CN110524404B - Vibration deburring equipment and deburring method thereof - Google Patents
Vibration deburring equipment and deburring method thereof Download PDFInfo
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- CN110524404B CN110524404B CN201910733104.6A CN201910733104A CN110524404B CN 110524404 B CN110524404 B CN 110524404B CN 201910733104 A CN201910733104 A CN 201910733104A CN 110524404 B CN110524404 B CN 110524404B
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- separating
- vibration
- abrasive
- storage barrel
- eccentric wheel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
- B24B31/16—Means for separating the workpiece from the abrasive medium at the end of operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a vibration deburring device which comprises a burr vibration removing component, a part separating component and a grinding dust and abrasive separating component, wherein the part separating component is arranged below one side of the burr vibration removing component, the grinding dust and abrasive separating component is arranged below the part separating component, the burr vibration removing component is used for continuously vibrating a mixture of a part and an abrasive to remove burrs of the part, the part separating component is used for separating the part with burrs removed from the mixture of the part, the abrasive and the grinding dust, and the grinding dust and abrasive separating component is used for separating the abrasive and the grinding dust. This equipment is to the vibration of storage vat horizontal direction and vertical direction, greatly increased the abundant friction of abrasive material and part, the getting rid of the burr, the separation full automation of part, abrasive material and abrasive dust, workman intensity of labour is little, and the burr is got rid of efficiently.
Description
Technical Field
The invention belongs to the field of machining, and particularly relates to a part vibration burr removing device which is suitable for removing burrs on the surface of a part with a complicated small part structure.
Background
In modern scientific research and production, although an advanced precise manufacturing method is adopted, the outer surface and the inner hole of the part machined by different manufacturing methods have tiny burrs which are easy to remove on a larger part, but the burrs of a smaller part are difficult to remove, so that the method has important significance on how to remove the burrs of the small part.
The conventional deburring is scraping by using a cutter, but the method of scraping for smaller parts, especially complex parts with inner surfaces, cannot completely remove burrs on the parts. The existing vibration deburring equipment puts parts and abrasive materials into a storage barrel, the storage barrel continuously vibrates to enable the parts and the abrasive materials to be fully contacted and rubbed, burrs are removed, then the parts, the abrasive materials and abrasive dust are manually separated, the labor intensity of workers is high, and the burr removal efficiency is low.
Disclosure of Invention
Aiming at the defects of the technical method of the existing small part vibration deburring equipment, the invention provides the vibration deburring equipment which can remove burrs on the surface of a small part, particularly the burrs of a part with a complex inner surface structure.
The technical scheme of the invention is as follows:
a vibration deburring apparatus comprises a burr vibration removing part, a part separating part and a grinding dust and abrasive separating part, wherein the part separating part is arranged below one side of the burr vibration removing part, the burr and abrasive separating part is arranged below the part separating part, the burr vibration removing part is used for continuously vibrating a mixture of the part and the abrasive so as to remove burrs of the part, the part separating part is used for separating the part for removing burrs from the mixture of the part, the abrasive and the grinding dust, and the grinding dust and abrasive separating part is used for separating the abrasive and the grinding dust.
Further, the burr vibration removing component comprises a support, a horizontal connecting spring, a storage barrel, a discharge port, a vertical connecting spring, a horizontal vibration eccentric wheel, a vertical vibration motor, a vertical vibration eccentric wheel and a horizontal vibration motor, wherein the storage barrel is arranged on the support through a plurality of horizontal connecting springs and vertical connecting springs, the storage barrel can vibrate horizontally and vertically relative to the support, the vertical vibration motor is arranged on the support, the vertical vibration eccentric wheel is arranged on an output shaft of the vertical vibration motor, the vertical vibration eccentric wheel is in high-side contact with the bottom surface of the storage barrel, when the vertical vibration motor rotates, the vertical vibration eccentric wheel is driven to rotate, and under the combined action of the vertical vibration eccentric wheel and the vertical connecting spring, the storage barrel vibrates vertically, the horizontal vibration motor is installed on the support, the horizontal vibration eccentric wheel is installed on the output shaft of the horizontal vibration motor, the horizontal vibration eccentric wheel and the side face of the storage barrel form a high pair of contacts, when the horizontal vibration motor rotates, the horizontal vibration eccentric wheel is driven to rotate, under the combined action of the horizontal vibration eccentric wheel and the horizontal connecting spring, the storage barrel horizontally vibrates, and the bottom of the side wall of the storage barrel is provided with the discharge port.
