CN110538757A - Device is paintd to bolt solid lubricating cream - Google Patents

Device is paintd to bolt solid lubricating cream Download PDF

Info

Publication number
CN110538757A
CN110538757A CN201910778842.2A CN201910778842A CN110538757A CN 110538757 A CN110538757 A CN 110538757A CN 201910778842 A CN201910778842 A CN 201910778842A CN 110538757 A CN110538757 A CN 110538757A
Authority
CN
China
Prior art keywords
bolt
cylinder
solid lubricating
lubricating grease
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910778842.2A
Other languages
Chinese (zh)
Inventor
王建潭
郭志成
汤兰海
许军
王波
张玖昌
张小攀
吴宗伦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hami Zhongche New Energy Motor Co Ltd
Original Assignee
Hami Zhongche New Energy Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hami Zhongche New Energy Motor Co Ltd filed Critical Hami Zhongche New Energy Motor Co Ltd
Priority to CN201910778842.2A priority Critical patent/CN110538757A/en
Publication of CN110538757A publication Critical patent/CN110538757A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/02Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles

Landscapes

  • Coating Apparatus (AREA)

Abstract

The invention belongs to a bolt solid lubricating grease smearing device, wherein a protective frame is arranged on a rack, a mounting plate is arranged in the rack, a motor is arranged on the rack, the motor is connected with a driving wheel, a bearing seat is arranged in the middle of the mounting plate, a bearing is arranged in the bearing seat, a main shaft is arranged in the bearing, a synchronizing wheel is arranged at the lower end of the main shaft, a brush cylinder is arranged at the upper end of the main shaft, an upright post is arranged on the mounting plate, a sliding rod is arranged on the inner side of the upright post, a sliding table is arranged on the sliding rod, a first air cylinder support is arranged at the upper end of the upright post; a sliding table support is arranged on the side surface of the protective frame, a bolt table is arranged on the sliding table support, a bolt clamping groove is formed in the middle of the bolt table, a stop block is arranged on the side surface of the bolt clamping groove and connected with a tension spring, a cylinder III is arranged on the side surface of the bolt table, a cylinder IV is arranged on the protective frame on the outer side of the bolt table, and a cylinder V is arranged on the upper portion of the cylinder IV; the invention greatly reduces the time required for brushing the bolt, improves the product quality and the production efficiency and provides convenience for the bolt smearing process.

