CN110549479B - Maintenance method of energy-saving environment-friendly heat-preservation light wallboard - Google Patents
Maintenance method of energy-saving environment-friendly heat-preservation light wallboard Download PDFInfo
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- CN110549479B CN110549479B CN201910892538.0A CN201910892538A CN110549479B CN 110549479 B CN110549479 B CN 110549479B CN 201910892538 A CN201910892538 A CN 201910892538A CN 110549479 B CN110549479 B CN 110549479B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a method for curing an energy-saving environment-friendly heat-insulating light wallboard, which comprises primary curing, secondary curing and third curing, and the heat-insulating light wallboard is subjected to temperature and humidity adjustment curing through curing equipment.
Description
Technical Field
The invention relates to the technical field of light wallboards, in particular to a maintenance method of an energy-saving environment-friendly heat-preservation light wallboard.
Background
The light wall board is a short term for light partition wall lath for buildings, and refers to a prefabricated lath which is made of light materials or light structures and is used for non-bearing inner partition walls of industrial and civil buildings.
The light wall board is formed by taking cement as a bonding material, adding a plurality of additive materials, pouring, forming and cutting. The existing light wall board needs to be maintained after pouring, forming and cutting, and the old maintenance treatment method comprises the following steps: pile up light wallboard with the open air to the cover film, the maintenance time is usually in 10 ~ 20 days, moreover because reasons such as weather, temperature, humidity, the maintenance time can also unscheduled extension, greatly reduced maintenance efficiency, occupy the place for a long time, also very great to the influence of selling.
Disclosure of Invention
The invention aims at the problems and discloses a maintenance method of an energy-saving environment-friendly heat-preservation light wallboard.
The specific technical scheme is as follows:
the maintenance method of the energy-saving environment-friendly heat-insulation light wallboard is characterized by comprising the following specific steps of:
(1) placing the heat-preservation light wallboard to be maintained in a first maintenance room, performing first maintenance, adjusting the temperature in the first maintenance room to be 50-60 ℃ and the humidity to be 60-65%, and maintaining for 6 hours;
(2) placing the heat-insulating light wallboard which is subjected to primary curing in a second curing chamber, performing secondary curing, adjusting the temperature in the second curing chamber to be 80-90 ℃, adjusting the humidity to be 85% -90%, and curing for 6 hours;
(3) placing the heat-insulating light wallboard which is subjected to secondary curing in a third curing chamber, performing third curing, adjusting the temperature in the third curing chamber to be 40-45 ℃ and the humidity to be 50-55%, and curing for 6 hours;
(4) and (5) finishing the maintenance of the heat-insulating light wallboard after the three times of maintenance is finished, and storing and selling the materials.
The maintenance method of the energy-saving environment-friendly heat-preservation light wallboard is characterized in that the maintenance equipment is composed of a rail transport vehicle, a transport rail and a maintenance plant, wherein the rail transport vehicle is arranged on the transport rail and moves on the transport rail, the transport rail penetrates through the maintenance plant and is in an end-to-end surrounding type, the transport rail is divided into a plurality of working areas according to the position of the rail, the plurality of working areas sequentially comprise a feeding area, a maintenance area and a discharging area, the maintenance area is located at the maintenance plant, and the feeding area and the discharging area are located outside the maintenance plant;
divide for 3 curing rooms by the partition wall in the maintenance factory building, all be equipped with sealed sliding door, 3 on maintenance factory building and the partition wall the curing room is first curing room, second curing room and third curing room respectively in proper order, all is equipped with tectorial membrane mechanism in the curing room, tectorial membrane mechanism hangs and sets up on the crossbeam in the curing room, including lifter, cover frame and film, the upper end fixedly connected with adapter sleeve of lifter, its lower extreme and the fixed riveting of cover frame, the adapter sleeve is on the crossbeam to fasten through bolt and crossbeam, the cover frame is the rectangle, and the lower extreme opening, the film is the rectangle, and fixed setting is in the rectangle that the cover frame is, and the lower extreme opening.
