CN110530645A - It is a kind of to use the whole diesel engine of stabilizer blade and the centering method of dynamometer - Google Patents
It is a kind of to use the whole diesel engine of stabilizer blade and the centering method of dynamometer Download PDFInfo
- Publication number
- CN110530645A CN110530645A CN201910919707.5A CN201910919707A CN110530645A CN 110530645 A CN110530645 A CN 110530645A CN 201910919707 A CN201910919707 A CN 201910919707A CN 110530645 A CN110530645 A CN 110530645A
- Authority
- CN
- China
- Prior art keywords
- diesel engine
- dynamometer
- centering
- stabilizer blade
- elastic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003381 stabilizer Substances 0.000 title claims abstract description 35
- 238000000034 method Methods 0.000 title claims abstract description 20
- 238000005259 measurement Methods 0.000 claims abstract description 22
- 239000002283 diesel fuel Substances 0.000 claims abstract description 16
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 239000004411 aluminium Substances 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 5
- 229920001971 elastomer Polymers 0.000 claims description 5
- 239000010959 steel Substances 0.000 claims description 5
- 239000000806 elastomer Substances 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 238000012360 testing method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/0002—Arrangements for supporting, fixing or guiding the measuring instrument or the object to be measured
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/003—Measuring of motor parts
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
- G01B5/25—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes for testing the alignment of axes
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
- G01M15/02—Details or accessories of testing apparatus
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M15/00—Testing of engines
- G01M15/04—Testing internal-combustion engines
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Testing Of Engines (AREA)
Abstract
It whole stabilizer blade is installed and when dynamometer is attached, is easy to appear the problem of centering difficulty in order to solve diesel engine in the prior art, the present invention provides a kind of using the entirety diesel engine of stabilizer blade and the centering method of dynamometer.The following steps are included: S1. dynamometer and diesel oil machine base require to carry out pre-pair according to design size；S2. by diesel engine, whole stabilizer blade, the connection of diesel oil machine base, connect high-elastic, dynamometer and be connected as an entirety；S3. using centering rack every fixed angle to high-elastic carry out one-shot measurement is connected, record data axially and radially, then diesel engine position be adjusted according to the data；S4. S3 step is repeated, until meeting technique requirement, centering is completed.The present invention measures the radial direction of diesel engine every 90 degree by centering rack and axial data are adjusted diesel engine then according to the data, connect diesel engine with dynamometer centering.
Description
Technical field
The present invention relates to oil production machine measurement of power technical fields, more particularly to a kind of diesel engine and measurement of power using whole stabilizer blade
The centering method of device.
Background technique
Diesel engine needs to be tested for the property diesel engine after assembly, i.e., diesel engine need test-bed into
Row test, existing diesel mostly use seperated stabilizer blade to carry out installation centering and carry out test run, the requirement with user to diesel engine
It is higher and higher, higher requirement is proposed to vibration and noise, be thereupon using bulk testing stabilizer blade diesel engine just
It is preferential options, carrying out diesel engine test run centering of the test run to the seperated stabilizer blade of neutralization using the diesel engine of whole stabilizer blade, there are poles
Big otherness requires the diesel engine test run centering of seperated stabilizer blade using the diesel engine Middle Phase of whole stabilizer blade more severe
It carves, surveyed parameter is also more, operating difficulties, and installation period is very long.
Summary of the invention
In order to solve diesel engine in the prior art whole stabilizer blade is installed and when dynamometer is attached, it is tired to be easy to appear centering
Difficult problem, the present invention provide a kind of using the whole diesel engine of stabilizer blade and the centering method of dynamometer.
To achieve the goals above, the present invention use the specific scheme is that a kind of diesel engine and survey using whole stabilizer blade
The centering method of function device, which comprises the following steps:
S1. dynamometer and diesel oil machine base require to carry out pre-pair according to design size；
S2. diesel engine and whole stabilizer blade are fixed, then whole stabilizer blade are connect with diesel oil machine base described in s1 step,
To connect again it is high-elastic be fixedly connected with above-mentioned diesel engine flywheel as an entirety, connect the high-elastic other end and dynamometer
It is connected as an entirety；
S3. centering rack is arranged on dynamometer described in S2 step, to the output end of dynamometer every fixed angle
One-shot measurement is carried out, data axially and radially are recorded；It is filled according to the radial value recorded using the jackscrew on diesel oil machine base
Mobile diesel engine adjustment axial position is set, pads appropriate gasket adjustment diesel engine diameter in dynamometer bottom according to the axial value recorded
To position, guarantee that the axis of diesel engine is 0.2-0.3mm higher than the axis of dynamometer；
S4. S3 step is repeated, until meeting technique requirement, centering is completed.