Description

Device is paintd to bolt solid lubricating cream
Technical Field
The invention belongs to the technical field of bolt lubrication, and particularly relates to a device for smearing bolt solid lubricating paste.
Background
At present, the permanent magnet direct-drive generator at megawatt level has the defects that the connecting bolts of the stator and the rotor are large-size bolts, the number of the bolts in a single machine is large, the smearing time is long, and meanwhile, the phenomena of non-uniformity and inconsistent thread smearing length in manual smearing exist. When the solid lubricating paste is smeared, the person smearing the bolt needs to brush the bolt repeatedly for a long time, so that fatigue is easily caused, and meanwhile, the quality problem is caused by uneven smearing and insufficient smearing length of the solid lubricating paste. Therefore, a device for applying the solid lubricating paste to the bolt needs to be designed. The device that this patent provided adopts PLC control cylinder drive, and the cooperation motor drives the rotatory solid lubricating grease of accomplishing of a brush section of thick bamboo and brushes. The production efficiency is improved, the labor intensity is reduced, and the product quality is improved.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a bolt solid lubricating paste smearing device.
The purpose of the invention is realized as follows: a bolt solid lubricating grease smearing device comprises a rack, wherein a protective frame is arranged on the upper plane of the rack, a mounting plate is arranged on the lower portion of the inner side of the rack, a motor is arranged on the inner wall of the rack on the lower side of the mounting plate and connected with a driving wheel, a bearing seat is arranged in the middle of the mounting plate, a bearing is arranged in the bearing seat, a main shaft is arranged in the bearing, a synchronizing wheel is connected to the lower end of the main shaft, a brush barrel is connected to the upper end of the main shaft, an upright post is arranged on the right side of the mounting plate, a sliding rod is arranged on the inner side of the upright post, a sliding table is arranged on the sliding rod, a first air cylinder support; the side face of the protective frame is provided with a sliding table support, a bolt table is arranged on the sliding table support, a bolt clamping groove is formed in the middle of the bolt table, a stop block is arranged on the side face of the bolt clamping groove, the stop block is connected with a tension spring, a cylinder III is arranged on the side face of the bolt table, a cylinder IV is arranged on the protective frame outside the bolt table, and a cylinder V is arranged on the upper portion of the cylinder IV.
The motor is a speed regulating motor.
The driving wheel is connected with the synchronous wheel through a synchronous belt.
The middle part of the second air cylinder is fixedly connected with the upper part of the second air cylinder bracket.
The bolt clamping groove is a T-shaped groove.
The frame outside be provided with the PLC controller, the PLC controller is connected through the wire with motor, cylinder one, cylinder two, cylinder three, cylinder four, cylinder five.
And the upper part of the protective frame is provided with an LED lamp.
And a leakage protector and a power switch are arranged on the outer side of the frame.
In the bolt coating process, the brush barrel is driven by the motor to be coated to replace manual coating by a brush. When can solving the brush bolt, the problem of operating personnel arm fatigue excessively, and then reduce operating personnel's intensity of labour by a wide margin, solve the fatigue problem of staff's frequent brush bolt in-process, improve the quality that bolt lubricating grease paintd, eliminate and brush the quality hidden danger that the non-standard brought by solid lubricating grease, can effectively solve lubricating grease and paint inhomogeneously. Only one operator is needed, the utilization rate of personnel is improved, the time for brushing the bolt is greatly reduced, the product quality and the production efficiency are improved, and a lot of convenience is provided for the bolt smearing technological process.
Drawings
Fig. 1 is a front view of the present invention.
Fig. 2 is a right-view structural diagram of the present invention.
Fig. 3 is a schematic top view of the present invention.
FIG. 4 is a partial schematic view of the structure at A in FIG. 3 according to the present invention.
Detailed Description
Embodiment 1, as shown in fig. 1, fig. 2, fig. 3 and fig. 4, a bolt solid lubricating grease smearing device includes a frame 1, a protective frame 2 is arranged on the upper plane of the frame 1, a mounting plate 3 is arranged on the lower portion of the inner side of the frame 1, and a motor 4 is arranged on the inner wall of the frame 1 at the lower side of the mounting plate 3, and is a speed-adjustable motor. The motor 4 is connected with the drive wheel 5, and the 3 middle parts of mounting panel are provided with bearing frame 6, and bearing frame fixed mounting makes the bearing operation stable on the mounting panel, fixing bearing that can be fine. A bearing 7 is arranged in the bearing seat 6, a main shaft 8 is arranged in the bearing 7, the lower end of the main shaft 8 is connected with a synchronous wheel 9, and the driving wheel and the synchronous wheel are connected through a synchronous belt 26. The motor drives the driving wheel to rotate, the driving wheel drives the synchronizing wheel to rotate through the synchronous belt, the synchronizing wheel drives the main shaft to rotate, and the main shaft drives the brush barrel to rotate. The upper end of the main shaft 8 is connected with a brush barrel 10, a brush is arranged in the brush barrel, and lubricating grease is coated on the brush to paint and lubricate the bolt. The right side of mounting panel 3 is provided with stand 11, the stand is fixed on the mounting panel, 11 insides of stand are provided with slide bar 12, the slide bar is fixed on the stand, be provided with slip table 13 on the slide bar 12, slip table and slide bar clearance fit, the slip table can slide from top to bottom on the slide bar, 11 upper ends of stand are fixed and are provided with cylinder support one 14, be provided with cylinder one 15 on the cylinder support one 14, 15 lower extreme fixedly connected with cylinder support two 16 on the cylinder one, 16 sides of cylinder support two and 13 fixed connection of slip table, can drive cylinder support two when cylinder one is flexible, the slip table, the second up-and-down motion of the cylinder. A second air cylinder 17 is arranged at the upper part of the second air cylinder bracket 16; the middle part of the second air cylinder is fixedly connected with the upper part of the second air cylinder bracket. As shown in fig. 2, the end of the cylinder barrel of the second cylinder is fixed on the second cylinder support, when the second cylinder stretches, the cylinder barrel of the second cylinder is fixed relative to the second cylinder support, and the piston rod of the second cylinder moves up and down to compress the bolt.
The side of the protective frame 2 is provided with a sliding table support 18 which is arranged in an inclined manner to support the bolt table. The sliding table support 18 is provided with a bolt table 19, the middle of the bolt table 19 is provided with a bolt clamping groove 20, the bolt clamping groove is a T-shaped groove as shown in figure 1, and a bolt can be conveniently clamped in the bolt clamping groove. The side of the bolt clamping groove 20 is provided with a stop block 21, the stop block 21 is connected with an extension spring 22, the spring and the stop block are used for clamping a bolt, the side of the bolt platform 19 is provided with a third air cylinder 23, a fourth air cylinder 24 is arranged on a protective frame on the outer side of the bolt platform 19, and a fifth air cylinder 25 is arranged on the upper portion of the fourth air cylinder 24.
The outer side of the frame is provided with a PLC controller, and the PLC controller is connected with the motor, the first cylinder, the second cylinder, the third cylinder, the fourth cylinder and the fifth cylinder through leads. The upper part of the protective frame is provided with an LED lamp. And a leakage protector and a power switch are arranged outside the frame. The PLC is preferably an H-series high-performance PLC host H16S2R-e produced by Xiamen sea, science and technology Limited.
In the invention, the cylinder II is a circular cylinder, the cylinder I and the cylinder III are standard servo cylinders, the cylinder IV and the cylinder V are sliding table servo cylinders, the servo cylinders take the standard cylinders as main bodies, an electronic cylinder positioner as a core, and the control of the whole process of extending the cylinder pull rod by 0-100% is completed through a given standard analog electric signal. The third cylinder moves the bolt to a position close to a station, a signal is sent to the PLC, the PLC controls the fifth cylinder to perform stretching action (at the moment, the state of the second cylinder is a contraction state), the fifth cylinder clamps the bolt and sends the signal to the PLC, the fourth PLC cylinder performs stretching action and sends the bolt to the station, a proximity switch is arranged at a product station, the proximity switch senses the bolt in place and generates a signal to be transmitted to the PLC, the fifth PLC cylinder performs retraction action and sends the signal to the PLC, the fourth cylinder retracts and sends the signal to the PLC, the second PLC cylinder performs stretching action and sends the signal to the PLC after stretching, the first cylinder sends the bolt to a brush cylinder and sends the signal to the PLC, the PLC control motor is started, and the bolt is coated. And after the painting is finished, the first air cylinder retracts, and after the retraction is finished, the second air cylinder retracts, and then the bolt is manually taken out.
The above examples are only preferred embodiments of the present invention, and are not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art without departing from the spirit and the principle of the present invention, and any modifications, equivalents, improvements, etc. made within the scope of the present invention should be considered as being included in the protection scope of the present invention.

Claims (8)

1. The utility model provides a device is paintd to bolt solid lubricating grease, includes the frame, its characterized in that: the upper plane of the frame is provided with a protective frame, the lower part of the inner side of the frame is provided with a mounting plate, the inner wall of the frame at the lower side of the mounting plate is provided with a motor, the motor is connected with a driving wheel, the middle part of the mounting plate is provided with a bearing seat, a bearing is arranged in the bearing seat, a main shaft is arranged in the bearing, the lower end of the main shaft is connected with a synchronizing wheel, the upper end of the main shaft is connected with a brush barrel, the right side of the mounting plate is provided with an upright post, the inner side of the upright post is provided with a sliding rod, the sliding rod is provided with a sliding table, the; the side face of the protective frame is provided with a sliding table support, a bolt table is arranged on the sliding table support, a bolt clamping groove is formed in the middle of the bolt table, a stop block is arranged on the side face of the bolt clamping groove, the stop block is connected with a tension spring, a cylinder III is arranged on the side face of the bolt table, a cylinder IV is arranged on the protective frame outside the bolt table, and a cylinder V is arranged on the upper portion of the cylinder IV.
2. The bolt solid lubricating grease coating device according to claim 1, characterized in that: the motor is a speed regulating motor.
3. The bolt solid lubricating grease coating device according to claim 1, characterized in that: the driving wheel is connected with the synchronous wheel through a synchronous belt.
4. The bolt solid lubricating grease coating device according to claim 1, characterized in that: the middle part of the second air cylinder is fixedly connected with the upper part of the second air cylinder bracket.
5. The bolt solid lubricating grease coating device according to claim 1, characterized in that: the bolt clamping groove is a T-shaped groove.
6. The bolt solid lubricating grease coating device according to claim 1, characterized in that: the frame outside be provided with the PLC controller, the PLC controller is connected through the wire with motor, cylinder one, cylinder two, cylinder three, cylinder four, cylinder five.
7. The bolt solid lubricating grease coating device according to claim 1, characterized in that: and the upper part of the protective frame is provided with an LED lamp.
8. The bolt solid lubricating grease coating device according to claim 1, characterized in that: and a leakage protector and a power switch are arranged on the outer side of the frame.
CN201910778842.2A 2019-08-22 2019-08-22 Device is paintd to bolt solid lubricating cream Pending CN110538757A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910778842.2A CN110538757A (en) 2019-08-22 2019-08-22 Device is paintd to bolt solid lubricating cream

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910778842.2A CN110538757A (en) 2019-08-22 2019-08-22 Device is paintd to bolt solid lubricating cream

Publications (1)

Publication Number Publication Date
CN110538757A true CN110538757A (en) 2019-12-06

Family

ID=68711808

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910778842.2A Pending CN110538757A (en) 2019-08-22 2019-08-22 Device is paintd to bolt solid lubricating cream

Country Status (1)

Country Link
CN (1) CN110538757A (en)

Citations (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19618394A1 (en) * 1996-05-08 1997-11-13 Milos Peric Lubricant coating device for screws, bolts, etc.
WO2009071309A1 (en) * 2007-12-05 2009-06-11 Gerd Wurster Coating system
CN101757999A (en) * 2010-02-07 2010-06-30 浙江乍浦实业股份有限公司 Automatic bolt spreading machine
CN201664651U (en) * 2010-02-07 2010-12-08 浙江乍浦实业股份有限公司 Screw bolt automatic glue coating machine
CN202010615U (en) * 2011-01-07 2011-10-19 广西玉柴重工有限公司 Anaerobic thread sealant gluing device
CN103008184A (en) * 2013-01-11 2013-04-03 常州工学院 Fully-automatic loading device for pole plate coating of lithium battery and adjustment method thereof
CN103721889A (en) * 2014-01-20 2014-04-16 南车株洲电力机车研究所有限公司 Coating transmission mechanism of fastening bolt lubricant pre-coating device and mounting method of coating transmission mechanism
CN104607351A (en) * 2015-01-20 2015-05-13 北京金风科创风电设备有限公司 Automatic paste coating device and method for bolt
US20150273493A1 (en) * 2014-03-25 2015-10-01 Citic Dicastal Co., Ltd Wheel Spraying Device
CN204799493U (en) * 2015-07-02 2015-11-25 天津通广集团专用设备有限公司 Be applied to automatic rubber coating filling equipment of bolt on assembly manufacturing line
CN105499532A (en) * 2015-12-29 2016-04-20 中信戴卡股份有限公司 Wheel mold paint spraying device
CN106670057A (en) * 2017-03-07 2017-05-17 北京金风科创风电设备有限公司 Bolt lubricating paste smearing device
CN106824658A (en) * 2016-12-08 2017-06-13 包头中车电机有限公司 A kind of bolt cup grease painting device
CN206253278U (en) * 2016-11-21 2017-06-16 上海高敦精密机械有限公司 A kind of reciprocal special equipment of molybdenum bisuphide
CN206966030U (en) * 2017-07-24 2018-02-06 重庆赛菱斯机电设备有限公司 A kind of bolt glue spreader
CN108325484A (en) * 2018-04-09 2018-07-27 谢题枢 A kind of Novel rotary cleaning energy-saving chemical reaction utensil of formula
CN108554706A (en) * 2018-02-13 2018-09-21 国电联合动力技术(赤峰)有限公司 Chain type bolt oiling machine
US20190060942A1 (en) * 2017-08-27 2019-02-28 Citic Dicastal Co.,Ltd. Automatic hub forging die lubricant cleaning device
CN209238275U (en) * 2018-11-09 2019-08-13 深圳市永顺固科技有限公司 A kind of painting device of bolt processing
CN210906719U (en) * 2019-08-22 2020-07-03 哈密中车新能源电机有限公司 Device is paintd to bolt solid lubricating cream

Patent Citations (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19618394A1 (en) * 1996-05-08 1997-11-13 Milos Peric Lubricant coating device for screws, bolts, etc.
WO2009071309A1 (en) * 2007-12-05 2009-06-11 Gerd Wurster Coating system
CN101757999A (en) * 2010-02-07 2010-06-30 浙江乍浦实业股份有限公司 Automatic bolt spreading machine
CN201664651U (en) * 2010-02-07 2010-12-08 浙江乍浦实业股份有限公司 Screw bolt automatic glue coating machine
CN202010615U (en) * 2011-01-07 2011-10-19 广西玉柴重工有限公司 Anaerobic thread sealant gluing device
CN103008184A (en) * 2013-01-11 2013-04-03 常州工学院 Fully-automatic loading device for pole plate coating of lithium battery and adjustment method thereof
CN103721889A (en) * 2014-01-20 2014-04-16 南车株洲电力机车研究所有限公司 Coating transmission mechanism of fastening bolt lubricant pre-coating device and mounting method of coating transmission mechanism
US20150273493A1 (en) * 2014-03-25 2015-10-01 Citic Dicastal Co., Ltd Wheel Spraying Device
CN104607351A (en) * 2015-01-20 2015-05-13 北京金风科创风电设备有限公司 Automatic paste coating device and method for bolt
CN204799493U (en) * 2015-07-02 2015-11-25 天津通广集团专用设备有限公司 Be applied to automatic rubber coating filling equipment of bolt on assembly manufacturing line
CN105499532A (en) * 2015-12-29 2016-04-20 中信戴卡股份有限公司 Wheel mold paint spraying device
CN206253278U (en) * 2016-11-21 2017-06-16 上海高敦精密机械有限公司 A kind of reciprocal special equipment of molybdenum bisuphide
CN106824658A (en) * 2016-12-08 2017-06-13 包头中车电机有限公司 A kind of bolt cup grease painting device
CN106670057A (en) * 2017-03-07 2017-05-17 北京金风科创风电设备有限公司 Bolt lubricating paste smearing device
CN206966030U (en) * 2017-07-24 2018-02-06 重庆赛菱斯机电设备有限公司 A kind of bolt glue spreader
US20190060942A1 (en) * 2017-08-27 2019-02-28 Citic Dicastal Co.,Ltd. Automatic hub forging die lubricant cleaning device
CN108554706A (en) * 2018-02-13 2018-09-21 国电联合动力技术(赤峰)有限公司 Chain type bolt oiling machine
CN108325484A (en) * 2018-04-09 2018-07-27 谢题枢 A kind of Novel rotary cleaning energy-saving chemical reaction utensil of formula
CN209238275U (en) * 2018-11-09 2019-08-13 深圳市永顺固科技有限公司 A kind of painting device of bolt processing
CN210906719U (en) * 2019-08-22 2020-07-03 哈密中车新能源电机有限公司 Device is paintd to bolt solid lubricating cream

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