CN201863287U - Intelligent curving equipment of quartz ceramic crucible - Google Patents
Intelligent curving equipment of quartz ceramic crucible Download PDFInfo
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- CN201863287U CN201863287U CN 201020606706 CN201020606706U CN201863287U CN 201863287 U CN201863287 U CN 201863287U CN 201020606706 CN201020606706 CN 201020606706 CN 201020606706 U CN201020606706 U CN 201020606706U CN 201863287 U CN201863287 U CN 201863287U
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- heat
- fog room
- electric actuator
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Abstract
The utility model relates to intelligent curing equipment of a quartz ceramic crucible, which is characterized in that a circulating air pipeline, a heat-conducting oil-gas exchanger, a heat-resistant induced draft fan and an air supply pipeline are connected in sequence by pipelines; an adjusting valve of a wind-power distribution executor is equipped on the pipeline between the circulating air pipeline and the heat-conducting oil-gas exchanger; the adjusting valve of the wind-power distribution executor is positioned at the bottom end of a dehumidifying pipeline which is provided with an axial flow fan; an air inlet of the circulating air pipeline, an air outlet of the heat-resistant induced draft fan and an air inlet of the dehumidifying pipeline are positioned at the top of a curing chamber; a temperature sensor and a humidity sensor are positioned above the inner part of the curing chamber and are respectively connected with a PLC (programmable logic controller); and an air supply valve is arranged at the top of the curing chamber. In the intelligent curing equipment, the heat efficiency of air path circulation in the curing chamber is improved, the heat atmosphere of the whole space is more stable, a dehumidifying system can lead the interior of the curing chamber to maintain moderate humidity and internal and external air pressure balance, a product is ensured not to be cracked, no pollution is caused, the temperature atmosphere in the curing chamber is balanced and stable and the quality of the product is improved.
Description
Technical field
The utility model relates to a kind of maintenance of equipment, particularly a kind of intelligence maintenance of equipment that is used for the constant temperature and humidity of quartz ceramic crucible.
Background technology
Traditional concrete component or cement components maintenance device, the test block maintenance conditional decision maintenance atmosphere of its maintenance device be hot and humid, used warm and humid system comprises heating and cooling system and humidification system, temperature elevation system adopts the electrical heating interchanger, the higher operating cost of system that causes of power consumption is higher, and that using residual heat from kiln furnace often has is more than needed, and the just discharging that is not fully utilized has caused waste; The test block platform that is adopted is fixing, and space availability ratio is not high enough.Used Production Line technology and scale have determined operational system need comprise heating system and dehumidification system, and need to improve the volume and the space availability ratio of fog room, introduce a kind ofly to care the car efficiently.Traditional concrete component or cement components maintenance device, air port operated by rotary motion are at maintenance device top, and for hot blast, the balance that is unfavorable for whole maintenance device internal temperature atmosphere is with stable.
Quartz ceramic crucible has higher cleanliness factor requirement, this just requires maintenance device material therefor should be avoided getting rusty, falling dirty, the impurity that also must not contain in the hot blast that send to product generation pollution, in order to avoid polluted product, temperature, humidity, speed air flow in the maintenance device are the key factors that influences model rate of drying and quality.Humiture in the fog room is changed steadily, avoid air-supply directly to blow product, also need to solve the thermal efficiency of wind path circulation in the fog room and the hot atmosphere stable problem in whole space.
The utility model content
According to above deficiency of the prior art, the technical problems to be solved in the utility model is: a kind of above-mentioned defective that solved is provided, guaranteed product do not ftracture, free of contamination, fog room internal temperature atmosphere balance, stable, the quartz ceramic crucible intelligence maintenance of equipment that has improved product quality.
