CN110548937A - Harmonic reducer gear optical processing machine tool - Google Patents
Harmonic reducer gear optical processing machine tool Download PDFInfo
- Publication number
- CN110548937A CN110548937A CN201910893486.9A CN201910893486A CN110548937A CN 110548937 A CN110548937 A CN 110548937A CN 201910893486 A CN201910893486 A CN 201910893486A CN 110548937 A CN110548937 A CN 110548937A
- Authority
- CN
- China
- Prior art keywords
- air
- axis
- cutter
- cooling liquid
- floating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003638 chemical reducing agent Substances 0.000 title claims abstract description 40
- 230000003287 optical effect Effects 0.000 title claims abstract description 31
- 239000000110 cooling liquid Substances 0.000 claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 238000007667 floating Methods 0.000 claims description 87
- 238000003754 machining Methods 0.000 claims description 31
- 239000007788 liquid Substances 0.000 claims description 27
- 239000002826 coolant Substances 0.000 claims description 22
- 230000008602 contraction Effects 0.000 claims description 5
- 229910003460 diamond Inorganic materials 0.000 claims description 4
- 239000010432 diamond Substances 0.000 claims description 4
- 239000004579 marble Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000035939 shock Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000000034 method Methods 0.000 description 7
- 238000003801 milling Methods 0.000 description 7
- 238000001816 cooling Methods 0.000 description 5
- 238000000227 grinding Methods 0.000 description 5
- 230000003746 surface roughness Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012827 research and development Methods 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005188 flotation Methods 0.000 description 1
- 238000010862 gear shaping Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000008213 purified water Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/02—Loading, unloading or chucking arrangements for workpieces
- B23F23/06—Chucking arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/12—Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
- B23F23/12—Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth
- B23F23/1237—Tool holders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a harmonic reducer gear optical processing machine tool which comprises a working platform, a fine adjustment module, a cooling liquid containing box, a cooling liquid circulating device, a cutter, a clamp, an air floatation rotating platform and a cutter moving mechanism, wherein the air floatation rotating platform and the cutter moving mechanism are arranged on the working platform, the fine adjustment module is arranged on the air floatation rotating platform, the cooling liquid containing box and the clamp are both arranged at the output end of the fine adjustment module, the clamp is arranged in the cooling liquid containing box, a workpiece on the clamp is driven to rotate by the rotation of the air floatation rotating platform, the cutter is arranged at the output end of the cutter moving mechanism, the relative position between the cutter and the workpiece on the clamp is adjusted by the movement of the fine adjustment module, the cutter is driven by the cutter moving mechanism to move so as to mill the workpiece on the clamp, and the. The harmonic reducer gear optical processing machine tool can improve the manufacturing precision, improve the manufacturing efficiency, reduce friction, prolong the service life, improve the reliability and reduce the cost.
Description
Technical Field
The invention relates to the field of production of harmonic reducers, in particular to an optical machining machine tool for a gear of a harmonic reducer.
Background
Under the background of intense competition between international industrial 4.0 and national industrial manufacturing 2025, domestic precision machining enterprises and automatic equipment research and development enterprises are increasingly researching and developing harmonic reducers, wherein the machining of a flexible gear and a rigid gear of the harmonic reducer is one of key technologies, the difficulty is high, the investment is high, the risk is high, and for the machining of small-modulus ultrahigh-precision gears, the manufacturing of the gears is usually realized by importing a small-modulus ultraprecise hobbing machine, a gear shaping machine, a full-series hobbing cutter and a slotting cutter, an ultraprecise tooling fixture, a gear grinding machine and the like, but the import difficulty greatly restricts the research and development of the harmonic reducer.
The key difficulty in processing the flexible gear and the rigid gear of the harmonic reducer is as follows: the size is various (5, 8, 11, 14, 17, 20, 25, 32, 40.), the reduction ratio is various (30, 50, 80, 100, 120, 160), the tooth profile change is large (an involute tooth profile, a P tooth profile, an S tooth profile and a circular arc tooth profile …), the modulus is from 0.1 to 0.8, the number of teeth is from 60 to 300, the size precision requirement is less than 1 mu m, and the surface roughness is less than 0.2 mu m, so the problems of how to improve the manufacturing precision, the manufacturing efficiency, the service life, the reliability, the friction reduction cost and the like become the key for processing the harmonic reducer, however, the existing production technology cannot meet the existing production requirement.
Therefore, a harmonic reducer gear optical processing machine tool is needed to solve the above problems.
Disclosure of Invention
The invention aims to provide an optical processing machine tool for a harmonic reducer gear, which can improve the manufacturing precision, improve the manufacturing efficiency, reduce friction, prolong the service life, improve the reliability and reduce the cost.
In order to achieve the above object, the present invention provides a harmonic reducer gear optical processing machine tool, which comprises a working platform, a fine adjustment module, a cooling liquid accommodating box, a cooling liquid circulating device, a cutter, a clamp for clamping a workpiece, an air-floating rotary table and a cutter moving mechanism, wherein the air-floating rotary table and the cutter moving mechanism are arranged on the working platform, the fine adjustment module is arranged on the air-floating rotary table, the cooling liquid accommodating box and the clamp are both arranged at the output end of the fine adjustment module, the clamp is arranged in the cooling liquid accommodating box, the rotation of the air-floating rotary table drives the workpiece on the clamp to rotate, the cutter is arranged at the output end of the cutter moving mechanism, the relative position between the cutter and the workpiece on the clamp is adjusted by the movement of the fine adjustment module, the cutter moves under the driving of the cutter moving mechanism to mill the workpiece, and the cooling liquid circulating device is communicated with the cooling liquid accommodating box and is introduced with cooling liquid to cool the cutter.