According to the maintenance method of the energy-saving environment-friendly heat-insulation light wallboard, hoisting equipment for feeding and discharging is arranged at the feeding area and the discharging area.
The maintenance method of foretell energy-concerving and environment-protective type heat preservation light wallboard, wherein, all be equipped with humidification heating element and wind circulation subassembly in the curing chamber, humidification heating element includes pipeline, humidifier, heater and exhaust fan, the pipeline level sets up, humidifier, heater and exhaust fan set gradually in the pipeline, wind circulation subassembly comprises 4 circulating fan, 4 circulating fan is circumference and sets up in the curing chamber, and its air-out direction is clockwise or anticlockwise setting.
The maintenance method of the energy-saving environment-friendly heat-preservation light wallboard comprises the steps that a temperature controller, a humidity controller and symmetrical ventilation pipes are arranged in a maintenance room, ventilation fans are arranged in the ventilation pipes, the temperature controller is in control interaction with a heater and an exhaust fan to control the heater and the exhaust fan to operate, the humidity controller is in control interaction with the humidifier, the exhaust fan and the ventilation fans to control the humidifier, the exhaust fan and the ventilation fans to operate.
The maintenance method of the energy-saving environment-friendly heat-preservation light wallboard comprises the following steps of:
(a) the heat-insulation light wallboard is placed on a rail transport vehicle at a feeding area through hoisting equipment, the rail transport vehicle sends the heat-insulation light wallboard into a first curing room in a curing plant through a transport rail and a sealing sliding door, and the sealing sliding door is closed immediately for primary curing;
(b) when the primary curing is finished, the sealing sliding door is opened, the heat-preservation light wallboard which is finished with the primary curing immediately enters a second curing chamber for secondary curing, and meanwhile, the heat-preservation light wallboard which is not subjected to the primary curing enters a first curing chamber for primary curing;
(c) when the secondary curing is finished, opening the sealing sliding door, immediately allowing the heat-insulating light wallboard which is finished with the secondary curing to enter a third curing room for carrying out tertiary curing, and simultaneously allowing the heat-insulating light wallboard which is not subjected to the secondary curing and is finished with the primary curing to enter a second curing room for carrying out secondary curing, and allowing the heat-insulating light wallboard which is not subjected to the primary curing to enter a first curing room for carrying out primary curing;
(d) after the three times of curing is finished, the heat-insulating light wallboard which is cured for the three times is sent out of the curing workshop by the rail transport vehicle and is conveyed to a blanking area, the heat-insulating light wallboard is blanked by the hoisting equipment, the rail transport vehicle which is blanked receives the heat-insulating light wallboard which is not cured for the first time again, and the steps (a), (b), (c) and (d) are repeated;
when primary curing, secondary curing and tertiary curing are carried out, the film covering mechanism works, the lifting rod extends to control the cover frame and the film to descend, the heat-insulation light wallboard is covered in the film, and after curing is completed, the lifting rod contracts and the cover frame and the film reset.
The method for maintaining the energy-saving environment-friendly heat-insulating light wallboard comprises the steps of adjusting the temperature and the humidity in the maintenance room by the humidifying and heating assembly and the ventilation pipe, and controlling the temperature and the humidity by the temperature controller and the humidity controller.
According to the maintenance method of the energy-saving environment-friendly heat-preservation light wallboard, when the humidity in the maintenance room is lower than the humidity value set for maintenance, the humidifier and the exhaust fan are started under the control of the humidity controller, so that the humidity in the maintenance room is improved;
when the humidity in the curing room is higher than the humidity value set for curing, the ventilation pipe and the ventilation fan are opened under the control of the humidity controller to ventilate the curing room and the outside, so that the humidity in the curing room is reduced;
when the temperature in the curing chamber is lower than the temperature set for curing, the heater and the exhaust fan are started under the control of the temperature controller, so that the temperature in the curing chamber is increased;
when the temperature in the curing room is higher than the temperature value set for curing, the ventilation pipe and the ventilation fan are opened under the control of the temperature controller to ventilate the curing room and the outside, so that the temperature in the curing room is reduced.
