the feeding assembly, and the reciprocating assembly is matched with the blanking assembly.
Furthermore, the winding assembly comprises a servo motor, a first rotating shaft, a fixed seat, a first worm wheel, a first transmission wheel set, a first transmission belt and a winding roller;
the servo motor is fixed on the bottom in the processing cavity, the output end of the servo motor is connected with a first rotating shaft leftwards, the first rotating shaft penetrates through and is rotatably connected with a fixed seat, and the fixed seat is also arranged on the bottom in the processing cavity; the first rotating shaft is provided with a first worm which is positioned on the right side of the fixed seat; the first worm is meshed with a first worm wheel; the winding roller is also arranged on the inner bottom of the processing cavity and is positioned on the right side of the lower pressing roller; the winding roller, the lower pressing roller and the first worm wheel are all coaxially connected with a driving wheel to form a first driving wheel set; the first transmission wheel set is in transmission connection with the second transmission wheel set through a first transmission belt.
Further, the feeding assembly comprises a feeding hopper, a feeding pipe, a feeding shaft, a right pushing helical blade, a fourth worm wheel and a first-class crushing cutter;
the feeding pipe penetrates through the left side wall of the processing cavity, and a feeding hopper is arranged at the left end of the feeding pipe; the outlet end is positioned at the right end of the bottom of the feeding pipe; a feeding shaft is arranged in the feeding pipe, a right pushing helical blade and a first crushing cutter are arranged on the feeding shaft, and the first crushing cutter is positioned on the right side of the right pushing helical blade and corresponds to the filter screen; the right end of the feeding shaft extends out of the feeding pipe and is connected with a fourth worm; a fourth worm wheel is meshed below the fourth worm.
Further, the blanking assembly comprises a receiving hopper, a discharging nozzle, a mounting shaft, a rocker and an arc baffle;
the receiving hopper is connected below the outlet end, the bottom of the receiving hopper is arc-shaped, and a plurality of discharging nozzles are arranged along the front and back directions; an installation shaft is arranged in the material receiving hopper, an arc baffle is connected below the installation shaft through a rocker, and the arc baffle is pressed on the inner bottom of the material receiving hopper.
Furthermore, the transmission assembly comprises a second worm, a second worm wheel, a second transmission wheel set and a second transmission belt;
a second worm is also arranged on the first rotating shaft and is positioned on the left side of the fixed seat; a second worm gear is meshed with the second worm; the second worm wheel and the fourth worm wheel are coaxially connected with a driving wheel to form a second driving wheel group; the second transmission wheel set is in transmission connection with the second transmission belt.
Furthermore, the reciprocating assembly comprises an incomplete bevel gear, a driven bevel gear, a second rotating shaft, a fixing frame, a third worm wheel, a third transmission wheel set and a third transmission belt;
an incomplete bevel gear is arranged at the left end of the first rotating shaft; the fixing frame is fixedly connected to the bottom of the processing cavity, and the second rotating shaft vertically penetrates through and is rotatably connected with the fixing frame; driven bevel gears are symmetrically arranged on the second rotating shaft, and the incomplete bevel gears are matched with the driven bevel gears; the top end of the second rotating shaft is connected with a third worm, and the third worm is meshed with a third worm wheel; the third worm wheel and the mounting shaft are coaxially connected with a driving wheel to form a third driving wheel group; the third transmission wheel set is in transmission connection with the third transmission belt.
Further, the device also comprises a material pushing assembly; the material pushing assembly comprises a first gear, a second gear, a fourth rotating shaft and a left pushing spiral blade;
the fourth rotating shaft is arranged in parallel with the feeding shaft and is positioned right below the feeding shaft; the fourth rotating shaft penetrates through and is rotatably connected with the right side wall of the feeding pipe; a second gear is arranged at the right end of the fourth rotating shaft, a first gear is correspondingly arranged on the feeding shaft, and the first gear is meshed with the second gear; a left-pushing helical blade is also arranged on the fourth rotating shaft; the left-pushing helical blade is positioned in the feeding pipe and is positioned on the right side of the crushing knife.