Preferably, the tool moving mechanism includes an X-axis air-floating type feeding module and a Z-axis air-floating type feeding module, the X-axis air-floating type feeding module is mounted on the working platform, the Z-axis air-floating type feeding module is mounted at an output end of the X-axis air-floating type feeding module, the Z-axis air-floating type feeding module moves along the X-axis direction of the working platform under the driving of the X-axis air-floating type feeding module, the tool is mounted at an output end of the Z-axis air-floating type feeding module, and the tool moves along the Z-axis direction of the working platform under the driving of the Z-axis air-floating type feeding module.
Specifically, the X-axis air-floating type feeding module comprises a first driver, a first moving seat, a first air-floating guide rail and a first encoder electrically connected with the first driver, the first air-floating guide rail and the first driver are installed on the working platform, the first moving seat is slidably arranged on the first air-floating guide rail and the first moving seat is further installed at the output end of the first driver, the first moving seat is connected with the Z-axis air-floating type feeding module, and the first driver drives the first moving seat to move along the X-axis direction of the working platform so as to drive the Z-axis air-floating type feeding module to move along the X-axis direction of the working platform.
Specifically, Z axle air supporting formula feeds the module include second driver, second removal seat, second air supporting guide rail and with second driver electric connection's second encoder, second air supporting guide rail and second driver install in first removal seat, the second is removed the seat and is located with sliding the second air supporting guide rail just the second removes the seat still install in the output of second driver, the second remove the seat with the cutter is connected, the second driver is through ordering about the second removes the seat and follows work platform's Z axle direction removes in order to drive the cutter is followed work platform's Z axle direction removes.
Preferably, the tool is a diamond tool.
Preferably, the fine adjustment module comprises a sliding bottom plate, a mounting plate, an X-axis micrometer fine adjuster and a Y-axis micrometer fine adjuster, the sliding bottom plate is arranged on the air-floatation rotating platform in a sliding manner along the X-axis direction of the working platform, the X-axis micrometer fine adjuster is arranged on the air-floatation rotating platform, the sliding bottom plate is arranged at the output end of the X-axis micrometer fine adjuster, the position of the sliding bottom plate is adjusted by the extension and contraction of the X-axis micrometer fine adjuster, the mounting plate is arranged on the sliding bottom plate in a sliding manner along the Y-axis direction of the working platform, the Y-axis micrometer fine adjuster is arranged on the sliding bottom plate, and the mounting plate is arranged at the output end of the Y-axis micrometer fine adjuster, the position of the mounting plate is adjusted by the stretching of the Y-axis micrometer fine adjuster, and the clamp is arranged on the mounting plate.
Preferably, the coolant circulating device includes a coolant pump station, a liquid inlet pipe, a liquid return pipe and a hydraulic pump disposed in the liquid inlet pipe, one end of the liquid inlet pipe is communicated with the coolant pump station, the other end of the liquid inlet pipe extends into the coolant accommodating box and has a nozzle for spraying coolant, one end of the liquid return pipe is communicated with the bottom of the coolant accommodating box, and the other end of the liquid return pipe is communicated with the coolant pump station.
Preferably, the cooling liquid accommodating box comprises a cooling liquid box body, a first cover plate and a second cover plate, a cooling liquid tank for storing cooling liquid is arranged in the cooling liquid box body, the first cover plate and the second cover plate are both pivoted with the cooling liquid box body, the first cover plate and the second cover plate cover the notch of the cooling liquid tank, and the first cover plate is provided with a through hole for the cutter to extend into.
Preferably, the working platform is a marble platform.
Preferably, the harmonic reducer gear optical processing machine tool further comprises an air-floating shock absorption seat, and the air-floating shock absorption seat is installed at the bottom of the working platform.
Compared with the prior art, the harmonic reducer gear optical processing machine tool disclosed by the invention has the advantages that the fine adjustment module, the cooling liquid containing box, the cooling liquid circulating device, the air floatation rotating table and the cutter moving mechanism are combined together, the fine adjustment module is arranged on the air floatation rotating table, the cooling liquid containing box is arranged at the output end of the fine adjustment module, the clamp is arranged in the cooling liquid containing box, the relative position between the cutter and a workpiece on the clamp is adjusted by means of the movement of the fine adjustment module, so that the tool setting procedure before processing is realized, the fine adjustment module can realize the accurate positioning and calibration of the workpiece, and the processing accuracy is further improved; the rotation of the air-floating rotating platform drives the workpiece on the clamp to rotate, so that the workpiece rotates by one tooth angle to realize the rapid switching of machining between teeth, and the high-precision circumferential separation of tooth numbers can be realized by utilizing the characteristic of small friction of the air-floating rotating platform, so that the machining accuracy is improved; the cutter is arranged at the output end of the cutter moving mechanism, the cutter moves under the driving of the cutter moving mechanism to mill a workpiece, the cutter moving mechanism can enable the cutter to realize high-speed feeding, high dimensional accuracy and low surface roughness are realized, and the cutter and a machining area are continuously cooled by matching with the upper cooling liquid circulating device, so that the thermal influence of the cutter during milling is reduced, the machining condition of optical cold machining is met, and the service life and the precision of the cutter can be effectively protected. In conclusion, the harmonic reducer gear optical processing machine tool can automatically realize a plurality of procedures such as tool setting, milling and grinding, inter-tooth switching, cooling protection and the like, and can improve the manufacturing precision, the manufacturing efficiency, the friction reduction, the service life, the reliability and the cost.
