CN110527258A - The polymer composition of resistance to light and heat - Google Patents

The polymer composition of resistance to light and heat Download PDF

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Publication number
CN110527258A
CN110527258A CN201910734787.7A CN201910734787A CN110527258A CN 110527258 A CN110527258 A CN 110527258A CN 201910734787 A CN201910734787 A CN 201910734787A CN 110527258 A CN110527258 A CN 110527258A
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polymer composition
composition according
polyester
composition
hindered amine
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克里斯蒂·W·克罗
科琳·布舍尔曼
亚历山德罗·邦乔瓦尼
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Soview Special Polymer Co Ltd
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Soview Special Polymer Co Ltd
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Priority claimed from EP12158898.2A external-priority patent/EP2634211B1/en
Application filed by Soview Special Polymer Co Ltd filed Critical Soview Special Polymer Co Ltd
Publication of CN110527258A publication Critical patent/CN110527258A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/01Use of inorganic substances as compounding ingredients characterized by their specific function
    • C08K3/013Fillers, pigments or reinforcing additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/527Cyclic esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/544Silicon-containing compounds containing nitrogen
    • C08K5/5477Silicon-containing compounds containing nitrogen containing nitrogen in a heterocyclic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The present invention relates to a kind of polymer compositions of resistance to light and heat.Specifically, include at least one polyester, the polymer composition of at least one hindered amine compound and at least one trivalent phosphorous compound and article such as LED component the present invention relates to a kind of, the trivalent phosphorous compound is to be selected from the group consisting of: phosphorous acid esters, phosphiinic acid ester and its mixture.

Description

The polymer composition of resistance to light and heat
The application be the applying date be on December 14th, 2012, application No. is 201210544504.0, it is entitled " heat-resisting With the polymer composition of light " Chinese invention patent application divisional application.
Technical field
The present invention relates to a kind of polymer compositions of resistance to light and heat.In particular it relates to a kind of combination of polymers Object, the polymer composition include at least one polyester, at least one hindered amine compound and at least one three valent phosphors chemical combination Object, the trivalent phosphorous compound are to be selected from the group consisting of: phosphorous acid esters, phosphiinic acid ester and its mixing Object.
Invention further provides the article comprising composition of the invention, such as the one of light emitting diode (LED) device Part.
Background technique
LED is used as light source since it is more than many advantages of conventional light source in extensive application more and more.LED is total Significant less power is consumed on body compared with incandescent source and other light sources, requires low operating voltage and to mechanical shock With resistance.Therefore, they are many with just substitution incandescent source and other light sources and having been used to such each on the way In different field, such as traffic signals, inside and outside illumination, mobile phone display screen, automobile display screen and flash lamp.
LED component, as shell, reflector and reflector panel require the special of excellent color and improved physical characteristic The combination of high request.Ceramics can be advantageously used in these applications, but ceramic or extremely expensive and needs have height It is required that processing technique.Therefore, polymer composition is conducted extensive research and is developed so as to the material as lower cost Material is to substitute ceramics.One significant benefit of polymer is that they can be injection-molded and thus provide considerable design Flexibility.LED application requirement has the polymer composition of good opaqueness and outstanding reflection characteristic.About for manufacturing The problem that the polymer composition of LED component is noticed is that they are easy to turn to be yellow when being exposed in light and high temperature.Example As in the fabrication process, LED component is heated at about 180 DEG C so as to cured epoxy resin or silicon encapsulant.It is being brazed When operation, at a temperature of LED component is also exposed to higher than 260 DEG C.In addition, in use, LED component such as automobile component is pressed Convention is subjected to the temperature higher than 80 DEG C.This exposure in high temperature causes the combination of polymers for being used to form LED component The jaundice of object.
It is desirable that the reflector panel of LED and the last polymer composition for also manufacturing them, it should meet a variety of It is required that notably including high light reflectivity (the generally reflectivity of visible light), high whiteness, good processable Property (for example, good moldability), high dimensional stability (being notably low linear expansion coefficient), high machinery Intensity, high heat deflection temperature and high heat resistance (low colour fading and low reflection loss when being exposed to high temperature).
