CN110524404A - A kind of vibrator deburring equipment and its burr removing method - Google Patents
A kind of vibrator deburring equipment and its burr removing method Download PDFInfo
- Publication number
- CN110524404A CN110524404A CN201910733104.6A CN201910733104A CN110524404A CN 110524404 A CN110524404 A CN 110524404A CN 201910733104 A CN201910733104 A CN 201910733104A CN 110524404 A CN110524404 A CN 110524404A
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- China
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- net
- storage vat
- vibration
- abrasive material
- abrasive
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention discloses a kind of vibrator deburring equipment, removing component is vibrated including burr, part separation unit and abrasive dust and abrasive material separation unit, the part separation unit is mounted on a side-lower of the burr vibration removing component, the abrasive dust and abrasive material separation unit is mounted on the lower section of the part separation unit, the burr vibration removing component is for by the mixture of part and abrasive material, failure of oscillation not to be moved, to which the burr of part be removed, the part separation unit will be for that will go the part of flash removed from part, it is separated in the mixture of abrasive material and abrasive dust, the abrasive dust is with abrasive material separation unit for separating abrasive material and abrasive dust.Vibration of the equipment to storage vat horizontally and vertically considerably increases the abundant friction of abrasive material and part, and the separation of the removal of burr, part, abrasive material and abrasive dust is fully automated, and labor intensity of workers is small, and burr removal efficiency is high.
Description
Technical field
The invention belongs to field of machining, and in particular to a kind of part vibration burr eliminating equipment is suitable for small part
The removal of structure is complicated piece surface burr.
Background technique
In modern scientific research production, advanced precision manufactureing method despite the use of, but with different manufacturing method processing
Part appearance and inner hole can have small burr, this burr easily removes on biggish part, but to smaller parts
Burr removal with regard to relatively difficult, therefore the burr for how removing small part is of great significance.
Common deburring is that but for smaller parts, especially have the complex parts of inner surface with scraping using cutter scraping
The method cut cannot completely remove the burr on part.Present vibrator deburring equipment is all that part and abrasive material are put into storage
Charging basket, the dynamic removal for making part and abrasive material come into full contact with friction, realizing to burr of the not failure of oscillation of storage vat, then manually by zero
Part, abrasive material and abrasive dust separation, labor intensity of workers is big, and burr removal efficiency is low.
Summary of the invention
For the deficiency of existing small part vibrator deburring equipment and technology method, the present invention provides a kind of vibrator deburrings
Equipment can remove the burr on smaller parts surface, especially there is the burr of inner surface structure complex parts.
The technical scheme is that
A kind of vibrator deburring equipment, including burr vibration removing component, part separation unit and abrasive dust are separated with abrasive material
Component, the part separation unit are mounted on a side-lower of the burr vibration removing component, the burr and mill
Material separation unit is mounted on the lower section of the part separation unit, and the burr vibration removing component is used for part and abrasive material
Mixture failure of oscillation is not dynamic, so that the burr of part be removed, the part separation unit is used to go the part of flash removed
It is separated from the mixture of part, abrasive material and abrasive dust, the abrasive dust is with abrasive material separation unit for separating abrasive material and mill
Bits.
Further, the described burr vibration removing component include bracket, it is horizontal connection spring, storage vat, discharge port, vertical
Connecting spring, horizontal vibration eccentric wheel, vertical vibration motor, vertical vibration eccentric wheel and horizontal vibration motor, the storage vat
On the bracket by horizontal connection spring described in several and the vertical connecting spring installation, the storage vat can phase
Vibration both horizontally and vertically is done for the bracket, the vertical vibration motor installation is on the bracket, described vertical
The vertical vibration eccentric wheel, the bottom of the vertical vibration eccentric wheel and the storage vat are installed on the output shaft of vibrating motor
Face forms higher pair contact, when vertical vibration motor rotation, the vertical vibration eccentric wheel is driven to rotate, described vertical
Under the collective effect for vibrating eccentric wheel and the vertical connecting spring, the storage vat vertical vibration, the horizontal vibration motor
Installation on the bracket, is equipped with the horizontal vibration eccentric wheel, the level on the output shaft of the horizontal vibration motor
Vibration eccentric wheel forms higher pair with the side of the storage vat and contacts, and when horizontal vibration motor rotation, drives the water
Flat vibration eccentric wheel rotation, under the collective effect of the horizontal vibration eccentric wheel and the horizontal connection spring, the storing
The sidewall bottom of bucket horizontal vibration, the storage vat is equipped with the discharge port.
Further, the part separation unit includes right connecting rod, right-hand rotation disk, No. two axis, No.1 axis, No. two gears, one
Number gear, part separation motor, left-hand rotation disk, left connecting rod, hanging beam, part separation bowl assembly, part separating tank bracket and installation
Bracket, the part separation motor are mounted in the mounting bracket, and the No.1 axis separates the output of motor with the part
Axis is sequentially connected, and is equipped with the No.1 gear on the No.1 axis, No. two gears are equipped on No. two axis, described
No.1 gear and No. two gears are meshed, and the both ends of No. two axis are also separately installed with the left-hand rotation disk and the right-hand rotation
Driving handle, the hanging beam installation are symmetrically arranged on the non-center position of disk, the left-hand rotation disk and the right-hand rotation disk forward surface
At the upper of mounting bracket, the fan-shaped pie of shape of the part separating tank bracket, the two sides bottom of the part separating tank bracket
Portion is symmetrically arranged with prominent axis, and the center of the part separating tank bracket is installed in rotation in the hanging beam, the left side
The both ends of connecting rod are hinged with the prominent axis on the left of the driving handle and the part separating tank bracket on the left-hand rotation disk respectively,
Formed crank and rocker mechanism, the right connecting rod both ends respectively with the driving handle and the part separating tank bracket on the right-hand rotation disk
The prominent axis on right side is hinged, and forms crank and rocker mechanism, and the part separation bowl assembly is arranged in the part separating tank
It is similar to the shape of the part separating tank bracket in bracket, including arc-shaped bottom is slipped through the net and both side plate, the part separating tank
The notch of component is located at the lower section of the discharge port of the storage vat.
Further, the abrasive dust and abrasive material separation unit include separating plate, support spring, No. two separate motor, connection
Fork, eccentric wheel, magnechuck, No. two separation motors are mounted in the mounting bracket, and the eccentric wheel is mounted on described
On the output shaft of No. two separation motors, the integral inclined bottom that the part separation bowl assembly is arranged in of the separating plate is slipped through the net
Lower section, and be mounted in the mounting bracket by the support spring, the magnechuck is mounted under the separating plate
Side, described connecting fork one end ride on the eccentric wheel, form higher pair connection, and the other end is equipped with prong, and the prong is stuck in institute
It states on separating plate, when eccentric wheel rotation, the connecting fork drives the separation panel vibration.
Further, the discharge outlet of the storage vat is equipped with outlet damper, and the outlet damper is equipped with positioning
Bar, the position that the storage vat corresponds to the discharge port are set there are two locating slot, and the outlet damper can pass through the positioning
Bar and the locating slot are mounted on the different location of the storage vat, realize the closure to the discharge port or open wide.
Further, the bottom that the part separates bowl assembly is evenly distributed with diamond hole, the part separating tank on slipping through the net
Bracket includes that arcuation bottom is slipped through the net mounting groove, and the slip through the net two sides of mounting groove of the bottom are symmetrically arranged with several spokes, and several spokes pass through
The connection of center hole seat, the part separating tank bracket are hinged in the hanging beam by the center hole seat, and the bottom is slipped through the net
Mounting groove includes bottom plate and the mounting groove that the bottom plate two sides are arranged in, and is equipped with material spilling hole, the mounting groove in the middle part of the bottom plate
Support shaft is installed if slipping through the net equipped with dry bottom, the bottom is slipped through the net to be supported on the bottom and slip through the net and be installed in support shaft.
Further, the bottom is slipped through the net slips through the net including upper layer and lower layer, upper layer and lower layer slip through the net on be equipped with diamond hole, the part
The both side plate for separating bowl assembly is equipped with friction-driven bar, and the friction-driven bar is equipped with the upper layer slipped through the net with the bottom and slips through the net
The friction portion of contact, friction-driven bar both ends are equipped with handwheel, and rotating the handwheel can drive the friction-driven bar to rotate,
To which the upper layer that bottom described in friction-driven is slipped through the net is slipped through the net, slips through the net relative motion with lower layer, change the diamond hole that upper layer and lower layer are slipped through the net
Different leak hole sizes are realized in relative position.
A kind of burr removing method of vibrator deburring equipment of the invention, includes the following steps:
Step 1 is blocked by the outlet damper by the discharge port of storage vat, will be put into the part of deburring and abrasive material
The storage vat；
Step 2, the starting vertical vibration motor, drive the storage vat to vibrate up and down, while starting the horizontal vibration
Dynamic motor, drives the storage vat horizontal vibration, part and abrasive material in the storage vat is made sufficiently to rub, by the burr of part
Removal；
Step 3 is slipped through the net to slip through the net with lower layer by the upper layer that the friction-driven bar drives the bottom to slip through the net and realizes opposite fortune
The dynamic upper layer and lower layer bottom for making the bottom the slip through the net leak hole to be formed of slipping through the net is less than the size of part；
Step 4, the position for changing outlet damper open wide the discharge port of storage vat, part, abrasive material and the abrasive dust of deburring
Mixture due to the storage vat vibration horizontally and vertically, and from the discharge port be discharged, fall into described zero
Part separates in bowl assembly；
Step 5, the starting part separate motor, and the rotation of the part separation motor passes through the No.1 axis, described
No.1 gear and No. two gears drive No. two axis rotation, and then pass through the left-hand rotation disk, the right-hand rotation disk, the left side
Connecting rod and the right connecting rod drive the part separating tank bracket and mounted thereto part separation bowl assembly around
The hanging beam reciprocally swinging, since abrasive material and abrasive dust are smaller, thus by abrasive dust, abrasive material from the lower section of the part separation unit
Discharge, and part stays in the part separation bowl assembly, realizes part from point in the mixture of part, abrasive dust and abrasive material
From；
Step 6, when the discharge below the part separation unit of abrasive dust and abrasive mixture, on the magnechuck
Electricity, and start No. two separation motors, drive the separating plate to vibrate up and down by the eccentric wheel and the connecting fork,
Under the vibration force effect of the separating plate, abrasive material is flowed out along the inclined-plane of the separating plate, due to the magnechuck electromagnetism
The suction-operated of power, abrasive dust are adsorbed on the separating plate, wait all abrasive materials to flow out along the inclined-plane of the separating plate, the electricity
Magnetic-disc power loss, the separating plate vibration force effect under, abrasive dust along the separating plate inclined-plane flow out, realize abrasive dust with
The separation of abrasive material.
Beneficial effects of the present invention
1. the present invention realizes vibration to storage vat horizontally and vertically, filling for abrasive material and part is considerably increased
It centimorgan wipes, avoids the drawbacks of traditional one direction vibration causes abrasive material and part that cannot sufficiently rub.
2, the relative position that the present invention is slipped through the net by changing upper layer and lower layer bottom, so that different size of leak hole is formed, with suitable
The separation for answering different size part expands the application range of the equipment.
3, a kind of part vibrator deburring equipment disclosed by the invention, the removal of burr, the separation of part, abrasive material and abrasive dust
It is fully automated, labor intensity of workers is small, and burr removal efficiency is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the embodiment of the present invention；
Fig. 2 is the structural schematic diagram that burr vibrates removing component in the embodiment of the present invention；
Fig. 3 is the cross-sectional view that burr vibrates removing component in the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of part separation unit in the embodiment of the present invention；
Fig. 5 is the structural schematic diagram of part separating tank bracket in the embodiment of the present invention；
Fig. 6 is the cross-sectional view of part separating tank bracket in the embodiment of the present invention；
Fig. 7 is enlarged drawing at B in Fig. 6；
Fig. 8 is the structural schematic diagram that part separates bowl assembly in the embodiment of the present invention；
Fig. 9 is the structural schematic diagram of bracket in the embodiment of the present invention；
Figure 10 is the structural schematic diagram of abrasive dust and abrasive material separation unit in the embodiment of the present invention；
In figure: 1, burr vibrates removing component；2, part separation unit；3, abrasive dust and abrasive material separation unit；101, bracket；
102, horizontal connection spring；103, storage vat；104, locating rod；105, outlet damper；106, locating slot；107, discharge port；
108, vertical connecting spring；109, horizontal vibration eccentric wheel；110, vertical vibration motor；111, vertical vibration eccentric wheel；112,
Horizontal vibration motor；201, right connecting rod；202, right-hand rotation disk；203, No. two axis；204, No.1 axis；205, No. two gears；206, one
Number gear；207, part separates motor；208, left-hand rotation disk；209, left connecting rod；210, friction-driven bar；211, hanging beam；212,
Part separates bowl assembly；213, part separating tank bracket；214, mounting bracket；2131, bottom is slipped through the net mounting groove；2132, bottom is slipped through the net
Support shaft is installed；2133, material spilling hole；2134, prominent axis；2121, side plate, 2122, bottom are slipped through the net；2141, Zuo Pingtai；2142, mandril；
2143, middle platform；2144, inclined plate is supported；32, separating plate；33, support spring；34, No. two separation motors；35, connecting fork；36,
Eccentric wheel；37, magnechuck
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, and in conjunction with attached drawing and case study on implementation,
The present invention is further described in detail.It should be appreciated that specific implementation case described herein is used only for explaining this
Invention, is not intended to limit the present invention.
Product embodiments
As shown in Figure 1, a kind of vibrator deburring equipment, including burr vibration removing component 1, part separation unit 2 and mill
Bits and abrasive material separation unit 3, the part separation unit 2 is mounted on the lower section of the burr vibration removing component 1, described
Abrasive dust and abrasive material separation unit 3 be mounted on the lower section of the part separation unit 2, the burr vibration removing component 1 is used
In by the mixture of part and abrasive material, failure of oscillation is not moved, so that the burr of part be removed, the part separation unit 2 is used for will
The part of flash removed is gone to separate from the mixture of part, abrasive material and abrasive dust, the abrasive dust and abrasive material separation unit 3 are used
In separation abrasive material and abrasive dust.
As shown in Figures 2 and 3, burr vibration removing component 1 includes bracket 101, horizontal connection spring 102, storage
Charging basket 103, discharge port 107, vertical connecting spring 108, horizontal vibration eccentric wheel 109, vertical vibration motor 110, vertical vibration
Eccentric wheel 111 and horizontal vibration motor 112, the storage vat 103 by several described horizontal connection springs 102 and it is described hang down
Straight connecting spring 108 is mounted on the bracket 101, and since spring has certain elasticity, the storage vat 103 can be opposite
Vibration both horizontally and vertically can be done in the bracket 101, the vertical vibration motor 110 is installed by motor mounting rack
On the bracket 101, the vertical vibration eccentric wheel 111 is installed on the output shaft of the vertical vibration motor 110, it is described
Vertical vibration eccentric wheel 111 forms higher pair with the bottom surface of the storage vat 103 and contacts, when the vertical vibration motor 110 rotates
When, drive the vertical vibration eccentric wheel 111 to rotate, in the vertical vibration eccentric wheel 111 and the vertical connecting spring 108
Collective effect under, 103 vertical vibration of storage vat, the horizontal vibration motor 112 is mounted on institute by motor mounting rack
It states on bracket 101, the horizontal vibration eccentric wheel 109, the level is installed on the output shaft of the horizontal vibration motor 112
Vibration eccentric wheel 109 forms higher pair with the side of the storage vat 103 and contacts, when the horizontal vibration motor 112 rotation, band
It moves the horizontal vibration eccentric wheel 109 to rotate, in being total to for the horizontal vibration eccentric wheel 109 and the horizontal connection spring 102
Under same-action, the sidewall bottom of 103 horizontal vibration of storage vat, the storage vat 103 is equipped with the discharge port 107；It is described
Storage vat 103 the discharge port 107 at be equipped with outlet damper 105, the outlet damper 105 be equipped with locating rod 104, institute
The position for stating the corresponding discharge port 107 of storage vat 103 is equipped with several locating slots 106, and the outlet damper 105 can pass through institute
It states locating rod 104 and the locating slot 106 is mounted on the different location of the storage vat 103, realize to the discharge port 107
It blocks or opens wide.
As shown in figure 4, the part separation unit 2 includes right connecting rod 201, right-hand rotation disk 202, No. two axis 203, No.1 axis
204, No. two gears 205, No.1 gear 206, part separate motor 207, left-hand rotation disk 208, left connecting rod 209, hanging beam 211, zero
Part separates bowl assembly 212, part separating tank bracket 213 and mounting bracket 214.
As shown in figure 9, the mounting bracket 214 includes left platform 2141, mandril 2142, middle platform 2143 and support inclined plate
2144。
As shown in Fig. 4 to Fig. 9, the part separation motor 207 is mounted on the mounting bracket by motor mounting rack
On the 214 left platform 2141, the output shaft that the No.1 axis 204 separates motor 204 by shaft coupling with the part is passed
It is dynamic to connect, the No.1 gear 206 is installed on the No.1 axis 204, No. two gears are installed on No. two axis 203
205, the No.1 gear 206 and No. two gears 205 are meshed, and the No.1 axis 204 and No. two axis 203 lead to respectively
It crosses rolling bearing units to be mounted in parallel on the left platform 2141 of the mounting bracket 214, the both ends of No. two axis 203 are also
Be separately installed with the left-hand rotation disk 208 and the right-hand rotation disk 202, the left-hand rotation disk 208 and 202 forward surface of right-hand rotation disk it is non-
Driving handle is symmetrically arranged on center, the hanging beam 211 is mounted on mounting bracket 214 by T-type polished rod mounting base
On the mandril 2142, the shape of the part separating tank bracket 213 is in the fan-shaped pie for being, the part separating tank bracket
213 two side bottoms are equipped with and are symmetrically arranged with prominent axis 2134, and the center of the part separating tank bracket 213 is rotatably mounted
In the hanging beam 211, the both ends of the left connecting rod 209 respectively with the driving handle and the part on the left-hand rotation disk 208
The prominent axis 2134 in 213 left side of separating tank bracket is hinged, and forms crank and rocker mechanism, 201 both ends of the right connecting rod difference
It is hinged, is formed with the prominent axis 2134 on 213 right side of driving handle and the part separating tank bracket on the right-hand rotation disk 202
Crank and rocker mechanism, the part separation bowl assembly 212 is arranged in the part separating tank bracket 213, with the part point
Shape from slot bracket 213 is similar, including arc-shaped bottom is slipped through the net 2122 and both side plate 2121, and the part separates bowl assembly 212
Notch be located at the storage vat 103 the discharge port 107 lower section.
