CN110549087A

CN110549087A - automatic installation equipment for processor frame

Info

Publication number: CN110549087A
Application number: CN201910668081.5A
Authority: CN
Inventors: 陆玉华; 章焱
Original assignee: Suzhou Tong Fu Chaowei Semiconductor Co Ltd
Current assignee: Suzhou Tong Fu Chaowei Semiconductor Co Ltd
Priority date: 2019-07-23
Filing date: 2019-07-23
Publication date: 2019-12-10
Anticipated expiration: 2039-07-23
Also published as: CN110549087B

Abstract

The application discloses treater frame automatic installation equipment includes: a first carrier tray conveying device; a first manipulator; the frame mounting bin is provided with a first loading platform below in a sliding manner; a second carrying platform and a third carrying platform are sequentially arranged along the sliding direction of the first carrying platform; the frame taking and assembling mechanism comprises a first support which is arranged in a sliding mode, the sliding direction of the first support is parallel to a first loading platform, a frame grabbing head and a frame press-assembling unit are arranged on the first support in a sliding mode along the vertical direction, the frame press-assembling unit comprises a bending module which can slide vertically, and clamping plates which can slide in opposite directions are arranged on two sides of the bending module; the frame is placed in the frame installation bin only by an operator, the processor is placed on the first tray-carrying conveying device, the frame can be automatically installed on the processor by the equipment, manual installation is replaced, accuracy and reliability of frame installation are achieved, and production quality and production efficiency are improved.

Description

Automatic installation equipment for processor frame

Technical Field

The invention relates to the application field of the subsequent frame installation of semiconductor products, in particular to automatic installation equipment of a processor frame.

Background

at present, because some server processor products are large in size and heavy in weight, in order to avoid damage to the appearance of the processor and installation problems of terminal customers in the transportation process, a processor installation frame is required, and the processor installation frame cannot directly contact the processor in subsequent operation, so that the risk of damage to the processor in transportation and final installation is reduced, however, in the prior art, the installation frame is mainly manually installed by means of a tool fixture; because the installation process is finished by pure hands, the installation efficiency is low, and quality problems are easy to generate.

Disclosure of Invention

in view of the above-mentioned deficiencies or inadequacies in the prior art, it would be desirable to provide an automated processor frame mounting apparatus.

In a first aspect, the present invention provides an automatic processor frame mounting apparatus, comprising: the carrying disc conveying device is used for conveying a carrying disc for placing the processor; a manipulator; the frame mounting bin is provided with a first discharge hole below, and a first loading platform is arranged below the first discharge hole in a sliding manner; a second carrying platform and a third carrying platform are sequentially arranged along the sliding direction of the first carrying platform; the frame taking and assembling mechanism comprises a first support which is arranged in a sliding mode, the sliding direction of the first support is parallel to a first loading platform, a frame grabbing head which is used for grabbing a frame to be assembled from the first loading platform and placing the frame on a second loading platform is arranged on the first support in a sliding mode along the vertical direction, a frame press-fitting unit is arranged on the first support in a sliding mode along the vertical direction and used for grabbing the frame to be assembled from the second loading platform to a third loading platform to carry out frame press-fitting on a processor, the frame press-fitting unit comprises a bending module which can slide vertically, and clamping plates which can slide in opposite directions are arranged on two sides of the bending module; the manipulator is used for transferring the processor placed on the carrying disc to the third carrying table.

Further, the frame installation bin is vertically arranged above the first carrying platform, and a telescopic material baffle plate is horizontally and oppositely arranged below the frame installation bin; a counterweight frame for counterweight is vertically arranged above the frame mounting bin; the counterweight frame is used for balancing the frame in the frame mounting bin, so that the frame can have enough gravity to be output from the discharge port.

A first ejector rod vertically and upwardly extending into the first discharging port is arranged below the first carrying platform, and the ejector rod is matched with the material baffle plate to enable the frame to be output from the frame mounting bin one by one.

further, the top of first ejector pin is provided with the jacking piece.

preferably, the cross section of jacking piece is the L type, the one end rigid coupling of L type jacking piece is in the top of first ejector pin, the vertical upwards setting of the other end sets the jacking piece into the L type, can make the effectual buckle of avoiding the frame of jacking piece, avoids directly being used in the buckle at the jacking force of first ejector pin when to the frame jack-up, makes the buckle warp or damage.

Preferably, the first carrying platform is provided with a positioning frame, the positioning frame is provided with a plurality of limiting clamping jaws which are vertically upwards, the clamping jaws are symmetrically arranged along the width direction of the first carrying platform, the clamping jaws are arranged to position the frame, and the frame grabbing head can conveniently and accurately grab the first frame on the platform.

Furthermore, the first support comprises a support bottom plate and a support side plate perpendicular to the support bottom plate, and the frame grabbing head and the frame press-fitting unit are arranged on the support side plate in a sliding mode.

furthermore, the frame grabbing head comprises a first grabbing frame and a sucker assembly fixedly arranged on the first grabbing frame; the sucking disc subassembly includes the sucking disc base plate and sets firmly a plurality of sucking discs on the sucking disc base plate, the sucking disc is used for absorbing the frame.