Unfortunately, the various prior art polymer compositions used in LED application are when being exposed in light and heat It is easy to turn to be yellow.
WO 2007/033129 discloses light-emitting diode component shell, these shells include poly- (terephthalic acids Isosorbide-5-Nitrae-ring Hexane diformazan alcohol ester) (PCT) composition.More specifically, WO 2007/033129 is related to light-emitting diode component outer casing composition, The composition includes the PCT from 40wt.% to 95wt.%, the titanium dioxide from 5wt.% to 60wt.%, from 0 to 40wt.% At least one inorganic strengthening agent or filler and at least one oxidisability stabilizer from 0 to 3wt.%, wherein these are heavy Measuring percentage is the total weight based on the composition.
It will be appreciated by those of ordinary skill in the art that the further improvement pair of thermal stability, molding performance and reflectivity It is advantageous in the development of LED component.
The inventors have found that two kinds of presence for being especially added with agent greatly strengthen polymer blend in a collaborative manner Be subjected to and meanwhile light and heat exposure when behavior.
Polymer blend according to the present invention meets requirements above and illustrates in detail below.
Summary of the invention
At one in a first aspect, the present invention relates to a kind of polymer composition, which includes:
At least one polyester;
At least one hindered amine compound;And
At least one trivalent phosphorous compound, the trivalent phosphorous compound are to be selected from the group consisting of: phosphorous Esters of gallic acid, phosphiinic acid ester and its mixture.
In a second aspect, the present invention relates to following article, these articles include that at least one contains polymerization of the present invention The part of compositions, and more particularly to a part of the LED component manufactured by such composition.
Specific embodiment
Polymer composition according to the present invention includes three kinds of neccessary compositions, be will be described in detail below:
Polyester
Term " polyester " be intended to indicate that it is comprising at least 50mol%, preferably at least 85mol%, containing at least one ester portion Divide a kind of polymer of the repetitive unit (usually being described with chemical formula R- (C=O)-OR) of (moiety).Polyester can pass through packet Cyclic monomer (M containing at least one ester moietyA) ring-opening polymerisation, by the inclusion of at least one hydroxyl and at least one carboxylic acid Monomer (the M of groupB) polycondensation or at least one monomer (M by the inclusion of at least two hydroxylsC) (a kind of glycol) with comprising A kind of at least one monomer (M of at least two carboxylic acid groups (dicarboxylic acids)D) polycondensation obtain.
Monomer (MA) non-limiting example include lactide and caprolactone.
Monomer (MB) non-limiting example include glycolic, 4-HBA, 6- hydroxyl naphthalene -2- carboxylic acid.
Monomer (MC) non-limiting example include 1,4 cyclohexane dimethanol;Ethylene glycol;1,4- butanediol;1,3- the third two Alcohol;1,5- pentanediol;1,6-HD;And neopentyl glycol, and 1,4-CHDM and neopentyl glycol are preferred.
Monomer (MD) non-limiting example include terephthalic acid (TPA), M-phthalic acid, naphthalene dicarboxylic acids, hexamethylene dicarboxyl Acid, succinic acid, decanedioic acid and adipic acid, and terephthalic acid (TPA) and cyclohexane dicarboxylic acid are preferred.
Depending on the selection to monomer, polyester can be complete aliphatic, semi-aromatic or all aromatic.
The polyester of composition of the invention can be a kind of copolymer or homopolymer.
When the polyester of composition of the invention is copolymer, preferably at least 50mol%, more preferably at least 60mol%, The repetition list of still more preferably at least 70mol%, even more preferably at least 80mol% and most preferably at least 90mol% Member is obtained by the polycondensation of terephthalic acid (TPA).It is highly preferred that at least 50mol%, still more preferably at least 60mol%, even The repetitive unit of more preferably at least 70mol% and most preferably at least 80mol% are by terephthalic acid (TPA) and 1,4- ring What the polycondensation of hexane dimethanol obtained.
