CN110539173B - BIM-based domestic hot water machine room assembly production device and production process - Google Patents
BIM-based domestic hot water machine room assembly production device and production process Download PDFInfo
- Publication number
- CN110539173B CN110539173B CN201910722728.8A CN201910722728A CN110539173B CN 110539173 B CN110539173 B CN 110539173B CN 201910722728 A CN201910722728 A CN 201910722728A CN 110539173 B CN110539173 B CN 110539173B
- Authority
- CN
- China
- Prior art keywords
- rod
- groove
- pipeline
- bim
- front rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a BIM-based production device and a production process for a domestic hot water machine room assembly, which relate to the field of construction equipment, and have the technical scheme that the BIM-based production device comprises a bottom platform front rod group, wherein the bottom platform comprises a platform surface and a supporting plate arranged on the lower side of the platform surface, a through groove is formed in the middle of the platform surface, and a movable assembly front rod group connected with the through groove in a sliding manner is arranged in the through groove; a plurality of bearing component front rod groups for bearing the pipeline to be cut are arranged on the table top and positioned at two sides of the through groove; the bearing component front rod group is spliced with the moving component front rod group. The invention has the beneficial effects that: the cutting of heat exchange system pipelines and the welding of the flange plates can be realized through the device. Realize cutting apart in order different pipe diameters and length pipeline among the complete set of prefabricated pipeline through combining the BIM model, to the adjustment time of pipeline length when having significantly reduced later stage assembly heat transfer system. Through the unique feeding system of this device, can realize more accurate material loading distance control.
Description
Technical Field
The invention relates to the field of building equipment, in particular to a BIM-based production device and a production process for a domestic hot water machine room assembly.
Background
With the rapid development of the building industry, the trend of the building industrialization development is more and more obvious, most of building mechanical and electrical installation projects are in the traditional construction processes of transporting materials and accessories to an installation site, carrying out pipeline and construction processing on the site, and then carrying out installation, in particular to the building of a building heat exchange system.
The information sharing can be realized based on the informatization and intelligent management of the BIM technology. The classification of statistical material that can be accurate in the BIM model, demand quantity information provides convenience for the prefabricated cloth of purchase of material etc.. Manpower and material are saved, the prefabricating and processing personnel are relatively fixed, the material is managed in a centralized mode, and coordination and control of quality, progress and management are facilitated.
The modeling technology of the BIM is mature at present, but the BIM model is not directly converted into a prefabrication mode of a pair of heat exchange pipelines. The model of the hot water machine room needs to relate to a large number of pipelines, and how to further combine the pipeline assembly in the BIM model with the procedure of actually building the hot water machine room is the research direction of the scheme.
Disclosure of Invention
Aiming at the technical problem, the invention provides a BIM-based production device and a production process for a domestic hot water machine room assembly.
A BIM-based production device for a domestic hot water machine room assembly comprises a base platform front rod group, wherein the base platform comprises a platform surface and a supporting plate arranged on the lower side of the platform surface, a through groove is formed in the middle of the platform surface, and a movable assembly front rod group connected with the through groove in a sliding manner is arranged in the through groove; a plurality of bearing component front rod groups for bearing the pipeline to be cut are arranged on the table top and positioned at two sides of the through groove;
the bearing assembly front rod group is spliced with the moving assembly front rod group;
a plurality of push rod front rod groups are arranged on the table board corresponding to the bearing components, the fixed ends of the push rod front rod groups are fixedly connected with the table board, and the movable end of each push rod front rod group is arranged corresponding to one bearing component front rod group;
mesa one end is provided with slitting saw front-bar group, and slitting saw front-bar group sets up feed end is organized to the base frame front-bar, the base frame front-bar is organized the feed end outside and still is set up waste material plummer front-bar group, and waste material plummer front-bar group upper portion is trapezoidal platform, and the lower part is the rectangle platform, and waste material plummer front-bar group lower part one side is provided with bears box front-bar group.
Preferably, the end of the push rod front rod group is provided with an electromagnet, and a metal sheet capable of being magnetically adsorbed is arranged at the position where the bearing assembly front rod group is connected with the push rod front rod group.
Preferably, the moving assembly front rod group comprises a sliding rail front rod group arranged below the table top, the sliding rail front rod group is connected with a pulley front rod group in a sliding manner, and the pulley front rod group is connected with the bearing assembly front rod group;
the front rod group of the pulley is positioned in the through groove of the front rod group of the bottom platform, a plurality of front rod groups of the idler wheels are arranged on two opposite side walls in the through groove in a linear array mode, and the front rod groups of the idler wheels are respectively attached to two sides of the front rod group of the pulley.
The axis of the roller front rod group is vertically arranged, each roller front rod group is driven to rotate by a roller motor, and the roller front rod group drives the pulley front rod group to move along the slide rail front rod group by being attached to two side faces of the pulley front rod group.
Preferably, a driving wheel corresponding to the slide rail front rod group is arranged in the slide rail front rod group, and the driving wheel is a roller attached to the slide rail front rod group; the two front rod groups of the slide rail are arranged,
the lower side face of the sliding rail front rod group is provided with a sliding groove, the driving wheel is located in the sliding groove and attached to the inner side face of the sliding groove, and the driving wheel is driven by a pulley motor arranged in the pulley front rod group.