Furthermore, the frame press-fitting unit further comprises a second grabbing frame and a first base plate fixedly arranged below the second grabbing frame, the bending module and the clamping plate are arranged below the first base plate, the clamping plate is used for clamping and positioning the frame, and the bending module is used for enabling the frame to be bent and deformed so as to facilitate the installation of the frame.

Preferably, the opposite side of splint is equipped with the level and presss from both sides and gets the straight flute, it is equipped with the stopper to press from both sides and get the straight flute both ends, sets up the straight flute on splint and makes when pressing from both sides and get the frame more firm, sets up the stopper at the straight flute both ends and can make the frame do not have the offset when bending, further improves the precision of dress frame, improves the quality of dress frame.

the lower surface of the bending module is provided with a groove, and two convex ribs are formed on two side surfaces of the groove and two side surfaces of the bending module. Positioning pieces which are positioned between the clamping plates and are arranged below the first base plate for positioning the clamping plates in opposite directions, and positioning grooves matched with the positioning pieces are arranged on the clamping plates; the positioning piece is arranged, so that the position of the frame pressing unit when the frame is clamped is more accurate, the framing precision can be further improved, and the framing quality is improved.

The frame press-fitting unit is fixedly provided with a vertical downward positioning pin, the lathe bed platform is fixedly provided with a positioning pin hole matched with the positioning pin, a positioning device is added to ensure that the relative position of the frame and the processor is accurate when the frame is pressed and fitted, and the framing quality is improved.

Further, the third platform includes treater locating platform, sets up jacking frame, the fixing of treater locating platform below the jacking frame four corners position is used for the jacking the second ejector pin of jacking frame, the jacking frame can be at vertical slip under the effect of second ejector pin, the jacking frame is used for the jacking to place the treater on treater locating platform, accomplishes the installation of frame jointly with the cooperation of frame pressure equipment unit.

Jacking frame sets up the below at treater locating platform, jacking frame is including a plurality of jacking bosss that upwards extend, the jacking boss is followed the length direction and the width direction symmetry of jacking frame set up, the top surface of jacking boss is equipped with the step, and the step is used for cooperateing with the appearance of the base plate of treater, makes the power of jacking evenly apply on the treater base plate, reduces the damage of treater base plate.

the processor positioning platform is of a plate-shaped structure, a groove is formed in the upper surface of the processor positioning platform and used for placing the processor, a step is arranged at the bottom of the side surface of the groove and used for enabling a gap to be formed between the processor substrate and the bottom surface of the groove when the processor is placed on the step, and therefore the capacitor on the processor substrate is prevented from being damaged; the opening position of the groove is provided with a guide inclined plane which is used for guiding the processor to be placed in the groove; and an avoidance area for avoiding the jacking boss is formed on the processor positioning platform.

Furthermore, the second carrying platform is of a plate-shaped structure, four bosses are arranged on the upper surface of the second carrying platform, the positions of the bosses are matched with the appearance of the frame, the bosses are used for pre-positioning the frame, and the frame can be conveniently and accurately grabbed by the frame press-fitting unit.

Furthermore, the automatic processor frame mounting equipment also comprises a direction detection device, a first capacitance detection device, a position detection device, an appearance detection device, a second capacitance detection device, a processor substrate detection device, a second mechanical arm and a second pallet conveying device, wherein the direction detection device is arranged above the first conveying mechanism and used for identifying the direction of the processor, the first capacitance detection device is used for detecting whether the capacitance of the processor is redundant or deficient, the position detection device is used for detecting the position of the processor before the processor is mounted on a frame, the appearance detection device is used for processing the appearance detection of the processor, the second capacitance detection device is used for detecting the frame buckle of the processor after the mounting frame and detecting the capacitance of the processor after the mounting frame, the processor substrate detection device is used for detecting the defect of the processor substrate, and the second mechanical arm and the second pallet conveying device are provided with a plurality of detection devices, so that the corresponding;

The second manipulator is used for carrying the framed processor according to the position detection device, the second capacitance detection device, the processor substrate detection device and the second carrying disc conveying device in sequence;

And the second carrying tray conveying device is used for conveying the carrying tray for placing the framing completion processor.

