CN210642409U

CN210642409U - Cellular type tobacco sheet taking production device

Info

Publication number: CN210642409U
Application number: CN201920397908.9U
Authority: CN
Inventors: 周学政; 李朝荣; 齐延鹏; 黄治; 王建林; 刘华; 丁康钟
Original assignee: Chongqing China Tobacco Industry Co Ltd
Current assignee: Chongqing China Tobacco Industry Co Ltd
Priority date: 2019-03-27
Filing date: 2019-03-27
Publication date: 2020-06-02
Anticipated expiration: 2029-03-27

Abstract

The utility model belongs to the technical field of cigarette throwing production, mainly relate to a cellular type piece cigarette gets material apparatus for producing, including first transfer chain, second transfer chain and packing box, the packing box includes that box and slide joint connect in the shrouding of box, the mechanism is demolishd to the overhead tilting mechanism and the shrouding of being equipped with on the first transfer chain, install first cylinder and the second that stops on the first transfer chain and keep off the material cylinder, first cylinder that stops is located tilting mechanism and corresponds the position, and second fender material cylinder is located the shrouding and demolishs the mechanism and corresponds the position, pushing equipment is installed to first transfer chain one side, pushing equipment's position and shrouding are demolishd the mechanism and are corresponding for the solution is difficult for taking out the piece cigarette because of the restriction of baffle in cellular type packing box in the production of throwing, can not be connected with current throwing.

Description

Cellular type tobacco sheet taking production device

Technical Field

The utility model belongs to the technical field of cigarette throwing production, concretely relates to material production device is got to format piece cigarette.

Background

Threshing and redrying are the tobacco sheet processing technology commonly used in the tobacco industry at present, and the primary flue-cured tobacco leaves are threshed and dried to form raw material tobacco sheets meeting the production requirements of cigarette enterprises. The redried strip tobacco is generally packaged by a corrugated case, and the national standard specifies two standard sizes of 1136mm multiplied by 720mm multiplied by 725mm and 1115mm multiplied by 690mm multiplied by 725 mm. After the redried strip tobacco is put into the carton, the strip tobacco is compacted in a mechanical extrusion mode, the volume of the strip tobacco is greatly reduced, and the transportation and the storage of the strip tobacco are facilitated. The weight of the tobacco flakes is generally 200 kg/box (even 400 kg/box), and the tobacco flakes need to be cut and loosened in use before further processing can be achieved. The processing mode has the following disadvantages that 200kg of tobacco sheets are filled in a space of about 0.5 cubic meter, and the uniformity of the packing density of the tobacco leaves is difficult to ensure; secondly, before the tobacco flakes are produced and used, the tobacco flakes need to be pre-loosened by slicing, so that the tobacco flakes are crushed. These cases are accompanied by the following problems: firstly, the effect of storing the tobacco flakes is influenced, and the unstable packing density easily causes part of tobacco leaves to go bad by pressing oil; secondly, the stability of cigarette processing is easily influenced during production and processing; thirdly, the higher weight makes the smoking inspection of the tobacco flakes extremely difficult, and the quality of the tobacco flakes is difficult to accurately grasp.

In order to solve the problems, the cellular packing box is used for storing the tobacco leaves, the packing box is divided into a plurality of areas, the tobacco leaves in each area have the same quality, the tobacco leaf slitting or inserting and dividing process can be omitted in the tobacco leaf shredding production, the tobacco leaf shredding is reduced, however, the cellular packing box is not easy to take out the tobacco leaves in the tobacco leaf shredding production due to the limitation of the partition plate, and the cellular packing box cannot be connected with the existing tobacco leaf shredding production line when the tobacco leaves are taken.

SUMMERY OF THE UTILITY MODEL

Based on the problem mentioned in the above-mentioned background art, the utility model provides a cellular formula piece cigarette gets material apparatus for solve when getting the material because of the restriction of cellular formula packing box median septum, lead to being difficult for taking out the tobacco leaf in the silk production, can not be connected with current silk production line when getting the material.

The utility model adopts the technical scheme as follows:

the utility model provides a material production device is got to format piece cigarette, includes first transfer chain, second transfer chain and packing box, the packing box includes that box and slip joint are in the shrouding of box, tilting mechanism and shrouding demolish the mechanism on the first transfer chain has erect, install first fender cylinder and second fender material cylinder on the first transfer chain, first fender cylinder is located tilting mechanism corresponding position, and second fender material cylinder is located the shrouding and demolishs the mechanism corresponding position, pushing equipment is installed to first transfer chain one side, pushing equipment's position and shrouding demolish the mechanism corresponding.

