CN110539515A - Packaging type briquetting machine and operation method - Google Patents

Abstract

The invention provides a packaging type briquetting machine and an operation method thereof, wherein the packaging type briquetting machine comprises an installation base, a machine body box body is fixed at the top of the installation base, a feed hopper is arranged at the top of the machine body box body, a high-pressure cavity for extrusion forming is arranged in the machine body box body, a main pressure head is arranged on the side surface of the high-pressure cavity, the main pressure head is connected with a briquetting power device for providing extrusion power, a feeding mechanism is arranged at the feeding end of the high-pressure cavity, and a gate anvil mechanism for opening and closing the high-pressure cavity is arranged at the outlet side of the high-pressure cavity. The packing and briquetting machine can press the waste metal crushed materials, scrap iron and steel scraps generated in the machining process into high-density cakes so as to facilitate the return smelting of the waste metal; and it adopts pre-compaction and high pressure forming twice process, has guaranteed the density of package piece, and its adoption anvil mechanism that opens and shuts moreover can be played fast after the shaping of package piece to the cooperation hydro-cylinder is released the package piece fast, so that realize getting the material operation.

Description

Packaging type briquetting machine and operation method

Technical Field

The invention relates to the field of recovery and treatment of cutting waste metals, in particular to a waste metal packing type briquetting machine.

Background

A large amount of scrap iron and steel scraps are generated in the machining process, and a large amount of metal crushing materials are also generated in the crushing and recycling process of the scrap metal, so that the scrap metal is required to be pressed into blocks and packaged in order to be convenient for the return smelting of the scrap metal.

The conventional packaging machine mainly adopts a vertical packaging structure, for example, a scrap packaging machine is disclosed in CN 206217217U, and the vertical packaging machine comprises a feeding device and a compression device, wherein the compression device adopts a vertical pressing mechanism, the pressure applied by the vertical pressing mechanism in the packaging process is limited, so that the density of a packaging block is not high, and meanwhile, the feeding device actually adopts a material pushing mechanism, only can realize the automatic propulsion of materials, cannot complete the prepressing function of the materials, and also influences the subsequent packaging quality to a certain extent; in addition, the packaging block cannot be taken out conveniently by the packaging machine in the using process.

Disclosure of Invention

in order to solve the technical problems, the invention provides a packing briquetting machine which can press waste metal crushed materials, scrap iron and steel scraps generated in machining into high-density cakes so as to facilitate the return smelting of the waste metals; and it adopts pre-compaction and high pressure forming twice process, has guaranteed the density of package piece, and its adoption anvil mechanism that opens and shuts moreover can be played fast after the shaping of package piece to the cooperation hydro-cylinder is released the package piece fast, so that realize getting the material operation.

In order to achieve the technical features, the invention is realized as follows: packing formula briquetting machine, it includes the mounting base, the top of mounting base is fixed with the fuselage box, the top of fuselage box is provided with the feeder hopper, is provided with the high pressure die cavity that is used for extrusion in the inside of fuselage box, the side of high pressure die cavity is provided with main pressure head, main pressure head links to each other with the briquetting power device that is used for providing extrusion power, is provided with feeding mechanism at the feed end of high pressure die cavity, is provided with the door hammering block mechanism that is used for opening and closes it in the outlet side of high pressure die cavity.

The briquetting power device comprises a main oil cylinder, the main oil cylinder is fixed on the outer side wall of the machine body box body through a connecting flange, and a quick oil cylinder is connected to the main oil cylinder.

The feeding mechanism comprises a feeding oil cylinder hinged to the top of the machine body box body through a hinged seat, and a feeding pressure head is installed at the tail end of a piston rod of the feeding oil cylinder.

the end face of the feeding pressure head is provided with a first arc-shaped plate, and the first arc-shaped plate is matched with a second arc-shaped plate arranged in the high-pressure cavity.

The anvil mechanism comprises an anvil fixed on the side wall of the machine body box body through a fixing seat, an anvil is mounted at the tail end of a piston rod of the anvil, and the anvil and a sliding groove in a material outlet of the wrapping block form sliding fit.

The machine body box body is fixed on the top of the mounting base in an inclined arrangement mode; the inclination angle is 25~ 35.

And a protective cover is arranged outside the anvil mechanism.

Any one of the operation methods for packing and briquetting by the packing type briquetting machine is characterized by comprising the following steps:

Step 1: the material falls into a bin in the box body of the machine body through a feed hopper;

step 2: the feeding oil cylinder drives the feeding pressure head to push the material to a high-pressure cavity of the machine body;

Step 3: the main oil cylinder drives the main pressure head to press the material into high-density cake blocks in the high-pressure cavity;

step 4: the anvil mechanism consisting of an anvil and a door cylinder driving the door to move is in a closed state when the pressing block mechanism works, and the anvil is opened after the pressing cake is formed;

Step 5: the main pressure head is pushed by the quick oil cylinder to push the pressing block out of the high-pressure cavity;

step 6: the door anvil mechanism closes the door and pushes the cake to slide out of the machine body.

the invention has the following beneficial effects:

1. The packing and briquetting machine can press the waste metal crushed materials, scrap iron and steel scraps generated in the machining process into high-density cakes so as to facilitate the return smelting of the waste metal; and it adopts pre-compaction and high pressure forming twice process, has guaranteed the density of package piece, and its adoption anvil mechanism that opens and shuts moreover can be played fast after the shaping of package piece to the cooperation hydro-cylinder is released the package piece fast, so that realize getting the material operation.