According to the technical scheme provided by the embodiment, a first carrying tray conveying device for conveying a carrying tray for placing a processor is arranged; a manipulator; the frame mounting bin is provided with a first loading platform below in a sliding manner; a second carrying platform and a third carrying platform are sequentially arranged along the sliding direction of the first carrying platform; the frame taking and assembling mechanism comprises a first support which is arranged in a sliding mode, the sliding direction of the first support is parallel to a first loading platform, a frame grabbing head and a frame press-assembling unit are arranged on the first support in a sliding mode along the vertical direction, the frame press-assembling unit comprises a bending module which can slide vertically, and clamping plates which can slide in opposite directions are arranged on two sides of the bending module; an operator only needs to place the frame in the frame installation bin and place the processor on the first carrying tray conveying device, the equipment can automatically install the processor frame, manual installation is replaced, accuracy and reliability of frame installation are achieved, and production quality and production efficiency are improved; the device is a server processor framing automation device, and the prior art does not have the device of the type, so that the field is filled.

drawings

other features, objects and advantages of the present application will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, made with reference to the accompanying drawings in which:

FIG. 1 is a general view of an embodiment of the present invention after hiding the housing;

FIG. 2 is a schematic view of a frame mounting portion of an embodiment of the present invention;

FIG. 3 is a schematic view of a frame-mounted pod and a first stage according to an embodiment of the present invention;

FIG. 4 is a schematic view of the hidden frame mounting bin of FIG. 3;

FIG. 5 is an enlarged schematic view at B of FIG. 2;

fig. 6 is a schematic view of a frame press-fitting unit according to an embodiment of the present invention;

FIG. 7 is a schematic view of the concealed bend module of FIG. 6;

Fig. 8 is a schematic view of a third stage according to an embodiment of the invention;

FIG. 9 is a schematic view of a carrier tray transport apparatus according to an embodiment of the present invention;

Detailed Description

the present application will be described in further detail with reference to the following drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not restrictive of the invention. It should be noted that, for convenience of description, only the portions related to the present invention are shown in the drawings.

it should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

An automatic mounting apparatus for a handler frame according to an embodiment of the present invention shown in fig. 1, 2, 3, and 6 includes a first boat conveyor 20 for conveying a boat on which a handler is placed; a first robot 30; a frame installation bin 112, wherein a first discharge hole 110 is arranged below the frame installation bin, and a first carrying platform 125 is arranged below the first discharge hole 110 in a sliding manner; the second stage 600 and the third stage 500 are sequentially arranged along the sliding direction of the first stage 125; the frame taking and assembling mechanism comprises a first support 200 arranged in a sliding mode, the sliding direction of the first support 200 is parallel to the sliding direction of the first carrying platform 125, a frame grabbing head 700 used for grabbing an installation frame to be installed from the first carrying platform 125 and placing the installation frame on the second carrying platform 600 is arranged on the first support 200 in a sliding mode along the vertical direction, a frame press-fitting unit 800 is arranged on the first support 200 in a sliding mode along the vertical direction, the frame press-fitting unit 800 is used for grabbing the installation frame to be installed from the second carrying platform 600 and placing the installation frame on the third carrying platform 500 to carry out frame press-fitting on a processor, the frame press-fitting unit 800 comprises a bending module 822 capable of sliding vertically, and clamping plates 812 capable of sliding in opposite directions are arranged on two; the first robot 30 is used to transfer the processor placed on the boat to the third stage 500.

As shown in fig. 1 and 9, the first pallet conveying device 20 is disposed at one side of the bed platform, and includes a conveying main frame 21, two horizontal guide rails 21a horizontally disposed at the inner side of the conveying main frame 21, a pallet bracket 22 disposed on the guide rails, the pallet bracket 22 being capable of sliding on the horizontal guide rails along the length direction of the conveying main frame, a sixth lead screw 21b rotatably disposed on the conveying main frame 21 along the length direction thereof, a sixth lead screw nut (not shown) threadedly connected to the sixth lead screw, the sixth lead screw nut being fixedly connected to the bottom surface of the pallet bracket, so that the pallet bracket can slide along the horizontal guide rails via the sixth lead screw, and a front baffle plate 22a and a rear baffle plate 22a disposed on the pallet bracket along the length direction; a feeding area 20a, a material taking area end 20b and an empty-carrying disc output area 20c are arranged on the conveying main frame, vertical carrying disc positioning frames 23a and 23b are respectively arranged on the feeding area 20a and the empty-carrying disc output area 20c of the conveying main frame 21, and carrying disc jacking mechanisms 24a and 24b for jacking a carrying disc are respectively arranged below the feeding area 20a and the empty-carrying disc output area 20 c; four fourth cylinders 25 are oppositely arranged in the feeding area 20 a; a supporting plate 25a is arranged at the end part of the piston rod of the fourth cylinder, and the supporting plate 25a can extend and retract under the action of the fourth cylinder 25; a one-way passing mechanism 26 for allowing the carrier plate to pass upward in one direction is provided opposite to the empty carrier plate discharge area 20 c.

