CN110539908A - Intelligent automatic flexible packaging device for full-open box tobacco packet - Google Patents
Intelligent automatic flexible packaging device for full-open box tobacco packet Download PDFInfo
- Publication number
- CN110539908A CN110539908A CN201910916148.2A CN201910916148A CN110539908A CN 110539908 A CN110539908 A CN 110539908A CN 201910916148 A CN201910916148 A CN 201910916148A CN 110539908 A CN110539908 A CN 110539908A
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- cigarette
- plate
- top end
- welded
- notch
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- 241000208125 Nicotiana Species 0.000 title claims abstract description 25
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 25
- 238000009459 flexible packaging Methods 0.000 title claims abstract description 21
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 179
- 230000007246 mechanism Effects 0.000 claims abstract description 89
- 230000000149 penetrating effect Effects 0.000 claims abstract description 19
- 230000005540 biological transmission Effects 0.000 claims description 72
- 238000005070 sampling Methods 0.000 claims description 33
- 239000000779 smoke Substances 0.000 claims description 31
- 238000005192 partition Methods 0.000 claims description 16
- 230000001681 protective effect Effects 0.000 claims description 16
- 238000007599 discharging Methods 0.000 claims description 12
- 238000009434 installation Methods 0.000 claims description 10
- 238000012856 packing Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000004026 adhesive bonding Methods 0.000 claims 2
- 238000010030 laminating Methods 0.000 claims 1
- 238000004806 packaging method and process Methods 0.000 abstract description 19
- 239000003517 fume Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 210000005069 ears Anatomy 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B19/00—Packaging rod-shaped or tubular articles susceptible to damage by abrasion or pressure, e.g. cigarettes, cigars, macaroni, spaghetti, drinking straws or welding electrodes
- B65B19/02—Packaging cigarettes
- B65B19/12—Inserting the cigarettes, or wrapped groups thereof, into preformed containers
- B65B19/20—Inserting the cigarettes, or wrapped groups thereof, into preformed containers into boxes with hinged lids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/36—Arranging and feeding articles in groups by grippers
- B65B35/38—Arranging and feeding articles in groups by grippers by suction-operated grippers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses an intelligent automatic flexible packaging device for a full-open box tobacco small bag, which comprises a foundation, wherein a packaging mechanism is arranged in the middle of the top end of the foundation, a main hose is arranged at an air exhaust port of a vacuum pump, a mechanical arm is arranged at the top end of a case through a bolt, the end part of the mechanical arm is connected with a connecting rod through a flange, a sucker is arranged at the bottom end of the connecting rod, a threaded joint is arranged on the side surface of a connecting cavity in a penetrating manner through threads, a plurality of cigarette clamping grooves are uniformly arranged at the bottom end of the sucker, a plurality of vent holes are arranged between the cigarette clamping grooves and the connecting cavity in a penetrating manner, air is sucked through the vacuum pump, air flow is enabled to move towards the cigarette clamping grooves, cigarettes in the cigarette carrying grooves are clamped into the cigarette clamping grooves, the cigarettes are moved to, the packaging efficiency is improved.
Description
Technical Field
the invention relates to the technical field of tobacco packaging, in particular to an intelligent automatic flexible packaging device for a full-open box tobacco packet.
background
tobacco is one of consumer goods in the market life of people, and needs to be packaged in the tobacco production and sale process, the mainstream cigarette packaging machine of the existing domestic packaging machine is in a 767 arrangement packaging machine mode, and the cigarette packaging machine is transversely turned over, so that part of tobacco factories can provide personalized products, and equipment for producing thin cigarettes, 16 packages and other specifications can be provided in the aspect of cigarette specification arrangement;
however, the existing tobacco packaging device cannot meet the requirement of 20 medium cigarettes in a double-layer flip mode, the medium cigarettes 10 x 2 are placed in a vertical placing mode, cigarettes cannot deform, the existing production mode is a manual placing mode, the packaging speed is reduced, and therefore people urgently need an intelligent automatic flexible packaging device for small packets of fully-opened box tobacco to solve the problems.
Disclosure of Invention
The invention provides an intelligent automatic flexible packaging device for fully-opened box tobacco packets, which can effectively solve the problems that the prior tobacco packaging device cannot meet the requirement of a 20-cigarette double-layer flip mode in the background technology, a cigarette 10 x 2 is placed vertically, the cigarette cannot be deformed, and the prior production mode is a manual placement mode, so that the packaging speed is reduced.