Preferably, each bearing component front rod group comprises a block front rod group, a placing groove front rod group is arranged in the middle of the upper surface of the block front rod group, the placing groove front rod group is an arc-shaped groove, and the radian of the arc surface of each placing groove front rod group corresponds to the pipe diameters of different common pipelines; a front baffle front rod group is arranged on one side of the block front rod group;
a connecting rod is arranged on one side, facing the block body front rod group, of the front baffle plate front rod group, a slot is formed in the block body front rod group corresponding to the connecting rod, the connecting rod is connected with the slot in a sliding mode, and a limiting block is arranged at one end, located in the slot, of the connecting rod;
the two edges of the groove body of the front rod group of the placing groove are provided with a front rod group of a rotating roller, and the axis of the front rod group of the rotating roller is parallel to the central axis of the front rod group of the placing groove;
and a distance sensor is arranged on one side of the front baffle front rod group, which is far away from the block front rod group. A distance sensing space is correspondingly formed by combining the distance sensor with the groove wall or the table top of the through groove. The distance sensor adopts the prior art, infrared, laser or ultrasonic distance sensor. When the pipeline that needs the cutting is placed on bearing assembly front rod group, push out preceding baffle front rod group, judge the length that the pipeline needs the cutting part through the distance position to preceding baffle front rod group. Through the model that founds in the BIM, judge required pipeline length to control signal takes place for the gyro wheel motor on the base platform by host system, and host system realizes the distance that coaster front-stock group moved according to the data of distance sensor feedback, thereby realizes the material loading to the pipeline part that needs the cutting.
Preferably, it is provided with to lead to the groove on the both sides wall of gyro wheel front-end mast group, be provided with a plurality of sensor groups relatively, infrared sensor group or optical sensor group can be selected for use to the sensor group, and the sensor group sets up between two adjacent gyro wheel front-end mast groups, can fix a position the general position of coaster in order to judge the position that the front-end mast group of coaster moved through the sensor group, combines the distance sensor of preceding baffle front-end mast group to carry out the comparison of position, avoids the too big deviation to appear in coaster position.
Preferably, the length of the front rod group of the scooter is more than or equal to the sum of the distances between the three groups of front rod groups of the roller wheels which are oppositely arranged; can realize more accurate controllability to the drive of coaster front boom group through setting up multiunit gyro wheel front boom group, when the pipeline length difference that needs is great, can be by the simultaneous drive of multiunit gyro wheel front boom group, give the great drive power of coaster front boom group, when apart from the target pipeline length difference less, then through leading to the position at the position of inslot sensor group and distance sensor comparison coaster front boom group, and reduce the quantity of its position department pivoted gyro wheel front boom group, thereby make the removal distance of coaster front boom group more convenient accurate control.
Preferably, a groove front rod group is arranged on the lower side surface of the block front rod group, and a boss is arranged on the upper surface of the pulley front rod group corresponding to the groove front rod group;
the long axis of the groove front rod group is vertical to the projection of the long axis of the slide rail front rod group on the horizontal plane.
Preferably, an electromagnetic pin is arranged in the boss, a pin shaft of the electromagnetic pin is parallel to a long shaft of the slide rail front rod group, a pin hole is arranged in the groove front rod group corresponding to the electromagnetic pin, the part of the pin hole close to the boss is a horn mouth, and the part far away from the boss is a straight hole corresponding to the electromagnetic pin.
Preferably, a telescopic rod front rod group is arranged on one side, away from the feeding end, of the bottom platform front rod group; the telescopic rod front rod group consists of a tail rod front rod group and a front rod group, the tail rod front rod group is positioned at one end far away from the feeding end of the bottom platform front rod group, the end part of the tail rod front rod group, facing the feeding end of the bottom platform front rod group, is connected with one end of the front rod group, and the other end of the front rod group is provided with a supporting air bag front rod group;
the telescopic rod front rod group is coaxial with the pipeline to be processed on the bearing component front rod group;
the tail rod front rod group is rotationally connected with the front rod group; the tail rod front rod group is a screw rod, a supporting table front rod group is arranged on the bottom table front rod group, the tail rod front rod group penetrates through the supporting table front rod group, a tail rod gear front rod group is rotatably connected to the supporting table front rod group, and the tail rod gear front rod group is in threaded connection with the tail rod front rod group; the tail rod gear front rod group is attached to one side of the support table front rod group, the tail rod gear front rod group is meshed with a tail rod driving wheel, and the tail rod driving wheel is coaxial with a motor shaft of the tail rod motor front rod group;
the supporting air bag front rod group comprises a main rod, one end of the main rod is provided with an annular air bag body, the other end of the main rod is inserted into the end part of the front rod group, and the inserted part of the main rod is fixed by a pin body; the air bag air pump is characterized in that the front rod group and the main rod for supporting the air bag front rod group are hollow rod bodies, a plurality of through holes are formed in the circumference of the joint of the main rod and the air bag body, the interior of the main rod is communicated with the interior of the air bag body, and the front rod group is communicated with the air outlet end of the air pump.
And the air paths of the front rod group and the air pump are provided with electromagnetic valves.