The first boat conveying device 20 operates as follows: the carrying disc frame 22 slides to the feeding area 20a under the action of the sixth screw rod 21b, an operator places a 2 × 3 carrying disc containing a processor in the feeding area 20a, at the moment, the supporting plate 25a is in an extending state and supports the 2 × 3 carrying disc, a carrying disc jacking mechanism 24a below the feeding area 20a jacks the 2 × 3 carrying disc containing the processor to a certain height, the supporting plate 25a retracts, the jacking mechanism 24a moves downwards to place the carrying disc on the carrying disc bracket 22, and the carrying disc bracket 22 slides to the material taking area 20b under the action of the sixth screw rod 21 b; with the pallet 25a extended, the operator continues to place a boat holding the processor into the feeding area 20 a; the manipulator 30 transports the processors stored in the loading tray of the material taking area 20b to the third loading platform 500; then the empty-carrying tray bracket 22 conveys the empty-carrying tray to an empty-carrying tray output area 20c, a jacking mechanism 24b of the empty-carrying tray output area 20c jacks the empty-carrying tray to exceed a one-way passing mechanism 26 for a certain height, then the jacking mechanism 24b descends to an initial position, the empty-carrying tray is separated from the carrying tray bracket 22 under the action of the one-way passing mechanism 26, and an operator takes out the empty-carrying tray; the carrier tray 22 returns to the feeding area, and the above-described operation is repeated to continuously feed the processor.

As shown in fig. 3 and 4, the first stage 125 slidably disposed below the first discharge port 110 includes a first guide rail 121 fixedly disposed on the bed platform, a first slider 122 disposed on the first guide rail 121 and matching with the first guide rail, a first lead screw 123 rotatably disposed on the bed platform and parallel to the first guide rail 121, a first lead screw nut 124 threadedly connected with the first lead screw 123, and a first stage 125 fixedly disposed on the first slider 122 and the first lead screw nut 124.

Further, a frame installation bin 112 is vertically arranged above the first carrier 125, and a retractable striker plate 114 is horizontally and oppositely arranged below the frame installation bin 112; a weight rack 115 for a counterweight is vertically disposed above the frame installation bin 112.

A first ejector rod vertically and upwardly extending into the first discharging opening is arranged below the first carrying platform.

Further, the top of the first top rod is provided with a jacking block 135.

Preferably, the jacking blocks 135 are L-shaped in cross-section.

as shown in fig. 3 and 4 in the present embodiment, the frame installation bin 112 is vertically arranged on the upper portion of the frame bin frame 111, two first air cylinders 113 are oppositely arranged on the frame bin frame 111, and the end portions of the piston rods of the first air cylinders 113 are provided with striker plates 114;

a first sliding bearing 136 is arranged on the first ejector pin 134 in a penetrating manner, the first sliding bearing 136 is fixedly arranged on the bed platform, a first jacking frame 131 is fixedly arranged on the bottom surface of the bed platform and used for providing jacking force for the first ejector pin 134, a first jacking screw 132 is rotatably arranged on the first jacking frame 131, a first jacking screw nut in threaded connection with the first jacking screw 132, a first jacking platform 133 which is sleeved on the first jacking screw nut and fixedly connected with the first jacking screw nut, a jacking block 135 is fixedly arranged at the top of the first ejector pin 134, as a better mode, the number of the first ejector pins 134 is four, the lower ends of the first ejector pins are respectively and fixedly arranged at four corners of the first jacking platform 133, the upper end of the first ejector pin 134 is provided with the jacking block 135, the jacking block 135 is better, the jacking block 135 is L-shaped, one end of the L-shaped jacking block is fixedly connected with the upper end of the first ejector pin 123, and the other end of the, the jacking piece 135 of L type can effectively avoid the buckle on the frame when jacking the frame, avoids making the jacking force direct action make the buckle warp or damage on the buckle when jacking the frame.

Preferably, the positioning frame 126 is arranged on the first carrying table 125, the positioning frame 126 is provided with a plurality of vertical upward limiting clamping jaws, the clamping jaws are symmetrically arranged along the width direction of the first carrying table, and the clamping jaws are arranged to position the frame, so that the frame grabbing head 700 can conveniently and accurately grab the frame on the first carrying table.

As shown in fig. 4 and 5, the whole process of frame output is as follows: the first carrier 125 moves to the position right below the frame bin 111 through the first lead screw 123, the first lead screw nut 124, the first guide rail 121 and the first slider 122, the frames are stacked in the frame mounting bin 112, and due to the existence of the frame jaws, a gap is formed between the frames when the frames are stacked: the material blocking plate 114 can extend into the gap, the material blocking plate 114 extends under the action of the first air cylinder 113 to support the frame in the frame mounting bin 112, the first ejector rod 134 lifts, the lifting block 135 lifts the frame to a certain height to enable the frame to be separated from the material blocking plate 114, the material blocking plate 114 retracts under the action of the first air cylinder, the first ejector rod 134 descends for a certain distance to enable the material blocking plate 114 to be just inserted into the gap above the lowermost layer of the frame, at the moment, the material blocking plate 114 extends to support the frame above, the first ejector rod 134 continues descending to place the frame on the first carrying platform 125, then the first carrying platform 125 moves to convey the frame to the other end of the first guide rail 121, and when the frame is taken away by the frame grabbing head 700, the actions are repeated to perform continuous output of the frame.

further, the first bracket 200 includes a bracket bottom plate and a bracket side plate 210 disposed perpendicular to the bracket bottom plate 211, and the frame grabber head 700 and the frame press-fitting unit 800 are slidably disposed on the bracket side plate 210.