When the polyester of composition of the invention is homopolymer, it can be selected from the group consisting of: poly- Ethylene glycol or polyglycolic acid (PGA), polylactic acid (PLA), polycaprolactone (PCL), polyadipate second diester (PEA), poly- hydroxyl Alkanoic acid ester (PHA), polybutylene terephthalate (PBT), polytrimethylene terephthalate (PPT), polytrimethylene terephthalate Methyl esters (PTT), polyethylene naphthalate (PEN), polyethylene terephthalate (PET), it is poly- (terephthalic acids 1,4- it is sub- oneself Alkane diformazan alcohol ester) (PCT) and liquid crystal polyester (LCP).It is preferably chosen from the following group, the group consisting of: PBT, PTT, PEN, PET, PCT and LCP.More preferably it is to be selected from the group consisting of: PBT, PCT and LCP.More Preferably it is PCT (that is, the homopolymer obtained by the polycondensation of terephthalic acid (TPA) and 1,4-CHDM).
Polymer composition according to the present invention can also include at least two polyester.In this case, the polyester It is preferably chosen from the blend of PCT Yu LCP or PBT and PCT.
The inherent viscosity that polyester as used herein advantageously has is mixed in phenol/tetrachloroethanes of 60:40 at about 30 DEG C Closing measurement in object or similar solvent is from about 0.6 to about 2.0dl/g.To present invention is especially suited for polyester have 0.6 to about The inherent viscosity of 1.4dl/g.
What polyester as used herein had passes through the fusing point of dsc measurement advantageously at least 250 according to ISO-11357-3 DEG C, preferably at least 260 DEG C, more preferably at least 270 DEG C and most preferably 280 DEG C.In addition, its fusing point be up to 350 DEG C, preferably most Big 340 DEG C, more preferably up to 330 DEG C and most preferably 320 DEG C of highest.
To present invention is especially suited for polyester there is fusing point of the range from 280 DEG C to 320 DEG C.
Existing total weight of the amount based on the composition of the polyester is preferably at least 48wt.%, more preferably at least 50wt.%, still more preferably at least 52wt.% and most preferably at least 54wt.%.
Existing total weight of the amount based on the composition of the polyester is additionally advantageously most 90wt.%, preferably up to 85wt.%, more preferably up to 80wt.%, still more preferably most 75wt.% and most preferably most 70wt.%.
When existing total weight of the amount based on the composition is from about 48wt.% to about to polyester in the composition 90wt.%, preferably from about 50wt.% to about 70wt.% when, obtain excellent result.
Hindered amine compound
Polymer composition according to the present invention is in addition to polyester also comprising at least one hindered amine compound.
Term " hindered amine compound " be intended to indicate that 2,2,6,6- tetramethyl piperidine well known in the art derivative (referring to Such as: plastic additive handbook, the 5th edition, Hansom, 2001 (Plastics Additives Handbook, 5th ed., Hanser,2001)).The hindered amine compound of composition according to the present invention can have low molecular weight or high molecular weight.
The molecular weight that the hindered amine compound of low molecular weight typically has be most 900, preferably up to 800, it is more excellent Selection of land most 700, still more preferably most 600 and most preferably most 500g/mol.
The example of low molecular weight hindered amine compound is listed in table 1 below:
Table 1: the example of low molecular weight hindered amine compound
Table 1: the example of low molecular weight hindered amine compound
Table 1: the example of low molecular weight hindered amine compound
In these low molecular weight compounds, which is preferably chosen from the following group, the group consisting of: corresponding In these of chemical formula (a1), (a2), (a11) and (a12).It is highly preferred that the hindered amine is to be selected from the group, the group is by following Item composition: correspond to these of chemical formula (a1), (a2) and (a12).It is more preferred still that the hindered amine corresponds to chemical formula (a2) a kind of hindered amine.
The hindered amine compound of high molecular weight be typically the polymerize and molecular weight that typically has be at least 1000, Preferably at least 1100, more preferably at least 1200, still more preferably at least 1300 and most preferably at least 1400g/mol.
The example of high molecular weight hindered amine compound is listed in the following table 2:
Table 2: the example of high molecular weight hindered amine compound
Table 2: the example of high molecular weight hindered amine compound
" n " of the chemical formula (b1) of table 2 into (b6) represents in the polymer number of repetitive unit and is usually etc. In or greater than 4 integer.