The invention has the beneficial effects that:
the invention discloses a method for curing an energy-saving environment-friendly heat-insulating light wallboard, which comprises primary curing, secondary curing and third curing, and the heat-insulating light wallboard is subjected to temperature and humidity adjustment curing through curing equipment.
Drawings
Fig. 1 is a schematic diagram of the principle of the present invention.
FIG. 2 is a schematic view of a curing apparatus.
Fig. 3 is an inside view of the curing area.
FIG. 4 is a top view of the interior of the maintenance plant.
FIG. 5 is a schematic view of a film covering mechanism.
Fig. 6 is a schematic cross-sectional view of a humidifying heating assembly.
Detailed Description
In order to make the technical solution of the present invention clearer and clearer, the present invention is further described below with reference to embodiments, and any solution obtained by substituting technical features of the technical solution of the present invention with equivalents and performing conventional reasoning falls within the scope of the present invention.
Example one
The maintenance method of the energy-saving environment-friendly heat-insulation light wallboard is characterized by comprising the following specific steps of:
(1) placing the heat-preservation light wallboard to be maintained in a first maintenance room, performing first maintenance, adjusting the temperature in the first maintenance room to be 50-60 ℃ and the humidity to be 60-65%, and maintaining for 6 hours;
(2) placing the heat-insulating light wallboard which is subjected to primary curing in a second curing chamber, performing secondary curing, adjusting the temperature in the second curing chamber to be 80-90 ℃, adjusting the humidity to be 85% -90%, and curing for 6 hours;
(3) placing the heat-insulating light wallboard which is subjected to secondary curing in a third curing chamber, performing third curing, adjusting the temperature in the third curing chamber to be 40-45 ℃ and the humidity to be 50-55%, and curing for 6 hours;
(4) and (5) finishing the maintenance of the heat-insulating light wallboard after the three times of maintenance is finished, and storing and selling the materials.
In the embodiment, multiple times of maintenance are performed by adjusting the temperature and humidity, so that compared with the old-fashioned film coating maintenance, the temperature and humidity are controlled, the climate influence is reduced, and the maintenance time is greatly reduced.
Example two
In this embodiment, the maintenance equipment for implementing the maintenance method is characterized in that the maintenance equipment is composed of a rail transport vehicle 1, a transport rail 2 and a maintenance plant 3, the rail transport vehicle 1 is arranged on the transport rail 2 and moves on the transport rail 2, the transport rail 2 passes through the maintenance plant 3 and is in an end-to-end surrounding type, the transport rail 2 is divided into a plurality of working areas according to the rail position, the plurality of working areas sequentially include a feeding area a1, a maintenance area a2 and a discharging area A3, the maintenance area a2 is located at the maintenance plant 3, and the feeding area a1 and the discharging area A3 are located outside the maintenance plant 3;
the maintenance plant is characterized in that the maintenance plant 3 is internally divided into 3 maintenance rooms by a partition wall 19, the maintenance plant 3 and the partition wall 19 are respectively provided with a sealing sliding door 4, the 3 maintenance rooms are respectively provided with a first maintenance room B1, a second maintenance room B2 and a third maintenance room B3 in sequence, the maintenance rooms are respectively provided with a film coating mechanism 5, the film coating mechanisms 5 are suspended on a cross beam 6 in the maintenance rooms and comprise a lifting rod 7, a cover frame 8 and a thin film 9, the upper end of the lifting rod 7 is fixedly connected with a connecting sleeve 10, the lower end of the lifting rod is fixedly riveted with the cover frame 8, the connecting sleeve 10 is sleeved on the cross beam 6 and is fastened with the cross beam 6 through bolts, the cover frame 8 is rectangular, the lower end of the cover frame is open, the thin film 9 is rectangular and is fixedly arranged in the rectangle formed by the cover frame;
hoisting equipment for feeding and discharging is arranged at the feeding area A1 and the discharging area A3;
wherein, all be equipped with humidification heating element 11 and wind circulation subassembly in the curing room, humidification heating element 11 includes pipeline 12, humidifier 13, heater 14 and exhaust fan 15, pipeline 12 level sets up, humidifier 13, heater 14 and exhaust fan 15 set gradually in pipeline 12, wind circulation subassembly comprises 4 circulating fan 16, 4 circulating fan 16 is circumference and sets up in the curing room, and its air-out direction is clockwise or anticlockwise setting.