Further, the part separating component comprises a right connecting rod, a right rotary disc, a second shaft, a first shaft, a second gear, a first gear, a part separating motor, a left rotary disc, a left connecting rod, a suspension beam, a part separating groove component, a part separating groove support and a mounting support, wherein the part separating motor is mounted on the mounting support, the first shaft is in transmission connection with an output shaft of the part separating motor, the first gear is mounted on the first shaft, the second gear is mounted on the second shaft, the first gear is meshed with the second gear, the left rotary disc and the right rotary disc are further mounted at two ends of the second shaft respectively, driving handles are symmetrically arranged at non-central positions of opposite surfaces of the left rotary disc and the right rotary disc, the suspension beam is mounted on the mounting support, and the part separating groove support is in a fan-shaped cake shape, the part separating tank support is characterized in that protruding shafts are symmetrically arranged at the bottoms of two sides of the part separating tank support, the central position of the part separating tank support is rotatably arranged on the suspension beam, two ends of the left connecting rod are respectively hinged with the driving handle on the left rotary disc and the protruding shaft on the left side of the part separating tank support to form a crank rocker mechanism, two ends of the right connecting rod are respectively hinged with the driving handle on the right rotary disc and the protruding shaft on the right side of the part separating tank support to form a crank rocker mechanism, the part separating tank assembly is arranged in the part separating tank support and is similar to the part separating tank support in shape and comprises an arc-shaped bottom leakage net and two side plates, and a notch of the part separating tank assembly is located below the discharge port of the storage barrel.
Furthermore, the abrasive dust and abrasive material separating component comprises a separating plate, a supporting spring, a second separating motor, a connecting fork, an eccentric wheel and an electromagnetic chuck, the second separating motor is installed on the installation support, the eccentric wheel is installed on an output shaft of the second separating motor, the separating plate is integrally and obliquely arranged below the bottom leakage net of the part separating groove component and is installed on the installation support through the supporting spring, the electromagnetic chuck is installed below the separating plate, one end of the connecting fork is lapped on the eccentric wheel to form a high-pair connection, the other end of the connecting fork is provided with a fork opening, the fork opening is clamped on the separating plate, and when the eccentric wheel rotates, the connecting fork drives the separating plate to vibrate.
Further, the storage vat the discharge gate department be equipped with the export baffle, be equipped with the locating lever on the export baffle, the storage vat corresponds the position of discharge gate is equipped with two constant head tanks, the export baffle can pass through the locating lever with the constant head tank is installed the different positions of storage vat realizes right the shutoff of discharge gate or open.
Furthermore, the part separating tank assembly is characterized in that rhombic holes are uniformly distributed in the bottom leakage net, the part separating tank support comprises an arc-shaped bottom leakage net mounting groove, a plurality of spokes are symmetrically arranged on two sides of the bottom leakage net mounting groove and are connected through a central hole seat, the part separating tank support is hinged to the suspension beam through the central hole seat, the bottom leakage net mounting groove comprises a bottom plate and mounting grooves formed in two sides of the bottom plate, a leakage hole is formed in the middle of the bottom plate, a plurality of bottom leakage net mounting support shafts are arranged in the mounting grooves, and the bottom leakage net is supported on the bottom leakage net mounting support shafts.
Further, the bottom leakage net comprises an upper layer of leakage net and a lower layer of leakage net, diamond holes are formed in the upper layer of leakage net and the lower layer of leakage net, friction driving rods are arranged on two side plates of the part separation groove assembly, friction portions in contact with the upper layer of leakage net of the bottom leakage net are arranged on the friction driving rods, hand wheels are arranged at two ends of each friction driving rod, and the hand wheels can drive the friction driving rods to rotate, so that friction driving is realized, the upper layer of leakage net of the bottom leakage net moves relative to the lower layer of leakage net, the diamond holes of the upper layer of leakage net and the lower layer of leakage net are changed in relative position.