in order to achieve the purpose, the invention provides the following technical scheme: the intelligent automatic flexible packaging device for the fully-opened box tobacco small bags comprises a foundation, wherein a packaging mechanism is arranged in the middle of the top end of the foundation and comprises a case, a partition plate, a controller, a drawer, a vacuum pump, a connecting cavity, a main hose, a limiting channel, a limiting rod, a secondary hose, a threaded joint, a manipulator, a connecting rod, a sucker, a sleeve, a bolt, a cigarette clamping groove and an air vent;
The middle of the top end of the foundation is provided with a case, a plurality of partition plates are arranged in the case, a controller is arranged between the partition plates positioned at the top of the case, a drawer is connected between the partition plates positioned at the bottom of the case in a sliding manner, a vacuum pump is arranged at the top end of the partition plate positioned at the topmost part of the case, a main hose is arranged at an air exhaust port of the vacuum pump, the main hose penetrates through the case to be connected with a plurality of secondary hoses, and the end parts of the secondary hoses are all sleeved;
the top end of the case is provided with a manipulator through a bolt, the end part of the manipulator is connected with a connecting rod through a flange, and the bottom end of the connecting rod is provided with a sucker;
A connecting cavity is formed in the sucker, the threaded connector is installed on the side surface of the connecting cavity in a penetrating mode through threads, a plurality of cigarette clamping grooves are uniformly formed in the bottom end of the sucker, and a plurality of air vents are formed between the cigarette clamping grooves and the connecting cavity in a penetrating mode;
the manipulator input and the vacuum pump input are both electrically connected with the controller output.
Preferably, the top end of the case is welded with a limiting channel corresponding to the extending position of the main hose, the main hose is clamped into the concave part of the limiting channel, and a plurality of limiting rods are welded on the outer side of the limiting channel.
Preferably, the middle of the top end of the sucker is welded with a sleeve, the bottom of the connecting rod is inserted into the sleeve, and the middle of the sleeve and the bottom of the connecting rod are both inserted with a bolt.
Preferably, two transmission mechanisms are installed at the position, corresponding to one side of the case, of the top end of the foundation in a staggered mode, one transmission mechanism is used for cigarette transportation, the other transmission mechanism is used for cigarette case transportation, and each transmission mechanism comprises an installation frame, a transmission shaft, a transmission belt, a protection side plate and a driving motor;
The mounting frames are mounted on the top surface of a foundation, the number of the mounting frames of one transmission mechanism is eight, the two mounting frames form one group, a transmission shaft is arranged between the mounting frames of the same group in a penetrating and rotating mode, a transmission belt is sleeved between the outer sides of the two transmission shafts, a protective side plate is mounted at the end part of each transmission shaft, corresponding to the position between each mounting frame and the corresponding transmission belt through a bearing, and a driving motor is mounted at one end of each transmission shaft;
the input end of the driving motor is electrically connected with the output end of the controller.
Preferably, the side surface of the protective side plate is equidistantly welded with a plurality of fixed inserting plates, the bottom end of each fixed inserting plate is welded with a supporting column, and the bottom end of each supporting column is attached to the top end of the foundation.
Preferably, a plurality of carrier mechanisms are uniformly mounted at the top ends of the two conveying mechanisms, and each carrier mechanism comprises a support plate, a double-lug seat, a mounting shaft, a connecting column, a circular retainer ring, a fixing column and a roller;
the bottom end of the carrier plate is provided with a plurality of double-lug seats at equal intervals, mounting shafts are rotatably mounted in lug holes of the double-lug seats, connecting columns are welded at positions, corresponding to the positions between the double-lug seats, of the bottoms of the mounting shafts, penetrate through the conveying belt, round clamping rings are respectively glued at positions, corresponding to the upper portion and the lower portion of the conveying belt, of the bottoms of the connecting columns, and the conveying belt is clamped and fixedly mounted by the carrier mechanism through the round clamping rings;
fixed columns are welded at two end portions of the support plate, idler wheels are rotatably connected at positions, corresponding to the protective side plates, of end portions of the fixed columns, and the outer surfaces of the idler wheels are attached to the top end faces of the protective side plates.
Preferably, the transmission mechanism used for cigarette transportation is provided with cigarette supporting blocks, the cigarette supporting blocks are welded to the top end of a support plate of the transmission mechanism used for cigarette transportation, a plurality of cigarette supporting grooves are formed in the top end of each cigarette supporting block at equal intervals, the transmission mechanism used for cigarette case transportation is provided with a covering mechanism, and the covering mechanism comprises a fixed plate, a first limiting strip, a mounting groove opening, a triangular guide plate, a compensation baffle plate, a movable plate, a trapezoidal sliding plate, a second limiting strip and a handle rod;
the cigarette case conveying device is characterized in that the fixed plate is welded to the top end of a carrier plate of a conveying mechanism used for cigarette case conveying, a first limiting strip is glued to one side of the top end of the fixed plate, a mounting groove opening is formed in a position, corresponding to one side of the fixed plate, of the carrier plate of the conveying mechanism used for cigarette case conveying in a penetrating mode, a triangular guide plate is welded to the inner wall of the mounting groove opening, a compensation baffle is hinged to the side surface of the fixed plate through a hinge, a movable plate is hinged to the side surface of the compensation baffle through a hinge, a trapezoidal sliding plate is connected to the top end of the movable plate in a sliding mode;
The width of the compensation baffle is matched with the thickness of the flip cigarette case, and one side surface of the second limit strip and one side surface of the first limit strip are respectively attached to the three side surfaces of the flip cigarette case.
preferably, the transport mechanism for cigarette pack transport is fitted with discharge channels welded to the protective side panel surface of the transport mechanism for cigarette pack transport.