The curing equipment of this embodiment, its inside temperature and humidity are controllable, receive season and climate influence minimum, can guarantee the continuous production maintenance of heat preservation light weight wallboard to greatly reduced maintenance time helps promoting heat preservation light weight wallboard output and production efficiency.
EXAMPLE III
In this embodiment, be equipped with temperature controller, humidity controller and symmetrical ventilation pipe 17 in the curing room, establish ventilation fan 18 in the ventilation pipe 17, temperature controller is interactive with heater 14, exhaust fan 15 control, controls heater 14 and exhaust fan 15 operation, humidity controller is interactive with humidifier 13, exhaust fan 15, ventilation fan 18 control, controls humidifier 13, exhaust fan 15 and ventilation fan 18 operation.
The temperature and humidity control in the curing chamber of this embodiment is controlled by temperature controller, humidity controller according to the setting value is automatic, and degree of automation is high.
Example four
The maintenance equipment as described in the second and third embodiments, the working method of the maintenance equipment is as follows:
(a) the heat-insulation light wallboard is placed on the rail transport vehicle 1 at the feeding area A1 through hoisting equipment, the rail transport vehicle 1 sends the heat-insulation light wallboard into a first curing room B1 in the curing workshop 3 through a transport rail 2 and a sealing sliding door 4, and the sealing sliding door 4 is closed immediately for primary curing;
(b) when the primary curing is finished, the sealing sliding door 4 is opened, the heat-insulating light wallboard which is subjected to the primary curing immediately enters a second curing room B2 for secondary curing, and meanwhile, the heat-insulating light wallboard which is not subjected to the primary curing enters a first curing room B1 for primary curing;
(c) after the secondary maintenance is finished, opening the sealing sliding door 4, immediately allowing the heat-insulating light wallboard which is subjected to the secondary maintenance to enter a third maintenance room B3 for carrying out tertiary maintenance, and simultaneously allowing the heat-insulating light wallboard which is not subjected to the secondary maintenance and is subjected to the primary maintenance to enter a second maintenance room B2 for carrying out secondary maintenance, and allowing the heat-insulating light wallboard which is not subjected to the primary maintenance to enter a first maintenance room B1 for carrying out primary maintenance;
(d) after the three times of maintenance is finished, the heat-insulating light wallboard which is subjected to the three times of maintenance is sent out of the maintenance workshop 3 by the rail transport vehicle 1, conveyed to the blanking area A3 and blanked by the hoisting equipment, the rail transport vehicle 1 which is subjected to the blanking receives the heat-insulating light wallboard which is not subjected to the one time of maintenance again, and the steps (a), (b), (c) and (d) are repeated;
when primary curing, secondary curing and tertiary curing are carried out, the film covering mechanism works, the lifting rod extends to control the cover frame and the film to descend, the heat-insulation light wallboard is covered in the film, and after curing is completed, the lifting rod contracts and the cover frame and the film reset.
EXAMPLE five
In this embodiment, the temperature and humidity in the curing room are adjusted by the humidification heating assembly 11 and the ventilation pipe 17, and are controlled by the temperature controller and the humidity controller;
when the humidity in the curing room is lower than the humidity value set for curing, the humidifier 13 and the exhaust fan 15 are started under the control of the humidity controller, so that the humidity in the curing room is increased;
when the humidity in the curing room is higher than the humidity value set for curing, the ventilation pipe 17 and the ventilation fan 18 are opened under the control of the humidity controller to ventilate the curing room and the outside to reduce the humidity in the curing room;
when the temperature in the curing chamber is lower than the temperature set for curing, the heater 14 and the exhaust fan 15 are started under the control of the temperature controller, so that the temperature in the curing chamber is increased;
when the temperature in the curing room is higher than the temperature set for curing, the ventilation pipe 17 and the ventilation fan 18 are started under the control of the temperature controller to ventilate the curing room and the outside, so that the temperature in the curing room is reduced;
wherein, when the temperature and the humidity are regulated, the wind circulation assembly works to accelerate the regulation process; in the maintenance process, the air circulation assembly is periodically started to adjust the uniformity of the hot and humid air in the maintenance room.
To sum up, the temperature and humidity control in the curing chamber is automatically controlled by the temperature controller and the humidity controller according to set values, and the degree of automation is high.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (1)
1. The maintenance method of the energy-saving environment-friendly heat-insulation light wallboard is characterized by comprising the following specific steps of:
(1) placing the heat-preservation light wallboard to be maintained in a first maintenance room, performing first maintenance, adjusting the temperature in the first maintenance room to be 50-60 ℃ and the humidity to be 60-65%, and maintaining for 6 hours;
(2) placing the heat-insulating light wallboard which is subjected to primary curing in a second curing chamber, performing secondary curing, adjusting the temperature in the second curing chamber to be 80-90 ℃, adjusting the humidity to be 85% -90%, and curing for 6 hours;
(3) placing the heat-insulating light wallboard which is subjected to secondary curing in a third curing chamber, performing third curing, adjusting the temperature in the third curing chamber to be 40-45 ℃ and the humidity to be 50-55%, and curing for 6 hours;
(4) after the three times of curing is finished, the curing of the heat-insulating light wallboard is finished, and the materials are discharged and stored for sale;
the maintenance equipment for implementing the maintenance method comprises a rail transport vehicle, a transport rail and a maintenance plant, wherein the rail transport vehicle is arranged on the transport rail and moves on the transport rail, the transport rail passes through the maintenance plant and is in an end-to-end surrounding type, the transport rail is divided into a plurality of working areas according to the position of the rail, the plurality of working areas sequentially comprise a feeding area, a maintenance area and a discharging area, the maintenance area is located at the maintenance plant, and the feeding area and the discharging area are located outside the maintenance plant;
the maintenance plant is internally divided into 3 maintenance rooms by a partition wall, the maintenance plant and the partition wall are respectively provided with a sealing sliding door, the 3 maintenance rooms are respectively provided with a first maintenance room, a second maintenance room and a third maintenance room in sequence, each maintenance room is internally provided with a film coating mechanism, the film coating mechanisms are suspended on a cross beam in the maintenance rooms and comprise a lifting rod, a cover frame and a film, the upper end of the lifting rod is fixedly connected with a connecting sleeve, the lower end of the lifting rod is fixedly riveted with the cover frame, the connecting sleeve is sleeved on the cross beam and is fastened with the cross beam through a bolt, the cover frame is rectangular, the lower end of the cover frame is open, the film is rectangular and is fixedly arranged in the rectangle formed by the cover frame, and the lower end of;