2. The advantage of convenient feeding of the packer is absorbed, and when the feeding pressure head pushes the material into the high-pressure cavity, the shearing process can be avoided to the maximum extent compared with the traditional pressing block, so that the service life of the pressure head is prolonged, and the use cost is reduced.

3. the pressing cylinder combination form that the briquetting machine is combined by the quick oil cylinder and the main oil cylinder is adopted, 3 blocks are pressed per minute to finish 3 times of circulation, and the problem that the work rhythm of the conventional packer is slow in more than 1 minute in each circulation is solved.

4. can guarantee to be in the closed condition at briquetting machine during operation through foretell anvil mechanism, after the press cake forms, can open the anvil, and then release the package piece and wrap the piece discharge gate, realize unloading.

5. According to the invention, the extrusion density of the package blocks is greatly improved by adopting the main oil cylinder with the side surface for applying pressure and matching with the high-pressure cavity, so that the packaging density of the package blocks is ensured.

6. Through adopting the fuselage box arrangement mode of slope, guaranteed that the material that gets into its inside can slide into the high pressure die cavity under self action of gravity, and then play the purpose of automatic unloading.

Drawings

the invention is further illustrated by the following figures and examples.

FIG. 1 is a top view of the present invention.

FIG. 2 is a view A-A of FIG. 1 of the present invention.

fig. 3 is a right side view of the present invention.

FIG. 4 is a view of the anvil mechanism installation configuration of the present invention.

FIG. 5 is a three-dimensional view of the present invention.

In the figure: the device comprises a quick oil cylinder 1, a main oil cylinder 2, a connecting flange 3, a mounting base 4, a feeding oil cylinder 5, a hinged seat 6, a door cylinder 7, a door anvil 8, a package block discharge hole 9, a feed hopper 10, a machine body box body 11, a fixing seat 12, a feeding pressure head 13, a second arc-shaped plate 14, a high-pressure cavity 15, a main pressure head 16, a first arc-shaped plate 17 and a protective cover 18.

Detailed Description

Embodiments of the present invention will be further described with reference to the accompanying drawings.

example 1:

referring to fig. 1-5, the packing type briquetting machine comprises a mounting base 4, a machine body box 11 is fixed at the top of the mounting base 4, a feed hopper 10 is arranged at the top of the machine body box 11, a high-pressure cavity 15 for extrusion forming is arranged in the machine body box 11, a main pressure head 16 is arranged on the side face of the high-pressure cavity 15, the main pressure head 16 is connected with a briquetting power device for providing extrusion power, a feeding mechanism is arranged at the feeding end of the high-pressure cavity 15, and a gate anvil mechanism for opening and closing the high-pressure cavity 15 is arranged at the outlet side of the high-pressure cavity 15. Through adopting the briquetting machine of above-mentioned structure, can be used for the briquetting packing use of useless broken metal piece and metal cutting, at the briquetting in-process, the material enters into inside fuselage box 11 by feeder hopper 10 through the mode of automatic unloading, and send into the inside of high pressure die cavity 15 through feeding mechanism, and close door hammering block mechanism, start briquetting power device, carry out high-pressure extrusion to the metal bulk cargo through briquetting power device, and then form the package piece, treat that it extrudees after accomplishing, door hammering block mechanism opens, through briquetting power device with its automatic high pressure die cavity 15 that releases, and release it through door hammering block mechanism, accomplish whole packing process.

Further, briquetting power device includes master cylinder 2, master cylinder 2 passes through flange 3 to be fixed on the lateral wall of fuselage box 11, is connected with quick hydro-cylinder 1 on master cylinder 2. The briquetting power device can provide power for briquetting, and the main oil cylinder 2 and the quick oil cylinder 1 are combined, so that the briquetting efficiency is greatly improved.

further, the feeding mechanism comprises a feeding oil cylinder 5 hinged to the top of the machine body box body 11 through a hinge seat 6, and a feeding pressure head 13 is installed at the tail end of a piston rod of the feeding oil cylinder 5. The feeding mechanism can be used for rapid blanking, and in the blanking process, the feeding oil cylinder 5 drives the feeding pressure head 13, and then the feeding pressure head 13 pushes the material into the high-pressure cavity 15.

further, the end face of the feeding pressure head 13 is provided with a first arc-shaped plate 17, and the first arc-shaped plate 17 is matched with a second arc-shaped plate 14 arranged inside the high-pressure cavity 15.