Drawings
Fig. 1 is a schematic perspective view of a harmonic reducer gear finishing machine of the present invention.
fig. 2 is a schematic perspective view of the harmonic reducer gear finishing machine of the present invention after hiding the housing and the display.
Fig. 3 is a schematic plan view of the harmonic reducer gear finishing machine of fig. 2, cut in a longitudinal direction.
Fig. 4 is a partially enlarged view of a portion a in fig. 3.
Fig. 5 is a schematic view of a coolant circulation structure of the harmonic reducer gear optical working machine of the present invention.
Fig. 6 is a schematic perspective view of a trimming module in the harmonic reducer gear optical processing machine according to the present invention.
Fig. 7 is a schematic plan view of the projection of fig. 6 in the direction indicated by the arrow C.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.
Referring to fig. 1 to 3, the present invention provides a harmonic reducer gear optical processing machine 100, which can be used for processing the gears of cup-type and hat-type harmonic reducers, the harmonic reducer gear optical processing machine 100 includes a working platform 1, an air-floating rotary table 2, a fine-tuning module 3, a cooling liquid accommodating box 4, a cooling liquid circulating device 5, a cutter 6, a cutter moving mechanism 7, an air-floating shock-absorbing seat 8, a cabinet 9, a display 10 and a clamp 11 for clamping a workpiece, the working platform 1 is a marble platform, but not limited thereto, the air-floating shock-absorbing seat 8 is supported on the cabinet 9, the air-floating shock-absorbing seat 8 is mounted at the bottom of the working platform 1, the air-floating shock-absorbing seats 8 are respectively supported at four corners of the marble platform, thereby reducing the machine tool vibration, ground disorder and vibration error to the lowest, so as to reduce the influence on the precision of workpiece manufacturing to, thereby improving the overall accuracy of workpiece processing, a bracket assembly 1a for mounting an air-floating rotary table 2 is arranged on a working platform 1, the air-floating rotary table 2 is mounted on the working platform 1 through the bracket assembly 1a, a fine-tuning module 3 is mounted on the air-floating rotary table 2, the output end of the fine-tuning module 3 is provided with a mounting flange 31, a cooling liquid accommodating box 4 is mounted at the output end of the fine-tuning module 3 through the mounting flange 31, a clamp 11 is arranged in the cooling liquid accommodating box 4, the clamp 11 is mounted at the output end of the fine-tuning module 3 through the mounting flange 31, the cooling liquid accommodating box 4 can be used for accommodating cooling liquid, as the clamp 11 is arranged in the cooling liquid accommodating box 4, when the cooling liquid accommodating box 4 is filled with cooling liquid, the clamp 11 is partially soaked in the cooling liquid, the rotation of the fine-tuning module 3 is linked by the rotation of the air-floating rotary, in other words, the workpiece on the clamp 11 is driven to rotate by the rotation of the air floatation rotating table 2, so that the workpiece rotates by the angle of one tooth to realize the switching of machining between teeth, an ultrahigh precision rotary encoder is arranged in the air floatation rotating table 2, and the arrangement of the air floatation rotating table 2 can realize high-precision tooth number circumferential separation, so that the machining precision is improved, and the rotation of the cutter 6 reaches micron-sized ultrahigh precision indexing by utilizing the characteristics of high speed and high precision of the air floatation rotating table 2; the cutter moving mechanism 7 is arranged on the working platform 1, the cutter 6 is arranged at the output end of the cutter moving mechanism 7, the cutter 6 also extends into the cooling liquid containing box 4, the fine adjustment module 3 drives the cooling liquid containing box 4 and the clamp 11 in the cooling liquid containing box 4 to move slightly, in other words, the relative position between the cutter 6 and a workpiece on the clamp 11 can be adjusted by the movement of the fine adjustment module 3, so that the tool setting procedure before processing is realized, the setting of the fine adjustment module 3 can realize the accurate positioning and calibration of the workpiece, further the processing accuracy is improved, the cutter 6 moves under the driving of the cutter moving mechanism 7 to mill the workpiece, the cooling liquid circulating device 5 is communicated with the cooling liquid containing box 4 and continuously leads in the cooling liquid to cool the cutter 6, the cutter moving mechanism 7 can realize high-speed feeding of the cutter 6, and realize high dimensional accuracy and low surface roughness, the cooling liquid circulating device 5 is matched to cool the cutter 6 and the processing area continuously, so that the heat influence of the cutter 6 during milling is reduced to meet the processing condition of optical cold processing, and the service life and the precision of the cutter 6 can be effectively protected; the cutter 6 is a diamond cutter, the cutter 6 is made into a profile modeling tooth shape in advance, the cutter 6 adopts diamond, when the cutter 6 feeds micrometer machining amount every time, the