The technical scheme that its technical problem that solves the utility model adopts is: the maintenance of equipment of a kind of quartz ceramic crucible intelligence, it is characterized in that: comprise fog room, the fog room top is provided with the circulated air pipeline, conduction oil-gas interchanger, air distribution electric actuator damper, heat-resisting air-introduced machine, air supply duct, the electric actuator damper, axial flow blower, exhausting moisture pipeline, temperature sensor, humidity sensor, PLC and benefit wind air door, the circulated air pipeline, conduction oil-gas interchanger, heat-resisting air-introduced machine is connected by pipeline successively with air supply duct, is furnished with air distribution electric actuator damper on the pipeline between circulated air pipeline and conduction oil-gas interchanger, the electric actuator damper is positioned at the exhausting moisture pipeline inner bottom, exhausting moisture pipeline is provided with axial flow blower, the air inlet of circulated air pipeline, the air outlet of heat-resisting air-introduced machine and the air inlet of exhausting moisture pipeline are positioned at the top of fog room, temperature sensor and humidity sensor are positioned at the fog room inner and upper, temperature sensor is connected with PLC respectively with humidity sensor, mends the wind air door and is installed in the fog room top.
Described circulated air pipeline, conduction oil-gas interchanger, air distribution electric actuator damper, heat-resisting air-introduced machine and air supply duct are formed the circulatory system.
Described conduction oil-gas interchanger, air distribution electric actuator damper, heat-resisting air-introduced machine and air supply duct are formed heating system.
Described conduction oil-gas interchanger, air distribution electric actuator damper, heat-resisting air-introduced machine, temperature sensor and PLC form temperature control system.
Described electric actuator damper, axial flow blower, exhausting moisture pipeline, humidity sensor and PLC form humidity discharging system.
Described fog room top is provided with water tank, is connected with atomizer on the water tank.
One side of described fog room is equipped with Electrically operated gate, and opposite side is provided with cat ladder, and the top is provided with guardrail and walks on stage.
During use, air in the fog room enters in conduction oil-gas interchanger by the circulated air pipeline, the hot-air that the clearing house produces is sent into the below of a side in the fog room by heat-resisting air-introduced machine and air supply duct, carry out heat exchange with the product that is dried, make the water evaporates in the product, air after the exchange is sucked conduction oil-gas interchanger again from the top of opposite side, finish a working cycles, improved the thermal efficiency of wind path circulation in the fog room, and making that the hot atmosphere in whole space is more stable, the impeller of heat-resisting air-introduced machine and shell adopt stainless steel 304 to make.
Temperature control system is finished by conduction oil-gas interchanger, air distribution electric actuator damper and heat-resisting air-introduced machine, the temperature of system program curve according to the rules changes, adopt temperature sensor to gather the maintenance indoor temperature, feed back to PLC, when indoor temperature is lower than design temperature, conduction oil-gas interchanger continues operation, and when reaching design temperature, the heating system and the circulatory system are out of service.
Humidity control accurately detects the maintenance indoor humidity with import Vailsla OY humidity sensor (HMD-60Y), feed back to the PLC follow procedure and carry out humidity control automatically, when being higher than to be provided with on the humidity, the maintenance indoor humidity prescribes a time limit, humidity discharging system moves automatically, this moment, the electric actuator damper of exhausting moisture pipeline was opened, the axial flow blower running, indoor super humid air is discharged by exhausting moisture pipeline, the chain control of YE is simultaneously mended wind air door 19 and is opened, and sucks fresh air to reach the fog room inside and outside air pressure balance.When humidity was reduced to the setting humidity value, humidity discharging system was out of service automatically.Water tank can be realized adding water function automatically, and humidification is made water fogging by atomizer, sprays in the fog room, and the water in this process, compressed air are respectively by solenoid control.
The used electric control system of the utility model is made up of power distribution cabinet, computer centralized control system, Temperature Humidity Sensor and circuit.Using PLC and 1 automated control technology such as computer control; can control the interior humiture of drying shed, automatic humidification, humidity discharging etc. automatically; move with program by pre-set curve; and can remember at any time process curve, correction and printout; to satisfy the requirement of different production technologies; system adds multinomial automatic protection functions, guarantees that equipment runs well.
The body of wall of fog room is the sandwich color-steel composite board of the thick rock wool of 100mm, and inside and outside color steel color is a white, thickness 0.5mm, blue cornerite.Can abovely safeguard to the fog room top and overhaul by cat ladder, the guardrail at fog room top can guarantee operating of staff's safe ready with walking on stage.
The utility model adopts steel structure frame, and frame material is 10# channel-section steel and the welding of 8# channel-section steel, and outside framework is coated with antirust paint and finish paint, and inner frame carries out anticorrosion with the aluminium sheet parcel.
Air supply duct and exhausting moisture pipeline material are that aluminium sheet is made, and outer adpting flange is made of carbon element angle steel 30 * 30 * 3, and galvanized bolt connects, and interior adpting flange is made of corrosion resistant plate, and stainless steel bolt connects.
Select the electric hoist door of electronic vertical lift form for use, arrange the sealing of heatproof sealing strip around the door body, the crossover sites between top drilling and the air channel adopts the silica gel of heatproof more than 120 ℃ to carry out sealing joint, guarantees not leak out after the body locking.
20 products of maintenance in per 30 hours of the fog room make product moisture drop to 2% from 10%, and initial 9 hours domestic demands are raised to 80 ℃ with temperature in the maintenance device by 40 ℃, promptly per hour raise 4.5 ℃.Realize that product does not ftracture, pollution-free maintenance, product strength is stable to rise.The maintenance indoor temperature and humidity is arbitrarily adjustable, and outer surface and environment do not have the obvious temperature difference, and automatic control program can be set at random, can intuitively show running status and have data automatic recording and export function.Caring the car has good guider, the fog room of can coming in and going out easily and flexibly when entering in the fog room.
The beneficial effect that the utility model had is: the circulatory system of quartz ceramic crucible intelligence maintenance of equipment has improved the thermal efficiency of wind path circulation in the fog room, and make that the hot atmosphere in whole space is more stable, humidity discharging system can make and keep suitable humidity in the fog room, and can keep the fog room inside and outside air pressure balance, guaranteed product do not ftracture, pollution-free, fog room internal temperature atmosphere balance, stable has improved product quality.
Description of drawings
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the plan structure schematic diagram of Fig. 1.
Among the figure 1, the circulated air pipeline; 2, conduction oil-gas interchanger; 3, air distribution electric actuator damper; 4, heat-resisting air-introduced machine; 5, air supply duct; 6, electric actuator damper; 7, axial flow blower; 8, exhausting moisture pipeline; 9, water tank; 10, atomizer; 11, electric hoist door; 12, cat ladder; 13, guardrail; 14, walk on stage; 16, temperature sensor; 17, humidity sensor; 18, PLC; 19, mend the wind air door.
The specific embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is described further:
Shown in Fig. 1～2, fog room 15 tops are provided with circulated air pipeline 1, conduction oil-gas interchanger 2, air distribution electric actuator damper 3, heat-resisting air-introduced machine 4, air supply duct 5, electric actuator damper 6, axial flow blower 7 and exhausting moisture pipeline 8, circulated air pipeline 1, conduction oil-gas interchanger 2, heat-resisting air-introduced machine 4 is connected by pipeline successively with air supply duct 5, have air distribution electric actuator damper 3 on the pipeline between circulated air pipeline 1 and conduction oil-gas interchanger 2, electric actuator damper 6 is positioned at exhausting moisture pipeline 8 inner bottom, one side of exhausting moisture pipeline 8 is provided with axial flow blower 7, the air inlet of circulated air pipeline 1, the air inlet of the air outlet of heat-resisting air-introduced machine 4 and exhausting moisture pipeline 8 is positioned at the top of fog room 15, temperature sensor 16 and humidity sensor 17 are positioned at fog room 15 inner and upper, temperature sensor 16 is connected with PLC18 respectively with humidity sensor 17, mend wind air door 19 and be installed in fog room 15 tops, fog room 15 tops are provided with water tank 9, be connected with atomizer 10 on the water tank 9, one side of fog room 15 is equipped with Electrically operated gate 11, opposite side is provided with cat ladder 12, and the top is provided with guardrail 13 and walks on stage 14.