Furthermore, a second type crushing knife is also arranged on the fourth rotating shaft and is positioned between the first type crushing knife and the left pushing helical blade; the specification of the second type of crushing knife is smaller than that of the first type of crushing knife, and the crushing degree is smaller.
Further, the vibration device also comprises a vibration component; the vibration component comprises a fifth worm, a third rotating shaft, a pull rope and a small ball;
a fifth worm is meshed below the fourth worm wheel and connected to the right end of the third rotating shaft; the third rotating shaft extends leftwards into the upper part of the receiving hopper and is circumferentially connected with a small ball through a pull rope.
Further, the device also comprises an adjusting component; the adjusting components are symmetrically arranged on the front side and the rear side of the roll shaft frame and comprise fixing plates, electric push rods and mounting sleeves;
a vertical through groove is formed in the roller shaft frame, and the fixing plate is located above the vertical through groove and connected with the roller shaft frame; an electric push rod is arranged below the fixed plate, the bottom end of the electric push rod is connected with an installation sleeve, and the front end and the rear end of the upper compression roller penetrate through the vertical through groove and are connected with the installation sleeve.
(III) advantageous effects
The invention provides a system and a method for producing and processing a lamp frame film, which have the following advantages:
1, a processing mode of compounding an upper layer film and a lower layer film is adopted, coating printing and dyeing are firstly carried out on the top surface of the lower layer film, then the upper layer film and the lower layer film are compounded at an upper compression roller and a lower compression roller, spot grains are printed between the films, and the problem that the grains are printed on the outer surface and easily fall off is solved.
2, the system adopts a mechanical design, realizes the compounding of an upper press roller and a lower press roller and the automatic winding of a winding roller based on transmission, and realizes the movement of upper and lower films; the installation shaft drives the rocker to swing through transmission, so that the arc baffle periodically opens or seals the inlet of the discharge nozzle; powder coating is stored in the receiving hopper, so that intermittent discharge is realized, and the coating is dispersedly printed on the lower layer film in cooperation with the movement of the lower layer film to form speckle grains; and then the upper layer film and the lower layer film are compounded at the upper pressing roller and the lower pressing roller, so that the speckle grains are printed between the films.
3, the system also drives the feeding shaft to drive the right pushing helical blade on the feeding shaft to rotate through transmission, so that the coating thrown from the feeding hopper is pushed to the filter screen rightwards; and a type of crushing sword on the feeding shaft also follows the rotation, smashes the coating of filter screen top and refines to it falls into and connects the hopper to supply after satisfying the filter screen.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of another embodiment of the present invention;
FIG. 3 is a structural diagram of the winding assembly, the transmission assembly and the reciprocating assembly;
FIG. 4 is a view showing the construction of an upper roll and a lower roll;
FIG. 5 is a block diagram of a feed assembly;
FIG. 6 is a block diagram of a blanking assembly;
FIG. 7 is a side view of the receiving hopper;
FIG. 8 is a block diagram of the pusher assembly;
FIG. 9 is a side view of the pusher assembly;
FIG. 10 is a block diagram of a vibration assembly;
fig. 11 is a structural view of an adjustment assembly.