On the basis of the technical scheme, the utility model discloses following improvement has still been made:

further, the turnover mechanism comprises a first mounting frame and a first driving cylinder arranged on the first mounting frame, a first clamping cylinder is fixedly connected to a cylinder shaft of the first driving cylinder, a first mounting plate is arranged on the first clamping cylinder, a turnover motor is arranged on the first mounting plate, and a chuck is arranged on the turnover motor. Can drive first die clamping cylinder through first actuating cylinder that drives and go up and down, first die clamping cylinder work drives the chuck and removes and clip the packing box, drives the packing box rotation through the upset motor at last and can accomplish the upset.

Further, the chuck is of a conical structure. The conical structure design of the chuck can keep larger contact area between the chuck and the packing box, and can also avoid the chuck from being interfered to cause abnormal rotation when rotating.

Further, the sealing plate dismantling mechanism comprises a second mounting frame and a second driving cylinder installed on the second mounting frame, a second clamping cylinder is fixedly connected to the cylinder shaft of the second driving cylinder, a second mounting plate is installed on the second clamping cylinder, and a sucker is fixedly installed on the second mounting plate. Can hold the shrouding through the sucking disc, drive the shrouding simultaneously and rise under the effect that the second drove actuating cylinder, can open the packing box.

Further, the sucking disc is connected with an air inlet pipe, and an electromagnetic valve is installed on the air inlet pipe. After pushing away the material and accomplishing, open the solenoid valve and let in the air to the sucking disc, the pressure makes the shrouding break away from the sucking disc in the balanced sucking disc, avoids separating sucking disc and shrouding by force, leads to the sucking disc to damage.

Further, the pushing mechanism comprises a third mounting frame and a third driving cylinder mounted on the third mounting frame, a pushing head group is mounted on a cylinder shaft of the third driving cylinder, the pushing head group comprises a base plate and two pushing plate groups, each pushing plate group comprises two first pushing heads and two second pushing heads, the first pushing heads are respectively connected with a first connecting frame between the base plate, a second connecting frame is jointly connected between the second pushing heads and the base plate, and the two second pushing heads are both located between the two first pushing heads. When the box body is provided with two grids, the corresponding areas of the grid intervals of the two grids are respectively provided with a push plate group correspondingly; when the packing box is four-grid, corresponding areas of the four grid intervals correspond to a first pushing head and a second pushing head simultaneously; when the packing box is six grids, the corresponding areas of the four grid intervals positioned at two sides are respectively provided with a first pushing head which is simultaneously corresponding to the four grid intervals, and the corresponding areas of the two grid intervals positioned at the middle part are respectively corresponding to two second pushing heads in the same pushing plate group.

Further, the first conveying line is a roller conveying line, and the second conveying line is a belt conveying line.

The material taking and taking process comprises the following steps:

and (3) material supply calculation: calculating a feeding period according to the process flow of the pretreatment section of the tobacco strips of the tobacco processing line;

turning over the box body: the first blocking cylinder works to stop the packing box, the packing box is horizontally turned through the turning mechanism, the opening end of the packing box faces the horizontal direction, then the first blocking cylinder returns to the position, the packing box continues to move along the first conveying line, and if a plastic bag is sleeved outside the packing box, the plastic bag needs to be cut off;

disassembling the sealing plate: the second blocking cylinder works to enable the packing box to stay again, the second clamping cylinder drives the sucker to adsorb the sealing plate, and the second driving cylinder drives the second clamping cylinder to lift so that the sealing plate is separated from the box body;

taking materials: the pushing mechanism drives the pushing head group to move to push the tobacco leaves in the box body to a second conveying line, the tobacco leaves are conveyed to a subsequent working section by the second conveying line, and after pushing is completed, the second blocking cylinder returns the packaging box to continue to move along the first conveying line.

The utility model has the advantages that:

1. after the packaging box is horizontally turned, the tobacco leaves in the box body can be pushed out through the pushing head group, the production is convenient, the cigarette production sheet cutting or inserting process is cancelled, the weight of the tobacco leaves in each cell is completely equal, so that the tobacco feeding flow rate in the tobacco making production is more accurate and stable, and the control is convenient;

2. the special design of the push head group can be respectively applied to the packing cases with two lattices, four lattices and six lattices, the push head does not need to be adjusted, and the use is convenient.

Drawings

The present invention can be further illustrated by the non-limiting examples given in the accompanying drawings;

fig. 1 is a schematic structural view of a cellular tobacco sheet taking and producing device in a first state according to an embodiment of the present invention;

fig. 2 is a schematic structural view of a cellular cigarette taking and producing device in a second state according to an embodiment of the present invention;

fig. 3 is a schematic structural view of the turnover mechanism in the embodiment of the present invention;

fig. 4 is a schematic structural view of a sealing plate removing mechanism in an embodiment of the present invention;

fig. 5 is a schematic structural view of a pushing mechanism in an embodiment of the present invention;

FIG. 6 is a schematic structural view of the packing box in the embodiment of the present invention;

fig. 7 is a schematic structural view of the embodiment of the present invention, after the sealing plate is removed;

FIG. 8 is an enlarged view of the structure at A in FIG. 7;

the main element symbols are as follows:

the first conveying line 1, the second conveying line 2, the packing box 3, the box body 31, the mounting groove 321, the clamping groove 322, the sealing plate 33, the partition plate 34, the turnover mechanism 4, the first mounting frame 41, the first driving cylinder 42, the first clamping cylinder 43, the first mounting plate 44, the turnover motor 45, the clamping head 46, the sealing plate removing mechanism 5, the second mounting frame 51, the second driving cylinder 52, the second clamping cylinder 53, the second mounting plate 54, the suction cup 55, the pushing mechanism 6, the substrate 61, the first pushing head 62, the second pushing head 63, the first connecting frame 641, the second connecting frame 642, the third driving cylinder 65, the third mounting frame 66, the first blocking cylinder 71 and the second blocking cylinder 72.

Detailed Description

In order to make the present invention better understood by those skilled in the art, the technical solutions of the present invention are further described below with reference to the accompanying drawings and examples.

Examples

As shown in fig. 1 to 8, a cellular tobacco sheet taking production device includes a first conveyor line 1, a second conveyor line 2 and a packing box 3, where the packing box 3 includes a box body 31 and a sealing plate 33 slidably clamped in the box body 31, where the box body 31 is provided with an installation groove 321, the box body 31 is further provided with clamping grooves 322 at two ends of the installation groove 321, and neither the installation groove 321 nor the clamping groove 322 penetrates through the box body 31, a partition 34 is provided in the box body 31, where the box body 31 is provided with partitions 34 in both the horizontal and vertical directions, and under the action of the partitions 34, the box body 31 is equally divided into a plurality of sections;

the upper frame of the first conveying line 1 is provided with a turnover mechanism 4 and a sealing plate dismantling mechanism 5, the first conveying line 1 is provided with a first blocking cylinder 71 and a second blocking cylinder 72, the first blocking cylinder 71 is located at the position corresponding to the turnover mechanism 4, the second blocking cylinder 72 is located at the position corresponding to the sealing plate dismantling mechanism 5, the first blocking cylinders 71 are provided with two cylinders which are respectively located at two opposite sides of the first conveying line 1, the second blocking cylinders 72 are also provided with two cylinders which are respectively located at two opposite sides of the first conveying line 1, the first conveying line 1 is provided with one side of the first conveying line 6, and the position of the pushing mechanism 6 corresponds to the sealing plate dismantling mechanism 5.

Tilting mechanism 4 includes first mounting bracket 41 and installs the first actuating cylinder 42 that drives on first mounting bracket 41, and the epaxial fixedly connected with of cylinder of first actuating cylinder 42 presss from both sides tight cylinder 43, and the epaxial first mounting panel 44 that all installs of cylinder at first clamping cylinder 43 both ends installs upset motor 45 on the first mounting panel 44, installs chuck 46 on the upset motor 45, and chuck 46 is conical structure. The first driving cylinder 42 can drive the first clamping cylinder 43 to lift, the first clamping cylinder 43 works to drive the chuck 46 to move to clamp the packaging box 3, the packaging box 3 is driven to rotate through the overturning motor 45 to complete overturning, and the opening of the packaging box 3 is just corresponding to the pushing mechanism under the conveying effect of the first conveying line 1 after the packaging box is overturned through the overturning motor 45.

As shown in fig. 4, the sealing plate removing mechanism 5 includes a second mounting bracket 51 and a second driving cylinder 52 installed on the second mounting bracket 51, the second driving cylinder 52 is fixedly connected to a cylinder shaft of the second clamping cylinder 53, a second mounting plate 54 is installed on the second clamping cylinder 53, a suction cup 55 is fixedly installed on the second mounting plate 54, wherein the suction cup 55 is connected to an air inlet pipe, an electromagnetic valve is installed on the air inlet pipe, after the pushing is completed, the electromagnetic valve is opened to introduce air into the suction cup 55, the sealing plate 33 is separated from the suction cup 55 by pressure in the balancing suction cup 55, and the suction cup 55 is prevented from being forcibly separated from the sealing plate 33, which results in damage to the suction cup 55. The sealing plate can be sucked by the sucking disc, and the sealing plate 33 is driven to ascend under the action of the second driving air cylinder 52, so that the packaging box can be opened.

As shown in fig. 5, the pushing mechanism 6 includes a third mounting frame 66 and a third driving cylinder 65 mounted on the third mounting frame 66, a pushing head group is mounted on a cylinder shaft of the third driving cylinder 65, the pushing head group includes a base plate 61 and two pushing head groups, the pushing head group includes two first pushing heads 62 and two second pushing heads 63, the first pushing heads 62 are connected with first connecting frames 641 between the base plate 61 respectively, the second pushing heads 63 are connected with a second connecting frame 642 between the base plate 61 together, and the two second pushing heads 63 are located between the two first pushing heads 62. When the box body 3 has two grids, the corresponding areas of the grid intervals of the two grids are respectively provided with a push plate group correspondingly; when the packing box 3 has four grids, corresponding areas of the four grid intervals are provided with a first pushing head 62 and a second pushing head 63 which correspond to the four grid intervals simultaneously; when the packing box 5 has six grids, the corresponding areas of the four grid intervals at the two sides are respectively provided with a first pushing head 62, and the corresponding areas of the two grid intervals at the middle part are respectively provided with two second pushing heads 63 in the same pushing plate group.

The first conveyor line 1 is a roller conveyor line, and the second conveyor line 2 is a belt conveyor line.

It should be noted that, in the present invention, the first driving cylinder 41, the second driving cylinder 51, the third driving cylinder 65, the first blocking cylinder 71, the second blocking cylinder 72, the turnover motor 45, the first clamping cylinder 43, the solenoid valve, and the second clamping cylinder 53 are all connected to a PLC control system.

When taking materials, firstly, calculating a feeding period according to the process flow of the pretreatment section of the tobacco strip for making the threads, and accordingly setting the operating frequency of a first blocking cylinder 71 and a second blocking cylinder 72 according to the feeding period to control the flow of the packaging box;

the first blocking cylinder 71 works, the packaging box body 3 is placed at a position corresponding to the overturning mechanism 4 on the first conveying line 1, the packaging box 3 slides along the first conveying line 1 and stops sliding under the action of the first blocking cylinder 71, after the packaging box 3 stops, the first driving cylinder 42 works to drive the first clamping cylinder 43 to descend, then the chuck 46 clamps the packaging box 3 under the action of the first clamping cylinder 43, the first driving cylinder 42 returns to drive the packaging box 3 to be separated from the first conveying line 1, then the overturning motor 45 is started to drive the packaging box 3 to rotate, finally the first driving cylinder 42 operates again to place the packaging box 3 on the first conveying line 1, the first clamping cylinder 43 returns, and the first driving cylinder 42 returns to complete overturning. At the moment, the opening of the turned packing box 3 faces one side of the first conveying line 1, meanwhile, the opening ends of the mounting groove 321 and the clamping groove 322 are upward, namely, the sealing plate 33 is pulled upward, and then the sealing plate 33 can be taken out;

the first blocking cylinder 71 returns, the second blocking cylinder 72 works, the turnover packaging box 3 continues to slide along the first conveying line 1, when the turnover packaging box moves to the position of the sealing plate removing mechanism 5, the turnover packaging box stops moving under the action of the second blocking cylinder 72, the second driving cylinder 52 works to drive the second clamping cylinder 53 to descend at the moment, then the suction cup 55 is made to be attached to the sealing plate 33 under the action of the second clamping cylinder 53, then the second driving cylinder 52 returns to drive the sealing plate 33 to ascend, the ascending height of the second driving cylinder 52 is the same as the height of the turned box body 31, the left side and the right side of the box body 31 lose the blocking of the sealing plate 33 and are in an open state, the sealing plate 33 is still located in the mounting groove 321, after the material taking is finished, the electromagnetic valve is opened to introduce air into the suction cup 55, the sealing plate 33 is separated from the suction cup 55 due to;