The deburring method of the vibration deburring equipment comprises the following steps:
step 1, plugging a discharge hole of a storage barrel through an outlet baffle, and placing parts to be deburred and abrasive materials into the storage barrel;
step 4, changing the position of an outlet baffle plate to open a discharge port of a storage barrel, discharging the mixture of the deburred parts, the grinding materials and the grinding dust from the discharge port due to the vibration of the storage barrel in the horizontal direction and the vertical direction, and enabling the mixture to fall into the part separating tank assembly;
step 5, starting the part separating motor, wherein the rotation of the part separating motor drives the second shaft to rotate through the first shaft, the first gear and the second gear, and further drives the part separating tank bracket and the part separating tank assembly mounted on the part separating tank bracket to swing around the suspension beam in a reciprocating manner through the left turntable, the right turntable, the left connecting rod and the right connecting rod, so that abrasive materials and abrasive dust are small, abrasive dust and abrasive dust are discharged from the lower part of the part separating component, and the part is left in the part separating tank assembly, and the part is separated from a mixture of the part, the abrasive dust and the abrasive dust;
step 6, follow as abrasive dust and abrasive material mixture during the discharge of part separator part below, electromagnet is last to be switched on, and starts No. two separation motors, through the eccentric wheel and the yoke drives the stripper vibrates from top to bottom under the vibrating force effect of stripper, the abrasive material along the inclined plane of stripper flows, because the adsorption of electromagnet electromagnetic force, the abrasive dust adsorbs on the stripper, wait all abrasive materials along the inclined plane of stripper flows, electromagnet loses the power under the vibrating force effect of stripper, the abrasive dust along the inclined plane of stripper flows, realizes the separation of abrasive dust and abrasive material.
The invention has the advantages of
1. The vibration of the storage barrel in the horizontal direction and the vertical direction is realized, the sufficient friction between the grinding materials and the parts is greatly increased, and the defect that the grinding materials and the parts cannot be sufficiently rubbed due to the traditional unidirectional vibration is overcome.
2. The invention forms the leakage holes with different sizes by changing the relative position of the upper and lower layers of bottom leakage nets so as to adapt to the separation of parts with different sizes and expand the application range of the equipment.
3. According to the part vibration deburring equipment disclosed by the invention, the deburring is completely automatic, the separation of parts, grinding materials and abrasive dust is fully automatic, the labor intensity of workers is low, and the deburring efficiency is high.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a burr vibration removing member in an embodiment of the present invention;
fig. 3 is a sectional view of a burr vibration removing part in an embodiment of the present invention;
FIG. 4 is a schematic structural view of a part separating part according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a component separation tank holder according to an embodiment of the present invention;
FIG. 6 is a sectional view of a parts separation tank holder according to an embodiment of the present invention;
FIG. 7 is an enlarged view of FIG. 6 at B;
FIG. 8 is a schematic view of a component isolation slot assembly according to an embodiment of the present invention;
FIG. 9 is a schematic structural view of a stent in an embodiment of the present invention;
FIG. 10 is a schematic view of the structure of the dust and abrasive separating member according to the embodiment of the present invention;
in the figure: 1. a burr vibration removal member; 2. a part separating member; 3. an abrasive dust and abrasive material separating member; 101. a support; 102. a horizontal connecting spring; 103. a storage barrel; 104. positioning a rod; 105. an outlet baffle; 106. positioning a groove; 107. a discharge port; 108. a vertical connecting spring; 109. horizontally vibrating the eccentric wheel; 110. a vertical vibration motor; 111. vertically vibrating the eccentric wheel; 112. a horizontal vibration motor; 201. a right connecting rod; 202. a right rotary table; 203. a second shaft; 204. a first shaft; 205. a second gear; 206. a first gear; 207. a part separating motor; 208. a left turn plate; 209. a left connecting rod; 210. a friction drive rod; 211. a suspension beam; 212. a part isolation slot assembly; 213. a part separating tank support; 214. mounting a bracket; 2131. a bottom drain screen mounting groove; 2132. a support shaft is arranged on the bottom drain net; 2133. a material leaking hole; 2134. a protruding shaft; 2121. side plates, 2122 and a bottom drain net; 2141. a left platform; 2142. a top rod; 2143. a middle platform; 2144. supporting the inclined plate; 32. a separation plate; 33. a support spring; 34. a second separation motor; 35. a connecting fork; 36. an eccentric wheel; 37. electromagnetic chuck
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Product examples
As shown in fig. 1, a vibration deburring apparatus comprises a burr vibration removing part 1, a part separating part 2 and a dust and abrasive separating part 3, wherein the part separating part 2 is installed below the burr vibration removing part 1, the dust and abrasive separating part 3 is installed below the part separating part 2, the burr vibration removing part 1 is used for continuously vibrating a mixture of a part and an abrasive to remove burrs of the part, the part separating part 2 is used for separating the part from which the burrs are removed from the mixture of the part, the abrasive and the dusts, and the dust and abrasive separating part 3 is used for separating the abrasive and the dust.
As shown in fig. 2 and 3, the deburring vibration removing member 1 comprises a frame 101, a horizontal connecting spring 102, a storage bin 103, a discharge port 107, a vertical connecting spring 108, a horizontal vibration eccentric 109, a vertical vibration motor 110, a vertical vibration eccentric 111 and a horizontal vibration motor 112, wherein the storage bin 103 is mounted on the frame 101 through a plurality of the horizontal connecting springs 102 and the vertical connecting springs 108, the storage bin 103 can vibrate in horizontal and vertical directions relative to the frame 101 due to certain elasticity of the springs, the vertical vibration motor 110 is mounted on the frame 101 through a motor mounting bracket, the vertical vibration eccentric 111 is mounted on an output shaft of the vertical vibration motor 110, the vertical vibration eccentric 111 is in high-order contact with the bottom surface of the storage bin 103, and when the vertical vibration motor 110 rotates, the vertical vibration eccentric wheel 111 is driven to rotate, the storage barrel 103 vibrates vertically under the combined action of the vertical vibration eccentric wheel 111 and the vertical connecting spring 108, the horizontal vibration motor 112 is mounted on the bracket 101 through a motor mounting frame, the horizontal vibration eccentric wheel 109 is mounted on an output shaft of the horizontal vibration motor 112, the horizontal vibration eccentric wheel 109 is in high-order contact with the side surface of the storage barrel 103, when the horizontal vibration motor 112 rotates, the horizontal vibration eccentric wheel 109 is driven to rotate, the storage barrel 103 vibrates horizontally under the combined action of the horizontal vibration eccentric wheel 109 and the horizontal connecting spring 102, and the discharge port 107 is formed in the bottom of the side wall of the storage barrel 103; the discharge port 107 of the storage barrel 103 is provided with an outlet baffle 105, the outlet baffle 105 is provided with a positioning rod 104, the storage barrel 103 is provided with a plurality of positioning grooves 106 corresponding to the discharge port 107, and the outlet baffle 105 can be installed at different positions of the storage barrel 103 through the positioning rod 104 and the positioning grooves 106, so that the discharge port 107 is blocked or opened.
As shown in fig. 4, the part separating component 2 includes a right link 201, a right turntable 202, a second shaft 203, a first shaft 204, a second gear 205, a first gear 206, a part separating motor 207, a left turntable 208, a left link 209, a suspension beam 211, a part separating groove assembly 212, a part separating groove bracket 213, and a mounting bracket 214.
As shown in fig. 9, the mounting bracket 214 includes a left platform 2141, a top bar 2142, a middle platform 2143, and a support tilt plate 2144.
As shown in fig. 4 to 9, the part separating motor 207 is mounted on the left platform 2141 of the mounting bracket 214 through a motor mounting bracket, the first shaft 204 is in transmission connection with an output shaft of the part separating motor 204 through a coupler, the first gear 206 is mounted on the first shaft 204, the second gear 205 is mounted on the second shaft 203, the first gear 206 and the second gear 205 are engaged, the first shaft 204 and the second shaft 203 are respectively mounted on the left platform 2141 of the mounting bracket 214 in parallel through a bearing with a seat, the left turntable 208 and the right turntable 202 are further mounted at two ends of the second shaft 203, driving handles are symmetrically arranged at non-central positions of facing surfaces of the left turntable 208 and the right turntable 202, the suspension beam 211 is mounted on the top rod 2142 of the mounting bracket 214 through a T-shaped polish rod mounting seat, the part separating groove bracket 213 is shaped like a fan-shaped cake, protruding shafts 2134 are symmetrically arranged at the bottoms of the two sides of the part separating groove bracket 213, the center position of the parts separating groove support 213 is rotatably installed on the suspension beam 211, two ends of the left connecting rod 209 are respectively hinged with a driving handle on the left turntable 208 and the protruding shaft 2134 on the left side of the part separating groove bracket 213 to form a crank and rocker mechanism, two ends of the right connecting rod 201 are respectively hinged with a driving handle on the right turntable 202 and the protruding shaft 2134 on the right side of the part separating groove bracket 213 to form a crank and rocker mechanism, the part separating groove assembly 212 is arranged in the part separating groove bracket 213, similar to the shape of the component separation groove support 213, comprises a circular arc-shaped bottom drain net 2122 and two side plates 2121, the notch of the parts separating tank assembly 212 is located below the discharge port 107 of the storage bin 103.
As shown in fig. 10, the burr and abrasive separating means 3 includes a separating plate 32, a supporting spring 33, a second separating motor 34, a connecting fork 35, an eccentric 36, and an electromagnetic chuck 37, wherein the second separating motor 34 is mounted on the middle platform 2143 of the mounting bracket 214 through a motor mounting bracket, the eccentric 36 is mounted on an output shaft of the second separating motor 34, the separating plate 32 is integrally and obliquely disposed below the bottom drain mesh 2122 of the part separating groove assembly 212 and is mounted on the inclined supporting plate 2144 of the mounting bracket 214 through the supporting spring 33, the electromagnetic chuck 37 is mounted on the inclined supporting plate 2144 of the mounting bracket 214 and is located below the separating plate 32, one end of the connecting fork 35 is lapped on the eccentric 36 to form a high pair connection, and the other end is provided with a fork opening, which is clamped on the separating plate 32, when the eccentric 36 rotates, the yoke 35 vibrates the separator plate 32.
As shown in fig. 8, the component separating tank assembly 212 includes a side plate 2121 and a bottom drain screen 2122, diamond holes are uniformly distributed on the bottom drain screen 2122, the component separating tank support 213 includes an arc-shaped bottom drain screen mounting groove 2131, a plurality of spokes are symmetrically arranged on two sides of the bottom drain screen mounting groove 2131, the spokes are connected by a central hole seat, the component separating tank support 213 is hinged to the suspension beam 211 by the central hole seat, the bottom drain screen mounting groove 2131 includes a bottom plate and mounting grooves arranged on two sides of the bottom plate, a drain hole 2133 is arranged in the middle of the bottom plate, the mounting grooves are provided with a plurality of bottom drain screen mounting support shafts 2132, and the bottom drain screen 2122 is supported on the bottom drain screen mounting support shafts 2132. The bottom leakage net 2122 comprises an upper layer of leakage net and a lower layer of leakage net, diamond holes are formed in the upper layer of leakage net and the lower layer of leakage net, friction driving rods 210 are arranged on two side plates of the part separation groove assembly 212, friction portions in contact with the upper layer of leakage net of the bottom leakage net 2122 are arranged on the friction driving rods 210, hand wheels are arranged at two ends of each friction driving rod 210, and the hand wheels can drive the friction driving rods 210 to rotate, so that friction driving is realized, the upper layer of leakage net of the bottom leakage net 2122 moves relative to the lower layer of leakage net, the diamond holes relative positions of the upper layer of leakage net and the lower layer of leakage net are changed.
The deburring method of the vibration deburring equipment comprises the following steps:
step 1, plugging the discharge hole 107 of the storage barrel 103 through the outlet baffle 105, and putting parts to be deburred and abrasive materials into the storage barrel 103;
step 4, changing the position of the outlet baffle 105 to open the discharge port 107 of the storage barrel 103, discharging the mixture of the deburred parts, the abrasive particles and the abrasive burrs from the discharge port 107 due to the vibration of the storage barrel 103 in the horizontal direction and the vertical direction, and dropping the mixture into the part separating tank assembly 212;
step 5, starting the part separating motor 207, wherein the rotation of the part separating motor 207 drives the second shaft 203 to rotate through the first shaft 204, the first gear 206 and the second gear 205, and further drives the part separating groove bracket 213 and the part separating groove assembly 212 mounted on the part separating groove bracket 213 to swing back and forth around the suspension beam 211 through the left turntable 208, the right turntable 202, the left connecting rod 209 and the right connecting rod 201, so that burrs and abrasive materials are discharged from the lower part of the part separating part 2 due to the small abrasive materials and burrs, and parts are left in the part separating groove assembly 212, so that the parts are separated from the mixture of the parts, the burrs and the abrasive materials;
step 6, follow as burr and abrasive material mixture during the discharge of part separator part 2 below, electromagnet 37 is gone up the electricity, and starts No. two separation motors 34, through eccentric wheel 36 and yoke 35 drives the baffle 32 vibrates from top to bottom under the vibrational force effect of baffle 32, the abrasive material along the inclined plane of baffle 32 flows, because the adsorption of electromagnet 37 electromagnetic force, burr absorption are in on the baffle 32, wait all abrasive materials along the inclined plane of baffle 32 flows, electromagnet 37 loses the electricity under the vibrational force effect of baffle 32, the burr along the inclined plane of baffle 32 flows, realizes the separation of burr and abrasive material.
The foregoing is only a preferred embodiment of the present invention. The present invention is capable of other embodiments, and various changes and modifications can be made by one skilled in the art without departing from the spirit and scope of the invention. All technical solutions which are formed by adopting equivalent substitutions or equivalent transformations shall fall within the protection scope of the appended claims.
Claims (5)
1. A vibration deburring apparatus characterized by: the part vibration removing device comprises a burr vibration removing component (1), a part separating component (2) and an abrasive dust and grinding material separating component (3), wherein the part separating component (2) is arranged below one side of the burr vibration removing component (1), the abrasive dust and grinding material separating component (3) is arranged below the part separating component (2), the burr vibration removing component (1) is used for continuously vibrating a mixture of a part and an abrasive material so as to remove burrs of the part, the part separating component (2) is used for separating the part with burrs removed from the mixture of the part, the abrasive material and abrasive dust, and the abrasive dust and grinding material separating component (3) is used for separating the abrasive material and the abrasive dust;
the burr vibration removing component (1) comprises a support (101), a horizontal connecting spring (102), a storage barrel (103), a discharge hole (107), a vertical connecting spring (108), a horizontal vibration eccentric wheel (109), a vertical vibration motor (110), a vertical vibration eccentric wheel (111) and a horizontal vibration motor (112), wherein the storage barrel (103) is installed on the support (101) through a plurality of horizontal connecting springs (102) and vertical connecting springs (108), the storage barrel (103) can vibrate horizontally and vertically relative to the support (101), the vertical vibration motor (110) is installed on the support (101), the vertical vibration eccentric wheel (111) is installed on an output shaft of the vertical vibration motor (110), and the vertical vibration eccentric wheel (111) and the bottom surface of the storage barrel (103) form high-pair contact, when the vertical vibration motor (110) rotates, the vertical vibration eccentric wheel (111) is driven to rotate, under the combined action of the vertical vibrating eccentric wheel (111) and the vertical connecting spring (108), the storage barrel (103) vertically vibrates, the horizontal vibration motor (112) is arranged on the bracket (101), the output shaft of the horizontal vibration motor (112) is provided with the horizontal vibration eccentric wheel (109), the horizontal vibrating eccentric wheel (109) is in high-pair contact with the side surface of the storage barrel (103), when the horizontal vibration motor (112) rotates, the horizontal vibration eccentric wheel (109) is driven to rotate, under the combined action of the horizontal vibrating eccentric wheel (109) and the horizontal connecting spring (102), the storage barrel (103) horizontally vibrates, and the discharge hole (107) is formed in the bottom of the side wall of the storage barrel (103);
the part separating component (2) comprises a right connecting rod (201), a right rotary disc (202), a second shaft (203), a first shaft (204), a second gear (205), a first gear (206), a part separating motor (207), a left rotary disc (208), a left connecting rod (209), a suspension beam (211), a part separating groove component (212), a part separating groove support (213) and a mounting support (214), wherein the part separating motor (207) is mounted on the mounting support (214), the first shaft (204) is in transmission connection with an output shaft of the part separating motor (207), the first gear (206) is mounted on the first shaft (204), the second gear (205) is mounted on the second shaft (203), the first gear (206) is meshed with the second gear (205), and the left rotary disc (208) and the right rotary disc (202) are further mounted at two ends of the second shaft (203) respectively, the non-central positions of the opposite surfaces of the left turntable (208) and the right turntable (202) are symmetrically provided with driving handles, the suspension beam (211) is installed on an installation support (214), the part separation groove support (213) is in a fan-shaped cake shape, the bottoms of the two sides of the part separation groove support (213) are