As shown in fig. 5, the first bracket 200, which is slidably disposed, includes two second guide rails 201 parallel to the first guide rail, a second slider (not shown in the figure) disposed on the second guide rails 201 and matching with the second guide rails 201, a second lead screw (not shown in the figure) rotatably disposed on the bed platform and parallel to the second guide rails, and a second lead screw nut (not shown in the figure) in threaded connection with the second lead screw; the bracket bottom plate 211 of the first bracket 200 is fixedly arranged on the second slider and the second lead screw nut.

Further, the frame grabber head 700 comprises a first grabber rack 710, and a suction cup assembly fixedly arranged on the first grabber rack 710; the suction cup assembly 710 includes a suction cup base 721 and a plurality of suction cups fixed on the suction cup base, the suction cups being used for sucking the frame.

Further, the frame press-fitting unit 800 further includes a second grabbing frame 830, a first base plate 831 fixedly disposed below the second grabbing frame, the bending module 822 and the clamping plate 812 are disposed below the first base plate 831, the clamping plate 812 is used for clamping and positioning the frame, and the bending module 822 is used for bending and deforming the frame.

As shown in fig. 5, the frame press-fitting unit 800 is vertically slidably disposed on the bracket side plate 210, and the vertically slidable frame press-fitting unit 800 includes second sliding members fixedly disposed on the frame press-fitting unit 800 and the bracket side plate 210, respectively; the second sliding assembly comprises a second positioning piece 401 and a second guide plate 402 which are fixedly arranged on the bracket side plate 210, a second guide groove plate 403 which is arranged on the second guide plate and matched with the second guide plate, a fourth screw rod 404 which is vertically and rotatably arranged on the second positioning piece 401 and the bracket bottom plate 211, and a fourth screw rod nut 405 which is in threaded connection with the fourth screw rod 404, wherein the fourth screw rod nut 405 is fixedly connected with the second guide groove plate 403; the surfaces of the second fetching frame 830 and the fourth screw nut 405 opposite to the second guide groove plate 403 are fixedly provided with a first base plate 831 below the second fetching frame 830, the first base plate 831 is provided with a through hole, a piston rod can penetrate through the through hole, a second cylinder 821 is fixedly provided above the first base plate 831, and a bending module 822 is fixedly provided at the end part of the piston rod of the second cylinder 821;

the frame grabbing head 700 which is vertically and slidably arranged comprises a first sliding assembly which is fixedly arranged with the bracket side plate 210 and the frame grabbing head 700 respectively; the first sliding assembly has a similar structure to the second sliding assembly, and includes a first positioning member 301, a first guide plate (not shown), a first guide groove plate (not shown), a third lead screw 304, a third lead screw nut 305, and the position relationship is not described again, and the first grabbing frame 710 is fixed on the third lead screw nut.

As shown in fig. 6, two third cylinders 811 are provided at both lower end portions of the first base plate 831, a clamp block 812 is fixedly provided at an end portion of a piston rod of the third cylinder 811, and a bending module 822 is provided between the two clamp blocks 812. The opposite side of splint 812 is equipped with the level and presss from both sides and gets straight flute 813, presss from both sides and gets straight flute 813 both ends and be equipped with stopper 814, sets up the straight flute on splint 813 and makes when pressing from both sides and get the frame more stable, presss from both sides and sets up stopper 814 at the both ends of getting straight flute 813 and can make the frame do not have offset when the bending, further improves the precision of dress frame, improves the quality of dress frame.

A groove 823 is formed in the lower surface of the bending module 822, two convex ribs 824 are formed on two side surfaces of the groove 823 and two side surfaces of the bending module, as shown in fig. 7, two positioning members 815 for positioning the two clamping plates 812 in opposite directions are arranged below the first base plate 831 and between the clamping plates 812, and positioning grooves 816 matched with the positioning members 815 are formed in the two clamping plates 812; the positioning piece 815 and the positioning groove 816 are arranged, so that the position of the frame pressing unit when clamping the frame is more accurate, the accuracy of framing can be further improved, and the framing quality is improved.

The frame press-fitting unit 800 is fixedly provided with a vertical downward positioning pin 841, and a positioning pin hole 842 matched with the positioning pin is fixedly arranged on the lathe bed platform, so that a positioning device is added to ensure that the relative position of the frame and the processor is accurate during press-fitting of the frame, and the framing quality is improved.

the sensor is arranged on the machine body platform, the upper module and the lower module which are detected by the sensor are fixedly arranged on the press-fitting unit and the machine body platform, the sensor determines the position of the press-fitting unit during working by detecting the positions of the upper module and the lower module, the feeding amount of the frame press-fitting unit is controlled, and the framing precision is ensured.