The utility model has the advantages that the present invention measures the data of the radial direction and axial direction of diesel engine, then root by centering rack every 90 degree
According to the data, diesel engine is adjusted, connect diesel engine with dynamometer centering.Step of the present invention is simple, measurement week
Phase is short, and accuracy rate is high, for newly developing high-power machine with good reference, not by advanced instruments such as centering instruments
In the case where, application and popularizations usability is good.
Detailed description of the invention
Fig. 1 is overall structure diagram of the invention
Fig. 2 is whole stand bar structure schematic diagram of the invention.
Fig. 3 is use instrument centering structural schematic diagram of the invention
Fig. 4 is use clearance gauge centering structural schematic diagram of the invention.
Fig. 5 is fastening engine block schematic diagram of the invention.
In figure: 1- diesel engine, 11- flywheel, 2- entirety stabilizer blade, 21- leg holes, 3- diesel oil machine base, 4- dynamometer, 41-
Dynamometer connecting flange, 5- connection is high-elastic, the high-elastic aluminium circle of 51- connection, 52- connection elastomer connecting flange, 6- centering bracket,
61- measures percentage a, and 62- measures percentage b, and 63- measures bolt a, and 64- measures bolt a, and 7- fastening bolt a, 8- fasten spiral shell
Bolt b.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description.
It is a kind of using the whole diesel engine of stabilizer blade and the centering method of dynamometer as shown in attached drawing 1~4, by diesel engine 1,
Whole stabilizer blade 2, diesel engine bottom 3, dynamometer 4, connection high-elastic 5, centering bracket 6 etc. form.
The centering rack 6 includes centering bracket 65, measurement bolt a63 and measurement bolt b64；Wherein, pair
The end of the vertical long side of middle bracket 65 is arranged on dynamometer 4 and its horizontal short is arranged towards diesel engine 1；Centering bracket 65
Vertical long side on be provided with and connect high-elastic 5 axially contact measurement bolt a63, for measuring axially aligning for diesel engine 1
Error；It is provided in the horizontal short of centering bracket 65 and connect the high-elastic 5 measurement bolt b64 radially contacted with, for measuring bavin
The radially aligned error of oil machine 1.
Specific work step is: before the progress that works in all pairs, dynamometer 4 and diesel oil machine base 3 are according to design
Size requires earlier pre-pair to finish.
The diesel engine 1 is fixedly connected before installation is in whole stabilizer blade 2, being equipped with whole stabilizer blade 2
Diesel engine 1, which is placed into, have been fixed on intact diesel oil machine base 3, the external aluminium circle 51 of connection high-elastic 5 and the rubber that connect high-elastic 5
Gear ring, which does not depart from, to be separated, and the external aluminium circle 51 of connection high-elastic 5 is fixedly connected with 1 flywheel of diesel engine, makes to connect high-elastic 5
External aluminium circle 51 and 5 flywheel of diesel engine are an entirety, the connection elastomer connecting flange 52 and measurement of power of connection high-elastic 5
The connecting flange 41 of device 4 is fixedly connected, and is made to connect high-elastic 5 and is combined into an entirety with 4 groups of dynamometer.
Centering bracket 65 is fixed on the connecting flange 41 of dynamometer 4, on to middle bracket 65 axially and radially direction
Dial gauge a61 dial gauge b62 is installed respectively, 4 connecting flange shaft of dynamometer is rotated, records primary axial direction and diameter at interval of 90 °
The value of dial gauge a61 dial gauge b62 on direction, obtains radial four measured values, and axial four measured values are remembered according to radial
The value of record is using the micro mobile diesel engine 1 of jackscrew device on diesel oil machine base 3, according to the axial value recorded in dynamometer 4
Appropriate gasket is padded in bottom, because being connect using whole stabilizer blade 2 with diesel engine 1 is stability in order to increase diesel engine 1, no
It is recommended that adding gasket at whole stabilizer blade 2 and pedestal 3 to carry out in, it is therefore intended that the radial and axial measured value of four direction
It is consistent as far as possible.It is stationary state since diesel engine 1 is in, so guaranteeing diesel oil in the up and down direction of radial direction
Machine 1 is 0.2-0.3mm higher than dynamometer 4, it is therefore intended that after the fixed diesel engine 1 of fastening bolt a and fastening bolt b, diesel engine 1
It can decline.
After the four direction value of measurement meets technique required value, passed through using fastening bolt a7, fastening bolt b8 whole
The unthreaded hole 21 of stabilizer blade 2, torque spanner tightens fastening bolt a7, tightly fixing bolt b8 respectively and pre-tightens diesel engine 1, then by pulling angle
Degree tightens fastening bolt a7, fastening bolt b8 respectively, after pulling angle process, checks the pre- of another bolt and next pulls angle again
Degree when connecting supporting point at the eight of fastening diesel engine 1, will operate in every place's supporting point and supporting point pre-tightens respectively at eight,
Then supporting point pulls angle respectively at eight again, since place application torque is larger, so next in pretightning force use conversion
Angle afterwards is tightened.Finally using the dial gauge a61 and dial gauge b62 installed respectively on centering bracket 65 axially and radially direction
Check, i.e. rotation dynamometer connecting flange shaft, at interval of the measurement of dial gauge on the primary axially and radially direction of 90 ° of records
Value, radial four measured values, axial four measured values meet technique requirement, and centering is completed, if not satisfied, repeating the above process
Operation.
Jackscrew device includes the square steel block and bolt of threaded hole, in the square steel block welding to diesel oil machine base of threaded hole, institute
For the jackscrew device stated each two on diesel oil machine base all around four orientation, the threaded hole on square steel block is equipped with bolt,
Threaded bolt contacts can adjust the position of diesel engine all around to diesel engine entirety stabilizer blade during in rotating bolt, into
And achieve the purpose that diesel engine centering.
Data can be measured without using dial gauge a61 and dial gauge b62 to accelerate progress, it can be original to right
Connection measurement bolt a63 and measurement bolt b64 at the mounting hole of middle bracket 65, in radial four measured values of measurement and axially four
When measured value, using clearance gauge measure measurement bolt a63 and measure bolt b64 with connect high-elastic 51 faying face of external aluminium circle
Gap, it is high not as good as dial gauge measured value precision using clearance gauge measured value in principle.
Since 2 use condition of entirety stabilizer blade is Large-power High-Speed diesel engine, after running-in test, check pair is needed
Middle data when checking again, carry out radial four measured values of installation check and axial four using dial gauge a61 and dial gauge b62
A measured value, if measured value meets technique requirement, centering data are intact, if not satisfied, repeating centering operation.
The measurement method is for newly developing high-power machine with good reference, advanced not by centering instrument etc.
In the case where instrument, application and popularizations usability is good.
It uses in the present embodiment and is measured every 90 °, in actual operation, one can also be carried out using every 60 °
Secondary measurement surveys 6 groups of data, also can according to need and arrange by oneself.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can change or replacement easily, belong to this hair
Within bright protection scope.Therefore it is subject to the protection scope in claims described in protection scope of the present invention.
Claims (5)
1. a kind of use the whole diesel engine of stabilizer blade and the centering method of dynamometer, which comprises the following steps:
S1. dynamometer (4) and diesel oil machine base (3) require to carry out pre-pair according to design size；
S2. diesel engine (1) and whole stabilizer blade (2) is fixed, then diesel oil machine base described in whole stabilizer blade (2) and s1 step
(3) it connects, then flywheel of high-elastic (5) and above-mentioned diesel engine (1) will be connected and be fixedly connected as an entirety, connect high-elastic
(5) the other end and dynamometer (4) is connected as an entirety；
S3. centering rack (6) is arranged on dynamometer described in S2 step (4), to the output end of dynamometer (4) every fixed
Angle carries out one-shot measurement, records data axially and radially；It is used on diesel oil machine base (3) according to the radial value recorded
Jackscrew device mobile diesel engine (1) adjusts axial position, pads appropriate gasket in dynamometer (4) bottom according to the axial value recorded
Diesel engine (1) radial position is adjusted, guarantees that the axis of diesel engine (1) is 0.2-0.3mm higher than the axis of dynamometer (4)；
S4. S3 step is repeated, until meeting technique requirement, centering is completed.
2. a kind of use entirety diesel engine of stabilizer blade according to claim 1 and the centering method of dynamometer, feature exist
In the centering rack (6) includes centering bracket (65), dial gauge a (61), dial gauge b (62)；Wherein, the centering branch
The end of the vertical long side of frame (65) is arranged on dynamometer (4) and its horizontal short is arranged towards diesel engine (1)；Centering bracket
(65) the dial gauge a (61) axially contact with high-elastic (5) are connect is provided in vertical long side, for measuring diesel engine (1)
Axially align error；The dial gauge b for being provided in the horizontal short of centering bracket (65) and connecting high-elastic (5) and radially contacting with
(62), for measuring the radially aligned error of diesel engine (1).