cutting force on a machined part is very small, even if a workpiece adopts a clamp 11 with lower precision, the deformation of the final machining surface of the workpiece is still very small, the surface roughness is low, the surface of the machined tooth surface of the workpiece achieves the lens effect, grinding treatment is not needed, the surface hardness can reach HRC 60-65, the wear resistance and the service life of the gear are greatly improved, the harmonic reducer gear optical machining tool 100 of the invention combines a fine adjustment module 3, a cooling liquid containing box 4, a cooling liquid circulating device 5, an air flotation rotating platform 2, the cutter 6 and a cutter moving mechanism 7 together, and thus the gear of a cup-shaped and silk hat-type harmonic reducers can be machined by adopting an optical cold machining process, the machining deformation caused by milling and grinding is reduced to be extremely low, and the surface of the machined part reaches a mirror surface, so that the ultra-high precision machining requirement of the harmonic reducer gear is met. Preferably, the clamp 11 is a three-jaw chuck assembly, but is not limited thereto. More specifically, the following:
Referring to fig. 2 to 4, the tool moving mechanism 7 includes an X-axis air-floating type feeding module 71 and a Z-axis air-floating type feeding module 72, the X-axis air-floating type feeding module 71 is installed on the working platform 1, the Z-axis air-floating type feeding module 72 is installed at an output end of the X-axis air-floating type feeding module 71, the Z-axis air-floating type feeding module 72 moves along the X-axis direction of the working platform 1 under the driving of the X-axis air-floating type feeding module 71 (the directions of the X-axis, the Y-axis, and the Z-axis are shown in fig. 2), the tool 6 is installed at an output end of the Z-axis air-floating type feeding module 72, the tool 6 moves along the Z-axis direction of the working platform 1 under the driving of the Z-axis air-floating type feeding module 72, thereby realizing the movement of the tool 6 along the X-axis and Z-axis directions of the working platform 1, during milling, the X-axis, and then, the Z-axis air-floating type feeding module 72 drives the cutter 6 to feed a tooth-shaped length stroke along the Z-axis direction of the working platform 1, so that a tooth is milled, and because the X-axis air-floating type feeding module 71 and the Z-axis air-floating type feeding module 72 are both air-floating devices, the feeding accuracy of the cutter 6 can reach micron-sized feeding by utilizing the characteristics of high speed and high accuracy of the X-axis air-floating type feeding module 71 and the Z-axis air-floating type feeding module 72, so that the tooth surface processed by the workpiece can reach the lens effect, and the grinding treatment is not needed to reach the standard of an optical cold processing technology. Specifically, the X-axis air-floating feed module 71 includes a first actuator 711, a first moving seat 712, a first air-floating guide 713, and a first encoder (not shown), where the first encoder is electrically connected to the first actuator 711, so as to implement high-precision operation of the first actuator 711, the first air-floating guide 713 and the first actuator 711 are installed on the work platform 1, the first moving seat 712 is slidably disposed on the first air-floating guide 713 along the X-axis direction of the work platform 1, the first moving seat 712 is further installed at an output end of the first actuator 711, the first moving seat 712 is connected to the Z-axis air-floating feed module 72 through a screw, the first actuator 711 drives the first moving seat 712 to move along the X-axis direction of the work platform 1, so as to drive the Z-axis air-floating feed module 72 to move along the X-axis direction of the work platform 1, and the first air-floating guide 713 can effectively reduce friction force applied to the first moving seat 712 during movement, thereby improving the positional accuracy of the first movable base 712, and further achieving a higher accuracy of the feeding motion of the tool 6 in the X-axis direction. The Z-axis air floating feed module 72 includes a second driver 721, a second moving seat 722, a second air floating guide 723 and a second encoder, the second encoder is electrically connected to the second driver 721 to realize high precision operation of the second driver 721, the second air floating guide 723 and the second driver 721 are installed on the first moving seat 712, the second moving seat 722 is slidably installed on the second air floating guide 723 along the Z-axis direction of the working platform 1, the second moving seat 722 is also installed at the output end of the second driver 721, the second moving seat 722 is in threaded connection with the tool 6, the second driver 721 drives the second moving seat 722 to move along the Z-axis direction of the working platform 1 to drive the tool 6 to move along the Z-axis direction of the working platform 1, the second air floating guide 723 can effectively reduce the friction force applied when the second moving seat 722 moves, thereby improving the position accuracy of the second moving seat 722, thereby achieving a high accuracy of the feeding motion of the tool 6 in the Z-axis direction.