In the drawings, the components represented by the respective reference numerals are listed below:
1-processing cavity, 101-filter screen, 102-lower film guide roller set, 103-upper film guide roller set, 104-fixing rod, 105-roller shaft frame, 106-upper press roller, 107-lower press roller and 108-vertical through groove;
2-a winding component, 201-a servo motor, 202-a rotating shaft, 203-a fixed seat, 204-a worm, 205-a worm wheel, 206-a transmission wheel set, 207-a transmission belt and 208-a winding roller;
3-a transmission assembly, 301-a second worm, 302-a second worm wheel, 303-a second transmission wheel set and 304-a second transmission belt;
4-feeding component, 401-hopper, 402-feeding pipe, 403-feeding shaft, 404-right-pushing helical blade, 405-fourth worm, 406-fourth worm wheel, 407-type crushing knife, 408-convex key, 409-clamping groove and 410-convex;
5-reciprocating component, 501-incomplete bevel gear, 502-driven bevel gear, 503-second rotating shaft, 504-fixing frame, 505-third worm, 506-third worm wheel, 507-third transmission wheel set and 508-third transmission belt;
6-blanking component, 601-receiving hopper, 602-discharging nozzle, 603-mounting shaft, 604-rocker, 605-arc baffle;
7-material pushing component, 701-first gear, 702-second gear, 703-fourth rotating shaft, 704-left pushing helical blade and 705-second type crushing knife;
8-vibration component, 801-five worm, 802-three rotating shaft, 803-pull rope and 804-small ball;
9-adjusting component, 901-fixing plate, 902-electric push rod, 903-mounting sleeve.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to the attached drawings, the lamp frame film production and processing system comprises a processing cavity 1, a winding assembly 2, a transmission assembly 3, a feeding assembly 4, a reciprocating assembly 5 and a blanking assembly 6;
a lower film guide roller set 102 is arranged at the left part of the inner bottom of the processing cavity 1, an upper film guide roller set 103 is arranged at the left part of the inner top of the processing cavity 1, a fixed rod 104 is further connected to the middle part of the inner top of the processing cavity 1, a roller frame 105 is fixed at the bottom end of the fixed rod 104, and an upper press roller 106 and a lower press roller 107 are arranged on the roller frame 105;
the right part of the inner bottom of the processing cavity 1 is provided with a winding component 2, and the winding component 2 is matched with a lower pressure roller 107; the feeding assembly 4 and the blanking assembly 6 are both positioned between the two film guide roller sets, the blanking assembly 6 is connected below an outlet end at the bottom of the feeding assembly 4, and the outlet end is also provided with a filter screen 101; the left side of the winding component 2 is connected with a transmission component 3, and the left side of the transmission component 3 is also connected with a reciprocating component 5; the transmission component 3 is matched with the feeding component 4, and the reciprocating component 5 is matched with the blanking component 6.
Example 2
Referring to the attached drawings, the lamp frame film production and processing system comprises a processing cavity 1, a winding assembly 2, a transmission assembly 3, a feeding assembly 4, a reciprocating assembly 5 and a blanking assembly 6;
a lower film guide roller set 102 is arranged at the left part of the inner bottom of the processing cavity 1, an upper film guide roller set 103 is arranged at the left part of the inner top of the processing cavity 1, a fixed rod 104 is further connected to the middle part of the inner top of the processing cavity 1, a roller frame 105 is fixed at the bottom end of the fixed rod 104, and an upper press roller 106 and a lower press roller 107 are arranged on the roller frame 105;
the right part of the inner bottom of the processing cavity 1 is provided with a winding component 2, and the winding component 2 is matched with a lower pressure roller 107; the feeding assembly 4 and the blanking assembly 6 are both positioned between the two film guide roller sets, the blanking assembly 6 is connected below an outlet end at the bottom of the feeding assembly 4, and the outlet end is also provided with a filter screen 101; the left side of the winding component 2 is connected with a transmission component 3, and the left side of the transmission component 3 is also connected with a reciprocating component 5; the transmission component 3 is matched with the feeding component 4, and the reciprocating component 5 is matched with the blanking component 6.
The winding component 2 comprises a servo motor 201, a first rotating shaft 202, a fixed seat 203, a first worm 204, a first worm wheel 205, a first transmission wheel set 206, a first transmission belt 207 and a winding roller 208;
the servo motor 201 is fixed on the inner bottom of the processing cavity 1, the output end of the servo motor 201 is connected with a first rotating shaft 202 leftwards, the first rotating shaft 202 penetrates through and is rotatably connected with a fixed seat 203, and the fixed seat 203 is also fixed on the inner bottom of the processing cavity 1; a first worm 204 is connected to the first rotating shaft 202, and the first worm 204 is located on the right side of the fixed seat 203; the first worm 204 is meshed with a first worm wheel 205; the winding roller 208 is also arranged at the inner bottom of the processing cavity 1 and is positioned at the right side of the lower pressing roller 107; the winding roller 208, the lower pressing roller 107 and the first worm wheel 205 are coaxially connected with transmission wheels to form a first transmission wheel set 206; the first transmission wheel set 206 is in transmission connection with the first transmission belt 207.