Preferably, the front rod group and the main rod of the support airbag front rod group are respectively provided with a water pipe inside, and the two water pipes are in threaded connection; the water pipe of the main rod penetrates through the main rod, and the outer side end of the main rod is provided with an atomizing nozzle;
and one end of the water pipe of the telescopic rod front rod group, which is close to the air pump, is connected with a water source. The water source can adopt a passage formed by the water tank and the water pump.
Preferably, the edge of the upper surface of the block front rod group of the bearing component front rod group is hinged with a plurality of pressure plate front rod groups, each pressure plate front rod group is an arc-shaped plate, and a torsional spring is arranged at the hinged position of the pressure plate front rod group and the block front rod group. And a plurality of short rotating rollers are arranged on one side of the arc-shaped plate front rod group, which faces the block body front rod group.
Preferably, a mechanical arm front rod group is arranged on one side, away from the through groove of the bottom platform front rod group, of the push rod front rod group, and a suction disc is arranged at the movable end of the mechanical arm front rod group; the mechanical arm front rod group is matched with the sucking disc to suck different bearing component front rod groups and place the bearing component front rod groups at the front end of the push rod front rod group.
Preferably, the front rod group consists of a plurality of rod bodies which are nested, and comprises a middle rod front rod group fixedly connected with the tail rod front rod group and an end rod arranged between the middle rod front rod group and the support air bag front rod group; one end of the end rod is inserted into the main rod of the front rod group of the supporting air bag, and the other end of the end rod is rotatably connected with the middle rod; and an end rod gear is fixedly arranged at the joint of the end rod and the middle rod and is driven to rotate by a front rod group of an end rod motor.
Preferably, the end rod is an electric telescopic rod, a rod body of the electric telescopic rod is provided with a plurality of annular air bags, and each annular air bag is communicated with the air pump through an air pipe; and the gas circuit of each annular air bag is provided with an electromagnetic valve.
Preferably, the rod body of the end rod and the front rod group of the middle rod is sleeved with an annular body, the annular body and the end rod are fixed through fastening screws, and the annular body is sleeved with a flange plate to be mounted.
The annular bodies are arranged in different sizes according to different pipe diameters and flanges, and the flange plates are arranged on the annular bodies to have certain resistance.
Preferably, the front rod set of the cutting saw comprises a saw blade, the saw blade is rotatably connected to a saw blade swing arm, the saw blade swing arm is connected with the front rod set of the bottom table through a support, and the saw blade swing arm is rotatably connected with the support.
The saw blade is connected with a motor shaft of the saw blade motor, the saw blade swing arm is linked with the swing arm motor, and the swing arm motor controls the saw blade swing arm to rotate.
Preferably, a welding robot front rod set is arranged on one side of the end rod and positioned on the bottom table front rod set.
A production process of a domestic hot water machine room component based on BIM,
s1, surveying and mapping the construction site environment; converting the mapping data into a BIM model;
s2, classifying the pipe diameters of the required pipes according to the BIM established in S1;
s3, screening out pipelines with the same pipe diameter and to be prefabricated, and cutting the pipelines of the type according to the length required in the BIM model;
s4, welding the cut pipeline with a flange plate;
s5, repeating S3 and S4, uniformly collecting the welded pipelines with the flange plates at one end, and then welding the flange plates at the other end of the pipelines; thereby completing the prefabrication work of all the pipelines.
Preferably, in S3, before the pipeline is cut, the telescopic rod is used to cooperate with the air bag to close the cut end of the pipeline, and the water is sprayed to the cutting blade.
Preferably, in S4, when welding the pipeline, the rod is inserted into the pipeline, the air bag is arranged on the rod and inflated, the air bag abuts against the inner wall of the pipeline, the rod is rotated, and the welding robot is used to weld the pipeline and the flange at one end of the pipeline in a manner of rotating the pipeline.
The technical scheme provided by the embodiment of the invention has the following beneficial effects: the cutting of heat exchange system pipelines and the welding of the flange plates can be realized through the device. Realize cutting apart in order different pipe diameters and length pipeline among the complete set of prefabricated pipeline through combining the BIM model, to the adjustment time of pipeline length when having significantly reduced later stage assembly heat transfer system. Through the unique feeding system of this device, can realize more accurate material loading distance control.
Drawings
Fig. 1 is a schematic overall structure diagram of an embodiment of the present invention.
Fig. 2 is a partially enlarged view a of fig. 1.
Fig. 3 is a partially enlarged view B of fig. 1.
Fig. 4 is a block diagram of an embodiment of the present invention.
FIG. 5 is a schematic view of a hidden bottom stage according to an embodiment of the present invention.
Wherein the reference numerals are: 1. a base table; 12. a mechanical arm; 2. a moving assembly; 21. a slide rail; 22. a pulley; 24. a roller; 3. a load bearing assembly; 31. a block body; 32. a placement groove; 33. a front baffle; 34. a groove; 35. pressing a plate; 36. rotating the roller; 4. a push rod; 5. cutting and sawing; 6. a telescopic rod; 61. a support airbag; 62. a tail rod; 63. a tail rod gear; 64. a tail rod motor; 65. a middle rod; 66. an end rod motor; 7. a waste carrying platform; 71. a carrying box; 8. a welding robot.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. Of course, the specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting.
It should be noted that the embodiments and features of the embodiments of the present invention may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientation or positional relationship indicated in the drawings, which are merely for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are therefore not to be construed as limiting the invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the invention, the meaning of "a plurality" is two or more unless otherwise specified.