Air in the fog room 15 enters in conduction oil-gas interchanger 2 by circulated air pipeline 1, the hot-air that the clearing house produces is sent into the below of a side in the fog room 15 by heat-resisting air-introduced machine 4 and air supply duct 5, carry out heat exchange with the product that is dried, make the water evaporates in the product, air after the exchange is sucked conduction oil-gas interchanger 2 again from the top of opposite side, finishes a working cycles.
Temperature control system is finished by conduction oil-gas interchanger 2, air distribution electric actuator damper 3 and heat-resisting air-introduced machine 4, the temperature of system program curve according to the rules changes, adopt temperature sensor 16 to gather temperature in the fog room 15, feed back to PLC18, when indoor temperature is lower than design temperature, conduction oil-gas interchanger 2 continues operation, and when reaching design temperature, the heating system and the circulatory system are out of service.
Humidity control adopts import Vailsla OY humidity sensor 17 (HMD-60Y) accurately to detect the maintenance indoor humidity, feed back to the PLC18 follow procedure and carry out humidity control automatically, when being higher than to be provided with on the humidity, the maintenance indoor humidity prescribes a time limit, humidity discharging system moves automatically, this moment, the electric actuator damper 6 of exhausting moisture pipeline 8 was opened, axial flow blower 7 runnings, indoor super humid air is discharged by exhausting moisture pipeline 8, the chain control of YE is simultaneously mended wind air door 19 and is opened, and sucks fresh air to reach fog room 15 inside and outside air pressure balances.When humidity was reduced to the setting humidity value, humidity discharging system was out of service automatically.Water tank 9 can realize adding automatically water function, and humidification is made water fogging by atomizer 10, sprays in the fog room 15, and the water in this process, compressed air are respectively by solenoid control.
Can above safeguard to fog room 15 tops and overhaul by cat ladder 12, the guardrail 13 at fog room 15 tops 14 can guarantee operating of staff's safe ready with walking on stage.
Claims (7)
1. quartz ceramic crucible intelligence maintenance of equipment, it is characterized in that: comprise fog room (15), fog room (15) top is provided with circulated air pipeline (1), conduction oil-gas interchanger (2), air distribution electric actuator damper (3), heat-resisting air-introduced machine (4), air supply duct (5), electric actuator damper (6), axial flow blower (7), exhausting moisture pipeline (8), temperature sensor (16), humidity sensor (17), PLC (18) and benefit wind air door (19), circulated air pipeline (1), conduction oil-gas interchanger (2), heat-resisting air-introduced machine (4) is connected by pipeline successively with air supply duct (5), have air distribution electric actuator damper (3) on the pipeline between circulated air pipeline (1) and conduction oil-gas interchanger (2), electric actuator damper (6) is positioned at exhausting moisture pipeline (8) inner bottom, one side of exhausting moisture pipeline (8) is provided with axial flow blower (7), the air inlet of circulated air pipeline (1), the air inlet of the air outlet of heat-resisting air-introduced machine (4) and exhausting moisture pipeline (8) is positioned at the top of fog room (15), temperature sensor (16) and humidity sensor (17) are positioned at fog room (15) inner and upper, temperature sensor (16) is connected with PLC (18) respectively with humidity sensor (17), mends wind air door (19) and is installed in fog room (15) top.
2. quartz ceramic crucible intelligence according to claim 1 maintenance of equipment, it is characterized in that: described circulated air pipeline (1), conduction oil-gas interchanger (2), air distribution electric actuator damper (3), heat-resisting air-introduced machine (4) and air supply duct (5) are formed the circulatory system.
3. quartz ceramic crucible intelligence according to claim 1 maintenance of equipment, it is characterized in that: described conduction oil-gas interchanger (2), air distribution electric actuator damper (3), heat-resisting air-introduced machine (4) and air supply duct (5) are formed heating system.
4. quartz ceramic crucible intelligence according to claim 1 maintenance of equipment, it is characterized in that: described conduction oil-gas interchanger (2), air distribution electric actuator damper (3), heat-resisting air-introduced machine (4), temperature sensor (16) and PLC (18) form temperature control system.
5. quartz ceramic crucible intelligence according to claim 1 maintenance of equipment, it is characterized in that: described electric actuator damper (6), axial flow blower (7), exhausting moisture pipeline (8), humidity sensor (17) and PLC (18) form humidity discharging system.
6. quartz ceramic crucible intelligence according to claim 1 maintenance of equipment, it is characterized in that: described fog room (15) top is provided with water tank (9), is connected with atomizer (10) on the water tank (9).
7. quartz ceramic crucible intelligence according to claim 1 maintenance of equipment, it is characterized in that: a side of described fog room (15) is equipped with Electrically operated gate (11), and opposite side is provided with cat ladder (12), and the top is provided with guardrail (13) and walk on stage (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020606706 CN201863287U (en) | 2010-11-15 | 2010-11-15 | Intelligent curving equipment of quartz ceramic crucible |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201020606706 CN201863287U (en) | 2010-11-15 | 2010-11-15 | Intelligent curving equipment of quartz ceramic crucible |
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| Publication Number | Publication Date |
|---|---|
| CN201863287U true CN201863287U (en) | 2011-06-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201020606706 Expired - Lifetime CN201863287U (en) | 2010-11-15 | 2010-11-15 | Intelligent curving equipment of quartz ceramic crucible |
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| Country | Link |
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| CN (1) | CN201863287U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150370A (en) * | 2015-09-06 | 2015-12-16 | 卓达新材料科技集团有限公司 | Secondary curing kiln of building material products |
| CN105835215A (en) * | 2016-05-26 | 2016-08-10 | 枣庄市博源人造石有限公司 | Artificial quartz stone curing box |
| CN107310021A (en) * | 2017-07-27 | 2017-11-03 | 中国水利水电科学研究院 | Concrete for hydraulic structure maintenance process and device under low pressure |
| CN107415039A (en) * | 2017-07-27 | 2017-12-01 | 中国水利水电科学研究院 | The maintenance process of concrete for hydraulic structure alternating temperature and device |
| CN108858711A (en) * | 2018-03-30 | 2018-11-23 | 尹本望 | A kind of porcelain tendre tapestry brick producing line heat circulating system and production line |
-
2010
- 2010-11-15 CN CN 201020606706 patent/CN201863287U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105150370A (en) * | 2015-09-06 | 2015-12-16 | 卓达新材料科技集团有限公司 | Secondary curing kiln of building material products |
| CN105150370B (en) * | 2015-09-06 | 2018-04-24 | 卓达新材料科技集团有限公司 | A kind of secondary curing kilns of building material |
| CN105835215A (en) * | 2016-05-26 | 2016-08-10 | 枣庄市博源人造石有限公司 | Artificial quartz stone curing box |
| CN107310021A (en) * | 2017-07-27 | 2017-11-03 | 中国水利水电科学研究院 | Concrete for hydraulic structure maintenance process and device under low pressure |
| CN107415039A (en) * | 2017-07-27 | 2017-12-01 | 中国水利水电科学研究院 | The maintenance process of concrete for hydraulic structure alternating temperature and device |
| CN108858711A (en) * | 2018-03-30 | 2018-11-23 | 尹本望 | A kind of porcelain tendre tapestry brick producing line heat circulating system and production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Jiangxi Sinoma New Solar Materials Co., Ltd. Assignor: Sinoma hi tech material Limited by Share Ltd|Shandong Industrial Ceramic Research & Design Institute Co Ltd Contract record no.: 2011370000285 Denomination of utility model: Intelligent curving equipment of quartz ceramic crucible Granted publication date: 20110615 License type: Exclusive License Record date: 20110627 |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20110615 |