3. a kind of use entirety diesel engine of stabilizer blade according to claim 1 and the centering method of dynamometer, feature exist
In the centering rack (6) includes centering bracket (65), measurement bolt a (63) and measurement bolt b (64)；
Wherein, the end of the vertical long side of the centering bracket (65) is arranged on dynamometer (4) and its horizontal short direction
Diesel engine (1) setting；The measurement bolt a axially contact with high-elastic (5) are connect is provided in the vertical long side of centering bracket (65)
(63), error is axially aligned for measure diesel engine (1)；Be provided in the horizontal short of centering bracket (65) with connect it is high-elastic
(5) the measurement bolt b (64) radially contacted with, for measuring the radially aligned error of diesel engine (1).
4. a kind of use entirety diesel engine of stabilizer blade according to claim 1 and the centering method of dynamometer, feature exist
In connecting high-elastic (5) includes connecting high-elastic aluminium circle (51) and connection elastomer connecting flange (52)；Wherein, the connection
High-elastic aluminium circle (51) connect with the output end of diesel engine (1)；Connect elastomer connecting flange (52) side with connect it is high-elastic
Aluminium circle (51) the connection other side is connect with the input terminal of dynamometer (4).
5. a kind of use entirety diesel engine of stabilizer blade according to claim 1 and the centering method of dynamometer, feature exist
In jackscrew device is a square steel block with threaded hole, is welded on diesel oil machine base (3), the jackscrew device is in diesel engine
Pedestal (3) is all around each two in four orientation, and the threaded hole on square steel block is equipped with bolt, and threaded bolt contacts are whole to diesel engine
Body stabilizer blade (2) can be adjusted the position of diesel engine (1) all around with rotating bolt during in, and then reach diesel engine
(1) purpose of centering.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910919707.5A CN110530645A (en) | 2019-09-26 | 2019-09-26 | It is a kind of to use the whole diesel engine of stabilizer blade and the centering method of dynamometer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910919707.5A CN110530645A (en) | 2019-09-26 | 2019-09-26 | It is a kind of to use the whole diesel engine of stabilizer blade and the centering method of dynamometer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110530645A true CN110530645A (en) | 2019-12-03 |
Family
ID=68670396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910919707.5A Pending CN110530645A (en) | 2019-09-26 | 2019-09-26 | It is a kind of to use the whole diesel engine of stabilizer blade and the centering method of dynamometer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110530645A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114012419A (en) * | 2021-11-02 | 2022-02-08 | 中车大连机车车辆有限公司 | System, method and device for centering and adjusting shafting of diesel generator set |
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| CN206190607U (en) * | 2016-11-17 | 2017-05-24 | 江苏双达泵阀集团有限公司 | Quick centering device is used to pump |
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-
2019
- 2019-09-26 CN CN201910919707.5A patent/CN110530645A/en active Pending
Patent Citations (5)
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| CN103868440A (en) * | 2014-03-18 | 2014-06-18 | 上海中船三井造船柴油机有限公司 | Centering measurement device and method of main bearing holes of sectional diesel engine base |
| CN104141534A (en) * | 2014-06-30 | 2014-11-12 | 潍柴动力股份有限公司 | Method and device for centering diesel engine and driven equipment |
| CN206190607U (en) * | 2016-11-17 | 2017-05-24 | 江苏双达泵阀集团有限公司 | Quick centering device is used to pump |
| CN106448426A (en) * | 2016-12-08 | 2017-02-22 | 曹妃甸港矿石码头股份有限公司 | Teaching method for motor alignment and the mold thereof |
| CN210802915U (en) * | 2019-09-26 | 2020-06-19 | 河南柴油机重工有限责任公司 | Centering device of diesel engine and dynamometer using integral supporting leg |
Non-Patent Citations (1)
| Title |
|---|
| 范忠先: "旋转机械对中误差的分析与调整", 化工机械, vol. 37, no. 5, 15 October 2010 (2010-10-15), pages 631 - 634 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114012419A (en) * | 2021-11-02 | 2022-02-08 | 中车大连机车车辆有限公司 | System, method and device for centering and adjusting shafting of diesel generator set |
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