As shown in fig. 8, the third carrying platform 500 includes a first positioning element 501 and a second positioning element 502 fixed on the bed platform, a processor positioning platform 520 with two ends respectively fixed on the first positioning element 501 and the second positioning element 502, a jacking frame 530 disposed below the processor positioning platform, and second jacking rods 515 fixed at four corners of the jacking frame 530 for jacking the jacking frame 530, wherein the jacking frame 530 can vertically slide under the action of the second jacking rods 515, and the jacking frame 530 jacks up a processor placed on the processor positioning platform, and cooperates with the frame press-fitting unit 800 to complete the frame installation; a second sliding bearing 512 is arranged on the second jacking rod 515 in a penetrating manner, the second sliding bearing 512 is fixedly arranged on the bed platform, a second jacking frame 530 is fixedly arranged on the bottom surface of the bed platform, a second jacking screw rod (not shown in the figure) is arranged on the second jacking frame 530 in a rotating manner, a first jacking screw nut 513 in threaded connection with the first jacking screw rod is sleeved on the first jacking screw nut 513, and is fixedly connected with the first jacking screw nut 513, the top of the second jacking rod 515 is respectively fixed at the four corners of the jacking frame 530, the lower ends of the second jacking screw rod are respectively fixedly arranged at the four corners of the second jacking platform 514, and the lifting of the jacking frame 530 is controlled by the rotation of the second screw rod.

As shown in fig. 8, the jacking frame 530 is disposed below the processor positioning platform 520, the jacking frame 530 includes a plurality of jacking bosses 531 extending upward, the jacking bosses 531 are symmetrically disposed along the length direction and the width direction of the jacking frame 530, the top surfaces of the jacking bosses 531 are provided with steps, and the steps are used for matching with the shape of the substrate of the processor, so that the jacking force is uniformly applied to the substrate of the processor, and the damage to the substrate of the processor is reduced.

As shown in fig. 8, the processor positioning platform 520 has a plate-shaped structure, a groove 521 is formed on the upper surface of the processor positioning platform for placing a processor, a step 523 is formed at the bottom of the side surface of the groove, and when the step 523 is used for placing a processor, a gap is formed between the processor substrate and the bottom surface of the groove, so as to avoid damaging the capacitor on the processor substrate; the opening position of the groove 521 is provided with a guide inclined plane 522, and the guide inclined plane 522 is used for guiding the processor to be placed in the groove; an avoidance region 524 for avoiding the jacking boss is formed on the processor positioning platform 520.

Further, the second carrier 600 is a plate-shaped structure, and four bosses 601 are arranged on the upper surface of the second carrier and used for pre-positioning the frame, so that the frame can be conveniently and accurately grabbed by the frame press-fitting unit.

The working process of the frame taking and assembling mechanism shown in fig. 2 and 5 is as follows: the first support 200 moves towards the first stage 125, so that the frame grabbing head 700 is just above the first stage 125 on the frame fetching station, the frame press-fitting unit 800 is just above the second stage 600, the frame grabbing head 700 moves downwards, the frame press-fitting unit 800 moves downwards, the frame grabbing head 700 sucks the frame on the first stage 125, the frame press-fitting unit 800 clamps the frame on the second stage 600 under the action of a third air cylinder 811 and a clamping block 812, then the frame grabbing head 700 and the frame press-fitting unit 800 move upwards to a certain height, then the first support 200 moves towards the third stage 500, so that the frame press-fitting unit 800 is just above the third stage 500, meanwhile, the frame grabbing head 700 is also just above the second stage 600, the frame grabbing head 700 descends until the second stage 600 places the frame on the second stage 600, the frame press-fitting unit 800 descends to a position above a processor placed on the third stage 500, the bending module 822 is ejected by the second cylinder 821 to bend the frame, the processor is raised by the lifting frame 530, the bending module 822 is retracted to complete the installation of the frame, the clamping plate 812 is opened, the frame press-fitting unit 800 is raised, and the above-mentioned actions are repeated to grasp the next frame.

As shown in fig. 1, the automatic handler frame mounting apparatus further includes a direction detecting device 910 disposed above the first conveying mechanism 200 for direction recognition of the handler, a first capacitance detecting device 920 for detecting whether the handler capacitance is excessive or deficient, a position detecting device 930 for position detection before handler framing, an appearance detecting device 940 for processing appearance detection thereof, a second capacitance detecting device 950 for frame jaw detection of the handler after mounting frame and for capacitance detection of the handler after mounting frame, a handler substrate detecting device 960 for handler substrate defect detection, a second robot 40 and a second boat conveying mechanism device 50, and a plurality of detecting devices are disposed to detect corresponding portions of the handler and the frame during operation of the apparatus, thereby improving the operation quality and the operation efficiency; the direction detection device 910 is disposed on the tray positioning frame 23b of the feeding area 20a of the first tray conveying device 20, and can reciprocate in the width direction of the first tray conveying device 20, and detects the direction of the processor during the conveying process of the processor, the direction identification of the processor is determined by the identification of golden triangle, the similarity between the picture taken by the camera and the template learned by the camera reaches 80%, the system determines that the direction of the processor is correct, otherwise, the direction is reversed. The first robot 30 transfers the processor to the first capacitance detection device 920 to detect the processor capacitance; the poor capacitance detection mainly detects whether capacitance of a processor is lost or redundant, the contrast ratio on an image is greater than 50, the capacitance defect reaches one third of the capacitance area, the capacitance is lost, and the capacitance redundant is judged to be redundant if the contrast ratio of the similarity of the capacitance redundant to a standard template learned by a camera is lower than 80%; the first robot 30 transfers the processor whose capacitance is detected as being qualified to the third stage 500, detects the position of the processor, mounts the frame, and after the frame is mounted, the first robot 30 transfers the processor to the position detection device 930, and the position detection device 930 detects the position of the processor placed on the third stage 500, and after the position is detected correctly, the device mounts the processor placed on the third stage 500.

The second manipulator 40 is used for transporting the framed processors in sequence according to the appearance detection device 940, the second capacitance detection device 950, the processor substrate detection device 960 and the second tray conveying device 50, after each detection device detects corresponding parts, the qualified processors are transported to the next detection device by the second manipulator 40, the detected defective products are transported to the defective product placing area 60 by the second manipulator 40, and the manual re-inspection is carried out;

The second capacitance detection device mainly detects whether the frame buckle position and the capacitance are redundant or missing, the frame buckle position detection is to calculate the deviation value of the buckle position on the shot photo and compare the deviation value with the system template, if the deviation value is less than 2mm, the system determines that the buckle position is normal, otherwise, the buckle position is abnormal, the second capacitance detection device detects the capacitance again, the capacitance of the processor after framing is detected, the defect caused by equipment is found in time, the first capacitance detection device 920 can be prevented from generating missing detection, the detection result of the detection device can be used as a reference, the equipment can be adjusted in time, and the generation of defective products in batches is prevented;

The processor qualified by the second capacitance detection device is conveyed to the processor substrate detection device 960 by the second manipulator 40 to detect the right-angle area of the processor substrate, the poor detection of the right-angle area of the processor substrate is to calculate the corresponding defect area by the system when the contrast ratio of the picture taken by the camera and the template learned by the camera is more than 60%, if the defect area is more than 3 x 3mm, the system judges that the corresponding processor is poor, so that the processor is placed in the carrying tray of the defective product placing area 60 by the second conveying unit, the operator can manually detect the processor again, and the processor is conveyed to the 1 x 4 carrying tray of the second conveying mechanism working area by the second conveying unit after the processor is qualified.

The second tray carrying device 50 is used for carrying trays for placing framing completion processors, the structure of the second tray carrying device is the same as that of the first tray carrying device, and the description is omitted here, and the second tray carrying device is used for carrying 1 × 4 trays for placing framing completion processors, and an operator only needs to take out the trays for carrying the framing completion processors and then place the empty trays at the input end.

The equipment also comprises a power supply system for supplying power to each electrical element, a gas supply system for supplying gas to the pneumatic element, a PLC control unit and a graphical user interface, wherein an operator only needs to set product parameters on the graphical user interface, then a 2X 3 carrying disc provided with a processor is placed at the input end of the first conveying mechanism, a 1X 4 carrying disc is placed at the input end of the second conveying mechanism, a frame is placed in a framing pipe of the frame bin mechanism, a start button is pressed down, the equipment is automatically mounted on the processor, the equipment can complete the mounting of the frame according to the sequence, each detection device checks related detection points, and the operator can take out the framed processor in time.

the manual work is replaced by the equipment, the operation of the whole process is simple, and the labor intensity is low; quality aspect, by statistics: the automatic framing equipment completes that only one substrate is bad in 5 ten thousand processor frames, the bad is automatically detected by the processor substrate detection device, and one substrate is bad in every thousand manual jigs.

The added visual detection device not only detects the substrate defect and the frame defect generated by the equipment framing, but also increases the capacitance loss and redundant detection generated in the front process of the processor, the detected problem processor can be placed in a defective product placement area 60 of a problem piece, and an operator can perform manual inspection; meanwhile, each processor reads the two-dimensional code, and the photos shot by the system are named according to the two-dimensional code, so that the traceability of each product is realized, and therefore, the accuracy and the reliability of the framing process are improved by the automatic installation equipment for the processor framework.

The above description is only a preferred embodiment of the application and is illustrative of the principles of the technology employed. It will be appreciated by a person skilled in the art that the scope of the invention as referred to in the present application is not limited to the embodiments with a specific combination of the above-mentioned features, but also covers other embodiments with any combination of the above-mentioned features or their equivalents without departing from the inventive concept. For example, the above features may be replaced with (but not limited to) features having similar functions disclosed in the present application.