Further, the anvil mechanism includes door cylinder 7 fixed on the lateral wall of the machine body box 11 through fixing seat 12, anvil 8 is installed at the end of the piston rod of door cylinder 7, and sliding fit is formed between door anvil 8 and the sliding groove on the package block discharge port 9. Can guarantee to be in the closed condition at briquetting machine during operation through foretell door hammering block mechanism, after the cake pressing forms, can open door hammering block 8, and then release a packet piece discharge gate 9 with the packet piece, realize unloading.

Further, the body box 11 is fixed on the top of the mounting base 4 in an inclined arrangement manner; the inclination angle is 25~ 35. Through the inclined arrangement mode, the materials can slide into the high-pressure cavity 15 under the action of self gravity, and the purpose of automatic discharging is achieved.

Further, the inclination angle of the body casing 11 is set to 30 °. The optimal blanking effect can be achieved by adopting the inclination angle through theoretical analysis.

Further, a protective cover 18 is provided outside the anvil mechanism. The provision of the protective cover 18 serves a very good protective purpose for the anvil mechanism.

Example 2:

Any one of the operation methods for packing and briquetting by the packing type briquetting machine is characterized by comprising the following steps:

Step 1: the material falls into a bin in a machine body box body 11 through a feed hopper 10;

Step 2: the feeding oil cylinder 5 drives the feeding pressure head 13 to push the material to a high-pressure cavity 15 of the machine body;

Step 3: the main oil cylinder 2 drives a main pressure head 16 to press the materials into high-density cake blocks in a high-pressure cavity 15;

Step 4: an anvil mechanism consisting of an anvil 8 and a door cylinder 7 for driving the door to move is in a closed state when the pressing block mechanism works, and the anvil 8 is opened after the pressing cake is formed;

Step 5: the main pressure head 16 is pushed by the quick oil cylinder 1 to push the pressing block out of the high-pressure cavity 15;

Step 6: the door anvil mechanism closes the door and pushes the cake to slide out of the machine body.

Claims (8)

1. Packing formula briquetting machine, its characterized in that: it includes mounting base (4), the top of mounting base (4) is fixed with fuselage box (11), the top of fuselage box (11) is provided with feeder hopper (10), is provided with high pressure die cavity (15) that are used for extrusion in the inside of fuselage box (11), the side of high pressure die cavity (15) is provided with main pressure head (16), main pressure head (16) link to each other with the briquetting power device that is used for providing extrusion power, are provided with feeding mechanism at the feed end of high pressure die cavity (15), are provided with the anvil mechanism that is used for opening and closing it in the outlet side of high pressure die cavity (15).

2. The bale press of claim 1, wherein: the briquetting power device comprises a main oil cylinder (2), wherein the main oil cylinder (2) is fixed on the outer side wall of the machine body box body (11) through a connecting flange (3), and a quick oil cylinder (1) is connected to the main oil cylinder (2).

3. The bale press of claim 1, wherein: the feeding mechanism comprises a feeding oil cylinder (5) hinged to the top of the machine body box body (11) through a hinged seat (6), and a feeding pressure head (13) is installed at the tail end of a piston rod of the feeding oil cylinder (5).

4. The bale press of claim 3, wherein: the end face of the feeding pressure head (13) is provided with a first arc-shaped plate (17), and the first arc-shaped plate (17) is matched with a second arc-shaped plate (14) arranged in the high-pressure cavity (15).

5. the bale press of claim 1, wherein: the anvil mechanism comprises an anvil (7) fixed on the side wall of the machine body box body (11) through a fixing seat (12), an anvil (8) is installed at the tail end of a piston rod of the anvil (7), and the anvil (8) and a sliding groove in the wrapping block discharge hole (9) form sliding fit.

6. The bale press of claim 1, wherein: the machine body box body (11) is fixed on the top of the mounting base (4) in an inclined arrangement mode; the inclination angle is 25~ 35.

7. The bale press of claim 1 or 5, wherein: a protective cover (18) is arranged outside the anvil mechanism.

8. a method of operation of baling briquetting using the baling briquetting machine as claimed in any one of claims 1 to 7, characterised in that it includes the steps of:

Step 1: the material falls into a bin in a machine body box body (11) through a feed hopper (10);

Step 2: a feeding oil cylinder (5) drives a feeding pressure head (13) to push the material to a high-pressure cavity (15) of the machine body;

step 3: a main pressure head (16) is driven by a main oil cylinder (2), and materials are pressed into high-density cake blocks in a high-pressure cavity (15);

step 4: an anvil mechanism consisting of an anvil (8) and a door cylinder (7) for driving the door to move is in a closed state when the pressing block mechanism works, and the anvil (8) is opened after a pressing cake is formed;

step 5: a quick oil cylinder (1) pushes a main pressure head (16) to push a pressing block out of a high-pressure cavity (15);

Step 6: the door anvil mechanism closes the door and pushes the cake to slide out of the machine body.