In the description of the invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "connected" and "connected" are to be construed broadly, e.g. as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the creation of the present invention can be understood by those of ordinary skill in the art through specific situations.
Example 1
Referring to fig. 1 to 5, the invention provides a device for producing a domestic hot water machine room component based on BIM, which comprises a bottom platform 1, wherein the bottom platform comprises a platform surface and a support plate arranged on the lower side of the platform surface, a through groove is formed in the middle of the platform surface, and a moving component 2 connected with the through groove in a sliding manner is arranged in the through groove; a plurality of bearing components 3 for bearing the pipeline to be cut are arranged on the table top and positioned at two sides of the through groove;
the bearing component 3 is inserted with the moving component 2;
a plurality of push rods 4 are arranged on the table top and correspond to the bearing components, the fixed ends of the push rods 4 are fixedly connected with the table top, and the movable end of each push rod 4 is arranged corresponding to one bearing component 3;
mesa one end is provided with slitting saw 5, and slitting saw 5 sets up in the 1 feeding end of base frame, and the 1 feeding end outside of base frame still sets up waste material plummer 7, and waste material plummer 7 upper portion is trapezoidal platform, and the lower part is the rectangle platform, and waste material plummer 7 lower part one side is provided with bears box 71.
The end part of the push rod 4 is provided with an electromagnet, and the position where the bearing component 3 is connected with the push rod 4 is provided with a metal sheet which can be magnetically adsorbed.
The moving assembly 2 comprises a slide rail 21 arranged below the table top, the slide rail 21 is connected with a pulley 22 in a sliding manner, and the pulley 22 is connected with the bearing assembly 3;
the pulley 22 is located in a through groove of the base platform 1, a plurality of rollers 24 are arranged on two opposite side walls in the through groove in a linear array mode, and the rollers 24 are respectively attached to two sides of the pulley 22.
The axes of the rollers 24 are vertically arranged, each roller 24 is driven by a roller motor to rotate, and the rollers 24 drive the pulley 22 to move along the sliding rail 21 by being attached to two side surfaces of the pulley 22.
A driving wheel corresponding to the slide rail 21 is arranged in the pulley 22, and the driving wheel is a roller attached to the slide rail 21; the slide rail 21 is provided with two,
the lower side surface of the sliding rail 21 is provided with a sliding groove, the driving wheel is positioned in the sliding groove and attached to the inner side surface of the sliding groove, and the driving wheel is driven by a pulley motor arranged in the pulley 22.
Each bearing component 3 comprises a block body 31, a placing groove 32 is formed in the middle of the upper surface of the block body 31, the placing groove 32 is an arc-shaped groove, and the radian of the arc surface of each placing groove 32 corresponds to the pipe diameters of different common pipelines; one side of the block body 31 is provided with a front baffle 33;
a connecting rod is arranged on one side of the front baffle 33 facing the block body 31, a slot is arranged on the block body 31 corresponding to the connecting rod, the connecting rod is connected with the slot in a sliding manner, and a limiting block is arranged at one end of the connecting rod, which is positioned in the slot;
the two edges of the groove body of the placing groove 32 are provided with rotating rollers 36, and the axes of the rotating rollers 36 are parallel to the central axis of the placing groove 32;
the side of the front baffle 33 remote from the block 31 is provided with a distance sensor. A distance sensing space is correspondingly formed by combining the distance sensor with the groove wall or the table top of the through groove. The distance sensor adopts the prior art, infrared, laser or ultrasonic distance sensor. When the pipeline needing to be cut is placed on the bearing component 3, the front baffle 33 is pushed out, and the length of the part of the pipeline needing to be cut is judged by judging the distance position of the front baffle 33. Through the model that founds in the BIM, judge required pipeline length to by host system to gyro wheel motor on the base platform takes place control signal, and host system realizes the distance that coaster 22 removed according to the data of distance sensor feedback, thereby realizes the material loading to the pipeline part that needs the cutting.
Lead to on the wall of groove is provided with gyro wheel 24's both sides, be provided with a plurality of sensor groups relatively, infrared sensor group or optical sensor group can be chooseed for use to the sensor group, and the sensor group sets up between two adjacent gyro wheels 24, can fix a position the approximate position of coaster in order to judge the position that coaster 22 removed through the sensor group, and baffle 33's distance sensor carries out the comparison of position before combining, avoids the coaster position too big deviation to appear.
The length of the pulley 22 is more than or equal to the sum of the distances between the three groups of rollers 24 which are oppositely arranged; more accurate controllability can be realized to the drive of coaster 22 through setting up multiunit gyro wheel 24, when the pipeline length difference that needs apart from is great, can be driven simultaneously by multiunit gyro wheel 24, give coaster 22 great drive power, when being less apart from the target pipeline length difference, then compare the position at coaster 22 place through leading inslot sensor group and distance sensor, and reduce the quantity of its position department pivoted gyro wheel 24, thereby make the displacement of coaster 22 apart from convenient accurate control more.
A groove 34 is arranged on the lower side surface of the block body 31, and a boss is arranged on the upper surface of the pulley 22 corresponding to the groove 34;
the major axis of the groove 34 is perpendicular to the projection of the major axis of the slide rail 21 on a horizontal plane.
An electromagnetic pin is arranged in the boss, a pin shaft of the electromagnetic pin is parallel to a long shaft of the slide rail 21, a pin hole is arranged in the groove 34 corresponding to the electromagnetic pin, the part of the pin hole close to the boss is a horn mouth, and the part far away from the boss is a straight hole corresponding to the electromagnetic pin.
A telescopic rod 6 is arranged on one side of the bottom platform 1 far away from the feeding end; the telescopic rod 6 consists of a tail rod 62 and a front rod group, the tail rod 62 is positioned at one end far away from the feeding end of the bottom table 1, the end part of the tail rod 62 facing the feeding end of the bottom table 1 is connected with one end of the front rod group, and the other end of the front rod group is provided with a supporting air bag 61;
the telescopic rod 6 is coaxial with the pipeline to be processed on the bearing component 3;
the tail rod 62 is rotationally connected with the front rod group; the tail rod 62 is a screw rod, the supporting platform 13 is arranged on the base platform 1, the tail rod 62 penetrates through the supporting platform 13, a tail rod gear 63 is rotatably connected to the supporting platform 13, and the tail rod gear 63 is in threaded connection with the tail rod 62; the tail rod gear 63 is attached to one side of the support table 13, the tail rod gear 63 is meshed with a tail rod driving wheel, and the tail rod driving wheel is coaxial with a motor shaft of a tail rod motor 64;
the supporting air bag 61 comprises a main rod, one end of the main rod is provided with an annular air bag body, the other end of the main rod is inserted into the end part of the front rod group, and the inserted part of the main rod is fixed by a pin body; the mobile jib of preceding pole group and support gasbag 61 is the cavity body of rod, and the mobile jib is provided with a plurality of through-holes with the junction circumference of gasbag utricule, the inside and gasbag utricule inside intercommunication of mobile jib, the end intercommunication of giving vent to anger of preceding pole group and air pump.
And the air path between the front rod group and the air pump is provided with an electromagnetic valve.
The front rod group and the main rod of the supporting air bag 61 are respectively provided with a water pipe inside, and the two water pipes are connected by screw thread; the water pipe of the main rod penetrates through the main rod, and the outer side end of the main rod is provided with an atomizing nozzle;
one end of the water pipe of the telescopic rod 6, which is close to the air pump, is connected with a water source. The water source can adopt a passage formed by the water tank and the water pump.
The edge of the upper surface of the block 31 of the bearing component 3 is hinged with a plurality of pressing plates 35, the pressing plates 35 are arc-shaped plates, and the hinged parts of the pressing plates and the block 31 are provided with torsion springs. The side of the arc-shaped plate 35 facing the block 31 is provided with a number of short turning rollers.
A mechanical arm 12 is arranged on one side of the push rod 4, which is far away from the through groove of the base table 1, and a suction disc is arranged at the movable end of the mechanical arm 12; different bearing assemblies 3 are sucked by the mechanical arm 12 matched with the suction cup and are placed at the front end of the push rod 4.
The front rod group consists of a plurality of rod bodies which are nested, and comprises a middle rod 65 fixedly connected with the tail rod 62 and an end rod arranged between the middle rod 65 and the supporting air bag 61; one end of the end rod is inserted into the main rod of the supporting air bag 61, and the other end of the end rod is rotatably connected with the middle rod; an end rod gear is fixedly arranged at the joint of the end rod and the middle rod and is driven to rotate by an end rod motor 66.
The end rod is an electric telescopic rod, a rod body of the electric telescopic rod is provided with a plurality of annular air bags, and each annular air bag is communicated with the air pump through an air pipe; and the gas circuit of each annular air bag is provided with an electromagnetic valve.
The body of rod of king-rod 65 is fixed and is provided with the portal frame, and the support body both sides lower extreme of portal frame corresponds and sliding connection with the track groove that sets up on the mesa of base platform 1.
The end rod and the middle rod 65 are connected with a rod body which is sleeved with an annular body, the annular body and the end rod are fixed through fastening screws, and a flange plate to be installed is sleeved on the annular body.
The annular bodies are arranged in different sizes according to different pipe diameters and flanges, and the flange plates are arranged on the annular bodies to have certain resistance.
The slitting saw 5 comprises a saw blade, the saw blade is rotatably connected to a saw blade swing arm, the saw blade swing arm is connected with the base platform 1 through a support, and the saw blade swing arm is rotatably connected with the support.
The saw blade is connected with a motor shaft of the saw blade motor, the saw blade swing arm is linked with the swing arm motor, and the swing arm motor controls the saw blade swing arm to rotate.
And a welding robot 8 is arranged on the bottom table 1 at one side of the end part rod.
When the device is used, a heat exchange system model prefabricated by BIM is input into a memory and is called in the memory by a main control module, then the main control module selects a bearing component 3 matched with the pipe diameter of the heat exchange system model according to the heat exchange system model, the pulley 22 is driven to move to the corresponding bearing component 3, the bearing component is pushed to the upper part of the pulley 3 by a push rod 4, then a corresponding pipeline is conveyed to the bearing component by manpower or a device with a feeding function, after the step is completed, the device can be triggered to carry out the next link, and the device moves the pulley to the corresponding position. The air pump firstly pumps out the air in the supporting air bag 61, the air bag is shrunk, then the air bag enters the pipeline under the matching of all parts of the telescopic rod 6, the end part of the air bag extends to a position close to the cutting position, at the moment, the supporting air bag 61 and all the annular air bags are inflated, and the air bags are expanded to be abutted against the inner wall of the pipeline. Start slitting saw 5, cut the pipeline through slitting saw 5, at the in-process of cutting, by the outside water spray in middle part that supports gasbag 61, after in saw bit picture pipeline wall got into the pipeline, alright through water cooling. The supporting air bag 61 plays a role in supporting the position, close to the cutting position, of the pipeline, and inside the blocking pipeline, the effect of preventing the saw blade cooling water of the cutting saw 5 from entering the pipeline is avoided, and the subsequent cleaning process can be reduced.
When needs welding flange dish, because the gasbag can closely laminate with the pipeline inner wall, so the tip pole of removal telescopic link 6 this moment, perhaps coaster 22 can make pipeline and ring flange contact, then rotate the tip pole under the effect of welding robot 8 and end pole motor 66, thereby under the effect of gasbag, from inside messenger's pipeline rotation, at this pivoted in-process, the ring flange also follows the rotation, thereby realize the welding to ring flange a week, after the welding is accomplished, to the gasbag gassing, then take out the pipeline can.
Example 2
On the basis of embodiment 1, a plurality of support airbags 61 are provided, and the size distribution of the airbag bodies corresponds to the inner diameters of the pipelines with different sizes.
Example 3
On the basis of embodiment 1, the scheme provides a production process of a domestic hot water machine room component based on BIM,
s1, surveying and mapping the construction site environment; converting the mapping data into a BIM model;
s2, classifying the pipe diameters of the required pipes according to the BIM established in S1;
s3, screening out pipelines with the same pipe diameter and to be prefabricated, and cutting the pipelines of the type according to the length required in the BIM model;
s4, welding the cut pipeline with a flange plate;
s5, repeating S3 and S4, uniformly collecting the welded pipelines with the flange plates at one end, and then welding the flange plates at the other end of the pipelines; thereby completing the prefabrication work of all the pipelines.
And S3, before the pipeline is cut, a telescopic rod is adopted to match with the air bag to plug the cutting end of the pipeline, and water is sprayed to the cutting saw blade.
And S4, when the pipeline is welded, the rod body is introduced into the pipeline, the rod body is provided with an air bag and inflated, the air bag is abutted against the inner wall of the pipeline, the rod body is rotated, and one end of the pipeline and one end of the flange plate are welded by a welding robot in a way that the pipeline is matched with the rotation of the pipeline.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. A BIM-based production device for a domestic hot water machine room component is characterized by comprising a base platform (1), wherein the base platform comprises a platform surface and a support plate arranged on the lower side of the platform surface, a through groove is formed in the middle of the platform surface, and a moving component (2) connected with the through groove in a sliding manner is arranged in the through groove; a plurality of bearing components (3) for bearing the pipeline to be cut are arranged on the table top and positioned at two sides of the through groove;
the bearing component (3) is vertically inserted with the moving component (2) in a sliding manner on a horizontal plane;
a plurality of push rods (4) are arranged on the table board corresponding to the bearing components, the fixed ends of the push rods (4) are fixedly connected with the table board, and the movable end of each push rod (4) is arranged corresponding to one bearing component (3);
a cutting saw (5) is arranged at one end of the table top, the cutting saw (5) is arranged at the feeding end of the base table (1), a waste bearing table (7) is further arranged on the outer side of the feeding end of the base table (1), the upper part of the waste bearing table (7) is a trapezoidal table, the lower part of the waste bearing table is a rectangular table, and a bearing box (71) is arranged on one side of the lower part of the waste bearing table (7);
the moving assembly (2) comprises a sliding rail (21) arranged below the table top, the sliding rail (21) is connected with a trolley (22) in a sliding mode, and the trolley (22) is connected with the bearing assembly (3);
the pulley (22) is located in the through groove of the bottom platform (1), a plurality of rollers (24) are arranged on two opposite side walls in the through groove in a linear array mode, and the rollers (24) are attached to two sides of the pulley (22) respectively.
2. The BIM-based domestic hot water machine room component production device according to claim 1, wherein each bearing component (3) comprises a block body (31), a placing groove (32) is formed in the middle of the upper surface of the block body (31), and the placing groove (32) is an arc-shaped groove; a front baffle (33) is arranged on one side of the block body (31);
a connecting rod is arranged on one side, facing the block body (31), of the front baffle (33), a slot is formed in the block body (31) corresponding to the connecting rod, and the connecting rod is connected with the slot in a sliding mode;
rotating rollers (36) are arranged at two edges of the groove body of the placing groove (32), and the axis of each rotating roller (36) is parallel to the central axis of the placing groove (32);
and a distance sensor is arranged on one side of the front baffle (33) far away from the block body (31).
3. BIM-based domestic hot water machine room assembly production device according to claim 2, characterized in that the lower side of the block (31) is provided with a groove (34) and the upper surface of the trolley (22) is provided with a boss corresponding to the groove (34);
the long axis of the groove (34) is perpendicular to the projection of the long axis of the slide rail (21) on the horizontal plane.
4. The BIM-based domestic hot water machine room assembly production device according to claim 1, wherein a telescopic rod (6) is arranged at one side of the base platform (1) away from the feeding end; the telescopic rod (6) consists of a tail rod (62) and a front rod group, the tail rod (62) is positioned at one end far away from the feeding end of the bottom table (1), the end part of the tail rod (62) facing the feeding end of the bottom table (1) is connected with one end of the front rod group, and the other end of the front rod group is provided with a supporting air bag (61);
the tail rod (62) is rotationally connected with the front rod group; the tail rod (62) is a screw rod, a support table (13) is arranged on the bottom table (1), the tail rod (62) penetrates through the support table (13), a tail rod gear (63) is rotatably connected to the support table (13), and the tail rod gear (63) is in threaded connection with the tail rod (62); a tail rod gear (63) is attached to one side of the support table (13), the tail rod gear (63) is meshed with a tail rod driving wheel, and the tail rod driving wheel is coaxial with a motor shaft of a tail rod motor (64);
the supporting air bag (61) comprises a main rod, one end of the main rod is provided with an annular air bag body, and the other end of the main rod is spliced with the end part of the front rod group; the air pump is characterized in that the front rod group and the main rod supporting the air bag (61) are hollow rod bodies, a plurality of through holes are formed in the circumference of the joint of the main rod and the air bag body, the interior of the main rod is communicated with the interior of the air bag body, and the air outlet end of the front rod group is communicated with the air pump.
5. The BIM-based domestic hot water machine room component production device according to claim 4, wherein the front rod group consists of a plurality of rod bodies which are nested, comprising a middle rod (65) fixedly connected with the tail rod (62), and an end rod arranged between the middle rod (65) and the supporting air bag (61); one end of the end rod is inserted into the main rod of the supporting air bag (61), and the other end of the end rod is rotatably connected with the middle rod; an end rod gear is fixedly arranged at the joint of the end rod and the middle rod, and the end rod gear is driven to rotate by an end rod motor (66).
6. The BIM-based domestic hot water machine room component production device according to claim 5, wherein the end rod is an electric telescopic rod, a rod body of the electric telescopic rod is provided with a plurality of annular air bags, and each annular air bag is communicated with the air pump through an air pipe; and the gas circuit of each annular air bag is provided with an electromagnetic valve.
7. The BIM-based domestic hot water machine room component production device according to claim 6, wherein a ring body is sleeved on the rod body of the end rod connected with the middle rod (65), the ring body and the end rod are fixed through fastening screws, and a flange plate to be installed is sleeved on the ring body;
the annular bodies are arranged in different sizes according to different pipe diameters and flanges, and the flange plates are arranged on the annular bodies to have certain resistance.
8. A production process of a domestic hot water machine room component based on BIM is characterized in that,
s1, surveying and mapping the construction site environment; converting the mapping data into a BIM model;
s2, classifying the pipe diameters of the required pipes according to the BIM established in S1;
s3, screening out the pipelines with the same pipe diameter to be prefabricated, cutting the pipelines of the type according to the length required in the BIM model, and using the BIM-based domestic hot water machine room component production device according to claim 4 during cutting;
s4, welding the cut pipeline with a flange plate;
s5, repeating S3 and S4, uniformly collecting the welded pipelines with the flange plates at one end, and then welding the flange plates at the other end of the pipelines; thereby completing the prefabrication work of all pipelines;
in the step S3, before the pipeline is cut, a telescopic rod is adopted to match with an air bag to plug the cutting end of the pipeline, and water is sprayed to a saw blade for cutting;
in S4, when welding the pipeline, the rod body is introduced into the pipeline, the rod body is provided with an air bag and inflated, the air bag is abutted against the inner wall of the pipeline, the rod body is rotated, and one end of the pipeline and one end of the flange plate are welded by the welding robot in a way that the pipeline is matched with the rotation of the pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910722728.8A CN110539173B (en) | 2019-08-06 | 2019-08-06 | BIM-based domestic hot water machine room assembly production device and production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910722728.8A CN110539173B (en) | 2019-08-06 | 2019-08-06 | BIM-based domestic hot water machine room assembly production device and production process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110539173A CN110539173A (en) | 2019-12-06 |
| CN110539173B true CN110539173B (en) | 2020-08-11 |
Family
ID=68710516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910722728.8A Active CN110539173B (en) | 2019-08-06 | 2019-08-06 | BIM-based domestic hot water machine room assembly production device and production process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110539173B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5906538A (en) * | 1997-04-30 | 1999-05-25 | Welch; Richard Joseph | Cutting apparatus with abrasive wheel |