In these high-molecular weight compounds, which is preferably chosen from the following group, the group consisting of: corresponding In these of chemical formula (b2) and (b5).It is highly preferred that the hindered amine corresponds to a kind of hindered amine of chemical formula (b2).
The amount that the hindered amine compound there may typically be is advantageously at least based on the total weight of the composition 0.05wt.%, more preferably at least 0.1wt.%, still more preferably at least 0.15wt.% and most preferably at least 0.2wt.%.
Total weight of the amount that the hindered amine compound there may typically be based on the composition is additionally advantageously most It is 3.5wt.%, preferably up to 3wt.%, more preferably up to 2.5wt.%, still more preferably most 2.0wt.%, even more excellent The most 0.8wt.% of selection of land and most preferably most 0.6wt.%.
When existing total weight of the amount based on the composition is from about 0.05wt.% to hindered amine compound in the composition When to about 2wt.%, preferably from about 0.1wt.% to about 0.8wt.%, and more preferably from about 0.2wt.% to about When 0.6wt.%, excellent result is obtained.
Trivalent phosphorous compound
Polymer composition according to the present invention is in addition to the polyester and at least one hindered amine compound also comprising at least A kind of trivalent phosphorous compound, the trivalent phosphorous compound are to be selected from the group consisting of: phosphorous acid esters, sub- phosphine Esters of gallic acid and its mixture.
Phosphite ester can use chemical formula P (OR)3It indicates, and phosphinate can use chemical formula P (OR)2R expression, wherein Each R can be identical or different and be typically individually selected from the group consisting of: C1-20Alkyl, C3-22Chain Alkenyl, C6-40Naphthenic base, C7-40Cycloalkylidene, aryl, alkaryl or aralkyl moiety.
The trivalent phosphorous compound present in composition according to the present invention is well known in the art, and example Such as in plastic additive handbook, the 5th edition, Hansom is listed and is had been described in detail in 2001.
The example of phosphite ester is listed in the following table 3:
Table 3: the example of phosphite ester
Table 3: the example of phosphite ester
In these phosphite esters, which is preferably chosen from the following group, the group consisting of: corresponding In these of chemical formula (α 1), (α 9) and (α 12).It is highly preferred that the trivalent phosphorous compound is selected from the group, the group is by the following terms Composition: correspond to these of chemical formula (α 5) and (α 9).It is more preferred still that the phosphite ester corresponds to the one of chemical formula (α 5) Kind phosphite ester.
The example of phosphinate is listed in the following table 4:
Table 4: the example of phosphinate
Preferably, which corresponds to a kind of phosphinate of chemical formula (β 1).
The trivalent phosphorous compound is preferably phosphite ester and most preferably corresponds to chemical formula as described above (α 5) Phosphite ester.
Existing total weight of the amount based on the composition of the trivalent phosphorous compound is preferably at least 0.3wt.%, more preferably extremely Few 0.5wt.%, still more preferably at least 0.7wt.% and most preferably at least 0.8wt.%.
Existing total weight of the amount based on the composition of the trivalent phosphorous compound is further preferably most 5wt.%, more preferably Most 3wt.%, still more preferably most 2.5wt.%, even more preferably most 2wt.% and most preferably at most 1.8wt.%.
When existing total weight of the amount based on the composition is from about 0.3wt.% to trivalent phosphorous compound in the composition When to about 5wt.%, preferably from about 0.5wt.% to about 2wt.%, and more preferably from about 0.7wt.% to about When 1.8wt.%, excellent result is obtained.
Optional member
Composition of the invention may include the other compositions in addition to three kinds listed above.Specifically, the polymer group At least one reinforcing filler can be further included by closing object.
Reinforcing filler is well known to the skilled person and composition according to the present invention can be added In.They are preferably selected from Fibrous fillers and particle filler.It is highly preferred that the reinforcing filler is selected from mineral filler (such as talcum, mica, kaolin, calcium carbonate, calcium silicates, magnesium carbonate), glass fibre, carbon fiber, synthetic polymeric fibers, aromatics Fypro, aluminum fiber, titanium fiber, magnesium fiber, boron carbide fibre, rock cotton fiber, steel fibre, wollastonite etc..Also more Preferably, it is selected from talcum, mica, kaolin, calcium silicates, magnesium carbonate, glass fibre, carbon fiber and wollastonite.Even more Preferably, which is selected from glass fibre, wollastonite, carbon fiber, talcum, mica and kaolin.
Special one kind Fibrous fillers are made of whisker, i.e., by different raw material such as Al2O3, SiC, BC, Fe and Ni system At mono-crystlling fibre.In Fibrous fillers, glass fibre is preferred;They include it is chopped at stock A-, E-, C-, D-, S- and R- fiber, such as in the plastic additive handbook of Yue Hanmofei, second edition (Additives for Plastics Handbook, 2nd ed., John Murph) the 43-48 pages of 5.2.3 chapter described in.Preferably, which is choosing From Fibrous fillers.
In a preferred embodiment in accordance with this invention, which is selected from wollastonite and glass fibre.When Excellent structure is obtained when using wollastonite and/or glass fibre.Glass fibre have circular cross-section or elliptic cross-section ( Referred to as flat fiber).
If it is present existing total weight of the amount based on composition according to the present invention of the reinforcing filler is preferably extremely Few 2wt.%, more preferably at least 4wt.%, still more preferably at least 5wt.% and most preferably at least 10wt.%.Work as presence When, existing total weight of the amount based on composition according to the present invention of the reinforcing filler be also preferably most 40wt.%, more excellent Select most 30wt.%, still more preferably most 25wt.% and most preferably most 20wt.%.
When existing total weight of the amount based on the composition is from about 5wt.% to about to reinforcing filler in the composition 40wt.%, preferably from about 5wt.% to about 25wt.% when, and more preferably from about 10wt.% to about 20wt.% when, obtain Obtained excellent result.
Polymer composition according to the present invention can also be different from reinforcing filler defined above comprising at least one White pigment.
The white pigment is preferably selected from the following group, the group consisting of: TiO2、ZnS2, ZnO and BaSO4
The white pigment is advantageously at the form of the particle of preferably shorter than 5 μm of weight average size (equivalent diameter).It is bigger Size can negatively affect the characteristic of the composition.Preferably, the weight average size of these particles is less than 1 μm.In addition, it is excellent Selection of land is higher than 0.1 μm.
The shape of these particles is not particularly limited;They can be notably round, laminar, flat etc. Deng.
The white pigment is preferably titanium dioxide (TiO2).The form of titanium dioxide is not particularly limited and can be used Diversified crystal form, such as anatase form, rutile form and monoclinic crystal type.However, rutile form is excellent Choosing, because its refractive index is higher and its photostability is superior.Titanium dioxide can use or can not have to surface treating agent into Row processing.Preferably, the average grain diameter of titanium oxide is in the range of 0.15 μm to 0.35 μm.
The surface of titanium dioxide granule is preferably coated.Titanium dioxide will preferably be initially coated with one it is inorganic Coating and it is then coated with an organic coating, which is applied on the inorganic coating.These titanium dioxide granules Any method known in the art can be used to coat.Preferred inorganic coating includes metal oxide.Organic coating can be with Including one of carboxylic acid, polyalcohol, alkanolamine and/or silicon compound or a variety of.
If it is present existing total weight of the amount based on the composition of the white pigment is preferably at least 1wt.%, excellent Select at least 6wt.%, more preferably at least 8wt.%, even more preferably at least 10wt.% and most preferably at least 15wt.%.In addition, when it is present, existing total weight of the amount based on composition according to the present invention of the white pigment is further preferably For most 50wt.%, preferably up to 40wt.%, more preferably up to 35wt.%, even more preferably most 30wt.%, simultaneously And most preferably most 25wt.%.
When the dosage of titanium dioxide is 10wt.%-30wt.%, preferably 15wt.%- based on the total weight of the composition When 25wt.%, excellent result is obtained.