the third driving cylinder 6 is started to drive the pushing head group to move, tobacco leaves in the box body 31 are pushed to the second conveying line 2, and when the partition plate 34 in the box body 5 is one, namely the box body 31 is divided into two grids, two sides of the partition plate 34 are respectively provided with one pushing plate group correspondingly; when the number of the partition boards 34 in the packing box 5 is two, that is, the box body 31 is divided into four cells, the corresponding areas of the four cell intervals are respectively provided with a first push head 62 and a second push head 63 which correspond to each other at the same time; when the number of the partition boards 34 in the packing box 5 is 3, that is, the box body 31 is equally divided into four, the corresponding areas of the four cell intervals at the two sides are respectively corresponding to a first pushing head 62, and the corresponding areas of the two cell intervals at the middle part are respectively corresponding to two second pushing heads 63 in the same pushing plate group.

It is right above the utility model provides a pair of grid-separating type tobacco lamina extracting production device introduces in detail. The description of the specific embodiments is only intended to facilitate an understanding of the method of the invention and its core ideas. It should be noted that, for those skilled in the art, without departing from the principle of the present invention, the present invention can be further modified and modified, and such modifications and modifications also fall within the protection scope of the appended claims.

Claims

1. The utility model provides a material apparatus for producing is got to grid piece cigarette, includes first transfer chain (1), second transfer chain (2) and packing box (3), packing box (3) include box (31) and slide card connect shrouding (33) in box (31), its characterized in that: first transfer chain (1) is put on the shelf and is equipped with tilting mechanism (4) and shrouding demolishs mechanism (5), install first fender material cylinder (71) and second fender material cylinder (72) of blockking on first transfer chain (1), first fender material cylinder (71) is located tilting mechanism (4) and corresponds the position, and second fender material cylinder (72) is located the shrouding and demolishs mechanism (5) and corresponds the position, pushing equipment (6) are installed to first transfer chain (1) one side, the position and the shrouding of pushing equipment (6) are demolishd mechanism (5) and are corresponding.

2. A tabbed tobacco lamina extracting apparatus as defined in claim 1, wherein: the turnover mechanism (4) comprises a first mounting frame (41) and a first driving cylinder (42) mounted on the first mounting frame (41), a first clamping cylinder (43) is fixedly connected to a cylinder shaft of the first driving cylinder (42), first mounting plates (44) are mounted on cylinder shafts at two ends of the first clamping cylinder (43), a turnover motor (45) is mounted on the first mounting plates (44), and a chuck (46) is mounted on the turnover motor (45).

3. A tabbed tobacco lamina extracting apparatus as defined in claim 2, wherein: the chuck (46) is of a conical configuration.

4. A tabbed tobacco lamina extracting apparatus as defined in claim 1, wherein: the sealing plate dismantling mechanism (5) comprises a second mounting frame (51) and a second driving cylinder (52) mounted on the second mounting frame (51), a second clamping cylinder (53) is fixedly connected to a cylinder shaft of the second driving cylinder (52), a second mounting plate (54) is mounted on the second clamping cylinder (53), and a sucker (55) is fixedly mounted on the second mounting plate (54).

5. A tabbed tobacco lamina extracting apparatus as defined in claim 4, wherein: the sucking disc (55) is connected with an air inlet pipe, and an electromagnetic valve is installed on the air inlet pipe.

6. A tabbed tobacco lamina extracting apparatus as defined in claim 4, wherein: the pushing mechanism (6) comprises a third mounting frame (66) and a third driving cylinder (65) mounted on the third mounting frame (66), a pushing head group is mounted on a cylinder shaft of the third driving cylinder (65), the pushing head group comprises a base plate (61) and two pushing head groups, each pushing head group comprises two first pushing heads (62) and two second pushing heads (63), the first pushing heads (62) are respectively connected with first connecting frames (641) between the base plate (61), second connecting frames (642) are jointly connected between the second pushing heads (63) and the base plate (61), and the second pushing heads (63) are located between the two first pushing heads (62).

7. A tabbed tobacco lamina extracting apparatus as defined in claim 1, wherein: the first conveying line (1) is a roller conveying line, and the second conveying line (2) is a belt conveying line.