The feeding assembly 4 comprises a feeding hopper 401, a feeding pipe 402, a feeding shaft 403, a right pushing helical blade 404, a fourth worm 405, a fourth worm gear 406 and a first-class crushing knife 407;
the feeding pipe 402 penetrates through the left side wall of the processing cavity 1, and the left end of the feeding pipe is connected with a feeding hopper 401; the outlet end is positioned at the right end of the bottom of the feeding pipe 402; a feeding shaft 403 is arranged in the feeding pipe 402, a right pushing helical blade 404 and a first-class crushing knife 407 are arranged on the feeding shaft 403, and the first-class crushing knife 407 is positioned on the right side of the right pushing helical blade 404 and is arranged corresponding to the filter screen 101; the right end of the feeding shaft 403 extends out of the feeding pipe 402 and is connected with a fourth worm 405; a fourth worm gear 406 is meshed below the fourth worm 405.
Wherein, the blanking assembly 6 comprises a receiving hopper 601, a discharging nozzle 602, a mounting shaft 603, a rocker 604 and an arc baffle 605;
the receiving hopper 601 is connected below the outlet end, the bottom of the receiving hopper is arc-shaped, and a plurality of discharging nozzles 602 are arranged along the front and back direction; a mounting shaft 603 is arranged in the receiving hopper 601, a cambered baffle 605 is connected below the mounting shaft 603 through a rocker 604, and the cambered baffle 605 is pressed on the inner bottom of the receiving hopper 601.
The transmission assembly 3 comprises a second worm 301, a second worm wheel 302, a second transmission wheel set 303 and a second transmission belt 304;
the first rotating shaft 202 is also connected with a second worm 301, and the second worm 301 is positioned on the left side of the fixed seat 203; a second worm gear 302 is meshed with the second worm 301; the second worm wheel 302 and the fourth worm wheel 406 are coaxially connected with a transmission wheel to form a second transmission wheel group 303; the second transmission wheel set 303 is in transmission connection with the second transmission belt 304.
The reciprocating assembly 5 comprises an incomplete bevel gear 501, a driven bevel gear 502, a second rotating shaft 503, a fixing frame 504, a third worm 505, a third worm wheel 506, a third transmission wheel set 507 and a third transmission belt 508;
the left end of the first rotating shaft 202 is fixedly connected with an incomplete bevel gear 501; the fixing frame 504 is fixedly connected to the inner bottom of the processing cavity 1, and the second rotating shaft 503 vertically penetrates through and is rotatably connected with the fixing frame 504; a driven bevel gear 502 is symmetrically and fixedly connected to the second rotating shaft 503, and the incomplete bevel gear 501 is matched with the driven bevel gear 502; the top end of the second rotating shaft 503 is connected with a third worm 505, and the third worm 505 is meshed with a third worm wheel 506; the third worm wheel 506 and the mounting shaft 603 are coaxially connected with a driving wheel to form a third driving wheel group 507; the third transmission wheel group 507 is in transmission connection with the third transmission belt 508.