referring to fig. 6 to 7, the fine adjustment module 3 includes a sliding bottom plate 32, a mounting plate 33, an X-axis micrometer fine adjuster 34 and a Y-axis micrometer fine adjuster 35, the sliding bottom plate 32 is slidably mounted on the air-floating rotary table 2 along the X-axis direction of the working platform 1, the X-axis micrometer fine adjuster 34 is mounted on the air-floating rotary table 2 in a threaded connection manner, the sliding bottom plate 32 is mounted at the output end of the X-axis micrometer fine adjuster 34, the position of the sliding bottom plate 32 is adjusted by the extension and contraction of the X-axis micrometer fine adjuster 34, the mounting plate 33 is slidably mounted on the sliding bottom plate 32 along the Y-axis direction of the working platform 1, the Y-axis micrometer fine adjuster 35 is mounted on the sliding bottom plate 32 in a threaded connection manner, the mounting plate 33 is mounted at the output end of the Y-axis micrometer fine adjuster 35, the position of the mounting plate 33 is adjusted by the extension and contraction of the Y-axis micrometer fine adjuster 35, and the, the cooling liquid containing box 4 and the clamp 11 are both installed on the installation plate 33 through the installation flange 31, in the process of tool setting and debugging, due to the arrangement of the X-axis micrometer vernier regulator 34 and the Y-axis micrometer vernier regulator 35, the position deviation between the tool 6 and a workpiece in the X-axis direction and the Y-axis direction can be accurately checked by using a micrometer gauge, the micrometer-level X-axis micrometer vernier regulator 34 and the micrometer-level Y-axis micrometer vernier regulator 35 are adjusted according to the deviation, and the requirement of fine machining positioning precision is met according to micrometer-level fine adjustment. Specifically, the sliding bottom plate 32 extends to the X-axis micrometer fine-tuning device 34 to form a connecting block 321, the connecting block 321 is a bump structure, the connecting block 321 is connected with the output end of the X-axis micrometer fine-tuning device 34, the connecting block 321 moves under the driving of the X-axis micrometer fine-tuning device 34 to drive the sliding bottom plate 32 to slide, the mounting plate 33 extends to the Y-axis micrometer fine-tuning device 35 to form a fixing block 331, the fixing block 331 is a bump structure, the fixing block 331 is connected with the output end of the Y-axis micrometer fine-tuning device 35, the fixing block 331 moves under the driving of the X-axis micrometer fine-tuning device 34 to drive the mounting plate 33 to slide, in other words, the X-axis micrometer fine-tuning device 34 and the Y-axis micrometer fine-tuning device 35 drive the mounting plate 33 to move together, and therefore.
Referring to fig. 2 and 5, the cooling liquid circulating device 5 includes a cooling liquid pump station 51, a liquid inlet pipe 52, a liquid return pipe 53 and a hydraulic pump 54, the cooling liquid is used for taking away heat, the cooling liquid pump station 51 is disposed at one side of the cabinet 9, the cooling liquid pump station 51 stores cooling liquid, the cooling liquid pump station 51 is used for supplying, recovering and filtering the cooling liquid, the cooling liquid is composed of purified water and antioxidant, a filtering device (not shown) is disposed in the cooling liquid pump station 51 to realize continuous recycling of the cooling liquid, the hydraulic pump 54 is disposed in the liquid inlet pipe 52, one end of the liquid inlet pipe 52 is communicated with the cooling liquid pump station 51, the other end of the liquid inlet pipe 52 extends into the cooling liquid containing box 4 and has a nozzle 56 for spraying the cooling liquid, the cooling liquid is pumped out from the cooling liquid pump station 51 by the hydraulic pump 54, and the cooling liquid is sprayed to the processing areas of the tool 6 and the workpiece by the, cooling is realized; one end of the liquid return pipe 53 is communicated with the bottom of the cooling liquid accommodating box 4, the other end of the liquid return pipe 53 is communicated with the cooling liquid pump station 51, the electromagnetic valve 55 is arranged at the liquid return pipe 53, when the liquid stored in the cooling liquid accommodating box 4 reaches a certain threshold value, the liquid return pipe 53 is communicated, the liquid in the cooling liquid accommodating box 4 is recycled to the cooling liquid pump station 51 through the liquid return pipe 53, and when the cooling liquid pump station works, the cooling liquid is continuously introduced into a processing area, so that stable cooling is realized (the flow path of the cooling liquid is in the direction indicated by an arrow B in fig. 5).
Referring to fig. 2 and 4, the cooling liquid accommodating box 4 includes a cooling liquid box 41, a first cover plate 42 and a second cover plate 43, a cooling liquid slot 411 for storing cooling liquid is formed in the cooling liquid box 41, the clamp 11 is located in the cooling liquid slot 411, the first cover plate 42 and the second cover plate 43 are both pivoted with the cooling liquid box 41, the first cover plate 42 and the second cover plate 43 cover the slot opening of the cooling liquid slot 411 together, the first cover plate 42 is provided with a through hole 421 into which the cutter 6 can extend, because the first cover plate 42 and the second cover plate 43 are pivoted with the cooling liquid box 41, the rotation of the first cover plate 42 and the second cover plate 43 is realized, when the cooling liquid box is in operation, the first cover plate 42 and the second cover plate 43 cover the cooling liquid slot 411, thereby effectively avoiding the influence of the external environment on the processing, and a producer can open the cooling liquid box 41 by using the rotation of the first cover plate 42 and the second cover plate 43, thereby observing the condition of the cooling liquid slot 411 or performing tool setting, simple structure and convenient use.
The working principle of the harmonic reducer gear finishing machine 100 of the present invention will be described in detail with reference to fig. 1 to 7, as follows:
Installing a workpiece on a clamp 11, starting tool setting and debugging, adjusting the position of a mounting plate 33 by means of the expansion of an X-axis micrometer fine adjuster 34 and the expansion of a Y-axis micrometer fine adjuster 35, indirectly adjusting the relative position between the tool 6 and the workpiece to complete a tool setting process, pumping cooling liquid out of a cooling liquid pump station 51 by a hydraulic pump 54, continuously spraying the cooling liquid to the machining areas of the tool 6 and the workpiece by a nozzle 56 through a liquid inlet pipe 52, and cooling; the X-axis air-floating type feeding module 71 drives the cutter 6 to feed a tiny feeding amount along the X-axis direction of the working platform 1, then the Z-axis air-floating type feeding module 72 drives the cutter 6 to feed a tooth-shaped length stroke along the Z-axis direction of the working platform 1, so that a tooth is milled, the rotation of the air-floating rotary table 2 drives the workpiece on the clamp 11 to rotate, so that the workpiece rotates by the angle of one tooth, the fast switching of machining between the teeth is realized, the rest is done, until all the teeth are milled at high speed and high precision in the sequence, until all the machining tasks are finished, the cutter 6 is withdrawn, and the finished product is taken out.
By combining the fine adjustment module 3, the cooling liquid containing box 4, the cooling liquid circulating device 5, the air floatation rotary table 2 and the cutter moving mechanism 7 together, the fine adjustment module 3 is installed on the air floatation rotary table 2, the cooling liquid containing box 4 is installed at the output end of the fine adjustment module 3, the clamp 11 is internally arranged in the cooling liquid containing box 4, the relative position between the cutter 6 and a workpiece on the clamp 11 is adjusted by means of the movement of the fine adjustment module 3, so that the tool setting process before machining is realized, the fine adjustment module 3 can realize the accurate positioning and calibration of the workpiece, and further the machining accuracy is improved; the rotation of the air-floating rotating platform 2 drives the workpiece on the clamp 11 to rotate, so that the workpiece rotates by one tooth angle to realize the rapid switching of machining between teeth, and the high-precision circumferential separation of the number of teeth can be realized by utilizing the characteristic of small friction of the air-floating rotating platform 2, so that the machining accuracy is improved; the cutter 6 is arranged at the output end of the cutter moving mechanism 7, the cutter 6 moves under the driving of the cutter moving mechanism 7 to mill a workpiece, the cutter moving mechanism 7 can enable the cutter 6 to realize high-speed feeding, high dimensional accuracy and low surface roughness are realized, and the cutter 6 and a machining area are continuously cooled by matching with the upper cooling liquid circulating device 5, so that the thermal influence of the cutter 6 during milling is reduced, the machining condition of optical cold machining is met, and the service life and the precision of the cutter 6 can be effectively protected. In conclusion, the harmonic reducer gear optical processing machine tool 100 of the present invention can automatically implement a plurality of processes such as tool setting, milling, inter-tooth switching, and cooling protection, and can improve manufacturing accuracy, improve manufacturing efficiency, reduce friction, prolong life, improve reliability, and reduce cost.
The above disclosure is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, therefore, the present invention is not limited by the appended claims.
Claims (10)
1. A harmonic reducer gear optical processing machine tool is characterized by comprising a working platform, a fine adjustment module, a cooling liquid containing box, a cooling liquid circulating device, a cutter, a fixture for clamping a workpiece, an air floatation rotating platform and a cutter moving mechanism which are arranged on the working platform, wherein the fine adjustment module is arranged on the air floatation rotating platform, the cooling liquid containing box and the fixture are both arranged at the output end of the fine adjustment module, the fixture is internally arranged in the cooling liquid containing box, the rotation of the air floatation rotating platform drives the workpiece on the fixture to rotate, the cutter is arranged at the output end of the cutter moving mechanism, the relative position between the cutter and the workpiece on the fixture is adjusted by the movement of the fine adjustment module, the cutter moves under the drive of the cutter moving mechanism to mill the workpiece on the fixture, and the cooling liquid circulating device is communicated with the cooling liquid accommodating box and is introduced with cooling liquid to cool the cutter.
2. The harmonic reducer gear optical processing machine tool according to claim 1, wherein the tool moving mechanism includes an X-axis air-floating type feed module and a Z-axis air-floating type feed module, the X-axis air-floating type feed module is mounted to the work platform, the Z-axis air-floating type feed module is mounted to an output end of the X-axis air-floating type feed module, the Z-axis air-floating type feed module moves in an X-axis direction of the work platform under the driving of the X-axis air-floating type feed module, the tool is mounted to an output end of the Z-axis air-floating type feed module, and the tool moves in a Z-axis direction of the work platform under the driving of the Z-axis air-floating type feed module.
3. The harmonic reducer gear optical machining tool according to claim 2, wherein the X-axis air-floating type feeding module comprises a first driver, a first movable seat, a first air-floating guide rail and a first encoder electrically connected to the first driver, the first air-floating guide rail and the first driver are mounted on the working platform, the first movable seat is slidably disposed on the first air-floating guide rail and is further mounted at an output end of the first driver, the first movable seat is connected to the Z-axis air-floating type feeding module, and the first driver drives the Z-axis air-floating type feeding module to move along an X-axis direction of the working platform by driving the first movable seat to move along the X-axis direction of the working platform.
4. The harmonic reducer gear optical machining tool of claim 3, wherein the Z-axis air-floating type feeding module comprises a second driver, a second movable seat, a second air-floating guide rail and a second encoder electrically connected to the second driver, the second air-floating guide rail and the second driver are mounted on the first movable seat, the second movable seat is slidably disposed on the second air-floating guide rail and is further mounted on an output end of the second driver, the second movable seat is connected to the tool, and the second driver drives the tool to move along the Z-axis direction of the working platform by driving the second movable seat to move along the Z-axis direction of the working platform.
5. The harmonic reducer gear optical machine tool of claim 1 wherein the tool is a diamond tool.
6. The harmonic reducer gear optical processing machine tool according to claim 1, wherein the fine adjustment module comprises a sliding bottom plate, a mounting plate, an X-axis micrometer fine adjuster and a Y-axis micrometer fine adjuster, the sliding bottom plate is slidably mounted on the air-floating rotary table along the X-axis direction of the working platform, the X-axis micrometer fine adjuster is mounted on the air-floating rotary table, the sliding bottom plate is mounted at the output end of the X-axis micrometer fine adjuster, the position of the sliding bottom plate is adjusted by the extension and contraction of the X-axis micrometer fine adjuster, the mounting plate is slidably mounted on the sliding bottom plate along the Y-axis direction of the working platform, the Y-axis micrometer fine adjuster is mounted on the sliding bottom plate, the mounting plate is mounted at the output end of the Y-axis micrometer fine adjuster, and the position of the mounting plate is adjusted by the extension and contraction of the Y-axis micrometer fine adjuster, the clamp is mounted on the mounting plate.
7. The harmonic reducer gear optical processing machine tool according to claim 1, wherein the coolant circulating device includes a coolant pump station, a liquid inlet pipe, a liquid return pipe, and a hydraulic pump disposed in the liquid inlet pipe, one end of the liquid inlet pipe communicates with the coolant pump station, the other end of the liquid inlet pipe extends into the coolant accommodating box and has a nozzle for spraying coolant, one end of the liquid return pipe communicates with the bottom of the coolant accommodating box, and the other end of the liquid return pipe communicates with the coolant pump station.
8. The harmonic reducer gear optical machining tool according to claim 1, wherein the coolant accommodating box includes a coolant box body, a first cover plate and a second cover plate, a coolant tank for storing coolant is formed in the coolant box body, the first cover plate and the second cover plate are both pivotally connected to the coolant box body, the first cover plate and the second cover plate cover a notch of the coolant tank, and the first cover plate is formed with a through hole into which the cutter can extend.
9. The harmonic reducer gear finishing machine of claim 1 wherein the work platform is a marble platform.
10. The harmonic reducer gear optical finishing machine of claim 1 further comprising an air bearing shock mount mounted to the bottom of the work platform.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910893486.9A CN110548937A (en) | 2019-09-20 | 2019-09-20 | Harmonic reducer gear optical processing machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910893486.9A CN110548937A (en) | 2019-09-20 | 2019-09-20 | Harmonic reducer gear optical processing machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110548937A true CN110548937A (en) | 2019-12-10 |
Family
ID=68741163
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910893486.9A Pending CN110548937A (en) | 2019-09-20 | 2019-09-20 | Harmonic reducer gear optical processing machine tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110548937A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111331201A (en) * | 2020-03-13 | 2020-06-26 | 内蒙古民族大学 | Multifunctional cutting tooth machining device and operation method thereof |
Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1579704A (en) * | 2003-08-12 | 2005-02-16 | 柯尼卡美能达精密光学株式会社 | Machining apparatus |
| CN102145456A (en) * | 2011-04-06 | 2011-08-10 | 北京配天大富精密机械有限公司 | Tabletop milling machine, gantry tabletop milling machine and combined motion platform |
| CN102990482A (en) * | 2012-12-31 | 2013-03-27 | 镇江新区恒锋工具有限公司 | Blade cutter grinding fixture |
| CN203141227U (en) * | 2012-11-20 | 2013-08-21 | 北京海普瑞森科技发展有限公司 | Ultra-precise air-floatation adjusting rotary table |
| CN104140077A (en) * | 2014-08-07 | 2014-11-12 | 哈尔滨工业大学 | Atomic force microscope based five-axis machining device and method for machining micro-nano structure on micro thin-wall spherical surface |
| CN205734213U (en) * | 2016-06-23 | 2016-11-30 | 苏焕宇 | A kind of robot RV reducer planet wheel spindle bearing bore system Special precision grinding machine |
| CN106624191A (en) * | 2017-02-20 | 2017-05-10 | 重庆机床(集团)有限责任公司 | Vertical type rolling-interposition complex machine tool |
| CN107271122A (en) * | 2017-06-30 | 2017-10-20 | 东南大学 | A kind of machining center three-dimensional static angular rigidity testing system and method for testing |
| CN108080749A (en) * | 2018-02-05 | 2018-05-29 | 重庆机床(集团)有限责任公司 | High-precision spiral case making lathe and its Measurement and Control System with on-line checking mechanism |
| DE102017129651A1 (en) * | 2017-12-12 | 2019-06-13 | Liebherr-Verzahntechnik Gmbh | Method for tooth machining a workpiece |
| CN110153481A (en) * | 2019-04-22 | 2019-08-23 | 深圳市圆梦精密技术研究院 | Plane air-floated movable device and milling machine |
| CN211028413U (en) * | 2019-09-20 | 2020-07-17 | 东莞市沃德精密机械有限公司 | Harmonic reducer gear optical processing machine tool |
-
2019
- 2019-09-20 CN CN201910893486.9A patent/CN110548937A/en active Pending
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1579704A (en) * | 2003-08-12 | 2005-02-16 | 柯尼卡美能达精密光学株式会社 | Machining apparatus |
| CN102145456A (en) * | 2011-04-06 | 2011-08-10 | 北京配天大富精密机械有限公司 | Tabletop milling machine, gantry tabletop milling machine and combined motion platform |
| CN203141227U (en) * | 2012-11-20 | 2013-08-21 | 北京海普瑞森科技发展有限公司 | Ultra-precise air-floatation adjusting rotary table |
| CN102990482A (en) * | 2012-12-31 | 2013-03-27 | 镇江新区恒锋工具有限公司 | Blade cutter grinding fixture |
| CN104140077A (en) * | 2014-08-07 | 2014-11-12 | 哈尔滨工业大学 | Atomic force microscope based five-axis machining device and method for machining micro-nano structure on micro thin-wall spherical surface |
| CN205734213U (en) * | 2016-06-23 | 2016-11-30 | 苏焕宇 | A kind of robot RV reducer planet wheel spindle bearing bore system Special precision grinding machine |
| CN106624191A (en) * | 2017-02-20 | 2017-05-10 | 重庆机床(集团)有限责任公司 | Vertical type rolling-interposition complex machine tool |
| CN107271122A (en) * | 2017-06-30 | 2017-10-20 | 东南大学 | A kind of machining center three-dimensional static angular rigidity testing system and method for testing |
| DE102017129651A1 (en) * | 2017-12-12 | 2019-06-13 | Liebherr-Verzahntechnik Gmbh | Method for tooth machining a workpiece |
| US20190176253A1 (en) * | 2017-12-12 | 2019-06-13 | Liebherr-Verzahntechnik Gmbh | Method for gear cutting a workpiece |
| CN108080749A (en) * | 2018-02-05 | 2018-05-29 | 重庆机床(集团)有限责任公司 | High-precision spiral case making lathe and its Measurement and Control System with on-line checking mechanism |
| CN110153481A (en) * | 2019-04-22 | 2019-08-23 | 深圳市圆梦精密技术研究院 | Plane air-floated movable device and milling machine |
| CN211028413U (en) * | 2019-09-20 | 2020-07-17 | 东莞市沃德精密机械有限公司 | Harmonic reducer gear optical processing machine tool |
Non-Patent Citations (1)
| Title |
|---|
| 何恩荣: "小模数齿轮剃齿工艺分析", 航空制造技术, no. 02, 20 March 1999 (1999-03-20) * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111331201A (en) * | 2020-03-13 | 2020-06-26 | 内蒙古民族大学 | Multifunctional cutting tooth machining device and operation method thereof |
| CN111331201B (en) * | 2020-03-13 | 2021-04-30 | 内蒙古民族大学 | Multifunctional cutting tooth machining device and operation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR101547205B1 (en) | Multi axis Manufacturing Machine of Silicon | |
| CN102303245B (en) | Cutter platform for grinding combined machining machine tool | |
| CN103056412A (en) | Numerical control drilling tool with multi-spindle and bi-directional processing function | |
| CN211028413U (en) | Harmonic reducer gear optical processing machine tool | |
| CN105215438A (en) | Full-automatic double-face milling machine special machine | |
| CN103741135A (en) | Device for remanufacturing metal surface and application method of device | |
| CN110548937A (en) | Harmonic reducer gear optical processing machine tool | |
| CN201223958Y (en) | Large-sized crankshaft numerical control deep-hole drilling machine | |
| CN213080951U (en) | Chamfering machine for valve block limiting piece of oxygen production compressor | |
| CN108788628B (en) | Processing method of curved surface CD texture | |
| CN103111924A (en) | Multipurpose surface grinder | |
| CN111331384A (en) | Machining center | |
| CN202123365U (en) | Tool platform of turning and grinding combined processing machine tool | |
| CN112706026A (en) | Optical element grinding and polishing compound machine tool | |
| CN202114584U (en) | numerical control stator grinding machine | |
| CN110919468A (en) | Novel wriggling grinding machine | |
| CN110238660A (en) | A kind of composite processing machine tool and its processing method of air conditioner compressed machine bearing | |
| CN109909753A (en) | Vehicle grinds integrated composite numerical control machine tool | |
| CN210657197U (en) | Harmonic reducer gear micro-arc machining machine tool | |
| CN209936489U (en) | Horizontal boring machine for machining RV reducer planet carrier bearing hole | |
| CN112536684A (en) | Line rail grinding machine | |
| CN101856729A (en) | Horizontal six-shaft automatic lathe | |
| CN212286691U (en) | Machining center | |
| CN201573046U (en) | Numerical control boring and milling drill machine | |
| CN102049704A (en) | Nanometer micro electronic control super-supercritical mirror surface light effect mechanical knife rest |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |