TWI589638B - Heat and light resistant polymer composition - Google Patents

Heat and light resistant polymer composition Download PDF

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TWI589638B
TWI589638B TW101146176A TW101146176A TWI589638B TW I589638 B TWI589638 B TW I589638B TW 101146176 A TW101146176 A TW 101146176A TW 101146176 A TW101146176 A TW 101146176A TW I589638 B TWI589638 B TW I589638B
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polyester
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TW201336926A (en
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克利斯蒂 克羅威
科林 布希爾門
亞歷山卓 邦吉歐凡尼
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首威專業聚合物美國公司
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耐熱且耐光之聚合物組合物 Heat resistant and light resistant polymer composition

本發明涉及聚合物組合物,該聚合物組合物包含至少一種聚酯、至少一種受阻胺化合物以及至少一種磷化合物,該磷化合物係選自由以下各項組成之群組:亞磷酸酯類、亞膦酸酯類及其混合物。 The present invention relates to a polymer composition comprising at least one polyester, at least one hindered amine compound, and at least one phosphorus compound selected from the group consisting of phosphites, sub- Phosphonates and mixtures thereof.

本發明進一步提供了包含本發明組合物過濾器物品,如發光二極體(LED)裝置的一部分。 The invention further provides a portion of a filter article, such as a light emitting diode (LED) device, comprising the composition of the invention.

LED由於其超過傳統光源的許多優點而越來越多地在大量應用中用作光源。LED總體上與白熾光源和其他光源相比消耗顯著更少的功率、要求低的工作電壓並且對機械衝擊具有抵抗力。因此,它們在許多用途中正替代白熾光源和其他光源並且已經用於這樣的各不相同的領域中,如交通信號、內部和外部照明、手機顯示幕、汽車顯示幕以及閃光燈。 LEDs are increasingly used as light sources in a large number of applications due to their many advantages over conventional light sources. LEDs generally consume significantly less power than incandescent sources and other sources, require low operating voltages, and are resistant to mechanical shock. As such, they are replacing incandescent sources and other sources in many applications and have been used in such diverse fields as traffic signals, interior and exterior lighting, cell phone displays, car displays, and flashlights.

LED部件,如外殼、反射器以及反射器板要求優異的顏色和改進的物理特性的特別高要求的組合。有利地可將陶瓷用於該等應用中,但陶瓷還是極其昂貴的並且需要具有高要求的處理技術。因此,對聚合物組合物進行了廣泛的研究和開發以便作為較低成本的材料來替代陶瓷。聚合物的一重大好處是它們可以被注射模制並且因此提供了可觀的設計靈活性。LED應用要求具有良好不透光性和出色 反射特性的聚合物組合物。關於用於製造LED部件的聚合物組合物所注意到的一問題係,它們在暴露於光和高溫中時易於發黃。例如在製造過程中,LED部件被加熱到約180℃下以便固化環氧樹脂或矽封裝劑。在進行釺焊操作時,LED部件也被暴露于高於260℃的溫度下。此外,在使用中,LED部件如汽車部件,按慣例經受了高於80℃的溫度。這種在高溫中的暴露造成了用於形成LED部件的聚合物組合物的發黃。 LED components, such as housings, reflectors, and reflector plates, require a particularly demanding combination of superior color and improved physical properties. Ceramics can advantageously be used in such applications, but ceramics are still extremely expensive and require highly demanding processing techniques. Therefore, the polymer composition has been extensively researched and developed to replace ceramics as a lower cost material. A significant benefit of polymers is that they can be injection molded and thus provide considerable design flexibility. LED applications require good opacity and excellent performance A polymer composition having reflective properties. One problem noted with regard to polymer compositions used in the manufacture of LED components is that they tend to yellow when exposed to light and high temperatures. For example, during the manufacturing process, the LED components are heated to about 180 ° C to cure the epoxy or enamel encapsulant. The LED components are also exposed to temperatures above 260 ° C during the soldering operation. Furthermore, in use, LED components, such as automotive components, have conventionally been subjected to temperatures above 80 °C. This exposure at elevated temperatures causes yellowing of the polymer composition used to form the LED components.

希望的是,LED的反射器板並且最後還有製造它們的聚合物組合物,應該符合多種要求,值得注意地包括高的光反射率(總體上是可見光的反射率)、高的白度、良好的可加工性(例如,良好的可模制性)、高的尺寸穩定性(值得注意地為低的線性膨脹係數)、高的機械強度、高的熱偏轉溫度、以及高的耐熱性(在暴露于高溫時低褪色及低的反射損失)。 It is desirable that the reflector plates of LEDs and, finally, the polymer composition from which they are made, should meet a variety of requirements, notably including high light reflectivity (generally visible reflectance), high whiteness, Good processability (for example, good moldability), high dimensional stability (notably low linear expansion coefficient), high mechanical strength, high heat deflection temperature, and high heat resistance ( Low fading and low reflection loss when exposed to high temperatures).

不幸地是,在LED應用中使用的各種習知技術聚合物組合物在暴露於光和熱中時易於發黃。 Unfortunately, the various prior art polymer compositions used in LED applications are prone to yellowing when exposed to light and heat.

WO 2007/033129揭露了發光二極體元件外殼,該等外殼包含聚(1,4-伸環己烷二甲醇對苯二酸酯)(PCT)組合物。更具體地,WO 2007/033129涉及發光二極體元件外殼組合物,該組合物包含從40重量%至95重量%的PCT、從5重量%至60重量%的二氧化鈦、從0至40重量%的至少一種無機增強劑或填充劑、以及從0至3重量%的至少一種氧化性穩定劑,其中該等重量百分比係基於該組合物的總重量。 WO 2007/033129 discloses light-emitting diode element housings comprising a poly(1,4-cyclohexanedimethanol terephthalate) (PCT) composition. More specifically, WO 2007/033129 relates to a light-emitting diode element shell composition comprising from 40% to 95% by weight of PCT, from 5% by weight to 60% by weight of titanium dioxide, from 0 to 40% by weight At least one inorganic reinforcing agent or filler, and from 0 to 3% by weight of at least one oxidative stabilizer, wherein the weight percentages are based on the total weight of the composition.

熟習該項技術者將認識到,熱穩定性、模制性能以及反射率的進一步改進對於LED裝置的發展是有利的。 Those skilled in the art will recognize that further improvements in thermal stability, molding performance, and reflectivity are advantageous for the development of LED devices.

諸位發明人已經發現,兩種特別添加劑的存在以協同方式大大增強了聚酯組合物在經受同時的熱和光暴露時的行為。 The inventors have discovered that the presence of two particular additives greatly enhances the behavior of the polyester composition when subjected to simultaneous heat and light exposure in a synergistic manner.

根據本發明的聚酯組合物滿足以上要求並且在下面詳細地說明。 The polyester composition according to the invention satisfies the above requirements and is explained in detail below.

在一第一方面,本發明涉及一聚合物組合物,該聚合物組合物包含:至少一種聚酯;至少一種受阻胺化合物;以及至少一種磷化合物,該磷化合物係選自由以下各項組成之群組:亞磷酸酯類、亞膦酸酯類及其混合物。 In a first aspect, the present invention relates to a polymer composition comprising: at least one polyester; at least one hindered amine compound; and at least one phosphorus compound selected from the group consisting of Groups: phosphites, phosphonites, and mixtures thereof.

在一第二方面,本發明涉及以下物品,該等物品包括至少一個含有本發明聚合物組合物的部分,並且具體地涉及由此類組合物製造的LED裝置的一部分。 In a second aspect, the invention relates to articles comprising at least one portion comprising a polymer composition of the invention, and in particular to a portion of an LED device made from such a composition.

發明的詳細說明 Detailed description of the invention

根據本發明的聚合物組合物包含三種必要成分,將在下面進行詳細說明: The polymer composition according to the invention comprises three essential ingredients which will be described in detail below:

聚酯Polyester

術語“聚酯”旨在表示包含至少50莫耳%、較佳的是至少85莫耳%的、含有至少一個酯部分(moiety)的重複單元(通常用化學式R-(C=O)-OR描述)的一聚合物。聚酯可以藉由包含至少一個酯部分的環狀單體(MA)的開環聚合、藉由包含至少一個羥基以及至少一個羧酸基團的單體(MB)的縮聚、或藉由包含至少兩個羥基的至少一種單體(MC)(一種二醇)與包含至少兩個羧酸基團(一種二羧酸)的至少一種單體(MD)的縮聚來獲得。 The term "polyester" is intended to mean a repeating unit comprising at least one ester moiety comprising at least 50 mole %, preferably at least 85 mole % (usually using the formula R-(C=O)-OR Described) a polymer. The polyester may be subjected to ring-opening polymerization of a cyclic monomer (M A ) comprising at least one ester moiety, by polycondensation of a monomer (M B ) comprising at least one hydroxyl group and at least one carboxylic acid group, or by The at least one monomer (M C ) (a diol) comprising at least two hydroxyl groups is obtained by polycondensation of at least one monomer (M D ) comprising at least two carboxylic acid groups (a dicarboxylic acid).

單體(MA)的非限制性實例包括丙交酯和已內酯。 Non-limiting examples of the monomer (M A ) include lactide and caprolactone.

單體(MB)的非限制性實例包括乙醇酸、4-羥基苯甲酸、6-羥基萘-2-羧酸。 Non-limiting examples of the monomer (M B ) include glycolic acid, 4-hydroxybenzoic acid, and 6-hydroxynaphthalene-2-carboxylic acid.

單體(MC)的非限制性實例包括1,4-伸環己烷二甲醇;乙二醇;1,4-丁二醇;1,3-丙二醇;1,5-戊二醇;1,6-己二醇;以及新戊二醇,而1,4-伸環己烷二甲醇和新戊二醇係較佳的。 Non-limiting examples of the monomer (M C ) include 1,4-cyclohexane dimethanol; ethylene glycol; 1,4-butanediol; 1,3-propanediol; 1,5-pentanediol; 6-hexanediol; and neopentyl glycol, and 1,4-cyclohexanedimethanol and neopentyl glycol are preferred.

單體(MD)的非限制性實例包括對苯二甲酸、間苯二甲酸、萘二羧酸、環己烷二羧酸、琥珀酸、癸二酸以及己二酸,而對苯二甲酸和環己烷二羧酸係較佳的。 Non-limiting examples of the monomer (M D ) include terephthalic acid, isophthalic acid, naphthalene dicarboxylic acid, cyclohexane dicarboxylic acid, succinic acid, sebacic acid, and adipic acid, and terephthalic acid Preferred is cyclohexane dicarboxylic acid.

取決於對單體的選擇,聚酯可以是全脂肪族的、半芳香族的或全芳香族的。 The polyester may be fully aliphatic, semi-aromatic or wholly aromatic depending on the choice of monomer.

本發明之組合物的聚酯可以是一共聚物或均聚物。 The polyester of the composition of the invention may be a copolymer or a homopolymer.

當本發明之組合物的聚酯係共聚物時,較佳的是至少50莫耳%、更佳的是至少60莫耳%、還更佳的是至少70莫耳%、甚至更佳的是至少80莫耳%、並且最佳的是至少90莫耳%的重複單元係藉由對苯二甲酸的縮聚獲得。更佳 的是,至少50莫耳%、還更佳的是至少60莫耳%、甚至更佳的是至少70莫耳%、並且最佳的是至少80莫耳%的重複單元係藉由對苯二甲酸與1,4-伸環己烷二甲醇的縮聚獲得的。 When the polyester-based copolymer of the composition of the present invention is preferably at least 50 mol%, more preferably at least 60 mol%, still more preferably at least 70 mol%, even more preferably At least 80 mol%, and most preferably at least 90 mol% of the repeating units are obtained by polycondensation of terephthalic acid. Better At least 50 mole%, still more preferably at least 60 mole%, even more preferably at least 70 mole%, and most preferably at least 80 mole% of the repeat unit is by benzoquinone Obtained by the polycondensation of formic acid with 1,4-cyclohexane dimethanol.

當本發明之組合物的聚酯係均聚物時,它可以選自由以下各項組成之群組:聚乙二醇或聚乙醇酸(PGA)、聚乳酸(PLA)、聚己酸內酯(PCL)、聚己二酸乙二酯(PEA)、聚羥基烷酸酯(PHA)、聚對苯二甲酸丁二酯(PBT)、聚對苯二甲酸丙二酯(PPT)、聚對苯二甲酸三亞甲酯(PTT)、聚萘二甲酸乙二醇酯(PEN)、聚對苯二甲酸乙二酯(PET)、聚(1,4-伸環己基二甲基對苯二甲酸酯)(PCT)、以及液晶聚酯(LCP)。它較佳的是選自由以下各項組成之群組:PBT、PTT、PEN、PET、PCT和LCP。更佳的是它係選自由以下各項組成之群組:PBT、PCT和LCP。更佳的是它係PCT(即,藉由對苯二甲酸與1,4-伸環己烷二甲醇的縮聚獲得的均聚物)。 When the polyester of the composition of the present invention is a homopolymer, it may be selected from the group consisting of polyethylene glycol or polyglycolic acid (PGA), polylactic acid (PLA), polycaprolactone. (PCL), polyethylene adipate (PEA), polyhydroxyalkanoate (PHA), polybutylene terephthalate (PBT), polytrimethylene terephthalate (PPT), polypair Trimethyl phthalate (PTT), polyethylene naphthalate (PEN), polyethylene terephthalate (PET), poly(1,4-cyclohexyldimethylterephthalate) Acid ester) (PCT), and liquid crystal polyester (LCP). It is preferably selected from the group consisting of PBT, PTT, PEN, PET, PCT and LCP. More preferably, it is selected from the group consisting of PBT, PCT and LCP. More preferably, it is PCT (i.e., a homopolymer obtained by polycondensation of terephthalic acid with 1,4-cyclohexane dimethanol).

根據本發明的聚合物組合物還可以包含至少兩種聚酯。在這樣的情況下,該聚酯較佳的是選自PCT與LCP或PBT與PCT的共混物。 The polymer composition according to the invention may also comprise at least two polyesters. In such cases, the polyester is preferably selected from the group consisting of PCT and LCP or a blend of PBT and PCT.

在此使用的聚酯有利地具有的特性黏度在約30℃下在60:40的苯酚/四氯乙烷混合物或類似溶劑中測量是從約0.6至約2.0 dl/g。對本發明特別適合的聚酯具有0.6至約1.4 dl/g的特性黏度。 The polyester used herein advantageously has an intrinsic viscosity of from about 0.6 to about 2.0 dl/g as measured in a 60:40 phenol/tetrachloroethane mixture or the like at about 30 °C. Polyesters which are particularly suitable for the present invention have an intrinsic viscosity of from 0.6 to about 1.4 dl/g.

在此使用的聚酯具有的根據ISO-11357-3藉由DSC測 量的熔點有利地是至少250℃、較佳的是至少260℃、更佳的是至少270℃並且最佳的是280℃。此外,其熔點最大為350℃、較佳的是最大340℃、更佳的是最大330℃並且最佳的是最高320℃。 The polyester used herein has a DSC test according to ISO-11357-3 The melting point of the amount is advantageously at least 250 ° C, preferably at least 260 ° C, more preferably at least 270 ° C and most preferably 280 ° C. Further, the melting point is at most 350 ° C, preferably at most 340 ° C, more preferably at most 330 ° C and most preferably at most 320 ° C.

對本發明特別適合的聚酯具有範圍從280℃至320℃的熔點。 Polyesters which are particularly suitable for the present invention have a melting point ranging from 280 °C to 320 °C.

該聚酯的存在量基於該組合物的總重量較佳的是至少48重量%、更佳的是至少50重量%、還更佳的是至少52重量%並且最佳的是至少54重量%。 The polyester is preferably present in an amount of at least 48% by weight, more preferably at least 50% by weight, still more preferably at least 52% by weight and most preferably at least 54% by weight, based on the total weight of the composition.

該聚酯的存在量基於該組合物的總重量還有利地為最多90重量%、較佳的是最多85重量%、更佳的是最多80重量%、還更佳的是最多75重量%、並且最佳的是最多70重量%。 The polyester is also advantageously present in an amount of up to 90% by weight, preferably up to 85% by weight, more preferably up to 80% by weight, still more preferably up to 75% by weight, based on the total weight of the composition, And the best is up to 70% by weight.

當聚酯在該組合物中的存在量基於該組合物的總重量係從約48重量%至約90重量%、較佳的是從約50重量%至約70重量%時,獲得了優異的結果。 Excellent when the polyester is present in the composition in an amount of from about 48% by weight to about 90% by weight, based on the total weight of the composition, preferably from about 50% by weight to about 70% by weight. result.

受阻胺化合物Hindered amine compound

根據本發明的聚合物組合物除聚酯外還包含至少一種受阻胺化合物。 The polymer composition according to the invention comprises, in addition to the polyester, at least one hindered amine compound.

術語“受阻胺化合物”旨在表示本領域熟知的2,2,6,6-四甲基呱啶的衍生物(參見例如:塑膠添加劑手冊,第5版,漢薩,2001(Plastics Additives Handbook,5th ed.,Hanser,2001))。根據本發明之組合物的受阻胺化合物可以具有低分子量或高分子量。 The term "hindered amine compound" is intended to mean a derivative of 2,2,6,6-tetramethylacridine which is well known in the art (see, for example, Handbook of Plastic Additives , 5th Edition, Hanse, 2001 ( Plastics Additives Handbook , 5th ed., Hanser, 2001)). The hindered amine compound of the composition according to the invention may have a low molecular weight or a high molecular weight.

低分子量的受阻胺化合物典型地具有的分子量為最多900、較佳的是最多800、更佳的是最多700、還更佳的是最多600並且最佳的是最多500 g/mol。 The low molecular weight hindered amine compound typically has a molecular weight of at most 900, preferably at most 800, more preferably at most 700, still more preferably at most 600 and most preferably at most 500 g/mol.

低分子量受阻胺化合物的實例在下表1中列出: Examples of low molecular weight hindered amine compounds are listed in Table 1 below:

在該等低分子量化合物中,該受阻胺較佳的是選自由以下各項組成之群組:對應於化學式(a1)、(a2)、(a11)和(a12)的該等。更佳的是,該受阻胺係選自由以下各項組成之群組:對應於化學式(a1)、(a2)、和(a12)的該等。還更佳的是,該受阻胺係對應於化學式(a2)的一受阻胺。 Among the low molecular weight compounds, the hindered amine is preferably selected from the group consisting of the following: corresponding to the chemical formulas (a1), (a2), (a11) and (a12). More preferably, the hindered amine is selected from the group consisting of: those corresponding to the chemical formulas (a1), (a2), and (a12). Still more preferably, the hindered amine corresponds to a hindered amine of formula (a2).

高分子量的受阻胺化合物典型地是聚合的並且典型地具有的分子量為至少1000、較佳的是至少1100、更佳的是至少1200、還更佳的是至少1300並且最佳的是至少1400 g/mol。 High molecular weight hindered amine compounds are typically polymeric and typically have a molecular weight of at least 1000, preferably at least 1100, more preferably at least 1200, still more preferably at least 1300 and most preferably at least 1400 g. /mol.

高分子量受阻胺化合物的實例在下表2中列出: Examples of high molecular weight hindered amine compounds are listed in Table 2 below:

表2的化學式(b1)至(b6)中的“n”代表該聚合物中重複單元的數目並且通常是等於或大於4的整數。 "n" in the chemical formulas (b1) to (b6) of Table 2 represents the number of repeating units in the polymer and is usually an integer equal to or greater than 4.

在該等高分子量化合物中,該受阻胺較佳的是選自由以下各項組成之群組:對應於化學式(b2)和(b5)的該等。更佳的是,該受阻胺係對應於化學式(b2)的一受阻胺。 Among the high molecular weight compounds, the hindered amine is preferably selected from the group consisting of: those corresponding to the chemical formulas (b2) and (b5). More preferably, the hindered amine corresponds to a hindered amine of formula (b2).

該受阻胺化合物典型地的存在量基於該組合物的總重量有利地為至少0.05重量%、更佳的是至少0.1重量%、還更佳的是至少0.15重量%並且最佳的是至少0.2重量%。 The hindered amine compound is typically present in an amount of at least 0.05% by weight, more preferably at least 0.1% by weight, still more preferably at least 0.15% by weight and most preferably at least 0.2%, based on the total weight of the composition. %.

該受阻胺化合物典型地的存在量基於該組合物的總重量還有利地為最多3.5重量%、較佳的是最多3重量%、更佳的是最多2.5重量%、還更佳的是最多2.0重量%、甚至更佳的是最多0.8重量%並且最佳的是最多0.6重量%。 The hindered amine compound is typically present in an amount of advantageously up to 3.5% by weight, preferably up to 3% by weight, more preferably up to 2.5% by weight, still more preferably up to 2.0, based on the total weight of the composition. % by weight, even more preferably up to 0.8% by weight and most preferably up to 0.6% by weight.

當受阻胺化合物在該組合物中的存在量基於該組合物的總重量係從約0.05重量%至約2重量%、較佳的是從約 0.1重量%至約0.8重量%時,並且更佳的是從約0.2重量%至約0.6重量%時,獲得了優異的結果。 When the hindered amine compound is present in the composition in an amount of from about 0.05% by weight to about 2% by weight, based on the total weight of the composition, preferably from about Excellent results are obtained from 0.1% by weight to about 0.8% by weight, and more preferably from about 0.2% by weight to about 0.6% by weight.

磷化合物Phosphorus compound

根據本發明的聚合物組合物除該聚酯和至少一種受阻胺化合物之外還包含至少一種磷化合物,該磷化合物係選自由以下各項組成之群組:亞磷酸酯類、亞膦酸酯類及其混合物。 The polymer composition according to the present invention comprises, in addition to the polyester and the at least one hindered amine compound, at least one phosphorus compound selected from the group consisting of phosphites, phosphonites. Classes and mixtures thereof.

亞磷酸酯可以用化學式P(OR)3表示,而亞膦酸酯可以用化學式P(OR)2R表示,其中每個R可以相同或不同並且典型地獨立地選自由以下各項組成之群組:C1-20烷基、C3-22鏈烯基、C6-40環烷基、C7-40亞環烷基、芳基、烷芳基或芳烷基部分。 The phosphite may be represented by the chemical formula P(OR) 3 , and the phosphonite may be represented by the chemical formula P(OR) 2 R, wherein each R may be the same or different and is typically independently selected from the group consisting of Group: C 1-20 alkyl, C 3-22 alkenyl, C 6-40 cycloalkyl, C 7-40 cycloalkylene, aryl, alkaryl or aralkyl moiety.

在根據本發明之組合物中存在的磷化合物在本領域中是眾所周知的,並且例如在塑膠添加劑手冊,第5版,漢薩,2001中列出並且進行了詳述。 Phosphorus compounds present in the compositions according to the invention are well known in the art and are listed and detailed, for example, in the Plastic Additives Handbook , 5th Edition, Hanse, 2001.

亞磷酸酯的實例在下表3中列出: Examples of phosphites are listed in Table 3 below:

在該等亞磷酸酯中,該磷化合物較佳的是選自由以下各項組成之群組:對應於化學式(α1)、(α9)和(α12)的該等。更佳的是,該磷化合物選自由以下各項組成之群組: 對應於化學式(α5)和(α9)的該等。還更佳的是,該亞磷酸酯係對應於化學式(α5)的一種亞磷酸酯。 Among the phosphites, the phosphorus compound is preferably selected from the group consisting of the following: corresponding to the chemical formulas (α1), (α9) and (α12). More preferably, the phosphorus compound is selected from the group consisting of: Corresponding to the chemical formulas (α5) and (α9). Still more preferably, the phosphite corresponds to a phosphite of the formula (?5).

亞膦酸酯的實例在下表4中列出: Examples of phosphonites are listed in Table 4 below:

較佳的是,該亞膦酸酯係對應於化學式(β1)的一種亞膦酸酯。 Preferably, the phosphonite corresponds to a phosphonite of the formula (β1).

該磷化合物較佳的是亞磷酸酯並且最佳的是對應於如上所述的化學式(α5)的亞磷酸酯。 The phosphorus compound is preferably a phosphite and most preferably a phosphite corresponding to the formula (?5) as described above.

該磷化合物的存在量基於該組合物的總重量較佳的是至少0.3重量%、更佳的是至少0.5重量%、還更佳的是至少0.7重量%並且最佳的是至少0.8重量%。 The phosphorus compound is preferably present in an amount of at least 0.3% by weight, more preferably at least 0.5% by weight, still more preferably at least 0.7% by weight and most preferably at least 0.8% by weight, based on the total weight of the composition.

該磷化合物的存在量基於該組合物的總重量還較佳的是最多5重量%、更佳的是最多3重量%、還更佳的是最多2.5重量%、甚至更佳的是最多2重量%、並且最佳的是 最多1.8重量%。 The phosphorus compound is preferably present in an amount of up to 5% by weight, more preferably up to 3% by weight, still more preferably up to 2.5% by weight, even more preferably up to 2% by weight based on the total weight of the composition. %, and the best is Up to 1.8% by weight.

當磷化合物在該組合物中的存在量基於該組合物的總重量係從約0.3重量%至約5重量%、較佳的是從約0.5重量%至約2重量%時,並且更佳的是從約0.7重量%至約1.8重量%時,獲得了優異的結果。 When the phosphorus compound is present in the composition in an amount of from about 0.3% by weight to about 5% by weight, based on the total weight of the composition, preferably from about 0.5% by weight to about 2% by weight, and more preferably Excellent results were obtained from about 0.7% by weight to about 1.8% by weight.

可隨意的成分Freely available ingredients

本發明之組合物可以包含除以上所列三種之外的其他成分。具體地,該聚合物組合物可以進一步包含至少一種增強填充劑。 The composition of the present invention may contain other ingredients than those listed above. In particular, the polymer composition may further comprise at least one reinforcing filler.

增強填充劑係熟習該項技術者眾所周知的、並且可以加入根據本發明之組合物中。它們優先選自纖維性填充劑和微粒填充劑。更佳的是,該增強填充劑係選自礦物填充劑(如滑石、雲母、高嶺土、碳酸鈣、矽酸鈣、碳酸鎂)、玻璃纖維、碳纖維、合成聚合物纖維、芳族聚醯胺纖維、鋁纖維、鈦纖維、鎂纖維、碳化硼纖維、岩石棉纖維、鋼纖維、矽灰石等等。還更佳的是,它係選自滑石、雲母、高嶺土、矽酸鈣、碳酸鎂、玻璃纖維、碳纖維和矽灰石。甚至更佳的是,該增強填充劑係選自玻璃纖維、矽灰石、碳纖維、滑石、雲母和高嶺土。 Reinforcing fillers are well known to those skilled in the art and can be incorporated into the compositions according to the invention. They are preferably selected from fibrous fillers and particulate fillers. More preferably, the reinforcing filler is selected from the group consisting of mineral fillers (such as talc, mica, kaolin, calcium carbonate, calcium citrate, magnesium carbonate), glass fibers, carbon fibers, synthetic polymer fibers, and aromatic polyamide fibers. , aluminum fiber, titanium fiber, magnesium fiber, boron carbide fiber, rock wool fiber, steel fiber, ash stone, and the like. Still more preferably, it is selected from the group consisting of talc, mica, kaolin, calcium silicate, magnesium carbonate, glass fiber, carbon fiber and apatite. Even more preferably, the reinforcing filler is selected from the group consisting of glass fibers, limestone, carbon fibers, talc, mica and kaolin.

特別的一類纖維性填充劑由晶須組成,即由不同原材料如Al2O3、SiC、BC、Fe和Ni製成的單晶纖維。在纖維性填充劑中,玻璃纖維係較佳的;它們包括短切的成股A-、E-、C-、D-、S-和R-纖維,如在約翰墨菲的塑膠添加 劑手冊,第2版(Additives for Plastics Handbook,2nd ed.,John Murph)的第5.2.3章第43-48頁中描述的。較佳的是,該填充劑係選自纖維性填充劑。 A particular type of fibrous filler consists of whiskers, i.e., single crystal fibers made of different raw materials such as Al 2 O 3 , SiC, BC, Fe, and Ni. Among the fibrous fillers, glass fibers are preferred; they include chopped strands of A-, E-, C-, D-, S- and R-fibers, as in the Handbook of Plastic Additives by John Murphy. The second edition ( Additives for Plastics Handbook , 2nd ed., John Murph) is described in Chapter 5.2.3, pp. 43-48. Preferably, the filler is selected from the group consisting of fibrous fillers.

在本發明的一較佳的實施方式中,該增強填充劑係選自矽灰石和玻璃纖維。當使用矽灰石和/或玻璃纖維時獲得了優異的結構。玻璃纖維具有圓形截面或橢圓形截面(也稱為扁平纖維)。 In a preferred embodiment of the invention, the reinforcing filler is selected from the group consisting of limestone and glass fibers. Excellent structure is obtained when using limestone and/or glass fibers. Glass fibers have a circular or elliptical cross section (also known as flat fibers).

如果存在,則該增強填充劑的存在量基於根據本發明之組合物的總重量較佳的是至少2重量%、更佳的是至少4重量%、還更佳的是至少5重量%並且最佳的是至少10重量%。當存在時,該增強填充劑的存在量基於根據本發明之組合物的總重量還較佳的是最多40重量%、更佳的是最多30重量%、還更佳的是最多25重量%並且最佳的是最多20重量%。 If present, the reinforcing filler is preferably present in an amount of at least 2% by weight, more preferably at least 4% by weight, still more preferably at least 5% by weight and most preferably based on the total weight of the composition according to the invention. Preferably, it is at least 10% by weight. When present, the reinforcing filler is preferably present in an amount of up to 40% by weight, more preferably up to 30% by weight, still more preferably up to 25% by weight, based on the total weight of the composition according to the invention. The best is up to 20% by weight.

當增強填充劑在該組合物中的存在量基於該組合物的總重量係從約5重量%至約40重量%、較佳的是從約5重量%至約25重量%時,並且更佳的是從約10重量%至約20重量%時,獲得了優異的結果。 When the reinforcing filler is present in the composition in an amount of from about 5% by weight to about 40% by weight, based on the total weight of the composition, preferably from about 5% by weight to about 25% by weight, and more preferably Excellent results were obtained from about 10% by weight to about 20% by weight.

根據本發明的聚合物組合物還可以包含至少一種不同于以上定義的增強填充劑的白色顏料。 The polymer composition according to the invention may also comprise at least one white pigment different from the reinforcing fillers defined above.

該白色顏料優先選自由以下各項組成之群組:TiO2、ZnS2、ZnO和BaSO4The white pigment is preferably selected from the group consisting of TiO 2 , ZnS 2 , ZnO, and BaSO 4 .

該白色顏料有利地處於較佳的是低於5 μm的重均尺寸(等效直徑)的顆粒的形式。更大的尺寸會不利地影響該 組合物的特性。較佳的是,該等顆粒的重均尺寸係低於1 μm。此外,它較佳的是高於0.1 μm。 The white pigment is advantageously in the form of particles preferably having a weight average size (equivalent diameter) of less than 5 μm. Larger size can adversely affect this The characteristics of the composition. Preferably, the particles have a weight average size of less than 1 μm. Further, it is preferably higher than 0.1 μm.

該等顆粒的形狀不受具體限制;它們可以值得注意地是圓的、薄片狀的、扁平的等等。 The shape of the particles is not particularly limited; they may notably be round, flake, flat, and the like.

該白色顏料較佳的是二氧化鈦(TiO2)。二氧化鈦的形式不受具體限制並且可以使用多種多樣的結晶形式,如銳鈦礦形式、金紅石形式以及單斜晶類型。然而,金紅石形式係較佳的,因為其折射率更高並且其光穩定性優越。二氧化鈦可以用或可以不用表面處理劑進行處理。較佳的是,氧化鈦的平均粒徑係在0.15 μm至0.35 μm的範圍內。 The white pigment is preferably titanium dioxide (TiO 2 ). The form of titanium dioxide is not particularly limited and a wide variety of crystalline forms such as anatase form, rutile form, and monoclinic type may be used. However, the rutile form is preferred because of its higher refractive index and superior light stability. Titanium dioxide can be treated with or without a surface treatment agent. Preferably, the titanium oxide has an average particle diameter in the range of 0.15 μm to 0.35 μm.

二氧化鈦顆粒的表面較佳的是被塗覆的。二氧化鈦將較佳的是首先塗覆有一無機塗層並且然後塗覆一有機塗層,該有機塗層被施加在該無機塗層上。該等二氧化鈦顆粒可以使用本領域已知的任何方法來塗覆。較佳的無機塗層包括金屬氧化物。有機塗層可以包括羧酸、多元醇、烷醇胺和/或矽化合物中的一或多種。 The surface of the titanium dioxide particles is preferably coated. Titanium dioxide will preferably be first coated with an inorganic coating and then coated with an organic coating which is applied to the inorganic coating. The titanium dioxide particles can be coated using any method known in the art. Preferred inorganic coatings include metal oxides. The organic coating may include one or more of a carboxylic acid, a polyol, an alkanolamine, and/or a hydrazine compound.

如果存在,則該白色顏料的存在量基於該組合物的總重量較佳的是至少1重量%、較佳的是至少6重量%、更佳的是至少8重量%、甚至更佳的是至少10重量%、並且最佳的是至少15重量%。此外,當存在時,該白色顏料的存在量基於根據本發明之組合物的總重量還較佳的是最多50重量%、較佳的是最多40重量%、更佳的是最多35重量%、甚至更佳的是最多30重量%、並且最佳的是最多25 重量%。 If present, the white pigment is preferably present in an amount of at least 1% by weight, preferably at least 6% by weight, more preferably at least 8% by weight, even more preferably at least, based on the total weight of the composition. 10% by weight, and most preferably at least 15% by weight. Further, when present, the white pigment is preferably present in an amount of up to 50% by weight, preferably up to 40% by weight, more preferably up to 35% by weight, based on the total weight of the composition according to the invention. Even better, up to 30% by weight, and optimally up to 25 weight%.

當二氧化鈦的用量基於該組合物的總重量係10重量%-30重量%、較佳的是15重量%-25重量%時,獲得了優異的結果。 Excellent results are obtained when the amount of titanium dioxide is from 10% by weight to 30% by weight, based on the total weight of the composition, preferably from 15% by weight to 25% by weight.

該等組合物還可以可隨意地包含高達約15重量%的一或多種聚合物增韌劑。該增韌劑典型地是具有較低熔點(總體上小於200℃、較佳的是小於150℃)並且附接至可以與該聚酯(以及可隨意地存在的其他聚合物)進行反應的官能團的一彈性體。由於聚酯中通常存在羧基和羥基,因此該增韌劑總體上是選自包含能夠與羧基和/或羥基進行反應的官能團的那些。此類官能團的實例包括環氧、羧酸酐、羥基(醇)、羧基、以及異氰酸酯。較佳的官能團係環氧物和羧酸酐;環氧物係尤其佳的。此類官能團通常是藉由將小分子接枝到已經存在的聚合物上或在該聚合物增韌劑的分子係藉由共聚形成時藉由使含有所希望的官能團的單體進行共聚而“附接”至聚合物增韌劑上。作為接枝的例子,可以使用自由基接枝技術將馬來酸酐接枝到烴橡膠上。所得的接枝聚合物具有附接至其上的羧酸酐和/或羧基。 The compositions may also optionally contain up to about 15% by weight of one or more polymeric toughening agents. The toughening agent is typically a lower melting point (generally less than 200 ° C, preferably less than 150 ° C) and attached to a functional group that can react with the polyester (and other polymers that may optionally be present) An elastomer. Since the carboxyl group and the hydroxyl group are usually present in the polyester, the toughening agent is generally selected from those containing a functional group capable of reacting with a carboxyl group and/or a hydroxyl group. Examples of such functional groups include epoxy, carboxylic anhydride, hydroxy (alcohol), carboxyl, and isocyanate. Preferred functional groups are epoxys and carboxylic anhydrides; epoxy systems are especially preferred. Such functional groups are usually obtained by grafting a small molecule onto an already existing polymer or by copolymerizing a monomer having a desired functional group when the molecular system of the polymer toughening agent is formed by copolymerization. Attached to the polymeric toughening agent. As an example of grafting, maleic anhydride can be grafted onto the hydrocarbon rubber using a free radical grafting technique. The resulting graft polymer has a carboxylic anhydride and/or a carboxyl group attached thereto.

根據本發明之組合物還可以可隨意地包含高達約5%的至少一種成核劑。成核劑的非限制性實例包括苯甲酸鈉和由其衍生的結構、具有30-50個碳原子的直鏈醇、滑石、氮化硼、以及LCP。 The compositions according to the invention may also optionally contain up to about 5% of at least one nucleating agent. Non-limiting examples of nucleating agents include sodium benzoate and structures derived therefrom, linear alcohols having from 30 to 50 carbon atoms, talc, boron nitride, and LCP.

該等組合物可以可隨意地進一步包含高達約3重量% 的紫外光穩定劑或UV阻斷劑。實例包括三唑類和三嗪類、草醯苯胺類、羥基二苯甲酮類、苯甲酸酯類、以及α-氰基丙烯酸酯類。當存在時,紫外光穩定劑的存在量較佳的是該組合物總重量的約0.1重量%至約3重量%、或較佳的是約0.1重量%至約1重量%、或更佳的是約0.1重量%至約0.6重量%。根據本發明之組合物係熔體混合的共混物,其中所有聚合型組分都很好地分散在彼此之中並且所有的非聚合型成分都很好地分散在聚合物基質中並且由其定界,這樣使得該共混物形成了統一的整體。 The compositions may optionally further comprise up to about 3% by weight UV stabilizer or UV blocker. Examples include triazoles and triazines, oxalic anilides, hydroxybenzophenones, benzoates, and alpha-cyanoacrylates. When present, the UV stabilizer is preferably present in an amount of from about 0.1% to about 3% by weight, or preferably from about 0.1% to about 1% by weight, or more preferably, based on the total weight of the composition. It is from about 0.1% by weight to about 0.6% by weight. The composition according to the invention is a melt-blended blend in which all of the polymeric components are well dispersed in each other and all of the non-polymeric components are well dispersed in the polymer matrix and Delimited so that the blend forms a uniform whole.

根據本發明之組合物還可以包含除上述聚酯之外的其他聚合物,如聚碳酸酯、聚乙二醇、聚碸、PEEK和聚鄰苯二甲醯胺。 The composition according to the invention may also comprise other polymers than the abovementioned polyesters, such as polycarbonate, polyethylene glycol, polyfluorene, PEEK and polyphthalamide.

根據本發明之組合物還可以包含其他的可隨意的成分,如脫模劑、增塑劑、潤滑劑、以及不同於上述該等的其他穩定劑。 The compositions according to the invention may also comprise other optional ingredients such as mold release agents, plasticizers, lubricants, and other stabilizers other than those described above.

可以使用任何熔體混合方法來將本發明的聚合型組分與非聚合型成分進行合併。例如,可以將該等聚合型組分與非聚合型成分加入一熔體混合器中,例如單螺杆或雙螺杆擠出機、摻混機、捏合機、或密煉機,藉由單一添加步驟一次全部加入,或以分批方式加熱,並且然後進行熔體混合。當以分批方式加入該等聚合型組分與非聚合型成分時,將該等聚合型組分和/或非聚合型成分的一部分首先加入並與剩餘的聚合型組分進行熔體混合,並且隨後將非聚合型成分加入並進一步熔體混合直到獲得良好混合的組 合物。 Any of the melt mixing methods can be used to combine the polymeric component of the present invention with the non-polymeric component. For example, the polymeric component and the non-polymeric component may be added to a melt mixer, such as a single screw or twin screw extruder, a blender, a kneader, or an internal mixer, by a single addition step. Add all at once, or in a batchwise manner, and then melt mix. When the polymeric component and the non-polymeric component are added in a batchwise manner, a part of the polymeric component and/or the non-polymeric component is first added and melt-mixed with the remaining polymeric component. And then the non-polymeric ingredients are added and further melt mixed until a well mixed group is obtained Compound.

本發明的另一方面涉及包含上述聚合物組合物的物品並且具體地涉及LED裝置的一部分。 Another aspect of the invention relates to an article comprising the above polymer composition and in particular to a portion of an LED device.

如在此使用的,術語“發光二極體裝置”和“LED裝置”旨在表示包含至少一個發光二極體、能夠將該二極體連接到電路上的一電連接件、以及部分包圍該二極體的外殼的一裝置。該LED裝置可以可隨意地具有完全或部分覆蓋該LED的透鏡。 As used herein, the terms "light emitting diode device" and "LED device" are intended to mean an electrical connector comprising at least one light emitting diode, capable of connecting the diode to an electrical circuit, and partially surrounding the A device for the outer casing of a diode. The LED device can optionally have a lens that completely or partially covers the LED.

由根據本發明之組合物製造的物品可以由本發明之組合物、藉由熟習該項技術者已知的任何適當的熔融加工方法(如注射模制或類似方法)來形成。 Articles made from the compositions according to the present invention may be formed from the compositions of the present invention by any suitable melt processing method known to those skilled in the art, such as injection molding or the like.

本發明的物品較佳的是LED裝置的一部分,例如外殼、反射器和反射器板。 The article of the invention is preferably part of an LED device, such as a housing, a reflector and a reflector plate.

該等物品可以包覆模制在一金屬(例如銅或銀塗覆的銅)導線框上,該導線框可以用於與插入外殼中的LED進行電連接。該物品較佳的是在外殼的環繞LED的這個部分中具有一空腔,該空腔用於將LED光在朝外方向上並且朝向透鏡(如果存在一透鏡的話)進行反射。該空腔被製成圓柱形的、圓錐形的、抛物面的或其他彎曲形式,並且較佳的是具有光滑的表面。替代地,該空腔的壁可以平行于或基本上平行於該二極體。透鏡可以在該二極體空腔上方形成並且可以包括一環氧或矽材料。 The articles can be overmolded onto a metal (e.g., copper or silver coated copper) leadframe that can be used to electrically connect the LEDs that are inserted into the housing. Preferably, the article has a cavity in the portion of the outer casing surrounding the LED for reflecting the LED light in an outward direction and toward the lens (if a lens is present). The cavity is formed into a cylindrical, conical, parabolic or other curved form and preferably has a smooth surface. Alternatively, the walls of the cavity may be parallel or substantially parallel to the diode. A lens can be formed over the cavity of the diode and can include an epoxy or tantalum material.

本發明的物品可以結合到用於多種應用中的LED裝置之中,該等應用例如交通信號、大面積顯示幕(包括影 像顯示幕)、影像屏、內部和外部照明、手機顯示幕背燈、汽車顯示幕、車輛制動燈、車輛頭燈、膝上電腦顯示幕背燈、人行道照明、以及閃光燈。 The articles of the present invention can be incorporated into LED devices for use in a variety of applications, such as traffic signals, large-area display screens (including shadows) Like display screens, image screens, interior and exterior lighting, cell phone display back lights, car display screens, vehicle brake lights, vehicle headlights, laptop display back lights, sidewalk lighting, and flash.

實例 Instance

現在藉由工作實例來展示本揭露,該等工作實例旨在展示本發明並且不旨在限制性地隱含對本揭露的範圍的任何限制。 The disclosure is now presented by way of example, and is not intended to limit the scope of the disclosure.

使用以下可商購的材料: Use the following commercially available materials:

聚酯:來自伊士曼化工產品公司(EastmanTM Chemical Products)的PCT聚酯玻璃纖維: Polyester: PCT polyester glass fiber from Eastman TM Chemical Products :

玻璃纖維-1:來自歐文斯科寧複合材料公司(OCVTM Reinforcements)的OCV 995 Fiberglass-1: OCV 995 from OCV TM Reinforcements

玻璃纖維-2:來自歐文斯科寧複合材料公司的OCV 952A Fiberglass-2: OCV 952A from Owens Corning Composites

玻璃纖維-3:來自NEG(日本電氣硝子)株式會社的T-127H Glass fiber-3: T-127H from NEG (Nippon Electric Glass Co., Ltd.)

二氧化鈦: Titanium dioxide:

TiO2-1:從杜邦鈦白科技公司(DuPont Titanium Technologies)可獲得的Ti-Pure® R-350--由氯化物法製造的金紅石TiO2,用矽石和氧化鋁處理過。 TiO 2 -1: Ti-Pure ® R-350 available from DuPont Titanium Technologies - rutile TiO 2 produced by the chloride process, treated with vermiculite and alumina.

TiO2-2:從石原產業股份有限公司(Ishihara Sangyo Kaisha,Ltd)可獲得的Tipaque® PC-3--由氯化物法製造的金紅石TiO2,用矽石和氧化鋁處理過。 TiO 2 -2: Tipaque ® PC-3- available from Ishihara Sangyo Kaisha, Ltd. - rutile TiO 2 produced by the chloride process, treated with vermiculite and alumina.

穩定劑和添加劑:Stabilizers and additives:

磷化合物1(PC-1):ULTRANOX® 626係亞磷酸酯穩定劑-(2,4-二三級丁基苯基)季戊四醇二亞磷酸酯,化學式為如上詳述的(α5),從科聚亞公司(Chemtura)可商購。 Phosphorus compound 1 (PC-1): ULTRANOX ® 626 phosphite stabilizer - (2,4-ditributylphenyl) pentaerythritol diphosphite, the chemical formula is as detailed above (α5), from the family Chemtura is commercially available.

磷化合物2(PC-2):IRGAFOS® P-EPQ係亞磷酸酯穩定劑--四(2,4-貳三級丁基苯基)[1,1-聯苯基]-4,4'二基二亞磷酸酯,化學式為如上詳述的(β1),從汽巴公司(Ciba)可商購。 Phosphorus Compound 2 (PC-2): IRGAFOS ® P-EPQ phosphite stabilizer - tetrakis(2,4-indolyl butylphenyl)[1,1-biphenyl]-4,4' Dikisodisphosphite, which has the chemical formula (β1) as detailed above, is commercially available from Ciba.

受阻胺:NYLOSTAB® S-EED穩定劑係對應於化學式(α2)的受阻胺並且從科萊恩公司(Clariant Corp)可商購。 Hindered amines: NYLOSTAB ® S-EED stabilizers correspond to hindered amines of formula (α2) and are commercially available from Clariant Corp.

滑石:從依米法比公司(Imi Fabi L.L.C.)可獲得的Imi-FabiTM HTP-4。 Talc: available from a company by ratio-meter (Imi Fabi LLC) Imi-Fabi TM HTP-4.

LLDPE:從陶氏公司(DOW)可商購的線性低密度聚乙烯GRSN-9820 NT 7。 LLDPE: Linear low density polyethylene GRSN-9820 NT 7 commercially available from Dow Corporation (DOW).

製備該等組合物的一般流程 General procedure for preparing such compositions

將以上描述的聚酯樹脂經由一重量損失送料器裝入ZSK-26雙螺杆擠出機的包含12個區的第一桶中。該桶的設定點溫度係在240℃-300℃的範圍內並且在第5區之前將樹脂熔化。在第5區將其他成分藉由一重量損失送料器經由一側向填料片段(stuffer)送入。螺杆速度為175 rpm。使擠出物冷卻並用常規設備造粒。 The polyester resin described above was charged into a first barrel of a ZSK-26 twin-screw extruder containing 12 zones via a weight loss feeder. The set point temperature of the barrel is in the range of 240 ° C - 300 ° C and the resin is melted before the 5th zone. In the 5th zone, the other components are fed to the filler via a side by a weight loss feeder. Screw speed is 175 Rpm. The extrudate was allowed to cool and granulated using conventional equipment.

所用的各自成分的性質和量概述在表5中,以重量百分比指出了每種成分的量。 The nature and amount of the respective ingredients used are summarized in Table 5, and the amount of each ingredient is indicated by weight percentage.

反射率測量 Reflectance measurement

類比了由本發明之組合物製成的一部件在LED裝置中的行為,是藉由將樣品暴露在180℃的光下12天。因此,使用實例E4和對比實例CE1-CE3中的每一組合物製備約50 mm直徑以及約1.6 mm厚度的圓盤。 An analogy to the behavior of a component made from the composition of the present invention in an LED device is by exposing the sample to light at 180 ° C for 12 days. Thus, each of the compositions of Example E4 and Comparative Examples CE1-CE3 was used to prepare discs having a diameter of about 50 mm and a thickness of about 1.6 mm.

將圓盤放在配備有燈具的180℃烘箱中12天,該燈具包括燈400W UV F/2以及OptivexTM UV過濾器。用BKY-Gardner分光計測量反射率。在模制後原樣的圓盤上以及在光和高熱(180℃)下暴露了12天后的圓盤上的反射率結 果概述在表6中,還有在460 nm波長下的反射率的保留百分比。 The disks on an oven at 180 ℃ equipped with a lamp for 12 days, the lamp comprises a lamp 400W UV F / 2 and Optivex TM UV filter. The reflectance was measured with a BKY-Gardner spectrometer. The reflectance results on the as-received disc and on the disc after 12 days of exposure to light and high heat (180 ° C) are summarized in Table 6, as well as the percent retention of reflectance at 460 nm. .

結果 result

根據本發明E6和E7的組合物出乎意料地顯示了與對比實例CE1至CE5相比在模制後原樣以及暴露於光和高熱下12天之後更高的反射率保留率。 The compositions of E6 and E7 according to the present invention unexpectedly show higher reflectance retention rates after molding as well as after 12 days of exposure to light and high heat compared to Comparative Examples CE1 to CE5.

表6中概述的數據很好地證明了在亞磷酸酯化合物如Ultranox® 626或Irgafos® P-EPQ與受阻胺化合物如Nylostab® S-EED之間觀察到的協同作用。根據本發明之組合物在原樣的模制物品上和已經經受光和熱處理的相同物品上實現了出色的光特性,該光和熱處理旨在模擬該等材料在LED裝置的製造過程中可能暴露在其中的條件。 The data summarized in Table 6 is a good demonstration of the synergistic effect observed between phosphite compounds such as Ultranox ® 626 or Irgafos ® P-EPQ and hindered amine compounds such as Nylostab ® S-EED. The composition according to the present invention achieves excellent optical properties on the as-molded article and on the same article that has been subjected to light and heat treatment, which is intended to simulate that the material may be exposed during the manufacture of the LED device. The conditions therein.

對比實例CE1和CE3提供了證據,證明單獨的磷化合物不足以提供用根據本發明之實例所獲得的出色光特性。 Comparative Examples CE1 and CE3 provide evidence that the individual phosphorus compounds are insufficient to provide excellent optical properties obtained with the examples according to the present invention.

對比實例CE2和CE5清楚地顯示,只存在受阻胺化合物不能有效地對該組合物提供在長期(12天)暴露於光和高熱(180℃)下時足夠的穩定性。 Comparative Examples CE2 and CE5 clearly show that the presence of only hindered amine compounds is not effective in providing the composition with sufficient stability over long-term (12 days) exposure to light and high heat (180 °C).

實例E6和E7組合了磷化合物(ULTRANOX® 626穩定 劑或IRGAFOS® P-EPQ)和受阻胺化合物(Nylostab® S-EED)二者,實現了在光和高熱暴露後就反射率保留率而言出乎意料的結果。即使使用與在CE1和CE3中所用的量相比更低的添加劑總量,也將獲得這個結果。 Examples E6 and E7 combine a phosphorus compound (ULTRANOX ® 626 stabilizer or IRGAFOS ® P-EPQ) and a hindered amine compound (Nylostab ® S-EED) to achieve reflectance retention after light and high heat exposure. Unexpected results. This result will be obtained even if the total amount of additive is used compared to the amount used in CE1 and CE3.

根據本發明的實例E6和E7符合之前提出的多種要求(值得注意地有良好的可加工性、高的尺寸穩定性、高的機械強度)並且還出乎意料地具有以下特徵:在光和熱處理後反射率大於62%。因此該等組合物係製造LED部件之優異候選物。 Examples E6 and E7 according to the present invention meet the various requirements previously set forth (notably good processability, high dimensional stability, high mechanical strength) and also unexpectedly have the following characteristics: in light and heat treatment The post-reflectance is greater than 62%. These compositions are therefore excellent candidates for the manufacture of LED components.

Claims (10)

一種聚合物組合物,包含:至少一種聚酯;至少一種受阻胺化合物;以及至少一種磷化合物,該磷化合物係選自由以下各項組成之群組:亞磷酸酯類、亞膦酸酯類(phosphonites)及其混合物,其中該至少一種磷化合物的存在量基於該組合物之總重量為0.7重量%至5重量%。 A polymer composition comprising: at least one polyester; at least one hindered amine compound; and at least one phosphorus compound selected from the group consisting of phosphites, phosphonites ( Phosphonites) and mixtures thereof, wherein the at least one phosphorus compound is present in an amount from 0.7% to 5% by weight, based on the total weight of the composition. 如申請專利範圍第1項之聚合物組合物,其中該聚酯的至少50莫耳%重複單元係藉由對苯二甲酸與1,4-伸環己烷二甲醇之縮聚合作用而獲得。 The polymer composition of claim 1, wherein at least 50 mole % of the repeating unit of the polyester is obtained by polycondensation of terephthalic acid with 1,4-cyclohexane dimethanol. 如申請專利範圍第2項之聚合物組合物,其中該聚酯係聚(1,4-伸環己基二甲基對苯二甲酸酯)。 The polymer composition of claim 2, wherein the polyester is poly(1,4-cyclohexyldimethyl terephthalate). 如申請專利範圍第1項之聚合物組合物,其中該至少一種受阻胺化合物的存在量基於該組合物之總重量為0.05重量%至2重量%。 The polymer composition of claim 1, wherein the at least one hindered amine compound is present in an amount of from 0.05% by weight to 2% by weight based on the total weight of the composition. 如申請專利範圍第1項之聚合物組合物,其中它進一步包含至少一種白色顏料。 The polymer composition of claim 1, wherein it further comprises at least one white pigment. 如申請專利範圍第5項之聚合物組合物,其中該白色顏料係選自TiO2、ZnS2、ZnO和BaSO4The polymer composition of claim 5, wherein the white pigment is selected from the group consisting of TiO 2 , ZnS 2 , ZnO, and BaSO 4 . 如申請專利範圍第1項之聚合物組合物,其中它進一步包含至少一種增強填充劑。 The polymer composition of claim 1, wherein it further comprises at least one reinforcing filler. 如申請專利範圍第7項之聚合物組合物,其中該增 強填充劑係選自玻璃纖維、矽灰石、碳纖維、滑石、雲母和高嶺土。 Such as the polymer composition of claim 7 of the patent scope, wherein the increase The strong filler is selected from the group consisting of glass fiber, ash stone, carbon fiber, talc, mica and kaolin. 一種包含如申請專利範圍第1項之聚合物組合物之物品。 An article comprising the polymer composition of claim 1 of the patent application. 如申請專利範圍第9項之物品,其中該物品係LED裝置的一部分。 An article of claim 9, wherein the article is part of an LED device.
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