As shown in Figure 10, the burr is separated with abrasive material separation unit 3 including separating plate 32, support spring 33, two
Motor 34, connecting fork 35, eccentric wheel 36, magnechuck 37, No. two separation motors 34 are mounted on institute by motor mounting rack
It states on the middle platform 2143 of mounting bracket 214, the eccentric wheel 36 is mounted on the output shaft of No. two separation motors 34
On, the separating plate 32 is integral inclined to be arranged in the bottom of the part separation bowl assembly 212 and slips through the net below 2122, and is passed through
The support spring 33 is mounted on the support inclined plate 2144 of the mounting bracket 214, and the magnechuck 37 is mounted on
Lower section on the support inclined plate 2144 of the mounting bracket 214 and positioned at the separating plate 32, described 35 one end of connecting fork
It riding on the eccentric wheel 36, forms higher pair connection, the other end is equipped with prong, and the prong is stuck on the separating plate 32, when
When the eccentric wheel 36 rotates, the connecting fork 35 drives the separating plate 32 to vibrate.
As shown in figure 8, the described part separation bowl assembly 212 includes side plate 2121 and bottom slips through the net 2122, the bottom is slipped through the net
It is evenly distributed with diamond hole on 2122, the part separating tank bracket 213 includes that arcuation bottom is slipped through the net mounting groove 2131, and the bottom is slipped through the net peace
The two sides of tankage 2131 are symmetrically arranged with several spokes, and several spokes are connected by center hole seat, the part separating tank bracket 213
Be hinged in the hanging beam 211 by the center hole seat, the bottom slip through the net mounting groove 2131 include bottom plate and be arranged in institute
The mounting groove of bottom plate two sides is stated, is equipped with material spilling hole 2133 in the middle part of the bottom plate, if the mounting groove is slipped through the net equipped with dry bottom installs branch
Support axis 2132, the bottom, which is slipped through the net, 2122 to be supported on the bottom and slip through the net and install in support shaft 2132.2122 are slipped through the net including upper in the bottom
Slip through the net for lower two layers, upper layer and lower layer slip through the net on be equipped with diamond hole, the both side plate of the part separation bowl assembly 212 is equipped with friction
Drive rod 210, the friction-driven bar 210 is equipped with slips through the net the friction portion of contact with slip through the net 2122 upper layer of the bottom, described
210 both ends of friction-driven bar are equipped with handwheel, and rotating the handwheel can drive the friction-driven bar 210 to rotate, thus the drive that rubs
It moves slip through the net 2122 upper layer of the bottom to slip through the net, slip through the net relative motion with lower layer, change diamond hole that upper layer and lower layer are slipped through the net with respect to position
It sets, realizes different leak hole sizes.
A kind of burr removing method of vibrator deburring equipment of the invention, specifically comprises the following steps:
Step 1, the discharge port 107 that the storage vat 103 is blocked by the outlet damper 105, will be to deburring
Part and abrasive material be put into the storage vat 103；
Step 2, the starting vertical vibration motor 110, drive the storage vat 103 to vibrate up and down, while described in starting
Horizontal vibration motor 112 drives 103 horizontal vibration of storage vat, and part and abrasive material in the storage vat 103 is made sufficiently to rub
It wipes, the burr of part is removed；
Step 3 drives slip through the net 2122 upper layer of the bottom to slip through the net and lower layer slips through the net realization by the friction-driven bar 210
Relative motion make the bottom slip through the net 2122 upper layer and lower layer bottom slip through the net the leak hole to be formed be less than part size；
Step 4, the position for changing the outlet damper 105 open wide the discharge port 107 of the storage vat 103, complete
At the part of deburring, abrasive grain and abrasive material burr mixture due to the vibration horizontally and vertically of the storage vat 103
It is dynamic, and be discharged from the discharge port 107, it falls into the part separation bowl assembly 212；
Step 5, the starting part separate motor 207, and the rotation of the part separation motor 207 passes through the No.1 axis
204, the No.1 gear 206 and No. two gears 205 drive No. two axis 203 to rotate, and then pass through the left-hand rotation disk
208, the right-hand rotation disk 202, the left connecting rod 209 and the right connecting rod 201 drive the part separating tank bracket 213 and peace
Mounted in part separation bowl assembly 212 thereon around 211 reciprocally swinging of hanging beam, since abrasive material and burr are smaller,
To which burr, abrasive material to be discharged from the lower section of the part separation unit 2, and part stays in the part separation bowl assembly 212
In, realize part from the separation in the mixture of part, burr and abrasive material；
Step 6, when burr and abrasive mixture are discharged below the part separation unit 2, the magnechuck 37
It powers on, and starts No. two separation motors 34, the separating plate is driven by the eccentric wheel 36 and the connecting fork 35
32 vibrate up and down, and under the vibration force effect of the separating plate 32, abrasive material is flowed out along the inclined-plane of the separating plate 32, by institute
The suction-operated of 37 electromagnetic force of magnechuck is stated, burr is adsorbed on the separating plate 32, waits all abrasive materials along the separation
The inclined-plane of plate 32 flows out, 37 power loss of magnechuck, and under the vibration force effect of the separating plate 32, burr is along described point
Inclined-plane outflow from plate 32, realizes the separation of burr and abrasive material.
The foregoing is intended to be a preferred embodiment of the present invention.Certainly, the present invention can also have other a variety of implementations
Example, without deviating from the spirit and substance of the present invention, anyone skilled in the art, when can according to this
Various corresponding changes and modifications are made in invention.It is all that technical solution is formed by using equivalent substitution or equivalent transformation, should all it belong to
In the protection scope of the appended claims of the present invention.
Claims (5)
1. a kind of vibrator deburring equipment, it is characterised in that: including burr vibration removing component (1), part separation unit (2) and
Abrasive dust and abrasive material separation unit (3), the part separation unit (2) are mounted on burr vibration removing component (1)
One side-lower, the abrasive dust are mounted on the lower section of the part separation unit (2), the hair with abrasive material separation unit (3)
Thorn vibration removing component (1) is not for by the mixture of part and abrasive material, failure of oscillation to be moved, so that the burr of part is removed, it is described
Part separation unit (2) is described for the part of flash removed will to be gone to separate from the mixture of part, abrasive material and abrasive dust
Abrasive dust is with abrasive material separation unit (3) for separating abrasive material and abrasive dust；
Burr vibration removing component (1) includes bracket (101), horizontal connection spring (102), storage vat (103), discharging
Mouth (107), vertical connecting spring (108), horizontal vibration eccentric wheel (109), vertical vibration motor (110), vertical vibration are eccentric
(111) and horizontal vibration motor (112) are taken turns, the storage vat (103) passes through several described horizontal connection springs (102) and institute
It states vertical connecting spring (108) to be mounted on the bracket (101), the storage vat (103) can be relative to the bracket
(101) vibration both horizontally and vertically is done, the vertical vibration motor (110) is mounted on the bracket (101), described to hang down
The vertical vibration eccentric wheel (111), the vertical vibration eccentric wheel are installed on the output shaft of straight vibrating motor (110)
(111) higher pair is formed with the bottom surface of the storage vat (103) to contact, when the vertical vibration motor (110) rotation, drive institute
Vertical vibration eccentric wheel (111) rotation is stated, in the vertical vibration eccentric wheel (111) and the vertical connecting spring (108)
Under collective effect, storage vat (103) vertical vibration, the horizontal vibration motor (112) is mounted on the bracket (101)
On, the horizontal vibration eccentric wheel (109), the horizontal vibration are installed on the output shaft of the horizontal vibration motor (112)
Eccentric wheel (109) forms higher pair with the side of the storage vat (103) and contacts, when the horizontal vibration motor (112) rotation,
The horizontal vibration eccentric wheel (109) is driven to rotate, in the horizontal vibration eccentric wheel (109) and the horizontal connection spring
(102) under collective effect, the sidewall bottom of storage vat (103) horizontal vibration, the storage vat (103) goes out equipped with described in
Material mouth (107)；
The part separation unit (2) include right connecting rod (201), right-hand rotation disk (202), No. two axis (203), No.1 axis (204),
No. two gears (205), No.1 gear (206), part separate motor (207), left-hand rotation disk (208), left connecting rod (209), hanging beam
(211), part separation bowl assembly (212), part separating tank bracket (213) and mounting bracket (214), the part separate motor
(207) it is mounted on the mounting bracket (214), the No.1 axis (204) separates the output shaft of motor (204) with the part
It is sequentially connected, the No.1 gear (206) is installed on the No.1 axis (204), be equipped on No. two axis (203) described
No. two gears (205), the No.1 gear (206) and No. two gears (205) are meshed, and the two of No. two axis (203)
End is also separately installed with the left-hand rotation disk (208) and the right-hand rotation disk (202), the left-hand rotation disk (208) and the right-hand rotation disk
(202) driving handle is symmetrically arranged on the non-center position of forward surface, the hanging beam (211) is mounted on mounting bracket (214)
Upper, the fan-shaped pie of shape of the part separating tank bracket (213), the two sides bottom of the part separating tank bracket (213)
Portion is symmetrically arranged with prominent axis (2134), and the center of the part separating tank bracket (213) is installed in rotation on the suspension
On beam (211), the both ends of the left connecting rod (209) respectively on the left-hand rotation disk (208) driving handle and the part separate
The prominent axis (2134) on the left of slot bracket (213) is hinged, and forms crank and rocker mechanism, right connecting rod (201) both ends point
Prominent axis (2134) phase not with the driving handle on the right-hand rotation disk (202) and on the right side of the part separating tank bracket (213)
Hingedly, crank and rocker mechanism is formed, part separation bowl assembly (212) setting is interior in the part separating tank bracket (213),
It is similar to the shape of the part separating tank bracket (213), including arc-shaped bottom is slipped through the net (2122) and both side plate (2121), it is described
The notch of part separation bowl assembly (212) is located at the lower section of the discharge port (107) of the storage vat (103)；
The abrasive dust and abrasive material separation unit (3) include separating plate (32), support spring (33), No. two separate motor (34),
Connecting fork (35), eccentric wheel (36), magnechuck (37), No. two separation motors (34) are mounted on the mounting bracket
(214) on, the eccentric wheel (36) is mounted on the output shaft of No. two separation motors (34), and the separating plate (32) is whole
The bottom for being inclined at part separation bowl assembly (212) is slipped through the net below (2122), and passes through the support spring
(33) it is mounted on the mounting bracket (214), the magnechuck (37) is mounted on the lower section of the separating plate (32), described
Connecting fork (35) one end rides on the eccentric wheel (36), forms higher pair connection, and the other end is equipped with prong, and the prong is stuck in institute
It states on separating plate (32), when the eccentric wheel (36) rotation, the connecting fork (35) drives separating plate (32) vibration.
2. a kind of vibrator deburring equipment as described in claim 1, it is characterised in that: the storage vat (103) it is described
Outlet damper (105) are equipped at discharge port (107), the outlet damper (105) is equipped with locating rod (104), the storage vat
(103) position of the corresponding discharge port (107) is set there are two locating slot (106), and the outlet damper (105) can pass through institute
It states locating rod (104) and the locating slot (106) is mounted on the different location of the storage vat (103), realize to the discharging
The closure of mouth (107) is opened wide.
3. a kind of vibrator deburring equipment as described in claim 1, it is characterised in that: the part separates bowl assembly
(212) the bottom, which is slipped through the net, is evenly distributed with diamond hole on (2122), and the part separating tank bracket (213) includes that arcuation bottom is slipped through the net peace
Tankage (2131), the slip through the net two sides of mounting groove (2131) of the bottom are symmetrically arranged with several spokes, and several spokes pass through center hole seat
Connection, the part separating tank bracket (213) are hinged on the hanging beam (211) by the center hole seat, the bottom leakage
Net mounting groove (2131) includes bottom plate and the mounting groove that the bottom plate two sides are arranged in, and is equipped with material spilling hole in the middle part of the bottom plate
(2133), if the mounting groove is equipped with dry bottom and slips through the net and install support shaft (2132), the bottom slip through the net (2122) be supported on the bottom
It slips through the net and installs on support shaft (2132).
4. a kind of vibrator deburring equipment as claimed in claim 3, it is characterised in that: slip through the net (2122) including up and down in the bottom
Slip through the net for two layers, upper layer and lower layer slip through the net on be equipped with diamond hole, the both side plate of part separation bowl assembly (212) is equipped with friction
Drive rod (210), the friction-driven bar (210) is equipped with to be slipped through the net the friction of contact with the slip through the net upper layer of (2122) of the bottom
Portion, friction-driven bar (210) both ends are equipped with handwheel, and rotating the handwheel can drive the friction-driven bar (210) to rotate,
To which the slip through the net upper layer of (2122) of bottom described in friction-driven is slipped through the net, slips through the net relative motion with lower layer, change what upper layer and lower layer were slipped through the net
Different leak hole sizes are realized in diamond hole relative position.
5. a kind of burr removing method of vibrator deburring equipment, which comprises the steps of:
Step 1 is blocked by the outlet damper (105) by the discharge port (107) of storage vat (103), by zero to deburring
Part and abrasive material are put into the storage vat (103)；
Step 2, the starting vertical vibration motor (110), drive the storage vat (103) to vibrate up and down, while described in starting
Horizontal vibration motor (112) drives the storage vat (103) horizontal vibration, makes the part and abrasive material in the storage vat (103)
Sufficiently friction removes the burr of part；
Step 3 drives the slip through the net upper layer of (2122) of the bottom to slip through the net and lower layer slips through the net realization by the friction-driven bar (210)
Relative motion, make the bottom slip through the net (2122) upper layer and lower layer bottom slip through the net the leak hole to be formed be less than part size；
Step 4, the position for changing outlet damper (105) open wide the discharge port (107) of storage vat (103), and the zero of deburring
Part, abrasive material and abrasive dust mixture due to the storage vat (103) vibration horizontally and vertically, and from the discharging
Mouth (107) discharge is fallen into part separation bowl assembly (212)；
Step 5, starting part separation motor (207), the rotation of part separation motor (207) pass through the No.1 axis
(204), the No.1 gear (206) and No. two gears (205) drive No. two axis (203) rotation, and then pass through institute
It states left-hand rotation disk (208), the right-hand rotation disk (202), the left connecting rod (209) and the right connecting rod (201) and drives the part point
From slot bracket (213) and part separation bowl assembly (212) mounted thereto around the hanging beam (211) past physical pendulum
It is dynamic, since abrasive material and abrasive dust are smaller, so that abrasive dust, abrasive material are discharged from the lower section of the part separation unit (2), and part stays
In part separation bowl assembly (212), realize part from the separation in the mixture of part, abrasive dust and abrasive material；
Step 6, when the discharge below the part separation unit (2) of abrasive dust and abrasive mixture, the magnechuck (37)
It powers on, and starts No. two separation motors (34), by described in the eccentric wheel (36) and the connecting fork (35) drive
Separating plate (32) vibrates up and down, and under the vibration force effect of the separating plate (32), abrasive material is oblique along the separating plate (32)
Surface current goes out, and due to the suction-operated of the magnechuck (37) electromagnetic force, abrasive dust is adsorbed on the separating plate (32), waits all
Abrasive material is flowed out along the inclined-plane of the separating plate (32), magnechuck (37) power loss, the vibration in the separating plate (32)
Under power effect, abrasive dust is flowed out along the inclined-plane of the separating plate (32), realizes the separation of abrasive dust and abrasive material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910733104.6A CN110524404B (en) | 2019-08-09 | 2019-08-09 | Vibration deburring equipment and deburring method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910733104.6A CN110524404B (en) | 2019-08-09 | 2019-08-09 | Vibration deburring equipment and deburring method thereof |
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| Publication Number | Publication Date |
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| CN110524404A true CN110524404A (en) | 2019-12-03 |
| CN110524404B CN110524404B (en) | 2021-03-02 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910733104.6A Active CN110524404B (en) | 2019-08-09 | 2019-08-09 | Vibration deburring equipment and deburring method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113579860A (en) * | 2021-07-02 | 2021-11-02 | 扬州保来得科技实业有限公司 | Method for improving abnormal sound of automobile parking motor gear box |
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| CN86201729U (en) * | 1986-03-25 | 1986-12-03 | 杨青 | Horizontal vibration polishing and finishing machine |
| KR100208865B1 (en) * | 1991-04-30 | 1999-07-15 | 이노마다 시게오 | Vibratory drum |
| CN101480629A (en) * | 2009-02-10 | 2009-07-15 | 南京工程学院 | Vibrating motor direct drive type double-mass monotubular vibrating grinding mill |
| CN206997069U (en) * | 2017-07-27 | 2018-02-13 | 云南智奇工程技术有限公司 | Vibration screening grader |
| CN208179269U (en) * | 2018-04-12 | 2018-12-04 | 青岛康特环保电力设备有限公司 | A kind of metal parts automatically grinding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86201729U (en) * | 1986-03-25 | 1986-12-03 | 杨青 | Horizontal vibration polishing and finishing machine |
| KR100208865B1 (en) * | 1991-04-30 | 1999-07-15 | 이노마다 시게오 | Vibratory drum |
| CN101480629A (en) * | 2009-02-10 | 2009-07-15 | 南京工程学院 | Vibrating motor direct drive type double-mass monotubular vibrating grinding mill |
| CN206997069U (en) * | 2017-07-27 | 2018-02-13 | 云南智奇工程技术有限公司 | Vibration screening grader |
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| CN113579860A (en) * | 2021-07-02 | 2021-11-02 | 扬州保来得科技实业有限公司 | Method for improving abnormal sound of automobile parking motor gear box |
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|---|---|
| CN110524404B (en) | 2021-03-02 |
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Effective date of registration: 20221129 Address after: 510000 2414-2416 of the main building 371, five mountain road, Tianhe District, Guangzhou, Guangdong. Patentee after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 212003, No. 2, Mengxi Road, Zhenjiang, Jiangsu Patentee before: JIANGSU University OF SCIENCE AND TECHNOLOGY Effective date of registration: 20221129 Address after: 528200 One of the industrial plants on the second floor of Block A3 in the core area of Guangdong New Light Source Industrial Base, Luocun Village, Shishan Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan Senchuan Precision Instruments Co.,Ltd. Address before: 510000 2414-2416 of the main building 371, five mountain road, Tianhe District, Guangzhou, Guangdong. Patentee before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. |
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Address after: 528000, 5th floor, Building A4, Guangdong New Light Source Industrial Base, Luocun, Shishan Town, Nanhai District, Foshan City, Guangdong Province Patentee after: Foshan Senchuan Precision Instruments Co.,Ltd. Address before: 528200 One of the industrial plants on the second floor of Block A3 in the core area of Guangdong New Light Source Industrial Base, Luocun Village, Shishan Town, Nanhai District, Foshan City, Guangdong Province Patentee before: Foshan Senchuan Precision Instruments Co.,Ltd. |