The following describes a method for processing a lamp frame film by using the system as an example:
referring to fig. 2, the upper film extends into the processing chamber 1 from the left side and bypasses the upper film guide roller set 103, the lower film also extends into the processing chamber 1 from the left side and bypasses the lower film guide roller set 102, and the two films pass through the upper and lower pressing rollers and are subjected to composite forming and then are wound onto a winding roller 208;
the servo motor 201 is controlled to drive the first rotating shaft 202 to rotate,
a first worm 204 on the first rotating shaft 202 rotates immediately and drives a first worm wheel 205 to rotate; the first worm wheel 205 drives the coaxial transmission wheel to rotate, and the lower pressing roller 107 and the winding roller 208 also rotate under the action of the first transmission belt 207 and the first transmission wheel set 206, wherein the lower pressing roller 107 rotates and is matched with the upper pressing roller 106 to ensure the composite forming of the film; the winding roller 208 rotates to automatically wind the composite film and realize the movement of the upper and lower films;
an incomplete bevel gear 501 at the left end of the first rotating shaft 202 rotates immediately and is matched with a driven bevel gear 502, so that a second rotating shaft 503 rotates forwards and backwards in a reciprocating manner; the third worm 505 synchronously rotates along with the third worm wheel 506 and drives the third worm wheel to rotate; the third worm wheel 506 drives the transmission wheel coaxial with the third worm wheel to rotate, and the installation shaft 507 drives the rocker 604 to swing under the action of the third transmission wheel group 507 and the third transmission belt 508, so that the arc baffle 605 periodically opens or seals the inlet of the discharge nozzle 602; powder coating is stored in the receiving hopper 601, so that intermittent discharging is realized, and the coating is dispersedly printed on the lower layer film in cooperation with the movement of the lower layer film to form speckle grains; then the upper and lower layers of films are compounded at the upper and lower press rollers, so that the speckle grains are printed between the films;
the second worm 301 on the first rotating shaft 202 also rotates immediately and drives the second worm wheel 302 to rotate; the second worm wheel 302 drives the coaxial transmission wheel to rotate, and the fourth worm wheel 406 rotates through the second transmission belt 304 and the second transmission wheel group 303; the fourth worm wheel 406 drives the fourth worm 405 to rotate, so that the feeding shaft 403 with the right pushing helical blade 404 rotates, and the coating thrown from the hopper 401 is pushed to the right to the filter screen 101; and the crushing cutter 407 of the same type on the feeding shaft 403 rotates along with the feeding shaft to crush and refine the paint above the filter screen 101, so that the paint meets the requirement of the filter screen 101 and falls into the receiving hopper 601 for supplement.
Example 3
When the feeding shaft 403 rotates, the right pushing helical blade 404 on the feeding shaft pushes the coating to the right, so that the pushed material is acted with a crushing knife 407 in the process of moving to the right for crushing; because the right-hand screw blade 404 is continuously feeding, the coating accumulation is easy to occur at the right end of the feeding pipe 402;
therefore, on the basis of the above embodiment, the device further comprises a material pushing assembly 7; the pushing assembly 7 comprises a first gear 701, a second gear 702, a fourth rotating shaft 703 and a left pushing helical blade 704;
the fourth rotating shaft 703 is arranged in parallel with the feeding shaft 403 and is positioned right below the feeding shaft 403; the fourth rotating shaft 703 penetrates through and is rotatably connected with the right side wall of the feeding pipe 403; a second gear 702 is fixedly connected to the right end of the fourth rotating shaft 703, a first gear 701 is correspondingly and fixedly connected to the feeding shaft 403, and the first gear 701 is meshed with the second gear 702; a left-pushing helical blade 704 is also arranged on the fourth rotating shaft 703; a left-hand auger blade 704 is located within the feed tube 402 and to the right of one type of comminuting blades 407.
Specifically, the first gear 701 on the feeding shaft 403 also synchronously rotates, and drives the second gear 702 to rotate reversely with the fourth rotating shaft 703, so that the left-pushing helical blade 704 pushes materials leftwards, on one hand, the coatings can be prevented from being accumulated at the right end, and on the other hand, the coatings moving rightwards contact one type of crushing cutter 407 again to be crushed, and the crushing effect is enhanced.
In another embodiment, a second type crushing knife 705 is further installed on the fourth rotating shaft 703, and the second type crushing knife 705 is positioned between the first type crushing knife 407 and the left-pushing helical blade 704; the second type of crushing blade 705 is smaller in size than the first type of crushing blade 407, and the crushing degree is smaller.
Specifically, the second type crushing knife 705 also rotates along with the fourth rotating shaft 703, so that the coating is crushed by the second type crushing knife 705, which is helpful for further refining particles.
Example 4
On the basis of the above-described embodiments,
also comprises a vibration component 8; the vibration component 8 comprises a fifth worm 801, a third rotating shaft 802, a pull rope 803 and a small ball 804;
a fifth worm 801 is meshed below the fourth worm gear 406, and the fifth worm 801 is connected to the right end of the third rotating shaft 802; the third rotating shaft 802 extends leftwards into the upper part of the receiving hopper 601 and is connected with a small ball 804 through a pull rope 803 in the circumferential direction.
Specifically, the fourth worm wheel 406 further drives the fifth worm 801 to drive the third rotating shaft 802 to rotate, so that the pull rope 803 drives the small ball 804 to intermittently collide with the filter screen 803, the filter screen 803 vibrates, and the paint passing speed is increased.
Example 5
On the basis of the above-described embodiments,
also comprises an adjusting component 9; the adjusting components 9 are symmetrically arranged at the front side and the rear side of the roller frame 105 and comprise a fixing plate 901, an electric push rod 902 and an installation sleeve 903;
a vertical through groove 108 is formed in the roller frame 105, and the fixing plate 901 is positioned above the vertical through groove 108 and connected with the roller frame 105; an electric push rod 902 is fixed below the fixing plate 901, an installation sleeve 903 is connected to the bottom end of the electric push rod 902, and the front end and the rear end of the upper compression roller 106 penetrate through the vertical through groove 108 and are connected with the installation sleeve 903.
Specifically, control electric putter 902 is flexible, and the height of adjustment installation cover 903, and then change interval and the combined pressure between the upper and lower compression roller, the flexibility is high, can satisfy different product needs.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (5)

1. A lamp frame film production and processing system is characterized by comprising a processing cavity (1), a winding assembly (2), a transmission assembly (3), a feeding assembly (4), a reciprocating assembly (5) and a blanking assembly (6);
a lower film guide roller set (102) is arranged at the left part of the inner bottom of the processing cavity (1), an upper film guide roller set (103) is arranged at the left part of the inner top of the processing cavity (1), a fixed rod (104) is further connected to the middle part of the inner top of the processing cavity (1), a roller shaft frame (105) is arranged at the bottom end of the fixed rod (104), and an upper press roller (106) and a lower press roller (107) are arranged on the roller shaft frame (105);
a winding component (2) is arranged on the right part of the inner bottom of the processing cavity (1), and the winding component (2) is matched with a lower pressure roller (107); the feeding assembly (4) and the blanking assembly (6) are both positioned between the two guide film roller sets, the blanking assembly (6) is connected below an outlet end at the bottom of the feeding assembly (4), and a filter screen (101) is further arranged at the outlet end; the left side of the winding component (2) is connected with a transmission component (3), and the left side of the transmission component (3) is also connected with a reciprocating component (5); the transmission assembly (3) is matched with the feeding assembly (4), and the reciprocating assembly (5) is matched with the blanking assembly (6);
the winding assembly (2) comprises a servo motor (201), a first rotating shaft (202), a fixed seat (203), a first worm (204), a first worm wheel (205), a first transmission wheel set (206), a first transmission belt (207) and a winding roller (208);
the servo motor (201) is fixed on the inner bottom of the processing cavity (1), the output end of the servo motor (201) is connected with a first rotating shaft (202) leftwards, the first rotating shaft (202) penetrates through and is rotatably connected with a fixed seat (203), and the fixed seat (203) is also arranged on the inner bottom of the processing cavity (1); a first worm (204) is arranged on the first rotating shaft (202), and the first worm (204) is positioned on the right side of the fixed seat (203); the first worm (204) is meshed with a first worm wheel (205); the winding roller (208) is also arranged on the inner bottom of the processing cavity (1) and is positioned on the right side of the lower pressing roller (107); the winding roller (208), the lower pressing roller (107) and the first worm wheel (205) are coaxially connected with driving wheels to form a first driving wheel set (206); the first transmission wheel set (206) is in transmission connection through a first transmission belt (207);
the feeding assembly (4) comprises a feeding hopper (401), a feeding pipe (402), a feeding shaft (403), a right pushing spiral blade (404), a fourth worm (405), a fourth worm wheel (406) and a first-class crushing knife (407);
the feeding pipe (402) penetrates through the left side wall of the processing cavity (1), and a feeding hopper (401) is arranged at the left end of the feeding pipe; the outlet end is positioned at the right end of the bottom of the feeding pipe (402); a feeding shaft (403) is arranged in the feeding pipe (402), a right-pushing spiral blade (404) and a type of crushing knife (407) are arranged on the feeding shaft (403), and the type of crushing knife (407) is positioned on the right side of the right-pushing spiral blade (404) and is arranged corresponding to the filter screen (101); the right end of the feeding shaft (403) extends out of the feeding pipe (402) and is connected with a fourth worm (405); a fourth worm wheel (406) is meshed below the fourth worm (405);
the blanking assembly (6) comprises a receiving hopper (601), a discharging nozzle (602), a mounting shaft (603), a rocker (604) and an arc-shaped baffle (605);
the receiving hopper (601) is connected below the outlet end, the bottom of the receiving hopper is arc-shaped, and a plurality of discharging nozzles (602) are arranged along the front-back direction; a mounting shaft (603) is arranged in the material receiving hopper (601), an arc baffle (605) is connected below the mounting shaft (603) through a rocker (604), and the arc baffle (605) is pressed on the inner bottom of the material receiving hopper (601);
the transmission assembly (3) comprises a second worm (301), a second worm wheel (302), a second transmission wheel set (303) and a second transmission belt (304);
a second worm (301) is further arranged on the first rotating shaft (202), and the second worm (301) is located on the left side of the fixed seat (203); a second worm wheel (302) is meshed with the second worm (301); the second worm wheel (302) and the fourth worm wheel (406) are coaxially connected with a transmission wheel to form a second transmission wheel set (303); the second transmission wheel set (303) is in transmission connection through a second transmission belt (304);
the reciprocating assembly (5) comprises an incomplete bevel gear (501), a driven bevel gear (502), a second rotating shaft (503), a fixing frame (504), a third worm (505), a third worm wheel (506), a third transmission wheel set (507) and a third transmission belt (508);
an incomplete bevel gear (501) is arranged at the left end of the first rotating shaft (202); the fixed frame (504) is fixedly connected to the inner bottom of the processing cavity (1), and the second rotating shaft (503) vertically penetrates through and is rotatably connected with the fixed frame (504); driven bevel gears (502) are symmetrically arranged on the second rotating shaft (503), and the incomplete bevel gear (501) is matched with the driven bevel gears (502); the top end of the second rotating shaft (503) is connected with a third worm (505), and the third worm (505) is meshed with a third worm wheel (506); the third worm wheel (506) and the mounting shaft (603) are coaxially connected with a driving wheel to form a third driving wheel group (507); the third transmission wheel set (507) is in transmission connection with the third transmission wheel set through a third transmission belt (508).
2. The lamp frame film production and processing system of claim 1, further comprising a pusher assembly (7); the pushing assembly (7) comprises a first gear (701), a second gear (702), a fourth rotating shaft (703) and a left pushing helical blade (704);
the fourth rotating shaft (703) is arranged in parallel with the feeding shaft (403) and is positioned right below the feeding shaft (403); the fourth rotating shaft (703) penetrates through and is rotatably connected with the right side wall of the feeding pipe (402); a second gear (702) is arranged at the right end of the fourth rotating shaft (703), a first gear (701) is correspondingly arranged on the feeding shaft (403), and the first gear (701) is meshed with the second gear (702); a left-pushing helical blade (704) is further arranged on the fourth rotating shaft (703); the left-pushing helical blade (704) is positioned in the feeding pipe (402) and is positioned at the right side of the crushing knife (407).
3. The lamp frame film production and processing system as claimed in claim 2, wherein the fourth rotating shaft (703) is further provided with a second type crushing knife (705), and the second type crushing knife (705) is positioned between the first type crushing knife (407) and the left-pushing helical blade (704); the specification of the second type crushing knife (705) is smaller than that of the first type crushing knife (407), and the crushing degree is smaller.
4. The lamp frame film production and processing system of claim 1, further comprising a vibration assembly (8); the vibration component (8) comprises a fifth worm (801), a third rotating shaft (802), a pull rope (803) and a small ball (804);
a fifth worm (801) is meshed below the fourth worm wheel (406), and the fifth worm (801) is connected to the right end of the third rotating shaft (802); the third rotating shaft (802) extends leftwards into the upper part of the receiving hopper (601), and is connected with a small ball (804) circumferentially through a pull rope (803).
5. The lamp frame film production and processing system of claim 1, further comprising an adjustment assembly (9); the adjusting components (9) are symmetrically arranged on the front side and the rear side of the roller frame (105) and comprise fixing plates (901), electric push rods (902) and mounting sleeves (903);
a vertical through groove (108) is formed in the roller shaft frame (105), and the fixing plate (901) is located above the vertical through groove (108) and connected with the roller shaft frame (105); an electric push rod (902) is arranged below the fixing plate (901), the bottom end of the electric push rod (902) is connected with an installation sleeve (903), and the front end and the rear end of the upper pressing roller (106) penetrate through the vertical through groove (108) and are connected with the installation sleeve (903).
CN202011569981.3A 2020-12-26 2020-12-26 System and method for producing and processing lamp frame film Active CN112743960B (en)

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CN202011569981.3A CN112743960B (en) 2020-12-26 2020-12-26 System and method for producing and processing lamp frame film

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CN112743960B true CN112743960B (en) 2021-09-24

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020166635A1 (en) * 2001-05-14 2002-11-14 Naotaka Sasaki Lamination system
DE102009058334A1 (en) * 2009-12-15 2011-06-16 Steinemann Technology Ag Sheet laminating machine and method of operating such a laminating machine
CN102744952A (en) * 2012-07-13 2012-10-24 武汉市江夏区江南实业有限公司 Device and method for preparing paper and plastic composite plate for steel roll package
CN109941501A (en) * 2019-04-19 2019-06-28 天津树达科技发展有限公司 Continuous automatic charging device
CN209306669U (en) * 2018-10-23 2019-08-27 武汉百恒汽车零部件有限公司 A kind of feeding device and the laminating machine using the feeding device
CN110552076A (en) * 2019-09-29 2019-12-10 泗县鸿盛塑业有限公司 Braided bag production water line
CN111619222A (en) * 2020-07-22 2020-09-04 买栋 Printing laminating equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020166635A1 (en) * 2001-05-14 2002-11-14 Naotaka Sasaki Lamination system
DE102009058334A1 (en) * 2009-12-15 2011-06-16 Steinemann Technology Ag Sheet laminating machine and method of operating such a laminating machine
CN102744952A (en) * 2012-07-13 2012-10-24 武汉市江夏区江南实业有限公司 Device and method for preparing paper and plastic composite plate for steel roll package
CN209306669U (en) * 2018-10-23 2019-08-27 武汉百恒汽车零部件有限公司 A kind of feeding device and the laminating machine using the feeding device
CN109941501A (en) * 2019-04-19 2019-06-28 天津树达科技发展有限公司 Continuous automatic charging device
CN110552076A (en) * 2019-09-29 2019-12-10 泗县鸿盛塑业有限公司 Braided bag production water line
CN111619222A (en) * 2020-07-22 2020-09-04 买栋 Printing laminating equipment

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