These compositions can also optionally include the one or more polymer tougheners for being up to about 15wt.%.The increasing Tough dose typically has compared with low melting point (generally less than 200 DEG C, preferably smaller than 150 DEG C) and be attached to can be with the polyester A kind of elastomer for the functional group that (and the other polymers being optionally present) are reacted.Due to usually there is carboxyl in polyester And hydroxyl, therefore the toughener is generally selected from those of the functional group comprising that can be reacted with carboxyl and/or hydroxyl. The example of such functional group includes epoxy, carboxylic acid anhydrides, hydroxyl (alcohol), carboxyl and isocyanates.Preferred functional group is epoxy Object and carboxylic acid anhydrides;Epoxy material is especially preferred.Such functional group is usually already existing poly- by the way that small molecule to be grafted to Close object on or the polymer toughener molecule be by copolymerization formed when by making the monomer containing desired functional group It is copolymerized and in " attachment " to polymer toughener.As the example of grafting, free radical grafting technology can be used by Malaysia Acid anhydrides is grafted on hydrocarbon rubbers.Resulting graft polymers has the carboxylic acid anhydrides and/or carboxyl being attached to thereon.
Composition according to the present invention can also optionally include at least one nucleating agent for being up to about 5%.Nucleating agent it is non- Limitative examples include sodium benzoate and structure as derived from it, the straight chain alcohol with 30-50 carbon atom, talcum, boron nitride, And LCP.
These compositions can optionally further include the UV light stabilizing agent or UV blocking agent for being up to about 3wt.%.It is real Example includes triazole type and triazines, oxanilide class, hydroxy benzophenone ketone, benzoates and a-cyanoacrylate Class.When it is present, the existing amount of UV light stabilizing agent be preferably the composition total weight about 0.1wt.% to about 3wt.% or Preferably from about 0.1wt.% to about 1wt.% or even more preferably about 0.1wt.% to about 0.6wt.%.Combination according to the present invention Object is the blend of melt mixed, wherein all aggretion type components are all well dispersed among each other and all non-polymeric Type ingredient is all well dispersed in polymer substrate and by its demarcation, so that the blend forms the whole of unification Body.
Composition according to the present invention can also gather comprising the other polymers in addition to above-mentioned polyester, such as polycarbonate Ethylene glycol, polysulfones, PEEK and polyphthalamide.
Composition according to the present invention can also comprising other optional members, as release agent, plasticizer, lubricant, with And different from these above-mentioned other stabilizers.
Any melt-mixing processes can be used and merge aggretion type component of the invention with non-polymeric ingredient. For example, these aggretion type components and non-polymeric ingredient can be added in a melt mixer, such as single screw rod or double spiral shells Bar extruder, blender, kneader or mixer are once all added by single addition step, or are added in a batch manner Heat, and then carry out melt mixed.When these aggretion type components and non-polymeric ingredient are added in a batch manner, by these Aggretion type component and/or a part of non-polymeric ingredient are firstly added and carry out melt mixed with remaining aggretion type component, And then non-polymeric ingredient is added and further melt mixed is until obtaining the composition well mixed.
Another aspect of the present invention relates to the article comprising above-mentioned polymer composition and more particularly to LED component A part.
As used herein, term " LED device " and " LED component " are intended to indicate that shines comprising at least one Diode, the electrical connector that can be connected to the diode on circuit and part surround outside one of the diode A kind of device of shell.The LED component can optionally have the lens for covering the LED completely or partially.
The article manufactured by composition according to the present invention can by composition of the invention, pass through those skilled in the art Known any method for melt processing (such as injection-molded or the like) appropriate is formed.
Article of the invention is preferably a part of LED component, such as shell, reflector and reflector panel.
These articles, which can coat, to be molded on a metal (such as copper or copper of silver coating) lead frame, which can For being electrically connected with the LED in insertion shell.The article preferably has in this part of the circular LED of shell One cavity, the cavity are used to LED light being upwardly and toward lens (if a lens) progress outward Reflection.The cavity is made into cylindrical, conical, paraboloidal or other curve forms, and preferably has smooth Surface.Alternatively, the wall of the cavity can be parallel to or be arranged essentially parallel to the diode.Lens can be in diode sky It is formed above chamber and may include a kind of epoxy or silicon materials.
Article of the invention can be incorporated among the LED component in a variety of applications, these application such as traffic to be believed Number, large-area displays screen (including image display screen), image screen, inside and outside illumination, mobile phone display screen back light, automobile show Screen, vehicle brake lamp, headlight for vehicle, laptop computer display screen back light, pavement illumination and flash lamp.
Example
Present disclosure is shown by working example now, these working examples are intended to show the present invention and are not intended to be limited to Imply to property any restrictions to the range of present disclosure.
Use following commercially available material:
Polyester: Eastman Chemical Products Co., Ltd (Eastman is come fromTMChemical Products) PCT polyester
Glass fibre:
Glass fibre -1: OWENS CORNING composite material company (OCV is come fromTMReinforcements OCV 995)
Glass fibre -2: the OCV 952A from OWENS CORNING composite material company
Glass fibre -3: the T-127H of NEG (Japan Electric Glass) Co., Ltd. is come from
Titanium dioxide:
TiO2- 1: obtainable from titanium white scientific & technical corporation, Du Pont (DuPont Titanium Technologies) R-350 --- the rutile TiO manufactured by chloride process2, with silica and alumina treatment mistake.
TiO2- 2: it is obtainable to originate in industry limited liability company (Ishihara Sangyo Kaisha, Ltd) from stone PC-3 --- the rutile TiO manufactured by chloride process2, with silica and alumina treatment mistake.
Stabilizer and additive:
Trivalent phosphorous compound 1 (PC-1):626 be phosphite ester stabilizer-(2,4- di-tert-butyl Base) pentaerythritol diphosphites, chemical formula is (α 5) as detailed above, commercially available from Chemtura Corporation (Chemtura).
Trivalent phosphorous compound 2 (PC-2):P-EPQ is phosphite ester stabilizer --- four (the tertiary fourths of 2,4- bis- Base phenyl) [1,1- xenyl] -4,4' diyl diphosphites, chemical formula is (β 1) as detailed above, from Ciba (Ciba) commercially available.
Hindered amine:S-EED stabilizer corresponds to the hindered amine of chemical formula (α 2) and from section's Lay Benefactor department (Clariant Corp) is commercially available.
Talcum: from Yi meter Fa than Imi-Fabi obtained by company (Imi Fabi L.L.C.)TM HTP-4。
LLDPE: from the commercially available linear low density polyethylene GRSN-9820NT 7 of the Dow Chemical Company (DOW).
Prepare the general flow of these compositions
Polyester resin described above is packed into the packet of ZSK-26 double screw extruder via a weight loss feed appliance In first bucket containing 12 areas.The set point temperatures of this barrel are will in the range of 240 DEG C -300 DEG C and before the 5th area It is resin melting.Other compositions are passed through into a weight loss feed appliance via a lateral filler segment (stuffer) in the 5th area It is sent into.Screw speed is 175rpm.Keep extrudate cooling and is granulated with conventional equipment.
The property quality and quantity of respective ingredient used is summarized in table 5, indicates the amount of every kind of ingredient with weight percent.
Table 5: the property quality and quantity of ingredient used
(CE1) (CE2) (CE3) (CE4) (CE5) (E6) (E7)
Polyester (%) 57.35 58.35 67.35 62.75 63.55 67.55 62.55
Reinforcing filler (%)
Glass fibre -1 10 15 15 10 15
Glass fibre -2 20
Glass fibre -3 20
White pigment (%)
TiO2-1 20 20
TiO2-2 20 20 20 20 20
Stabilizer (%)
PC-1 1.4 1.4 1
PC-2 1 1
Hindered amine 0.4 0.2 0.2 0.2
Other additives (%)
Talcum 1 1 1 1 1 1 1
LLDPE 0.25 0.25 0.25 0.25 0.25 0.25 0.25
Albedo measurement
Behavior of the component in LED component made of composition of the invention is simulated, is by the way that sample is sudden and violent It is exposed at 180 DEG C of light lower 12 days.Therefore, about using each composition preparation in example E4 and comparison example CE1-CE3 The disk of 50mm diameter and about 1.6mm thickness.