wherein, hoisting equipment for loading and unloading is arranged at the loading area and the unloading area; the maintenance room is internally provided with a humidifying and heating assembly and an air circulation assembly, the humidifying and heating assembly comprises a pipeline, a humidifier, a heater and an exhaust fan, the pipeline is horizontally arranged, the humidifier, the heater and the exhaust fan are sequentially arranged in the pipeline, the air circulation assembly consists of 4 circulating fans, the 4 circulating fans are circumferentially arranged in the maintenance room, and the air outlet direction of the 4 circulating fans is clockwise or anticlockwise arranged; the curing room is internally provided with a temperature controller, a humidity controller and symmetrical ventilation pipes, the ventilation pipes are internally provided with ventilation fans, the temperature controller is in control interaction with the heater and the exhaust fan to control the operation of the heater and the exhaust fan, and the humidity controller is in control interaction with the humidifier, the exhaust fan and the ventilation fans to control the operation of the humidifier, the exhaust fan and the ventilation fans;
the working method of the maintenance equipment comprises the following steps:
(a) the heat-insulation light wallboard is placed on a rail transport vehicle at a feeding area through hoisting equipment, the rail transport vehicle sends the heat-insulation light wallboard into a first curing room in a curing plant through a transport rail and a sealing sliding door, and the sealing sliding door is closed immediately for primary curing;
(b) when the primary curing is finished, the sealing sliding door is opened, the heat-preservation light wallboard which is finished with the primary curing immediately enters a second curing chamber for secondary curing, and meanwhile, the heat-preservation light wallboard which is not subjected to the primary curing enters a first curing chamber for primary curing;
(c) when the secondary curing is finished, opening the sealing sliding door, immediately allowing the heat-insulating light wallboard which is finished with the secondary curing to enter a third curing room for carrying out tertiary curing, and simultaneously allowing the heat-insulating light wallboard which is not subjected to the secondary curing and is finished with the primary curing to enter a second curing room for carrying out secondary curing, and allowing the heat-insulating light wallboard which is not subjected to the primary curing to enter a first curing room for carrying out primary curing;
(d) after the three times of curing is finished, the heat-insulating light wallboard which is cured for the three times is sent out of the curing workshop by the rail transport vehicle and is conveyed to a blanking area, the heat-insulating light wallboard is blanked by the hoisting equipment, the rail transport vehicle which is blanked receives the heat-insulating light wallboard which is not cured for the first time again, and the steps (a), (b), (c) and (d) are repeated;
when primary curing, secondary curing and tertiary curing are carried out, the film covering mechanism works, the lifting rod extends to control the cover frame and the film to descend, the heat-insulation light wallboard is covered in the film, and after curing is finished, the lifting rod contracts and the cover frame and the film reset;
the temperature and the humidity in the curing room are adjusted by the humidifying and heating assembly and the ventilation pipe and are controlled by the temperature controller and the humidity controller;
when the humidity in the curing chamber is lower than the humidity value set for curing, the humidifier and the exhaust fan are started under the control of the humidity controller, so that the humidity in the curing chamber is improved;
when the humidity in the curing room is higher than the humidity value set for curing, the ventilation pipe and the ventilation fan are opened under the control of the humidity controller to ventilate the curing room and the outside, so that the humidity in the curing room is reduced;
when the temperature in the curing chamber is lower than the temperature set for curing, the heater and the exhaust fan are started under the control of the temperature controller, so that the temperature in the curing chamber is increased;
when the temperature in the curing room is higher than the temperature value set for curing, the ventilation pipe and the ventilation fan are started under the control of the temperature controller to ventilate the curing room and the outside, so that the temperature in the curing room is reduced;
wherein, when the temperature and the humidity are regulated, the wind circulation assembly works to accelerate the regulation process; in the maintenance process, the air circulation assembly is periodically started to adjust the uniformity of the hot and humid air in the maintenance room.
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| CN201910892538.0A CN110549479B (en) | 2019-09-20 | 2019-09-20 | Maintenance method of energy-saving environment-friendly heat-preservation light wallboard |
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| KR20000072324A (en) * | 2000-08-29 | 2000-12-05 | 연윤흠 | A manufacture method and manufacture installation for composite panel of light gauge steel and ALC |
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