Claims

1. An automatic processor frame mounting device is characterized in that,

The device comprises a first tray conveying device, a second tray conveying device and a third tray conveying device, wherein the first tray conveying device is used for conveying trays for placing the processors;

A first manipulator;

the frame mounting bin is provided with a first discharge hole below, and a first loading platform is arranged below the first discharge hole in a sliding manner;

a second carrying platform and a third carrying platform are sequentially arranged along the sliding direction of the first carrying platform;

the frame taking and assembling mechanism comprises a first support which is arranged in a sliding mode, the sliding direction of the first support is parallel to the sliding direction of a first platform deck, a frame grabbing head which is used for grabbing a frame to be assembled from the first platform deck to be placed on a second platform deck is arranged on the first support in a sliding mode along the vertical direction, a frame press-fitting unit is arranged on the first support in a sliding mode along the vertical direction and used for grabbing the frame to be assembled from the second platform deck to a third platform to carry out frame press-fitting on a processor, the frame press-fitting unit comprises a bending module which can slide vertically, and clamping plates which can slide in opposite directions are arranged on two sides of the bending module;

The first manipulator is used for transferring the processor placed on the carrying disc to the third carrying table.

2. The automatic handler frame mounting device of claim 1, wherein the frame mounting bin is vertically disposed above the first stage, and a retractable striker plate is horizontally disposed below the frame mounting bin; a counterweight frame for counterweight is vertically arranged above the frame mounting bin;

And a first ejector rod vertically and upwardly extending into the first discharging port is arranged below the first carrying platform.

3. The automated handler frame mounting apparatus of claim 2, wherein a top of the first lift pin is provided with a lift-up block.

4. The automatic handler frame mounting apparatus of claim 3, wherein the cross section of the jacking block is L-shaped, one end of the L-shaped jacking block is fixedly connected to the top of the first top bar, and the other end of the L-shaped jacking block is vertically arranged upwards.

5. The automatic handler frame mounting device of claim 1, wherein a positioning frame is arranged on the first carrier, and a plurality of vertically upward limiting claws are arranged on the positioning frame to position the frame.

6. the automatic handler frame mounting device according to claim 1, wherein the first support includes a support bottom plate and a support side plate disposed perpendicular to the support bottom plate, and the frame grabber head and the frame press-fitting unit are slidably disposed on the support side plate.

7. The automated handler frame mounting apparatus of any one of claims 1 to 6, wherein the frame grabber head comprises a first grabber frame, a suction cup assembly secured to the first grabber frame; the sucking disc subassembly includes the sucking disc base plate and sets firmly a plurality of sucking discs on the sucking disc base plate.

8. The automated handler frame mounting apparatus of claim 1, wherein the frame press-fitting unit further comprises a second gripper frame, a first substrate fixed below the second gripper frame, and the bending module and the clamp plate are both disposed below the first substrate.

9. The automatic mounting equipment of a processor frame according to claim 1 or 8, wherein the opposite sides of the clamping plates are provided with horizontal clamping straight grooves, and two ends of each clamping straight groove are provided with limiting blocks; positioning pieces which are positioned between the clamping plates and are arranged below the first base plate for positioning the clamping plates in opposite directions, and positioning grooves matched with the positioning pieces are arranged on the clamping plates;

The lower surface of the bending module is provided with a groove, and two convex ribs are formed on two side surfaces of the groove and two side surfaces of the bending module;

and a vertical downward positioning pin is fixedly arranged on the frame press-fitting unit, and a positioning pin hole matched with the positioning pin is fixedly arranged on the lathe bed platform.

10. the automatic processor frame mounting equipment according to any one of claims 1 to 6 and 8, wherein the third stage comprises a processor positioning platform, a jacking frame arranged below the processor positioning platform, and second ejector rods fixed at four corners of the jacking frame and used for jacking the jacking frame;

the jacking frame comprises a plurality of jacking bosses extending upwards, the jacking bosses are symmetrically arranged along the length direction and the width direction of the jacking frame, and steps are arranged on the top surfaces of the jacking bosses;

The processor positioning platform is of a plate-shaped structure, a groove is formed in the upper surface of the processor positioning platform and used for placing the processor, steps are arranged at the bottom of the side face of the groove, a guide inclined plane is arranged at the opening position of the groove, and an avoiding area for avoiding the jacking boss is formed on the processor positioning platform.

11. The automatic mounting device for the processor frame according to any one of claims 1 to 6 and 8, wherein the second carrying platform is of a plate-shaped structure, four bosses are arranged on the upper surface of the second carrying platform, and the positions of the bosses are matched with the shape of the frame for pre-positioning the frame, so that the frame can be conveniently and accurately grabbed by the frame press-fitting unit.

12. An automated handler frame mounting apparatus according to any one of claims 1 to 6 and 8, further comprising a plurality of inspection devices for inspecting the handler and frame, a second robot, a second boat conveyor;

The second manipulator is used for transporting the framed processor to the second carrying tray conveying device;