| CN201544294U (en) * | 2009-12-07 | 2010-08-11 | 叶金汉 | Sawed-off device of section bar extrusion machine |
| CN205438709U (en) * | 2015-12-25 | 2016-08-10 | 杜崇铭 | Single line material plastifying cutting device |
| CN206912365U (en) * | 2017-06-09 | 2018-01-23 | 昆山竣钎精密机械有限公司 | Automatic casing cutter |
| JP6368422B2 (en) * | 2014-07-17 | 2018-08-01 | ポスコＰｏｓｃｏ | Cutting apparatus and cutting method |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101722418A (en) * | 2008-10-30 | 2010-06-09 | 天津市津宝乐器有限公司 | Automatic equal-diameter elbow roundness shaping and cutting all-in-one machine |
| CN202780679U (en) * | 2012-08-13 | 2013-03-13 | 镇江金港磁性元件有限公司(中外合资） | Automatic blanking device |
| DE102013206159B4 (en) * | 2013-04-08 | 2021-05-06 | Homag Plattenaufteiltechnik Gmbh | Panel sizing machine |
| US20150266116A1 (en) * | 2014-03-24 | 2015-09-24 | Greenlee Textron Inc. | Laterally sliding saw |
| US9694424B2 (en) * | 2014-06-20 | 2017-07-04 | Navarro IP, LLC | Apparatus for cutting material and method |
| CN105046359A (en) * | 2015-07-19 | 2015-11-11 | 南宁市政工程集团有限公司 | BIM (Building Information Modelling) technology based municipal pipeline factory prefabrication and installation method |
| CN204912918U (en) * | 2015-09-02 | 2015-12-30 | 台州广翔机械有限公司 | Full automatic cutout equipment |
| CN105855884B (en) * | 2016-05-26 | 2019-01-04 | 郭飚 | A kind of machining tool of automatic cutting frosted bar |
| CN106624639B (en) * | 2016-12-09 | 2018-11-20 | 广西建工集团第五建筑工程有限责任公司 | Manufacturing and hoisting method for pre-spliced short joint of large valve and large-diameter pipeline |
| CN207026610U (en) * | 2017-06-08 | 2018-02-23 | 浙江阿波罗工具有限公司 | A kind of fully-automatic metal round bar cutting machine |
| CN109483238A (en) * | 2018-12-28 | 2019-03-19 | 天津百利机械装备集团有限公司中央研究院 | Irradiate thin-wall aluminium pipe cutting device and cutting method |
-
2019
- 2019-08-06 CN CN201910722728.8A patent/CN110539173B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5906538A (en) * | 1997-04-30 | 1999-05-25 | Welch; Richard Joseph | Cutting apparatus with abrasive wheel |
| CN201544294U (en) * | 2009-12-07 | 2010-08-11 | 叶金汉 | Sawed-off device of section bar extrusion machine |
| JP6368422B2 (en) * | 2014-07-17 | 2018-08-01 | ポスコＰｏｓｃｏ | Cutting apparatus and cutting method |
| CN205438709U (en) * | 2015-12-25 | 2016-08-10 | 杜崇铭 | Single line material plastifying cutting device |
| CN206912365U (en) * | 2017-06-09 | 2018-01-23 | 昆山竣钎精密机械有限公司 | Automatic casing cutter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110539173A (en) | 2019-12-06 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106028251B (en) | Loudspeaker vibrating diaphragm rotation type dispensing quality detection equipment | |
| CN208544870U (en) | A kind of copper foil and the automatic lay-up system of aluminum substrate | |
| CN202527381U (en) | Rotating disk type classification test machine | |
| CN108581230A (en) | A kind of laser processing Quick Response Code cutting on line mark detection automated package production line | |
| CN208304222U (en) | A kind of automatic welding machine | |
| CN204707279U (en) | Sound equipment ultrasonic wave automatic assembly line | |
| CN110539173B (en) | BIM-based domestic hot water machine room assembly production device and production process | |
| CN105014265A (en) | Automatic pipe clamp welding machine | |
| CN211072573U (en) | BIM-based domestic hot water machine room assembly production device | |
| CN110434019B (en) | Automatic glue dispensing device for tablet personal computer | |
| CN103962761A (en) | Fast-assembled numerical-control double-head three-dimensional curve welding machine | |
| CN105798493A (en) | Welding method for seed-metering device belt assemblies and flexible welding workstation | |
| CN110953917B (en) | Prefabricated heat transfer system of modularization and apparatus for producing based on BIM | |
| CN116437583B (en) | Circuit board processing technology suitable for ultra-low power consumption internet of things module | |
| CN104942598B (en) | A kind of block welding equipment | |
| US20020100158A1 (en) | Method and system for efficient assembly of automotive components | |
| CN116394303A (en) | Robot carrying device and using method thereof | |
| CN104551688B (en) | Welder | |
| CN112894173B (en) | Multifunctional laser cutting machine | |
| CN210125568U (en) | Automatic detection and subpackage assembly line | |
| CN215035208U (en) | Assembly equipment for water valve control head | |
| CN213257624U (en) | Single-shaft automatic welding system | |
| CN210475940U (en) | Lithium battery welding device | |
| CN212526431U (en) | Movable pipe cutting system | |
| CN210755980U (en) | Welding equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A BIM-based domestic hot water machine room component production device and production process Effective date of registration: 20220902 Granted publication date: 20200811 Pledgee: Dezhou Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG PIMTECH MECHANICAL AND ELECTRICAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980014285 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20230830 Granted publication date: 20200811 Pledgee: Dezhou Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG PIMTECH MECHANICAL AND ELECTRICAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980014285 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A BIM based production device and process for components in domestic hot water room Effective date of registration: 20230911 Granted publication date: 20200811 Pledgee: Dezhou Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG PIMTECH MECHANICAL AND ELECTRICAL TECHNOLOGY Co.,Ltd. Registration number: Y2023980056114 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |