CN110542762B

CN110542762B - Micro-column gel card filling and film sealing integrated machine

Info

Publication number: CN110542762B
Application number: CN201910792154.1A
Authority: CN
Inventors: 陈挺
Original assignee: Shanghai Qiubei Machinery Technology Co ltd
Current assignee: Shanghai Qiubei Machinery Technology Co ltd
Priority date: 2019-10-30
Filing date: 2019-10-30
Publication date: 2023-06-06
Anticipated expiration: 2039-10-30
Also published as: CN110542762A

Abstract

The invention discloses a micro-column gel card filling and film sealing integrated machine, which relates to the technical field of filling equipment and aims to solve the technical problem that in the prior art, no timely blocking is carried out on a gel card after filling is finished, and air pollution is easy to cause.

Description

Micro-column gel card filling and film sealing integrated machine

Technical Field

The invention relates to the technical field of filling equipment, in particular to a gel card filling and film sealing machine.

Background

The microcolumn gel card is a medical detection card for blood group detection, gel is used as a filler in the microcolumn gel card, and biochemical gel filtration technology, centrifugal technology and antigen-antibody specific reaction of blood group serology are combined together by utilizing the characteristic that gaps among the gels only allow free red blood cells to pass through, so that the microcolumn gel card is specially used for blood group serology tests; in filling, a filling machine is generally used for filling gel into a gel card, and after filling, the gel card is covered with an aluminum foil film to seal the gel in the gel card.

The prior Chinese patent with the bulletin number of CN106241697B provides a micro-column gel card anti-sedimentation filling device, which comprises a frame, wherein a mounting platform is arranged on the frame, a feeding container, a conveyor belt and a glue injection device are arranged on the mounting platform, the conveyor belt is arranged on the front side of the feeding container, the glue injection device is arranged above the conveyor belt, and a plurality of liquid outlet connectors are arranged on the side wall of the feeding container; the glue injection device comprises a glue injection support fixed on a mounting platform, a front and back sliding device is arranged on the glue injection support, an upper and lower sliding device is arranged on the front and back sliding device, a plurality of glue injection needles are arranged at the lower end of the upper and lower sliding device, a plurality of liquid outlet joints are connected with the glue injection needles in a one-to-one correspondence manner through a plurality of first pipelines, a plurality of glue injection needles matched with needle placement pipes are arranged at the front side of a feeding container, a plurality of recovery barrels corresponding to the needle placement pipes are arranged below the mounting platform, and the lower ends of the needle placement pipes are connected with the recovery barrels in a one-to-one correspondence manner through a plurality of second pipelines.

However, in the above technical solution, the gel card after filling cannot be plugged in time without a corresponding film sticking device, and the gel is exposed in the air for a long time and is easy to be polluted, so that improvement is required.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to provide a micro-column gel card filling and film sealing integrated machine which has the advantage of sticking a film immediately after the gel card filling is finished so as to reduce the time of exposing gel in the air.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides a little post gel card filling seals membrane all-in-one, includes board, its characterized in that: the machine table is provided with a film installation device, a film cutting device, a film sucking device and a film ironing device; the film installation device comprises an installation vertical plate arranged on the machine table and an installation roller rotatably connected with the installation vertical plate and used for sleeving an aluminum foil film roll, wherein the installation vertical plate is rotatably connected with a driving roller, and the driving roller is connected with a first motor for driving the driving roller to rotate; a plurality of driven rollers are rotated on the mounting vertical plate; the film cutting device comprises a base arranged on the mounting vertical plate and a film cutting plate arranged above the base, and film penetrating holes for the aluminum foil film to penetrate through are formed in the film cutting plate; two guide posts are arranged between the film cutting plate and the base, a sliding plate is connected to the two guide posts in a sliding manner, two groups of film cutting cutters are arranged on one side, facing upwards, of the sliding plate, and a first cylinder for driving the sliding plate to slide is connected to one side, facing downwards, of the sliding plate; the membrane cutting plate is provided with a yielding hole in a penetrating way for a membrane cutting tool to pass through; the membrane device comprises an upright post rotationally connected with the machine table, a supporting plate arranged on the upright post, and a suction nozzle arranged on the supporting plate, wherein the suction nozzle is connected with a negative pressure pump through a hose; the film ironing device comprises a support column connected to the machine table in a lifting manner and an electric heating module arranged on the support column.

Through adopting above-mentioned technical scheme, be provided with the installation membrane device on the board, cut the membrane device, inhale membrane device and scald membrane device, cut the membrane device through cutting the membrane to the aluminium foil membrane, then transfer the pad pasting of excision unloading to the gel card of filling completion through inhaling the membrane device to carry out hot pressing to the pad pasting through scalding the membrane device, make the pad pasting cemente on the gel card, thereby immediately carry out the shutoff to it after the gel card filling is accomplished, the time of its and air contact that significantly reduces, thereby reduce the pollution that gel received in the gel card.

Further, the mounting vertical plate is rotationally connected with a winding roller for winding the aluminum foil film residual material, and the mounting vertical plate is provided with a second motor for driving the winding roller to rotate.

Through adopting above-mentioned technical scheme, be provided with the wind-up roll on the installation riser, the wind-up roll is used for carrying out the rewind recovery with the incomplete material after the excision is accomplished.

Further, the winding roller is provided with an elastic clamp, the elastic clamp is U-shaped, and two U-shaped grooves capable of being used for embedding two ends of the elastic clamp are formed in the outer side wall of the winding roller along the length direction of the outer side wall of the winding roller.

Through adopting above-mentioned technical scheme, when the tinfoil film is convoluteed on the wind-up roll, the elasticity clamping compresses tightly the one deck tinfoil film that laminates in the wind-up roll lateral wall, exerts pressure to the tinfoil film through the elasticity clamping to prevent that the wind-up roll from beginning to rotate because its and the tinfoil film between frictional force not enough can't carry out smooth coiling to the tinfoil film.

Further, the length of the elastic clamp is greater than the length of the winding roller.

Through adopting above-mentioned technical scheme, the length of elasticity clamping is greater than the length of wind-up roll, like this, when elasticity clamping clamp on the wind-up roll, its middle section salient is keeping away from the one end of installation riser at the wind-up roll, like this, is convenient for the staff to grasp elasticity clamping, makes things convenient for staff's operation.

Further, two groups of tensioning devices are arranged on the mounting vertical plate, each tensioning device comprises an adjusting plate and a rotating shaft penetrating through and rotating to be connected to the mounting vertical plate, the adjusting plates are located at one end, close to the direction of the mounting roller, of the rotating shaft, one end, far away from the direction of the adjusting plates, of the rotating shaft is connected with a cam, one end, far away from the rotating shaft, of the cam is connected with a second cylinder, and the second cylinder is rotatably connected to the mounting vertical plate; one end of the adjusting plate, which is far away from the direction of the rotating shaft, is rotationally connected with a tensioning roller.

Through adopting above-mentioned technical scheme, be provided with two sets of overspeed device tensioner on the installation riser, overspeed device tensioner mainly used pushes down it at aluminium foil film transmission's in-process for aluminium foil film stretches tight, thereby the transmission of aluminium foil film of being convenient for.

Further, be provided with the hem device on the board, the hem device includes the connecting plate and sets up the third cylinder on the connecting plate, be connected with the mounting panel on the piston rod of cylinder, one side of mounting panel towards the below is connected with the hem board perpendicularly, the hem board is used for stretching out the aluminium foil membrane to the outside one end of gel card and bends.

Through adopting above-mentioned technical scheme, be convenient for tear the pad pasting for follow-up in using the gel card, the length of pad pasting is generally greater than the length of gel card, the one end of pad pasting coincides with the border of the one end of gel card, the other end then stretches out the outside of gel card, after the pad pasting compresses tightly on the gel card, the gel card removes the below of mounting panel under the drive of carousel, at this moment through the downward movement of third cylinder drive mounting panel and folding board, the folding board laminating is in the tip of gel card, and stretch out the outside one end of gel card to the pad pasting and push down, make the pad pasting buckle, like this, prevent that the pad pasting perk from leading to the gel card pad pasting to break away from in later stage transportation.

Further, the outer side wall of the folding plate is vertically connected with a lower pressing plate, and one side of the lower pressing plate facing downwards is provided with a plurality of material guiding columns; one end of the material guide column, which is far away from the direction of the lower pressing plate, is connected with a film pressing block.

Through adopting above-mentioned technical scheme, when third cylinder drive mounting panel and hem downwardly moving, drive holding down plate downwardly moving, the holding down plate drives guide post and press the membrane piece downwardly moving for press the membrane piece to pressing the reinforcement again to the pad pasting on the gel card.

Further, the guide post slides and connects in the holding down plate, the cover is equipped with buffer spring on the guide post, buffer spring's both ends all are provided with the spring fixing base, two the spring fixing base is fixed connection respectively in holding down plate and press the membrane piece.

Through adopting above-mentioned technical scheme, when the pressure membrane piece moves down and presses the gel card, buffer spring atress compression, simultaneously, guide post looks slip in the board hole, play the cushioning effect through buffer spring, prevent that the pressure membrane piece from causing too big pressure to the gel card to lead to the gel card to damage.

Further, a plurality of groups of filling devices are arranged on the machine table, each group of filling devices comprises a filling head and a glue storage tank, and the filling heads and the glue storage tanks are connected through hoses; each glue storage tank is rotationally connected with a stirring rod, one end of the stirring rod is positioned inside the glue storage tank, and the other end of the stirring rod is connected with a third motor for driving the stirring rod to rotate.

Through adopting above-mentioned technical scheme, be provided with the puddler in the storage tank, rotate through third motor drive puddler to constantly stir the gel in the storage tank, in order to prevent that the gel from producing the sediment and causing the filling to stop up.

Further, be provided with on the board and press from both sides and get the device, press from both sides and get the device including rotating the sleeve pipe of connecting in the board and setting up at the intraductal fourth cylinder of sleeve, the piston rod of fourth cylinder is upwards directed and is connected with the bearing plate, the one end that fourth cylinder direction was kept away from to the bearing plate is provided with the installation piece, one side that the installation piece was directed towards the below slides and is connected with two curved claws that are used for holding the gel card, be connected with two fifth cylinders that are used for driving curved claw slip respectively on the installation piece.

Through adopting above-mentioned technical scheme, can be fast with the filling and take off from the carousel with the gel card that the sealing membrane is accomplished through pressing from both sides the device, improve degree of automation to improve the whole production efficiency of this equipment.

In summary, the invention has the following beneficial effects:

1. the machine is provided with a film mounting device, a film cutting device, a film sucking device and a film ironing device, an aluminum foil film is cut through the film cutting device, then a cut and blanking film is transferred to a gel card after filling through the film sucking device, and the film is hot-pressed through the film ironing device, so that the film is stuck on the gel card, the gel card is plugged immediately after filling, the contact time between the gel card and air is greatly reduced, and the pollution to gel in the gel card is reduced;

2. the folding device is arranged on the machine table, so that the adhesive film can be torn off conveniently when the gel card is used later, the length of the adhesive film is generally larger than that of the gel card, one end of the adhesive film is overlapped with the edge of one end of the gel card, the other end of the adhesive film extends out of the gel card, after the adhesive film is pressed on the gel card, the gel card is driven by the turntable to move below the mounting plate, at the moment, the mounting plate and the folding plate are driven by the third cylinder to move downwards, the folding plate is attached to the end part of the gel card, and the adhesive film is pressed downwards to enable the adhesive film to be bent, so that the adhesive film is prevented from being tilted to be separated in the later transportation process of the gel card;

3. a plurality of groups of filling devices are arranged on the machine table, each group of filling devices comprises a filling head and a glue storage tank, and the filling heads are connected with the glue storage tanks through hoses; each glue storage tank is rotationally connected with a stirring rod, the stirring rods are arranged in the glue storage tanks, and the stirring rods are driven to rotate by a third motor, so that gel in the glue storage tanks is continuously stirred, and filling blockage caused by precipitation of the gel is prevented.

Drawings

Fig. 1 is a schematic diagram of the overall structure of a micro-column gel card filling and film sealing integrated machine in an embodiment;

FIG. 2 is an enlarged view of portion A of FIG. 1;

FIG. 3 is a schematic diagram showing a structure of a film-mounting apparatus according to an embodiment;

FIG. 4 is a schematic view of an embodiment of a mounting riser structure;

FIG. 5 is a schematic diagram showing the connection between the elastic clip and the wind-up roller in an embodiment;

FIG. 6 is a schematic diagram showing a structure of a film cutting device according to an embodiment;

FIG. 7 is a schematic diagram showing the structure of a membrane suction device in an embodiment;

FIG. 8 is a schematic view showing a structure of a hemming device according to an embodiment;

FIG. 9 is a schematic diagram showing a structure of a film cutting device according to an embodiment;

fig. 10 is a schematic drawing showing the structure of the gripping device in an exploded manner.

In the figure: 1. a machine table; 2. a feeding device; 21. a linear transmission device; 22. rotating the transmission device; 221. a turntable; 2211. an open slot; 23. a vibration plate; 3. a filling device; 31. a filling head; 32. a glue storage tank; 321. a stirring rod; 3211. a third motor; 4. film installation device; 41. installing a vertical plate; 42. a mounting roller; 43. a drive roll; 431. a first motor; 44. driven roller; 45. a wind-up roll; 451. a second motor; 452. an elastic clip; 453. a U-shaped groove; 46. a tensioning device; 461. an adjusting plate; 4611. a tension roller; 462. a rotation shaft; 4621. a cam; 4622. a second cylinder; 5. a film cutting device; 51. a base; 52. cutting a membrane plate; 521. penetrating the membrane hole; 522. a relief hole; 53. a guide post; 531. a slip plate; 5311. a film cutting tool; 54. a first cylinder; 6. a film suction device; 61. a column; 62. a support plate; 621. a suction nozzle; 7. a film ironing device; 71. a support column; 72. an electric heating module; 8. a hemming device; 81. a connecting plate; 811. a base column; 82. a third cylinder; 83. a mounting plate; 84. a folding plate; 85. a lower pressing plate; 851. a material guiding column; 8511. a buffer spring; 8512. a spring fixing seat; 86. film pressing blocks; 9. a clamping device; 91. a sleeve; 92. a fourth cylinder; 93. a bearing plate; 931. a mounting block; 9311. a curved claw; 9312. a slip groove; 9313. and a fifth cylinder.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Examples:

referring to fig. 1 and 2, the micro-column gel card filling and film sealing integrated machine comprises a machine table 1, wherein a feeding device 2 is arranged on the machine table 1, the feeding device 2 comprises a linear transmission device 21 and a rotary transmission device 22, the linear transmission device 21 consists of a transmission belt, a rotating shaft and a motor, the rotary transmission device 22 comprises a rotary table 221 rotationally connected with the machine table 1 and a motor for driving the rotary table 221 to rotate, a plurality of groups of open slots 2211 for clamping a gel card are formed in the rotary table 221 along the circumferential direction of the rotary table, and each group of open slots 2211 comprises two bayonets; two vibration discs 23 are arranged at one end of the linear transmission device 21 far away from the rotary transmission device 22, the two vibration discs 23 are used for placing gel cards to be filled and simultaneously transmitting the gel cards to the linear transmission device 21, the gel cards are sequentially transmitted into an opening groove 2211 on the rotary transmission device 22 through the linear transmission device 21, and the gel cards are driven to rotate through rotation of the turntable 221; be provided with six sets of filling device 3 on board 1, every filling device 3 of group is all including a filling head 31 and storage gluey jar 32, connects through the hose between filling head 31 and the storage gluey jar 32, and filling head 31 passes through the support setting in the top of carousel 221, and when carousel 221 drove the gel card to remove the below of filling head 31, the gel that will store in the gluey jar 32 through the hose transmission to filling head 31 through the water pump, fills six filling mouthfuls on a gel card simultaneously through six filling heads 31.

Referring to fig. 1 and 2, a stirring rod 321 is rotatably connected to each glue storage tank 32 through a bearing, one end of the stirring rod 321 is located inside the glue storage tank 32, and the other end of the stirring rod 321 is connected to a third motor 3211 for driving the stirring rod to rotate, so that gel in the glue storage tank 32 is continuously stirred through the stirring rod 321 to prevent gel precipitation.

Referring to fig. 1 and 3, a film mounting device 4, a film cutting device 5, a film sucking device 6 and a film ironing device 7 are arranged on a machine table 1; the film installation device 4 comprises an installation vertical plate 41 welded on the machine table 1 and an installation roller 42 rotatably connected with the installation vertical plate 41 through a bearing, wherein the installation roller 42 is used for sleeving an aluminum foil film roll, and a servo motor for driving the installation roller 42 to rotate is connected with the installation roller 42; the installation vertical plate 41 is rotatably connected with the driving roller 43 through a bearing, the driving roller 43 is connected with a first motor 431 (refer to fig. 4) for driving the driving roller 43 to rotate through a belt, and the first motor 431 (refer to fig. 4) is fixed on the installation vertical plate 41 through a bolt; a plurality of driven rollers 44 are rotatably connected to the mounting vertical plate 41 through bearings, an aluminum foil film sequentially passes through the driven rollers 44 and then is wound on the driving roller 43, the driving roller 43 is driven to rotate through a first motor 431 (refer to fig. 4), the aluminum foil film roll is loosened, and the aluminum foil film is cut by the film cutting device 5; the winding roller 45 for winding the aluminum foil film residue is rotatably connected to the mounting stand 41 through a bearing, a second motor 451 (see fig. 4) for driving the winding roller 45 to rotate is fixed to the mounting stand 41 through a bolt, and the rotation speeds of the servo motor, the second motor 451 (see fig. 4) and the first motor 431 (see fig. 4) are identical.

Referring to fig. 3 and 4, two groups of tensioning devices 46 are provided on the installation riser 41, each group of tensioning devices 46 comprises an adjusting plate 461 and a rotating shaft 462 penetrating through and rotatably connected with the installation riser 41 through a bearing, the adjusting plate 461 is welded at one end of the rotating shaft 462 close to the direction of the installation roller 42, a cam 4621 is welded at one end of the rotating shaft 462 far from the direction of the adjusting plate 461, a second cylinder 4622 is connected at one end of the cam 4621 far from the direction of the rotating shaft 462, and the second cylinder 4622 is rotatably connected with the installation riser 41 through a pin; and the tensioning roller 4611 is rotatably connected to one end of the adjusting plate 461 far away from the direction of the rotating shaft 462 through a bearing, the cam 4621 is pushed by the second air cylinder 4622, the cam 4621 drives the rotating shaft 462 to rotate, the rotating shaft 462 drives the adjusting plate 461 to rotate, and when the aluminum foil film is wound and passed through the tensioning roller 4611, the aluminum foil film is pressed down through the tensioning roller 4611, so that the aluminum foil film is stretched.

Referring to fig. 3 and 5, an elastic clamp 452 is provided on the wind-up roll 45, the elastic clamp 452 is formed by plastic hot melting, the elastic clamp 452 is in a U shape, two U-shaped grooves 453 capable of being embedded by two ends of the elastic clamp 452 are provided on the outer side wall of the wind-up roll 45 along the length direction, and the length of the elastic clamp 452 is greater than that of the wind-up roll 45; when the aluminum foil film is wound on the wind-up roller 45, the elastic clamp 452 compresses tightly the aluminum foil film of one layer attached to the outer side wall of the wind-up roller 45, and pressure is applied to the aluminum foil film through the elastic clamp 452, so that the aluminum foil film cannot be smoothly wound due to insufficient friction force between the aluminum foil film and the wind-up roller 45 when the wind-up roller 45 starts to rotate.

Referring to fig. 3 and 6, the film cutting device 5 includes a base 51 welded to the mounting riser 41 and a film cutting plate 52 disposed above the base 51, and a film penetrating hole 521 for the aluminum foil film to penetrate is formed in the film cutting plate 52; two guide posts 53 are arranged between the film cutting plate 52 and the base 51, the two guide posts 53 are respectively positioned at two sides of the film cutting plate 52 in the length direction, two ends of the guide posts 53 are respectively welded to the film cutting plate 52 and the base 51, a sliding plate 531 is connected to the two guide posts 53 in a sliding manner, a hole through which the guide posts 53 can pass is formed in the sliding plate 531, a first cylinder 54 for driving the sliding plate 531 to slide in the length direction of the guide posts 53 is fixed on the base 51 through bolts, two groups of film cutting tools 5311 are welded at one side of the sliding plate 531 facing upwards, a yielding hole 522 through which the film cutting tools 5311 can pass is formed in the film cutting plate 52 in a penetrating manner, the yielding hole 522 is communicated with the film penetrating hole 521, an aluminum foil film is driven by the driving roller 43 and the driven roller 44 to pass through the film penetrating hole 521, the sliding plate 531 and the film cutting tools 5311 are driven to move upwards through the yielding hole 522, meanwhile, the aluminum foil film is partially cut off by the yielding hole 5311, and the cut film is stretched out from the yielding hole 522 under the driving of the film cutting tools 5311; the remaining aluminum foil film roll is wound up on a wind-up roll 45 by a driving roll 43 and a driven roll 44 for recovery.

Referring to fig. 1 and 7, the film suction device 6 includes a stand 61 rotatably connected to the machine 1 through a bearing, a support plate 62 mounted on the stand 61, and a suction nozzle 621 mounted on a side of the support plate 62 facing downward, the suction nozzles 621 are two groups, each of which is connected to a negative pressure pump (not shown) through a hose (not shown), the stand 61 is driven to rotate by a forward and reverse rotation motor (not shown), the stand 61 drives the support plate 62 and the suction nozzle 621 to move so that the suction nozzle 621 moves to a position right above the film cutting tool 5311 (refer to fig. 6), the suction nozzle 621 sucks a film on the film cutting tool 5311 (refer to fig. 6) through a negative pressure pump, and then the film is moved to a position above the rotation transmission device 22, and the film is placed on a gel card filled on the rotation transmission device 22.

Referring to fig. 1 and 8, the film ironing device 7 includes a support column 71 connected to the machine 1 through a cylinder lifting mechanism and an electric heating module 72 installed on the support column 71, the electric heating module 72 is composed of a heating plate and a resistance wire, the heating plate is heated through the resistance wire externally connected to an external power supply, then the support column 71 drives the heating plate to descend, and the film on the gel card is pressed and ironed, so that the film is adhered to the gel card, and a filling opening on the gel card is plugged.

Referring to fig. 1 and 9, a hemming device 8 is provided on a machine 1, the hemming device 8 includes a connection plate 81 and a third cylinder 82 mounted on the connection plate 81, a base post 811 is fixed on a downward side of the connection plate 81 by a bolt, and an end of the base post 811 remote from the connection plate 81 is fixed on the machine 1 by a bolt; a piston rod of the third air cylinder 82 faces downwards and is welded with a mounting plate 83, and a side folding plate 84 is vertically connected to one side of the mounting plate 83 facing downwards; in order to facilitate tearing off the adhesive film when the gel card is used later, the length of the adhesive film is generally greater than that of the gel card, one end of the adhesive film is overlapped with the edge of one end of the gel card, the other end of the adhesive film extends out of the gel card, after the adhesive film is pressed on the gel card, the gel card is driven by the rotation transmission device 22 to move below the mounting plate 83, at this time, the mounting plate 83 and the edge folding plate 84 are driven by the third air cylinder 82 to move downwards, the edge folding plate 84 is attached to the end of the gel card, and one end of the adhesive film extending out of the gel card is pressed downwards, so that the adhesive film is bent.

Referring to fig. 9, a lower platen 85 is welded on the outer side wall of the edge folding plate 84, the lower platen 85 and the edge folding plate 84 are mutually perpendicular, a plurality of guide posts 851 are arranged on one side of the lower platen 85 facing downwards, four guide posts 851 are slidably connected to the lower platen 85, four holes through which the guide posts 851 can pass are formed in the lower platen 85, two film pressing blocks 86 are arranged below the guide posts 851, two ends of the two film pressing blocks 86 are respectively welded on one ends of the two guide posts 851 far away from the lower platen 85, buffer springs 8511 are respectively sleeved on each guide post 851, spring fixing seats 8511 are respectively arranged at two ends of each buffer spring 8511, two ends of each spring fixing seat 8511 are respectively welded on the lower platen 85 and the film pressing blocks 86, when the third air cylinder 82 drives the mounting plate 83 and the edge folding plate 84 to move downwards, the lower platen 85 drives the guide posts 851 and the film pressing blocks 86 to move downwards, and the film pressing blocks 86 press the gel pressing blocks 86 again to press the gel pressing blocks 86, and the gel pressing blocks 851 are pressed again.

Referring to fig. 1 and 10, a clamping device 9 is provided on a machine 1, the clamping device 9 is used for removing filled and blocked gel cards from a rotation transmission device 22, the clamping device 9 comprises a sleeve 91 rotatably connected to the machine 1 through a bearing and a fourth cylinder 92 arranged in the sleeve 91, a piston rod of the fourth cylinder 92 faces upwards through rotation of the sleeve 91 controlled by a motor, a bearing plate 93 is welded on the piston rod, one end, far away from the first cylinder 54, of the bearing plate 93 is welded with a mounting block 931, one end, far away from the bearing plate 93, of the mounting block 931 is slidingly connected with two L-shaped bent claws 931 used for clamping the gel cards, a sliding groove 931 allowing the bent claws 931 to slide is formed in the mounting block 931, two fifth cylinders 931 used for driving the bent claws 931 to slide are connected to the mounting block 931, and the two bent claws 931 move towards one side, close to each other, along the length direction of the sliding groove 931, so that the gel cards can be clamped, and the gel cards can be automatically removed.

The working principle is as follows:

in this embodiment, firstly, the gel card to be filled is transferred onto the linear transfer device 21 through the vibration disc, and the gel card is transferred onto the rotary transfer device 22 through the transfer device, so that the gel card is clamped into the opening groove 2211 on the rotary disc 221; the rotary table 221 drives the gel cards to rotate, when the gel cards move to the lower part of the filling head 31, gel in the gel storage tank 32 is transmitted to the filling head 31 through a hose by a water pump, and six filling openings on one gel card are filled simultaneously by six filling heads 31; meanwhile, the film mounting device 4 transmits an aluminum foil film to the film cutting device 5, the film cutting device 5 cuts the aluminum foil film to process a film, the film sucking device 6 sucks and transfers the film to a gel card to seal the filled gel card, then the turntable 221 drives the gel card to move to the lower part of the film ironing device 7, and the film is hot-pressed through the film ironing device 7, so that the film is stuck on the gel card; bending one end of the film extending out of the gel card through a flanging device 8; finally, the filled and plugged gel card is removed from the turntable 221 by the clamping device 9.

The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.

Claims

1. The utility model provides a little post gel card filling seals membrane all-in-one, includes board (1), its characterized in that: the machine table (1) is provided with a film installation device (4), a film cutting device (5), a film sucking device (6) and a film ironing device (7);

the film installation device (4) comprises an installation vertical plate (41) arranged on the machine table (1) and an installation roller (42) rotatably connected with the installation vertical plate (41) and used for sleeving an aluminum foil film roll, a driving roller (43) is rotatably connected to the installation vertical plate (41), and a first motor (431) used for driving the driving roller (43) to rotate is connected to the driving roller; a plurality of driven rollers (44) are rotated on the mounting vertical plate (41);

the film cutting device (5) comprises a base (51) arranged on the mounting vertical plate (41) and a film cutting plate (52) arranged above the base (51), wherein the film cutting plate (52) is provided with a film penetrating hole (521) for an aluminum foil film to penetrate through; two guide posts (53) are arranged between the film cutting plate (52) and the base (51), the two guide posts (53) are connected with a sliding plate (531) in a sliding mode, two groups of film cutting cutters (5311) are arranged on one side, facing upwards, of the sliding plate (531), and a first air cylinder (54) used for driving the sliding plate (531) to slide is connected on one side, facing downwards, of the sliding plate (531); a yielding hole (522) through which a film cutting tool (5311) can pass is formed in the film cutting plate (52) in a penetrating manner;

the film sucking device (6) comprises a stand column (61) connected with the machine table (1) in a rotating mode, a supporting plate (62) arranged on the stand column (61), and a suction nozzle (621) arranged on the supporting plate (62), wherein the suction nozzle (621) is connected with a negative pressure pump through a hose;

the film ironing device (7) comprises a supporting column (71) connected to the machine table (1) in a lifting manner and an electric heating module (72) arranged on the supporting column (71);

the length of the film is generally greater than that of the gel card, one end of the film is overlapped with the edge of one end of the gel card, the other end of the film extends out of the gel card, a flanging device (8) is arranged on the machine table (1), the flanging device (8) comprises a connecting plate (81) and a third air cylinder (82) arranged on the connecting plate (81), a mounting plate (83) is connected onto a piston rod of the third air cylinder (82), a flanging plate (84) is vertically connected to one side, facing downwards, of the mounting plate (83), and the flanging plate (84) is used for bending one end, extending out of the gel card, of the aluminum foil film;

the outer side wall of the folding plate (84) is vertically connected with a lower pressing plate (85), and one side of the lower pressing plate (85) facing downwards is provided with a plurality of material guiding columns (851); one end of the material guide column (851) far away from the direction of the lower pressing plate (85) is connected with a film pressing block (86);

the guide column (851) is connected to the lower pressure plate (85) in a sliding manner, a buffer spring (8511) is sleeved on the guide column (851), spring fixing seats (8512) are respectively arranged at two ends of the buffer spring (8511), and the two spring fixing seats (8512) are respectively and fixedly connected to the lower pressure plate (85) and the film pressing block (86);

a plurality of groups of filling devices (3) are arranged on the machine table (1), each group of filling devices (3) comprises a filling head (31) and a glue storage tank (32), and the filling heads (31) and the glue storage tanks (32) are connected through hoses; each glue storage tank (32) is rotationally connected with a stirring rod (321), one end of the stirring rod (321) is positioned inside the glue storage tank (32), and the other end of the stirring rod is connected with a third motor (3211) for driving the stirring rod to rotate.

2. The microcolumn gel card filling and film sealing integrated machine according to claim 1, wherein: the aluminum foil film winding machine is characterized in that a winding roller (45) for winding aluminum foil film residues is rotatably connected to the mounting vertical plate (41), and a second motor (451) for driving the winding roller (45) to rotate is arranged on the mounting vertical plate (41).

3. The microcolumn gel card filling and film sealing integrated machine according to claim 2, wherein: the winding roller (45) is provided with an elastic clamping (452), the elastic clamping (452) is U-shaped, and two U-shaped grooves (453) capable of being used for embedding two ends of the elastic clamping (452) are formed in the outer side wall of the winding roller (45) along the length direction of the winding roller.

4. The micro-column gel card filling and film sealing integrated machine according to claim 3, wherein: the length of the elastic clamp (452) is greater than the length of the winding roller (45).

5. The microcolumn gel card filling and film sealing integrated machine according to claim 1, wherein: two groups of tensioning devices (46) are arranged on the mounting vertical plate (41), the two groups of tensioning devices (46) comprise adjusting plates (461) and rotating shafts (462) penetrating through and rotating to be connected to the mounting vertical plate (41), the adjusting plates (461) are located at one ends, close to the mounting roller (42), of the rotating shafts (462), one ends, far away from the adjusting plates (461), of the rotating shafts (462) are connected with cams (4621), one ends, far away from the rotating shafts (462), of the cams (4621) are connected with second air cylinders (4622), and the second air cylinders (4622) are connected to the mounting vertical plate (41) in a rotating mode; one end of the adjusting plate (461) far away from the direction of the rotating shaft (462) is rotatably connected with a tensioning roller (4611).

6. The microcolumn gel card filling and film sealing integrated machine according to claim 1, wherein: be provided with on board (1) and press from both sides and get device (9), press from both sides and get device (9) including rotating sleeve pipe (91) of connecting in board (1) and fourth cylinder (92) of setting in sleeve pipe (91), the piston rod of fourth cylinder (92) is upwards and be connected with bearing plate (93), the one end that fourth cylinder (92) direction was kept away from to bearing plate (93) is provided with installation piece (931), one side of installation piece (931) towards the below slides and is connected with two curved claw (931) that are used for the centre gripping gel card, be connected with two fifth cylinders (9313) that are used for driving curved claw (931) to slide respectively on installation piece (931).