preferably, a C-shaped frame is arranged at a position, corresponding to one side of the transmission mechanism for cigarette transportation, of the top end of the foundation, and the damage changing mechanism comprises the C-shaped frame, a supporting plate, a replacing box, a separating plate, a cigarette taking notch, a protecting frame, a smoke discharging notch, a sampling rod, a sampling notch, a first limiting sleeve, a pull rod and a second limiting sleeve;
The C-shaped frame is installed at the top end of a foundation, supporting plates are welded at the top and the bottom of the C-shaped frame, a replacement box is welded at the top end of the C-shaped frame, a separating plate is welded at the bottom inside the replacement box, one half part of the top end of the separating plate is uniformly provided with a plurality of smoke taking notches in a penetrating mode, the top end of the separating plate is connected with a protective frame in a surrounding mode, and a plurality of smoke discharging notches are uniformly formed in the top end of the C-shaped frame and the other half part of the bottom end of the C-shaped frame;
Sliding connection has a plurality of thief rods between inside bottom of replacement box and the separator plate bottom, a thief rod top end face runs through and has seted up the sample notch, thief rod one end is passed replacement box and is glued and connect first stop collar, the welding of thief rod other end has the pull rod, pull rod one end is passed replacement box and is welded and have the second stop collar.
preferably, get cigarette notch, discharge fume the notch and the sampling rod three quantity equal and the one-to-one, get cigarette notch, discharge fume the notch and the sampling notch three cross sectional shape is the same.
compared with the prior art, the invention has the beneficial effects that: the invention is scientific and reasonable, and is safe and convenient to use:
1. through vacuum pump suction air for the air current removes to a cigarette draw-in groove, and then goes into a cigarette draw-in groove with a cigarette card of cigarette year inslot portion, and through the removal to the cigarette case top of manipulator, closes the vacuum pump, makes inside cigarette stable puts into the cigarette case, reduces the cigarette damage that personnel direct contact cigarette caused, improves packing efficiency.
2. through closing the mechanism, after the fly leaf swing, cover the cigarette case lid on the cigarette case box body to through promoting the handle pole, can effectively release the cigarette case, and along triangle baffle roll-off, make the lid of cigarette case cover and send out more convenient, improve machining efficiency.
3. the roller through carrier mechanism supports protection curb plate top, guarantees that mechanism and a cigarette carrier block can be stable along with the support plate removes to through the installation axle at two ears seat internal rotation, make the support plate can be stable along with the transmission belt removal, and then guarantee the stable transmission of cigarette case and cigarette.
4. having set up and having traded and decreased the mechanism, the sample notch of accessible sample rod is from discharging fume the notch extraction cigarette to discharge through the notch of discharging fume, can reject and quick replacement the cigarette that damages, improve change efficiency and further reduce personnel to the touching of cigarette, reduce the damage of cigarette, and guarantee through first stop collar and second stop collar that the sample rod pull rod is stable and convenient.
5. Two transmission device's setting cooperation manipulator, the automatic flexible package of effective stroke for packing efficiency improves, and manipulator packing, sample rod change damage cigarette and trapezoidal slide lid cover the cigarette case simultaneously, make the cigarette carry place, trade damage and lid close the in-process reduce with personnel's contact, reduce the condition because of the cigarette damage or the spot that personnel contact caused.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the installation structure of the limiting channel of the present invention;
FIG. 3 is a schematic diagram of the internal structure of the housing of the present invention;
FIG. 4 is a cross-sectional view of the suction cup of the present invention;
FIG. 5 is a schematic structural view of the transfer mechanism of the present invention;
FIG. 6 is a schematic structural view of a carrier mechanism according to the present invention;
FIG. 7 is a schematic view of the configuration of a discharge channel of the present invention;
FIG. 8 is a schematic view of the closure mechanism of the present invention;
FIG. 9 is a schematic view of the mounting structure of the fixing plate of the present invention;
FIG. 10 is a schematic view of the wear mechanism of the present invention;
FIG. 11 is a schematic structural view of a refill cartridge of the present invention;
FIG. 12 is a schematic view of the construction of a thief rod of the present invention;
reference numbers in the figures: 1. a foundation;
2. A packaging mechanism; 201. a chassis; 202. a partition plate; 203. a controller; 204. a drawer; 205. a vacuum pump; 206. connecting the chambers; 207. a main hose; 208. limiting channels; 209. a limiting rod; 210. a secondary hose; 211. a threaded joint; 212. a manipulator; 213. a connecting rod; 214. a suction cup; 215. a sleeve; 216. a bolt; 217. cigarette clamping grooves; 218. a vent hole;
3. a transport mechanism; 301. a mounting frame; 302. a drive shaft; 303. a transfer belt; 304. a protective side plate; 305. a drive motor;
4. A carrier mechanism; 401. a carrier plate; 402. a binaural seat; 403. installing a shaft; 404. connecting columns; 405. a circular collar; 406. fixing a column; 407. a roller;
5. A covering mechanism; 501. a fixing plate; 502. a first limit strip; 503. installing a notch; 504. a triangular guide plate; 505. a compensation baffle; 506. a movable plate; 507. a trapezoidal sliding plate; 508. a second limit strip; 509. a handle bar;
6. A loss changing mechanism; 601. a C-shaped frame; 602. a support plate; 603. replacing the cartridge; 604. a separation plate; 605. a cigarette taking notch; 606. a protective frame; 607. a smoke evacuation slot; 608. a sampling rod; 609. a sampling slot; 610. a first stop collar; 611. a pull rod; 612. a second stop collar;
7. A discharge chute; 8. fixing the inserting plate; 9. a support pillar; 10. a cigarette holder block; 11. cigarette props up carries groove.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
example (b): as shown in fig. 1-12, the invention provides a technical solution, an intelligent automatic flexible packaging device for a full-open box tobacco pouch comprises a foundation 1, a packaging mechanism 2 is installed in the middle of the top end of the foundation 1, the packaging mechanism 2 comprises a chassis 201, a partition plate 202, a controller 203, a drawer 204, a vacuum pump 205, a connecting chamber 206, a main hose 207, a limiting channel 208, a limiting rod 209, a secondary hose 210, a threaded joint 211, a manipulator 212, a connecting rod 213, a suction cup 214, a sleeve 215, a plug 216, a cigarette clamping groove 217 and a vent hole 218;
The middle of the top end of the foundation 1 is provided with a case 201, a plurality of partition plates 202 are arranged in the case 201, a controller 203 is arranged between the partition plates 202 positioned at the top of the case 201, drawers 204 are connected between the partition plates 202 positioned at the bottom of the case 201 in a sliding mode, a vacuum pump 205 is arranged at the top end of the partition plate 202 positioned at the topmost of the case 201, a main hose 207 is arranged at an extraction opening of the vacuum pump 205, the main hose 207 penetrates through the case 201 to be connected with a plurality of secondary hoses 210, a limiting channel 208 is welded at the position, corresponding to the extending position of the main hose 207, of the top end of the case 201, the main hose 207 is clamped into the concave inner part of the limiting channel 208, a plurality of limiting rods 209 are welded at the outer edge part of the limiting channel 208, the main hose 207 is;
The top end of the case 201 is provided with a mechanical arm 212 through a bolt, the end part of the mechanical arm 212 is connected with a connecting rod 213 through a flange, the bottom end of the connecting rod 213 is provided with a sucker 214, the middle part of the top end of the sucker 214 is welded with a sleeve 215, the bottom of the connecting rod 213 is inserted into the sleeve 215, and the middle part of the sleeve 215 and the bottom of the connecting rod 213 are both inserted with a bolt 216 in a penetrating manner, so that the sucker 214 and the connecting rod 213 can;
The inside of the sucker 214 is provided with a connecting cavity 206, the threaded connector 211 is installed on the side surface of the connecting cavity 206 in a penetrating manner through threads, the bottom end of the sucker 214 is uniformly provided with a plurality of cigarette clamping grooves 217, and a plurality of vent holes 218 are formed between the cigarette clamping grooves 217 and the connecting cavity 206 in a penetrating manner;
The input end of the manipulator 212 and the input end of the vacuum pump 205 are both electrically connected with the output end of the controller 203.
Two transmission mechanisms 3 are installed at the top end of the foundation 1 corresponding to one side of the case 201 in a staggered mode, one transmission mechanism 3 is used for cigarette transportation, the other transmission mechanism 3 is used for cigarette case transportation, and each transmission mechanism 3 comprises an installation frame 301, a transmission shaft 302, a transmission belt 303, a protection side plate 304 and a driving motor 305;
The mounting frames 301 are mounted on the top surface of the foundation 1, the number of the mounting frames 301 of one transmission mechanism 3 is eight, two mounting frames are a group, a transmission shaft 302 is rotatably mounted between the mounting frames 301 in the same group, a transmission belt 303 is sleeved between the outer sides of the two transmission shafts 302, a protection side plate 304 is mounted at the end part of each transmission shaft 302 corresponding to the position between the mounting frame 301 and the transmission belt 303 through a bearing, a plurality of fixed inserting plates 8 are welded on the side surface of the protection side plate 304 at equal intervals, supporting columns 9 are welded at the bottom ends of the fixed inserting plates 8, the bottom ends of the supporting columns 9 are attached to the top end of the foundation 1, the protection side plates 304 are supported through the;
the input end of the driving motor 305 is electrically connected with the output end of the controller 203.
A plurality of carrier mechanisms 4 are uniformly installed at the top ends of the two transmission mechanisms 3, and each carrier mechanism 4 comprises a carrier plate 401, a double-lug seat 402, an installation shaft 403, a connecting column 404, a circular retainer ring 405, a fixed column 406 and a roller 407;
a plurality of double-lug seats 402 are equidistantly mounted at the bottom end of the carrier plate 401, mounting shafts 403 are rotatably mounted in lug holes of the double-lug seats 402, connecting columns 404 are welded at the bottoms of the mounting shafts 403 corresponding to the positions between the double-lug seats 402, the connecting columns 404 penetrate through the conveying belt 303, circular collars 405 are glued at the bottoms of the connecting columns 404 corresponding to the positions above and below the conveying belt 303, and the conveying belt 303 is clamped and fixedly mounted by the carrier mechanism 4 through the circular collars 405;
Fixed columns 406 are welded at two end portions of the carrier plate 401, the positions, corresponding to the protective side plates 304, of the end portions of the fixed columns 406 are respectively connected with idler wheels 407 in a rotating mode, and the outer surfaces of the idler wheels 407 are attached to the top end faces of the protective side plates 304.
The cigarette carrying block 10 is installed on the transmission mechanism 3 used for cigarette transportation, the cigarette carrying block 10 is welded at the top end of the carrier plate 401 of the transmission mechanism 3 used for cigarette transportation, a plurality of cigarette carrying grooves 11 are formed in the top end of the cigarette carrying block 10 at equal intervals, the transmission mechanism 3 used for cigarette case transportation is provided with the covering mechanism 5, and the covering mechanism 5 comprises a fixing plate 501, a first limiting strip 502, a mounting notch 503, a triangular guide plate 504, a compensation baffle 505, a movable plate 506, a trapezoidal sliding plate 507, a second limiting strip 508 and a handle rod 509;
the fixed plate 501 is welded at the top end of a carrier plate 401 of a transmission mechanism 3 used for cigarette case transportation, a first limit strip 502 is glued at one side part of the top end of the fixed plate 501, a mounting notch 503 is formed in the position, corresponding to one side of the fixed plate 501, of the carrier plate 401 of the transmission mechanism 3 used for cigarette case transportation in a penetrating mode, a triangular guide plate 504 is welded on the inner wall of the mounting notch 503, a compensation baffle plate 505 is connected to the side surface of the fixed plate 501 through a hinge, a movable plate 506 is connected to the side surface of the compensation baffle plate 505 through a hinge, a trapezoidal sliding plate 507 is connected to the top end of the movable plate 506 in a sliding mode, a discharge channel 7 is installed on the transmission mechanism 3 used for cigarette case transportation, the discharge channel 7 is welded on the surface of a protective side plate 304 of the transmission mechanism 3 used for cigarette case transportation, the cigarette case after being closed, one side surfaces of the two second limiting strips 508 and one side surface of the first limiting strip 502 are respectively attached to three side surfaces of the flip-open cigarette case to ensure that the cigarette case is kept stable after being installed, and one end of the trapezoidal sliding plate 507 is welded with a handle rod 509;
the top end of the foundation 1 is provided with a C-shaped frame 601 corresponding to one side of the transmission mechanism 3 for cigarette transportation, and the damage changing mechanism 6 comprises the C-shaped frame 601, a support plate 602, a replacing box 603, a separating plate 604, a cigarette taking notch 605, a protective frame 606, a smoke discharging notch 607, a sampling rod 608, a sampling notch 609, a first limit sleeve 610, a pull rod 611 and a second limit sleeve 612;
C type frame 601 is installed in ground 1 top, and backup pad 602 has all been welded to C type frame 601 top and bottom, and a backup pad 602 connects the inside top central point of C type frame 601 and the inside lateral wall top of C type frame 601. Another supporting plate 602 is connected with the central position of the bottom end inside the C-shaped frame 601 and the bottom of the side wall inside the C-shaped frame 601, so that the stability of the C-shaped frame 601 is guaranteed through the supporting plate 602, the strength of the C-shaped frame 601 is improved, a replacement box 603 is welded at the top end of the C-shaped frame 601, a separating plate 604 is welded at the bottom inside the replacement box 603, a plurality of smoke taking notches 605 are uniformly formed in one half part of the top end of the separating plate 604 in a penetrating mode, a protective frame 606 is welded at the top end of the separating plate 604 around the smoke taking notches 605, and a plurality of smoke discharging notches 607 are uniformly formed in the top end of the;
a plurality of sampling rods 608 are slidably connected between the bottom end of the interior of the replacement box 603 and the bottom end of the separation plate 604, one end face of the top end of each sampling rod 608 is provided with a sampling notch 609 in a penetrating manner, the number of the smoke taking notches 605, the number of the smoke discharging notches 607 and the number of the sampling rods 608 are equal and are in one-to-one correspondence, the cross sections of the smoke taking notches 605, the smoke discharging notches 607 and the sampling notches 609 are the same, so that a cigarette can be effectively taken out from the smoke taking notches 605 by the sampling notch 609 of a single sampling rod 608 and discharged from the smoke discharging notches 607, one end of each sampling rod 608 passes through the replacement box 603 and is glued with a first limiting sleeve 610, the other end of each sampling rod 608 is welded with a pull rod 611, one end of each pull rod 611 passes through the replacement box 603 and is welded with a second limiting sleeve 612, when the first limiting sleeve 610 abuts against the outer wall of the replacement box 603, the sampling notch 609, the cigarette is convenient to take out and discharge better, and the cigarette carrying grooves 11 correspond to the smoke exhaust notches 607 one by one, so that the cigarette is convenient to replace correspondingly.
the working principle and the using process of the invention are as follows: when the intelligent automatic flexible packaging device for the fully-opened box tobacco small bag is used, one transmission mechanism 3 is selected to be used for cigarette transportation, the other transmission mechanism 3 is used for cigarette box transportation, a plurality of carrier mechanisms 4 are mounted at the top ends of transmission belts 303 of the two transmission mechanisms 3, a covering mechanism 5 is welded at the top end of a cigarette box transportation carrier plate 401, cigarette carrier blocks 10 are welded at the top end of the cigarette box transportation carrier plate 401, when the carrier plate 401 moves along with the transmission belts 303, the carrier plate 401 is attached to the top end of a protective side plate 304 through rollers 407, the stability of the carrier plate 401 in a certain horizontal process is guaranteed, the transmission belts 303 are clamped through a circular clamping ring 405 at the bottom of a connecting column 404, the carrier plate 401 can rotate by taking a shaft 403 as an axis under the action of a double lug seat 402;
when the automatic flexible packaging device is used, cigarettes are placed in the cigarette carrying groove 11 at the top end of the cigarette carrying block 10 through the existing cigarette feeding system, the flip-open cigarette case is placed at the top ends of the fixed plate 501 and the movable plate 506, one side surface of the two second limiting strips 508 and one side surface of the first limiting strip 502 are respectively attached to three side surfaces of the flip-open cigarette case to ensure that the cigarette case is stable after being installed, then the controller 203 is started, the controller 203 controls the driving motor 305 to start, the driving motor 305 drives the transmission shaft 302 to rotate, the transmission shaft 302 drives the transmission belt 303 to rotate, the carrier plate 401 moves along with the transmission belt 303 to drive the cigarette case and the cigarettes to move to the case 201, when an empty cigarette case and the cigarette carrying block 10 carrying the cigarettes move to the case 201, the controller 203 controls the driving motor 305 to pause, then the cigarettes are installed in the cigarette case through the packaging mechanism 2, after the cigarette box is placed, the driving motor 305 is controlled to move again to drive the support plate 401 to continue to move, the cigarette box after being placed is covered through the covering mechanism 5 in the packaging process, the top end of the covering mechanism 5 is pushed out, the cigarette packaging is further completed, flexible packaging is achieved through the transmission and packaging structure, and the packaging efficiency is effectively improved;
when the cigarette is installed in the cigarette case by the packing mechanism 2, the manipulator 212 and the vacuum pump 205 are controlled by the controller 203, the manipulator 212 is firstly controlled to swing, the suction cup 214 is moved to the position above the cigarette carrying block 10, the vacuum pump 205 is controlled to be started at the moment, the vacuum pump 205 sucks air, so that the outside air enters the connecting chamber 206 from the cigarette clamping groove 217 along the vent hole 218, the air enters the secondary hose 210 through the threaded connector 211 at one end of the connecting chamber 206 and flows into the main hose 207, the cigarette in the cigarette carrying groove 11 is sucked into the cigarette clamping groove 217 under the action of air flow suction, after complete suction, the controller 203 controls the manipulator 212 again, the suction cup 214 is moved to the position above the flip cover at the top end of the closing mechanism 5, the vacuum pump 205 is closed at the moment, the cigarette losing air pressure is placed into the flip-cover cigarette case from the cigarette, the cigarette placement is completed, the touch of personnel is reduced, and the damage caused by the touch of personnel is reduced;
After the cigarettes are placed on the cigarette case with the turnover cover, the cigarette case is covered by the covering mechanism 5, the operation is specifically that the handle rod 509 is held, because the trapezoidal sliding plate 507 is trapezoidal, the movable plate 506, the compensation baffle 505 and the fixed plate 501 are hinged and connected through hinges, the movable plate 506 can be effectively swung to turn over, the cigarette case turnover cover positioned at the top end of the movable plate 506 is enabled to be turned over and cover the cigarette case above, the covering of the cigarette case is completed, then the handle rod 509 is pushed, the trapezoidal sliding plate 507 is enabled to slide and separate from the movable plate 506, and after the cigarette case separates from the fixed plate 501, the cigarette case is not limited by the fixed plate 501, the cigarette case slides out along the inclined plane of the triangular guide plate 504 inside the mounting notch 503, the quick covering and pushing out of the cigarette case with the turnover cover are achieved, and the situation;
When a cigarette is placed in the cigarette carrying groove 11 at the top end of the cigarette carrying block 10 from the existing cigarette feeding system, a damaged cigarette may be replaced by the damage replacing mechanism 6, when a damaged cigarette is found, the cigarette carrying groove 11 is positioned below the replacing box 603, and the cigarette carrying groove 11 corresponds to the smoke exhaust notch 607 one by one, at this time, the damaged cigarette in the cigarette carrying groove 11 is ejected by a user through fingers, because the number of the smoke exhaust notch 605, the smoke exhaust notch 607 and the sampling rod 608 is equal and corresponds to one, the cross sections of the smoke exhaust notch 605, the smoke exhaust notch 607 and the sampling notch 609 are the same, the pull rod 611 above the cigarette to be replaced is pulled, the pull rod 611 drives the sampling rod 608 to move, so that the sampling notch 609 of the sampling rod 608 can effectively take the cigarette out from the smoke exhaust notch 605, when the sampling rod is pulled to the smoke exhaust notch 607, the cigarette is ejected from the smoke exhaust notch 607, and falls into the cigarette carrying groove 11 which is ejected with the damaged cigarette, accomplish the quick replacement of cigarette, reduce and touch the cigarette damage that cigarette caused because of changing in-process personnel, also improve a cigarette and change efficiency, when first stop collar 610 supports and replaces box 603 outer wall, sample notch 609 aligns with getting cigarette notch 605, and when second stop collar 612 supports and replaces box 603 outer wall, sample notch 609 aligns with the notch 607 of discharging fume, and the cigarette of being convenient for is better takes out and discharges.
finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. full-open box tobacco packet intelligent automatic flexible packaging device, including ground (1), its characterized in that: the packing mechanism (2) is installed in the middle of the top end of the foundation (1), and the packing mechanism (2) comprises a case (201), a partition plate (202), a controller (203), a drawer (204), a vacuum pump (205), a connecting chamber (206), a main hose (207), a limiting channel (208), a limiting rod (209), a secondary hose (210), a threaded joint (211), a manipulator (212), a connecting rod (213), a sucker (214), a sleeve (215), a plug pin (216), a cigarette clamping groove (217) and an air vent (218);
a chassis (201) is installed in the middle of the top end of the foundation (1), a plurality of partition plates (202) are installed inside the chassis (201), a controller (203) is installed between the partition plates (202) on the top of the chassis (201), a drawer (204) is connected between the partition plates (202) on the bottom of the chassis (201) in a sliding mode, a vacuum pump (205) is installed on the top end of the partition plate (202) on the top of the chassis (201), a main hose (207) is installed at an air extraction opening of the vacuum pump (205), the main hose (207) penetrates through the chassis (201) and is connected with a plurality of secondary hoses (210), and threaded connectors (211) are sleeved on the end portions of the secondary hoses (210;
the top end of the case (201) is provided with a manipulator (212) through a bolt, the end part of the manipulator (212) is connected with a connecting rod (213) through a flange, and the bottom end of the connecting rod (213) is provided with a sucker (214);
a connecting cavity (206) is formed in the sucker (214), the threaded connector (211) is installed on the side surface of the connecting cavity (206) in a penetrating mode through threads, a plurality of cigarette clamping grooves (217) are uniformly formed in the bottom end of the sucker (214), and a plurality of vent holes (218) are formed between the cigarette clamping grooves (217) and the connecting cavity (206) in a penetrating mode;
the input end of the manipulator (212) and the input end of the vacuum pump (205) are both electrically connected with the output end of the controller (203).
2. the intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 1, is characterized in that: the top of the case (201) is welded with a limiting channel (208) at the position corresponding to the extending position of the main hose (207), the main hose (207) is clamped into the concave part of the limiting channel (208), and a plurality of limiting rods (209) are welded at the outer edge part of the limiting channel (208).
3. The intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 1, is characterized in that: the middle of the top end of the sucker (214) is welded with a sleeve (215), the bottom of the connecting rod (213) is inserted into the sleeve (215), and the middle of the sleeve (215) and the bottom of the connecting rod (213) are both inserted with a bolt (216).
4. The intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 1, is characterized in that: two transmission mechanisms (3) are installed at the top end of the foundation (1) corresponding to one side of the case (201) in a staggered mode, one transmission mechanism (3) is used for cigarette transportation, the other transmission mechanism (3) is used for cigarette case transportation, and each transmission mechanism (3) comprises an installation frame (301), a transmission shaft (302), a transmission belt (303), a protection side plate (304) and a driving motor (305);
the mounting frames (301) are mounted on the top surface of a foundation (1), the number of the mounting frames (301) of one transmission mechanism (3) is eight, the two mounting frames are in one group, a transmission shaft (302) is arranged between the same group of mounting frames (301) in a penetrating and rotating mode, a transmission belt (303) is sleeved between the outer sides of the two transmission shafts (302), a protection side plate (304) is mounted between the end portion of each transmission shaft (302) corresponding to the corresponding mounting frame (301) and the corresponding transmission belt (303) through a bearing, and a driving motor (305) is mounted at one end of each transmission shaft (302);
the input end of the driving motor (305) is electrically connected with the output end of the controller (203).
5. the intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 4, is characterized in that: protection curb plate (304) side surface equidistance welding has a plurality of fixed picture peg (8), fixed picture peg (8) bottom welding has support column (9), support column (9) bottom and ground (1) top laminating.
6. the intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 4, is characterized in that: a plurality of carrier mechanisms (4) are uniformly installed at the top ends of the two transmission mechanisms (3), and each carrier mechanism (4) comprises a carrier plate (401), a double lug seat (402), an installation shaft (403), a connecting column (404), a circular clamping ring (405), a fixing column (406) and a roller (407);
a plurality of double-ear seats (402) are installed at the bottom end of the carrier plate (401) at equal intervals, an installation shaft (403) is installed inside an ear hole of each double-ear seat (402) in a rotating mode, a connection column (404) is welded at the position, corresponding to the position between the double-ear seats (402), of the bottom of the installation shaft (403), the connection column (404) penetrates through the transmission belt (303), circular clamping rings (405) are glued at the positions, corresponding to the upper portion and the lower portion of the transmission belt (303), of the bottom of the connection column (404), and the transmission belt (303) is clamped and fixedly installed through the circular clamping rings (405);
Fixed columns (406) are welded at two end portions of the carrier plate (401), idler wheels (407) are rotatably connected at positions, corresponding to the protection side plates (304), of the end portions of the fixed columns (406), and the outer surfaces of the idler wheels (407) are attached to the top end faces of the protection side plates (304).