symmetrically provided with protruding shafts (2134), the central position of the part separation groove support (213) is rotatably installed on the suspension beam (211), the two ends of the left connecting rod (209) are respectively hinged with the driving handles on the left turntable (208) and the protruding shafts (2134) on the left side of the part separation groove support (213) to form a crank rocker mechanism, the two ends of the right connecting rod (201) are respectively hinged with the driving handles on the right turntable (202) and the protruding shafts (2134) on the right side of the part separation groove support (213) to form the crank rocker mechanism, the part separating tank assembly (212) is arranged in the part separating tank bracket (213), is similar to the part separating tank bracket (213) in shape, and comprises an arc-shaped bottom drain net (2122) and two side plates (2121), and the notch of the part separating tank assembly (212) is positioned below the discharge hole (107) of the storage barrel (103);
the abrasive dust and abrasive material separating component (3) comprises a separating plate (32), a supporting spring (33), a second separating motor (34), a connecting fork (35), an eccentric wheel (36) and an electromagnetic chuck (37), wherein the second separating motor (34) is installed on an installation support (214), the eccentric wheel (36) is installed on an output shaft of the second separating motor (34), the separating plate (32) is integrally and obliquely arranged below the bottom leakage net (2122) of the part separating groove component (212) and is installed on the installation support (214) through the supporting spring (33), the electromagnetic chuck (37) is installed below the separating plate (32), one end of the connecting fork (35) is lapped on the eccentric wheel (36) to form a high-pair connection, the other end of the connecting fork is provided with a fork opening, and the fork opening is clamped on the separating plate (32), when the eccentric wheel (36) rotates, the connecting fork (35) drives the separating plate (32) to vibrate.
2. A vibration deburring apparatus as claimed in claim 1, characterized in that: storage vat (103) discharge gate (107) department be equipped with export baffle (105), be equipped with locating lever (104) on export baffle (105), storage vat (103) correspond the position of discharge gate (107) is equipped with two constant head tanks (106), export baffle (105) can pass through locating lever (104) with constant head tank (106) are installed the different positions of storage vat (103), realize right the shutoff of discharge gate (107) or open.
3. A vibration deburring apparatus as claimed in claim 1, characterized in that: the bottom leakage net (2122) of the part separation groove assembly (212) is uniformly provided with rhombic holes, the part separation groove support (213) comprises an arc-shaped bottom leakage net mounting groove (2131), a plurality of spokes are symmetrically arranged on two sides of the bottom leakage net mounting groove (2131) and are connected through a central hole seat, the part separation groove support (213) is hinged to the suspension beam (211) through the central hole seat, the bottom leakage net mounting groove (2131) comprises a bottom plate and mounting grooves arranged on two sides of the bottom plate, the middle of the bottom plate is provided with a leakage hole (2133), the mounting grooves are provided with a plurality of bottom leakage net mounting support shafts (2132), and the bottom leakage net (2122) is supported on the bottom leakage net mounting support shafts (2132).
4. A vibration deburring apparatus as claimed in claim 3, characterized in that: bottom leakage net (2122) are including upper and lower two-layer leakage net, all are equipped with the diamond hole on the upper and lower two-layer leakage net, be equipped with friction actuating lever (210) on the both sides board of part separation groove subassembly (212), be equipped with on friction actuating lever (210) with the friction portion of the upper strata leakage net contact of bottom leakage net (2122), friction actuating lever (210) both ends are equipped with the hand wheel, rotate the hand wheel can drive friction actuating lever (210) rotate to friction drive the upper strata leakage net of bottom leakage net (2122) and lower floor's leakage net relative motion change the diamond hole relative position of upper and lower two-layer leakage net, realize different leakage hole sizes.
5. A deburring method of a vibration deburring apparatus as claimed in claim 1, characterized by comprising the steps of:
step 1, a discharge hole (107) of a storage barrel (103) is sealed through an outlet baffle (105), and parts to be deburred and abrasive materials are placed into the storage barrel (103);
step 2, starting a vertical vibration motor (110) to drive the storage barrel (103) to vibrate up and down, and simultaneously starting a horizontal vibration motor (112) to drive the storage barrel (103) to vibrate horizontally, so that parts in the storage barrel (103) are fully rubbed with abrasive materials, and burrs of the parts are removed;
step 3, driving an upper layer of drain net and a lower layer of drain net of the bottom drain net (2122) to realize relative motion through a friction driving rod (210), so that drain holes formed by the upper layer of drain net and the lower layer of drain net of the bottom drain net (2122) are smaller than the size of a part;
step 4, changing the position of the outlet baffle (105) to open the discharge hole (107) of the storage barrel (103), discharging the mixture of the deburred parts, the grinding materials and the grinding dust from the discharge hole (107) due to the vibration of the storage barrel (103) in the horizontal direction and the vertical direction, and falling into a part separating tank assembly (212);
step 5, starting a part separating motor (207), wherein the part separating motor (207) rotates through a first shaft (204), a first gear (206) and a second gear (205) to drive a second shaft (203) to rotate, and then a left turntable (208), a right turntable (202), a left connecting rod (209) and a right connecting rod (201) drive a part separating tank bracket (213) and a part separating tank assembly (212) arranged on the part separating tank bracket to swing around a suspension beam (211) in a reciprocating mode, so that abrasive dust and abrasive dust are discharged from the lower portion of the part separating component (2) due to the fact that the abrasive dust and the abrasive dust are small, the part is left in the part separating tank assembly (212), and separation of the part from a mixture of the part, the abrasive dust and the abrasive dust is achieved;
step 6, when the mixture of the abrasive dust and the abrasive material is discharged from the lower part of the part separating component (2), the electromagnetic chuck (37) is powered on, the second separating motor (34) is started, the eccentric wheel (36) and the connecting fork (35) drive the separating plate (32) to vibrate up and down, under the action of the vibration force of the separating plate (32), the abrasive material flows out along the inclined surface of the separating plate (32), due to the adsorption effect of the electromagnetic force of the electromagnetic chuck (37), the abrasive dust is adsorbed on the separating plate (32), all the abrasive materials flow out along the inclined surface of the separating plate (32), the electromagnetic chuck (37) is powered off, and under the action of the vibration force of the separating plate (32), the abrasive dust flows out along the inclined surface of the separating plate (32), so that the abrasive dust and the abrasive material are separated.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910733104.6A CN110524404B (en) | 2019-08-09 | 2019-08-09 | Vibration deburring equipment and deburring method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910733104.6A CN110524404B (en) | 2019-08-09 | 2019-08-09 | Vibration deburring equipment and deburring method thereof |
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| CN110524404A CN110524404A (en) | 2019-12-03 |
| CN110524404B true CN110524404B (en) | 2021-03-02 |
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| CN201910733104.6A Active CN110524404B (en) | 2019-08-09 | 2019-08-09 | Vibration deburring equipment and deburring method thereof |
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| CN113579860A (en) * | 2021-07-02 | 2021-11-02 | 扬州保来得科技实业有限公司 | Method for improving abnormal sound of automobile parking motor gear box |
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| CN86201729U (en) * | 1986-03-25 | 1986-12-03 | 杨青 | Horizontal vibration polishing and finishing machine |
| KR100208865B1 (en) * | 1991-04-30 | 1999-07-15 | 이노마다 시게오 | Vibratory drum |
| CN101480629A (en) * | 2009-02-10 | 2009-07-15 | 南京工程学院 | Vibrating motor direct drive type double-mass monotubular vibrating grinding mill |
| CN206997069U (en) * | 2017-07-27 | 2018-02-13 | 云南智奇工程技术有限公司 | Vibration screening grader |
| CN208179269U (en) * | 2018-04-12 | 2018-12-04 | 青岛康特环保电力设备有限公司 | A kind of metal parts automatically grinding equipment |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN86201729U (en) * | 1986-03-25 | 1986-12-03 | 杨青 | Horizontal vibration polishing and finishing machine |
| KR100208865B1 (en) * | 1991-04-30 | 1999-07-15 | 이노마다 시게오 | Vibratory drum |
| CN101480629A (en) * | 2009-02-10 | 2009-07-15 | 南京工程学院 | Vibrating motor direct drive type double-mass monotubular vibrating grinding mill |
| CN206997069U (en) * | 2017-07-27 | 2018-02-13 | 云南智奇工程技术有限公司 | Vibration screening grader |
| CN208179269U (en) * | 2018-04-12 | 2018-12-04 | 青岛康特环保电力设备有限公司 | A kind of metal parts automatically grinding equipment |
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| CN110524404A (en) | 2019-12-03 |
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