Disk is placed in 180 DEG C of baking ovens equipped with lamps and lanterns 12 days, the lamps and lanterns include a lamp 400W UV F/2 and OptivexTMUV filter.With BKY-Gardner spectrometer, measure reflectivity.After the moulding on the disk of original sample and in light With exposed 12 days under high fever (180 DEG C) after disk on reflectivity results be summarized in table 6, there are also under 460nm wavelength Reflectivity percent retention.
Table 6: reflectivity retention rate measurement
Reflectivity (%) under 460nm (CE1) (CE2) (CE3) (CE4) (CE5) (E6)(E7)
After molding as former state 91.0 85.2 92.0 93.4 95.3 93.793.7
After light and heat processing 57.4 44.0 59.8 58.6 55.9 64.662.4
Reflectivity retention rate (%) 63 52 65 63 59 7067
As a result
The composition of E6 and E7 unexpectedly shows and is moulding compared with comparison example CE1 to CE5 according to the present invention As former state and it is exposed to higher reflectivity retention rate after light and lower 12 days of high fever afterwards.
The data summarized in table 6 be well demonstrated that bi-ester of phosphite such as626 or P-EPQ and hindered amine compound are such asThe synergistic effect observed between S-EED.Composition according to the present invention exists It on the molded articles of original sample and is already subjected to realizing outstanding light characteristic in the identical items that light and heat is handled, at the light and heat Reason is intended to simulate these materials may be exposed to condition therein in the manufacturing process of LED component.
Comparison example CE1 and CE3 provide evidence, it was demonstrated that individual trivalent phosphorous compound is not enough to provide with according to this hair Bright example outstanding light characteristic obtained.
Comparison example CE2 and CE5 clearly illustrate that cannot effectively the composition be provided by only existing hindered amine compound The enough stability when long-term (12 days) are exposed under light and high fever (180 DEG C).
Example E6 and E7 be combined with trivalent phosphorous compound (626 stabilizers orP- EPQ) and hindered amine compound (Both S-EED), it realizes after light and high heat exposure with regard to reflectivity retention rate For unpredictable consequence.Even if will also be obtained using the lower additive total amount compared with being measured used in CE1 and CE3 Obtain this result.
A variety of requirements that embodiment according to the present invention E6 and E7 are proposed before meeting (notably have good processable Property, high dimensional stability, high mechanical strength) and also unexpectedly have the feature that anti-after light and heat processing Rate is penetrated greater than 62%.Therefore these compositions are the excellent candidates for manufacturing LED component.

Claims (10)

1. polymer composition, it includes:
At least one polyester;
At least one hindered amine compound;And
At least one trivalent phosphorous compound, the trivalent phosphorous compound are selected from phosphorous acid esters, phosphiinic acid ester and its mixture,
Wherein existing total weight of the amount based on the composition of at least one trivalent phosphorous compound is 0.3 weight % to 5 weights Measure %.
2. polymer composition according to claim 1, wherein the repetitive unit of at least 50 moles % of the polyester is It is obtained by the polycondensation of terephthalic acid (TPA) and 1,4 cyclohexane dimethanol.
3. polymer composition according to any one of the preceding claims, wherein the polyester be it is poly- (terephthalic acids 1, 4- cyclohexanedimethanoester ester).
4. polymer composition according to any one of the preceding claims, wherein at least one hindered amine compound Total weight of the existing amount based on the composition is 0.05 weight % to 2 weight %.
5. polymer composition according to any one of the preceding claims, wherein it further includes at least one white Pigment.
6. polymer composition according to claim 5, wherein the white pigment is selected from TiO2、ZnS2, ZnO and BaSO4
7. polymer composition according to any one of the preceding claims, wherein it further includes at least one enhancing Filler.
8. polymer composition according to claim 7, wherein the reinforcing filler be selected from glass fibre, wollastonite, Carbon fiber, talcum, mica and kaolin.
9. including the article of polymer composition according to any one of the preceding claims.
10. article according to claim 9, wherein it is a part of LED component.
CN201910734787.7A 2011-12-16 2012-12-14 The polymer composition of resistance to light and heat Pending CN110527258A (en)

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Application publication date: 20191203