7. The intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 4, is characterized in that: the cigarette supporting and carrying mechanism comprises a conveying mechanism (3) used for cigarette transportation, a cigarette supporting and carrying block (10) is installed on the conveying mechanism (3) used for cigarette transportation, the cigarette supporting and carrying block (10) is welded to the top end of a carrying plate (401) of the conveying mechanism (3) used for cigarette transportation, a plurality of cigarette supporting and carrying grooves (11) are formed in the top end of the cigarette supporting and carrying block (10) at equal intervals, a covering and closing mechanism (5) is installed on the conveying mechanism (3) used for cigarette case transportation, and the covering and closing mechanism (5) comprises a fixing plate (501), a first limiting strip (502), an installation notch (503), a triangular guide plate (504), a compensation baffle (505), a movable plate (506), a trapezoidal sliding plate (507), a second limiting strip;
the fixing plate (501) is welded on the top end of the carrier plate (401) of the transmission mechanism (3) used for cigarette case transportation, a first limit strip (502) is glued at one side of the top end of the fixing plate (501), a mounting notch (503) is formed in a position, corresponding to one side of the fixing plate (501), of the carrier plate (401) of the transmission mechanism (3) used for cigarette case transportation in a penetrating mode, a triangular guide plate (504) is welded on the inner wall of the mounting notch (503), a compensation baffle plate (505) is hinged and connected on the side surface of the fixing plate (501) through a hinge, the side surface of the compensation baffle (505) is hinged with a movable plate (506) through a hinge, the top end of the movable plate (506) is connected with a trapezoidal sliding plate (507) in a sliding mode, two side portions of the top end of the trapezoidal sliding plate (507) are respectively connected with a second limiting strip (508) in a gluing mode, and one end of the trapezoidal sliding plate (507) is welded with a handle rod (509);
the width of the compensation baffle (505) is matched with the thickness of the flip cigarette case, and one side surface of the second limiting strip (508) and one side surface of the first limiting strip (502) are respectively attached to the three side surfaces of the flip cigarette case.
8. the intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 4, is characterized in that: the conveying mechanism (3) used for cigarette case transportation is provided with a discharge channel (7), and the discharge channel (7) is welded on the surface of a protective side plate (304) of the conveying mechanism (3) used for cigarette case transportation.
9. the intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 4, is characterized in that: the cigarette changing device is characterized in that a C-shaped frame (601) is mounted at a position, corresponding to one side of a transmission mechanism (3) for cigarette transportation, of the top end of the foundation (1), and the damage changing mechanism (6) comprises the C-shaped frame (601), a supporting plate (602), a replacing box (603), a separating plate (604), a cigarette taking notch (605), a protecting frame (606), a smoke discharging notch (607), a sampling rod (608), a sampling notch (609), a first limiting sleeve (610), a pull rod (611) and a second limiting sleeve (612);
the C-shaped frame (601) is installed at the top end of a foundation (1), supporting plates (602) are welded at the top and the bottom of the C-shaped frame (601), a replacement box (603) is welded at the top end of the C-shaped frame (601), a separating plate (604) is welded at the bottom inside the replacement box (603), a plurality of smoke taking notches (605) are uniformly formed in one half of the top end of the separating plate (604) in a penetrating mode, a protective frame (606) is welded at the top end of the separating plate (604) around the smoke taking notches (605), and a plurality of smoke discharging notches (607) are uniformly formed in the top end of the C-shaped frame (601) and the bottom end of the C-shaped frame (601) corresponding to the other;
a plurality of sampling rods (608) are connected between the bottom end of the interior of the replacement box (603) and the bottom end of the separation plate (604) in a sliding mode, a sampling notch (609) is formed in the face portion of the top end of each sampling rod (608) in a penetrating mode, one end of each sampling rod (608) penetrates through the replacement box (603) and is connected with a first limiting sleeve (610) in a gluing mode, the other end of each sampling rod (608) is welded with a pull rod (611), and one end of each pull rod (611) penetrates through the replacement box (603) and is welded with a second limiting sleeve (612).
10. the intelligent automatic flexible packaging device for the full-opened box tobacco small bags according to claim 9, is characterized in that: the smoke taking notch (605), the smoke exhaust notch (607) and the sampling rod (608) are equal in number and correspond to one another, and the cross sections of the smoke taking notch (605), the smoke exhaust notch (607) and the sampling notch (609) are the same in shape.
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| CN201910916148.2A CN110539908B (en) | 2019-09-26 | 2019-09-26 | Intelligent automatic flexible packaging device for fully-opened box tobacco small bags |
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| CN201910916148.2A CN110539908B (en) | 2019-09-26 | 2019-09-26 | Intelligent automatic flexible packaging device for fully-opened box tobacco small bags |
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| CN110539908B (en) | 2024-04-30 |
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