CN110523647A - A kind of communication module automatic detection pipeline system and its working method - Google Patents

A kind of communication module automatic detection pipeline system and its working method Download PDF

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Publication number
CN110523647A
CN110523647A CN201910947051.8A CN201910947051A CN110523647A CN 110523647 A CN110523647 A CN 110523647A CN 201910947051 A CN201910947051 A CN 201910947051A CN 110523647 A CN110523647 A CN 110523647A
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CN
China
Prior art keywords
communication module
unit
detection unit
pipeline
wiring
Prior art date
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Granted
Application number
CN201910947051.8A
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Chinese (zh)
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CN110523647B (en
Inventor
于冰
余义宙
韩振杰
李长宣
张�林
李会丽
董翠
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ZHENGZHOU SMS ELECTRIC CO Ltd
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ZHENGZHOU SMS ELECTRIC CO Ltd
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Priority to CN201910947051.8A priority Critical patent/CN110523647B/en
Publication of CN110523647A publication Critical patent/CN110523647A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution

Abstract

The present invention discloses a kind of communication module automatic detection pipeline system and its working method, it is related to Electric Energy Metering Technology field, the system comprises: communication module detection unit, for transporting, detecting communication module, and expansible, the extendible flexible calibrating wire body that the communication module detection unit is made of two detection unit pipelines parallel to each other, and automatic positioning wiring units are provided in the communication module detection unit, wiring or are taken out stitches for realizing the accurate positioning and automation of communication module;Upper and lower material unit finishes or communication module to be detected for transfer detection;Turnover box supply unit, for transporting or having enough to meet the need the cabinet of carrying communication module.High degree of automation of the present invention can be compatible with the communication module of the different apparent sizes and interface specification such as single-phase electric energy meter, three-phase electric energy meter, and positional accuracy is high, and wiring success rate is high, facilitates sorting, have preferable scalability.

Description

A kind of communication module automatic detection pipeline system and its working method
Technical field
The present invention relates to industry or the measuring instrument technical fields of civilian metering electric energy, and relate more specifically to a kind of communication Module automatic detection pipeline system and its working method.
Background technique
In electric detecting technology technical field, power information acquisition terminal is set to each information gathering point power information acquisition It is standby, abbreviation acquisition terminal.The terminal can be realized acquisition, data management, the data double-way transmission and forwarding of electric energy meter data Or the equipment for executing control command.Power information acquisition terminal is divided into special transformer acquisition terminal, centralized automatic meter-reading terminal by application places The types such as (including concentrator, collector), distributed energy monitor terminal.Communication module be mounted in electric energy meter, acquisition terminal, On concentrator, carried out data transmission using broadband power line carrier, narrow-band power line carrier, wireless communication, GPRS communication etc. Communication module or communication equipment.Electric energy meter and acquisition terminal are the core information node of metering and the management of smart grid, energy Ensure that the power information of electric energy meter and acquisition terminal automatic, in time, accurately can upload to management platform, enough to realize intelligence electricity Net is information-based.The completion of electrical measurement be unable to do without communication module, and communication module needs to detect the quality of its quality when devoting oneself to work, Can this is related to communication work be normally carried out.
There are mainly three types of the detection modes of communication module for the prior art:
1, it is detected by the way of manual detection device, this mode includes one using fixed detection test device A connector base, electric test unit, control computer and software etc., need that module is manually inserted into connector base, then It is tested by software, test artificial work Removal Module after completing, such method needs manual operation, low efficiency, poor reliability, Need a large amount of artificial and equipment, the degree of automation poor when detection limit is big.
2, the conveying and detection system using a kind of with pallet can rotate multiple (such as 6 or 9) moulds on one pallet Block, module is sent to detection unit by pallet pipeline, and after positioning mechanism carries out secondary positioning to pallet and workpiece, wiring mechanism is certainly Dynamic that connector junction block is linked into each module, such mode is due to needing pallet to reprint, the butted line seat after secondary positioning Positioning accuracy request it is high, when a workpiece does not have wiring success, secondary connection can not be carried out, after the completion of detection, it has not been convenient into The individual workpiece of row handles such as workpiece RFID authentication, unqualified sorting.
3, module is completed using a kind of flexible delivery wire body directly transporting, be not required to pallet, after module to test position, have Special secondary positioning mechanism carries out secondary clamping positioning, and wiring mechanism pushes junction block to complete wiring again, and such mode is realized The independent conveying of module and one-to-one positioning wiring, but flexible conveyor line is poor for specific structure module adaptive, it can not Conveying, positioning wiring are Liang Tao mechanisms, and mechanism is complicated, to matching requirements height.
Therefore, in view of the above-mentioned problems, being just badly in need of a kind of novel communication module detection assembly line.
Summary of the invention
In view of the above technical problems, the purpose of the present invention is to provide a kind of detections of communication module automatic detection assembly line Unit, the unit high degree of automation can be compatible with the different apparent sizes such as single-phase electric energy meter, three-phase electric energy meter and interface specification Communication module, positional accuracy is high, and wiring success rate is high, facilitates sorting, with preferable scalability.
To achieve the above object, the invention provides the following technical scheme:
A kind of communication module automatic detection pipeline system, the system comprises:
Communication module detection unit, for transporting, detecting communication module, and the communication module detection unit is mutual by two Expansible, the extendible flexible calibrating wire body that parallel detection unit pipeline is constituted, and communication module detection is single It is provided with automatic positioning wiring units in member, wiring or takes out stitches for realizing the accurate positioning and automation of communication module;
Upper and lower material unit finishes or communication module to be detected for transfer detection;
Turnover box supply unit, for transporting or having enough to meet the need the cabinet of carrying communication module;
Wherein the loading and unloading unit is arranged between the communication module detection unit and the turnover box supply unit, described The output end of module detection unit and it is described up and down material unit input terminal docking, it is described up and down material unit output end with it is described The input terminal docking of upper and lower material unit.
It is defeated that detection unit is also disposed with as the further technical solution of the present invention, on the detection unit pipeline Line sending entrance, conveying feeding mechanism, belt conveyor line interval partition, appearance detection unit, resistance test unit, communication function inspection Survey unit, conveying discharging mechanism and the outlet of detection unit pipeline;Wherein:
The detection unit pipeline is flexible chain conveyor line or flat belt pipeline;
The conveying feeding mechanism and the conveying discharging mechanism are respectively for communication module to be sent into institute from external pipeline It states detection unit pipeline or passes out to the auxiliary charging/discharging device of external pipeline from the detection unit pipeline;
Belt conveyor line interval partition be disposed at equal distance, for communication module to be pulled open equal part spacing, so as to detection Position docking;
The appearance detection unit is arranged in detection unit pipeline two sides, in the front nameplate for detecting communication module The needle position of the connector of appearance and reverse side;
The resistance test unit is the detection unit for testing the pressure-resistant performance of communication module;
The communication function detection unit is the detection unit for testing the communication function of communication module.
As the further technical solution of the present invention, the resistance test unit and communication function detection unit difference Being set as 6 detection stations is one group.
As the further technical solution of the present invention, the automatic positioning wiring units are vertical with detection unit pipeline to be handed over Fork setting, and the positioning wiring units include the baffle for being vertically and fixedly arranged at the side of detection unit pipeline, it is described Positioning wiring units also includes the wiring propulsive mechanism 122 that the other side of detection unit pipeline is arranged in, interior side rail, wiring Seat and wiring switching circuit board;Wherein:
The baffle has photoelectric sensor for position, for preventing the communication module of detection unit pipeline;The interior side rail Communication module for being oriented on detection unit pipeline;The wiring switching circuit board and the wiring propulsive mechanism 122 divide It is not electrically connected with the junction block, and is provided with two groups of different wiring probe bases on the junction block, to adapt to two kinds The communication module of different size, different socket position is provided with switching blanket socket on the wiring switching circuit board.
As the further technical solution of the present invention, the wiring propulsive mechanism 122 include link guide-localization fork, Elastic driving lever activity orientation fork, junction block telescopic guide shafts and the flexible pusher cylinder of wiring, it is fixed to be oriented to by the link The position positioning of communication module is realized in the cooperation of both position fork and elastic driving lever activity orientation fork structure, and the junction block is flexible to lead To the direction of motion of the flexible pusher cylinder of axis guidance wiring.
As the further technical solution of the present invention, the wiring stretches pusher cylinder for 1 flexible pusher cylinder, is used for The power moved forward and backward is provided for junction block.
As the further technical solution of the present invention, the link guide-localization fork is the positioning with wedge end Fork, the elasticity driving lever activity orientation fork have " T " font structure of link mechanism for connection, pass through the working method of link mechanism It is automatic inwardly to swing.
As the further technical solution of the present invention, the junction block is the elastic probe that outer is oriented to bell mouth shape The positioning accuracy offset distance of junction block, probe and the junction block is less than 0.1mm.
As the further technical solution of the present invention, loading and unloading robot, feed material list are provided on the material unit up and down Member, blanking unit and feeding box are plugged into unit;Wherein the charging & discharging machine device people is provided with six handgrips of adjustable interval, leads to Cross adjust automatically handgrip spacing and flexible compatible two kinds of various sizes of communication modules, the feeding unit material and blanking unit difference With detection unit pipeline docking, the feeding box is plugged into unit and the turnover box supply unit docking.
As the further technical solution of the present invention, it is arranged on the turnover box supply unit in turnover box pipeline, institute It states and is disposed with calibrating entrance, FCL de-stacking unit, the second asset identification unit, assets binding list on turnover box pipeline Member, the first palletized unit, the second palletized unit, third palletized unit and calibrating outlet.
The method to work using above-mentioned technical proposal, comprising the following steps:
(S1) outbound, communication module pass through the outbound of turnover box supply unit;
(S2) de-stacking is successively dispersed multilayer turnover box by FCL de-stacking unit, assets binding unit carry out asset identification and Binding;
(S3) turnover box after de-stacking is passed to feeding box and plugs into unit;
(S4) turnover box is placed into the feeding unit material of communication module detection unit by loading and unloading robot;
(S5) communication module is conveyed automatically by communication module detection unit pipeline;
(S6) communication module detection unit receives communication module, and the first asset identification unit carries out asset identification to communication module;
(S7) communication module is positioned;Communication module is positioned using the method for three reorientations, realizes the communication module Accurate positioning;
(S8) communication module is detected;
(S9) judge whether to re-start calibrating, re-start detection if necessary, then range step (6), if you do not need to weight New calibrating passes out to after the turnover box group pile of unqualified communication module then into library and has detected mouth, the turnover box group pile of qualified module After pass out to calibrating outlet, task terminates.
As the further technical solution of the present invention, the methods of three reorientations in the step (S7) are as follows:
(S71) reorientation: the communication module, which is placed, to be had on the detection unit pipeline of belt conveyor line interval partition, The spacing of belt conveyor line interval partition is equal with each automatic positioning spacing of wiring units, the skin of communication module detection unit Band pipeline is advanced with stepped form, and is managed with each automatic positioning wiring units to just;
(S72) two reorientation: pass through the link guide-localization fork and elasticity driving lever activity orientation on wiring propulsive mechanism 122 Compound action is pitched, automatic positioning wiring units travel forward when socketing line, and link guide-localization fork is first close to communication module Front end face, provide positioning reference plane, and the elastic driving lever activity orientation of other side fork is when being automatically positioned wiring units and advancing, It by link mechanism, can inwardly swing automatically against communication module, and clamp communication module and communication module is pushed to transport to the other side It is dynamic, it interacts until being pitched with the link guide-localization of the other side, clamps communication module, realize that the two of communication module reset Position;
(S73) probe groups are provided in the elastic probe junction block that the band in automatic positioning wiring units is oriented to outer, every group Probe groups correspond to the signal plug of communication module, and bell-mouthed guiding outer is provided on the outside of probe groups, works as communication module After two reorientations, when automatic positioning wiring units move on, the guiding outer is first contacted with socket outer, and interaction is simultaneously It is automatically positioned wiring units described in correcting, realizes three reorientations of communication module.
Positive beneficial effect:
The present invention realizes that the communication module of Multiple Type and structure detects by designing communication module detection unit, can be compatible with The communication module of the difference apparent size and interface specification such as single-phase electric energy meter, three-phase electric energy meter, is greatly saved accounting for for assembly line Ground area improves the calibrating yield in unit area, to improve calibration operation efficiency;
The present invention is completed the automatic detection of communication module, is directly transported by PLC system and host computer system, is examined It is high to survey positional accuracy, wiring success rate is high, and facilitates sorting;
Turnover box supply unit of the invention, upper and lower material unit, in three big unit module of communication module detection unit, wherein up and down Material unit and communication module detection unit can carry out flexible extension according to production capacity and place situation, can be one group, can be also to be Parallel multiple groups combination, has preferable scalability, work efficiency is high.
The present invention passes through link guide-localization fork inside automatic positioning wiring units and elastic driving lever activity orientation fork Reciprocation, realize three reorientations, enable communication module to be automatically positioned alignment wiring probe, and may be implemented two kinds The automatic positioning and automatic connection of the communication module of different in width detect, so that positioning accuracy offset distance is less than 0.1mm, it can Guarantee that detection probe can realize precisely contraposition wiring detection for two different communication modules.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of communication module automatic detection pipeline system of the present invention;
Fig. 2 is a kind of structural schematic diagram of the assay module unit of communication module automatic detection pipeline system of the present invention;
Fig. 3 is a kind of topology view of the automatic positioning wiring units of communication module automatic detection pipeline system of the present invention;
Fig. 4 is a kind of another structure of the automatic positioning wiring units of communication module automatic detection pipeline system of the present invention View;
Fig. 5 is a kind of working method flow diagram of communication module automatic detection pipeline system of the present invention;
It is identified in figure: 1- communication module detection unit;2- or more material unit;3- turnover box supply unit;4- communication module
101- detection unit pipeline entrance;102- conveys feeding mechanism;103- belt conveyor line interval partition;The inspection of 104- appearance Survey unit;105- resistance test unit;106- resistance test unit;107- conveys discharging mechanism;108- detection unit pipeline Outlet;109- detection unit pipeline;110- is automatically positioned wiring units;111- baffle;112- link guide-localization Fork;113- elasticity driving lever activity orientation fork;Side rail in 114-;115- junction block;116- junction block telescopic guide shafts;117- connects Line stretches pusher cylinder;118- wiring switching circuit board;119- the first asset identification unit;120- qualification vanning cache unit; The unqualified vanning cache unit of 121-;122- wiring propulsive mechanism 122;
201- loading and unloading robot;202- feeding unit material;203- blanking unit;204- feeding box is plugged into unit;
301- examines and determine entrance;302- turnover box pipeline;303- FCL de-stacking unit;304- the second asset identification unit;305- Assets binding unit;The first palletized unit of 306-;The second palletized unit of 307-;308- third palletized unit;309- calibrating outlet.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Embodiment one
As shown in FIG. 1, FIG. 1 is a kind of structural schematic diagram of communication module automatic detection pipeline system of the present invention, it is at this In system comprising: communication module detection unit 1, for transporting, detecting communication module, and the communication module detection unit 1 Expansible, the extendible flexible calibrating wire body being made of two detection unit pipelines 109 parallel to each other, and it is described logical Automatic positioning wiring units 110 are provided in letter module detection unit 1, for realizing the accurate positioning and automation of communication module Wiring is taken out stitches;Upper and lower material unit 2, finishes or communication module to be detected for transfer detection;Turnover box supply unit 3, For transporting or having enough to meet the need the cabinet of carrying communication module;Wherein the setting of loading and unloading unit 2 detects single in the communication module Between member 1 and the turnover box supply unit 3, the input of the output end of the module detection unit 1 and the material unit 2 up and down Hold docking, the input terminal docking of the output end of material unit 2 up and down and the material unit 2 up and down.
As in Figure 2-4, be also disposed on the detection unit pipeline 109 detection unit pipeline entrance 101, Convey feeding mechanism 102, belt conveyor line interval partition 103, appearance detection unit 104, resistance test unit 105, communication function It can detection unit 106, conveying discharging mechanism 107 and detection unit pipeline outlet 108;Wherein:
The detection unit pipeline 109 is flexible chain conveyor line or flat belt pipeline;
The conveying feeding mechanism 102 and the conveying discharging mechanism 107 be respectively for by communication module from external pipeline It is sent into the detection unit pipeline 109 or passes out to the auxiliary disengaging of external pipeline from the detection unit pipeline 109 Expect device;
Belt conveyor line interval partition 103 be disposed at equal distance, for communication module to be pulled open equal part spacing, so as to inspection Location docking;
The appearance detection unit 104 is arranged in 109 two sides of detection unit pipeline, for detecting the front of communication module The needle position of the connector of nameplate content and reverse side;
The resistance test unit 105 is the detection unit for testing the pressure-resistant performance of communication module;
The communication function detection unit 106 is the detection unit for testing the communication function of communication module.
In further embodiment of the present invention, the resistance test unit 105 and the communication function detection unit 106 Being respectively set to 6 detection stations is one group.
In further embodiment of the present invention, the automatic positioning wiring units 110 are hung down with detection unit pipeline 109 It is straight arranged in a crossed manner, and the positioning wiring units 110 include to be vertically and fixedly arranged at the side of detection unit pipeline 109 Baffle 111, the positioning wiring units 110 also wiring pusher comprising the other side of detection unit pipeline 109 is arranged in Structure 122, interior side rail 114, automatic positioning wiring units 110 and wiring switching circuit board 118;Wherein:
The baffle 111 has photoelectric sensor for position, for preventing the communication module 4 of detection unit pipeline 109;In described Side rail 114 is used for the communication module 4 being oriented on detection unit pipeline 109;It the wiring switching circuit board 118 and described connects Line propulsive mechanism 122 is electrically connected with the automatic positioning wiring units 110 respectively, and the automatic positioning wiring units Two groups of different wiring probe bases are provided on 110, to adapt to the communication module 4 of two kinds of different sizes, different socket positions, institute It states and is provided with switching blanket socket on wiring switching circuit board 118.
In further embodiment of the present invention, the wiring propulsive mechanism 122 is pitched including link guide-localization 112, elastic driving lever activity orientation fork 113, junction block telescopic guide shafts 116 and the flexible pusher cylinder 117 of wiring, by described solid The cooperation for determining both wiring guide-localization fork 112 and elastic driving lever activity orientation fork 113 structure realizes that the position of communication module 4 is fixed Position, the junction block telescopic guide shafts 116 guide the direction of motion of the flexible pusher cylinder 117 of wiring
In further embodiment of the present invention, the wiring stretch pusher cylinder 117 be 1 flexible pusher cylinder, for for Automatic positioning wiring units 110 provide the power moved forward and backward.
In further embodiment of the present invention, the link guide-localization fork 112 is to determine with wedge end Position fork, the elasticity driving lever activity orientation fork 113 are " T " font structure that connection has link mechanism, pass through the work of link mechanism Make mode inwardly to swing automatically.
In further embodiment of the present invention, the automatic positioning wiring units 110 are outer with bell mouth shape guiding The elastic probe junction block on edge.
In further embodiment of the present invention, loading and unloading robot 201, feeding are provided on the material unit 2 up and down Unit 202, blanking unit 203 and feeding box are plugged into unit 204;Wherein it is adjustable to be provided with spacing by the charging & discharging machine device people 201 Six whole handgrips pass through the flexible compatible two kinds of various sizes of communication modules 4 of adjust automatically handgrip spacing, the feed material list Respectively with 109 docking of detection unit pipeline, the feeding box plugs into unit 204 and the turnover for member 202 and blanking unit 203 3 docking of case supply unit.
It is arranged in further embodiment of the present invention, on the turnover box supply unit 3 in turnover box pipeline 302, Calibrating entrance 301, FCL de-stacking unit 303, the second asset identification unit are disposed on the turnover box pipeline 302 304, assets binding unit 305, the first palletized unit 306, the second palletized unit 307, third palletized unit 308 and calibrating outlet 309。
Embodiment two
Illustrated based on above structure, working method of the invention is described further below.
Turnover box supply unit 3 of the invention, upper and lower material unit 2, in 1 three big unit module of communication module detection unit, Wherein material unit 2 and communication module detection unit 3 can carry out flexible extension according to production capacity and place situation up and down, can be one Group can also be parallel multiple groups combination, have preferable scalability, work efficiency is high.It can be realized practical, compatible The communication module pipeline system that property is strong, scalability is good, automated procedures are high.Each communication module detection unit 1 be by Two groups of relatively independent pipelines, detection unit form, but share unqualified vanning cache lines 121, and this layout can mention Rise utilization of area rate and capacity efficiency.Communication module 4 to be checked can be with standard plastic turnover box (or carton) loading, in turnover box Multiple modules are placed, turnover box stores in automatic stereowarehouse so that laminated multi-layer (5 layers or 6 layers) pattern is convenient again.Turnover Case supply unit 3 generally with Automated tridimensional warehousing system interface, receives the case pile to be checked that vertical library is sent out from calibrating entrance 301, The case pile for having examined and determine completion is sent out from calibrating outlet 309, turnover box pipeline 302 uses roller pipeline.
Turnover box supply unit is provided with FCL de-stacking unit 303, for electricity box pile to be checked to be splitted into single case, and passes through Assets binding unit 305 carries out asset identification, and asset identification is to read equipment by RFID to read in turnover box and module Whether RFID label tag, and being checked with the assets information of assigning for task is module in verification task with confirmation module.Money It produces the turnover box that is identified by and can be transported to feeding box and plug into unit 204, loading and unloading robot 201 is grabbed out of turnover box automatically Communication module 4 is placed into the position of the feeding unit material 202 of calibrating unit.Loading and unloading robot 201 has a settable spacing Six handgrips, being capable of the compatible two kinds of various sizes of modules of adjust automatically handgrip spacing flexibility.Communication module 4 is placed into feeding After unit 202, being conveyed automatically through detection unit pipeline 109, detection unit pipeline 109 can be belt conveyor line, Communication module 4 directly transports on the conveyor line, does not need pallet, and can convey the module of not dimensions, sets on pipeline Be equipped with it is dedicated gear stop device and dedicated feeding mechanism, for during transportation workpiece gear stop, either simplex part let pass, detection unit into Material etc..
Communication module 4 is transported to communication module detection unit 1 by detection unit pipeline 109, completes communication module 4 oneself Dynamic detection, communication module detection unit communication module detection unit 1, for a standard module, can be multiple modules with 6 stations Combination, by batch as unit of realize charging, wiring, detect, move back the continuous productive processes such as line, discharging.Detection unit pipeline 109 detects Traffic carried module 4 is transported to the first asset identification unit 119 through detection unit pipeline 109, and there are two function for the unit Can, a function is bar code and RFID code by read through model and veritifies to the two, and another function is according to bar code information Testing result is inquired, carries out qualified/unqualified sorting according to testing result, it is slow that qualified module sorting is transported to qualified vanning Underproof module is transported to unqualified vanning cache unit 121 by memory cell 120.
Qualified/unqualified communication module 4 caches on qualification vanning cache unit 120, unqualified vanning cache unit 121 When an enough case (48), loading and unloading robot 201 can start a lower material boxing process automatically, and the module on the cache lines is grabbed Take be attached to be placed on feeding box plug into unit 204 turnover box in, crawl when, handgrip can pass through a reading code camera, read The bar code of handling module, to determine the identity of vanning module.The turnover box outflow feeding box for filling case is plugged into after unit 204, with By assets binding unit 305, turnover box code and case internal model block code are read by RFID read-write device, for recording case, module is tied up Relationship is determined, to be uploaded to tension management platform and automated warehouse storage system.
The first palletized unit 306 is provided on turnover box pipeline, for keeping in extra empty van stacking, so as to rear It is continuous to be used in use, being circulated again to assets binding unit 305.It is provided with the second palletized unit 307 on all case case pipelines 302, Mouth 102 has been detected for will be equipped with to pass out to after the turnover box group pile of unqualified communication module 4.It is provided on all case case pipelines Qualified stacking 119 passes out to calibrating outlet 309 for will be equipped with after the turnover box group pile of qualified module.
It can be seen that in the above-described embodiments, communication module detection unit 1 is used as communication module automatic detection assembly line The core cell of system completes the automatic detection function of communication module 4, and it is fixed which uses a kind of parallel band partition of two-wire There is auxiliary disengaging connecting mechanism at the step-by-step movement pipeline of position, pipeline both ends, and appearance can be set in detection unit modularized design The functional units such as detection, resistance test, communication function detection, detection unit connect realization of taking out stitches using three reorientation of one kind automatically It detects wiring and the automatic detection of communication module is completed by PLC system and host computer system.
Embodiment three
Based on foregoing description, following explanation is carried out to three method for relocating of the invention below.
As shown in figure 1 above-Fig. 4, the automatic positioning wiring of communication module 4 is to realize that tool is stopped by three method for relocating It is as follows:
One reorientation: it is skin on the detection unit pipeline 109 with belt conveyor line interval partition 103 that communication module 4, which is placed, Spacing with pipeline interval partition 103 is equal with each automatic positioning spacing of wiring units 110, before belt is with stepped form Into, and manage with each automatic positioning wiring units 110 to just, this is the first reorientation, is conveyed module by stepping pipeline To automatic positioning 110 face position of wiring units, it is based on above description, automatic positioning wiring units 110 of the invention can be simultaneous Hold two kinds of various sizes of communication modules 4, the spacing of belt conveyor line interval partition 103 is set according to large-sized module width It sets.In the outside of detection unit pipeline 109, it is provided with baffle 111, which there are triple purposes, first is that being used for Guardrail in 4 transmission process of communication module is opened second is that being provided with two pairs of photoelectricity in the position of each automatic positioning wiring units 110 It closes, for detecting whether two kinds of various sizes of communication modules 4 convey in place;Third is that baffle is used for, with the other side in wiring The interaction of propulsion wiring mechanism, in the socket that will test probe base access communications module 4.In the inside of pipeline, setting There are another side rail, i.e., interior side rail 114, which is used for the conveying guiding of communication module 4.
Two reorientations: the second reorientation is by the link guide-localization fork 112 and elasticity on wiring propulsive mechanism 122 Driving lever activity orientation pitches what 113 compound actions were realized, and link guide-localization fork 112 is the positioning for having wedge end Fork, the conveying of communication module 4 in place, automatic positioning wiring units 110 travel forward when socketing line, link guide-localization fork 112, first close to the front end face of communication module 4, provide positioning reference plane, and the elastic driving lever activity orientation of other side fork 113 is certainly When dynamic positioning wiring units 110 are advanced, by a link mechanism, can inwardly it swing automatically against communication module 4, and clamp logical Letter module 4 pushes communication module 4 to move to the other side, interacts until with the link guide-localization of other side fork 112, Communication module 4 is clamped, realizes the secondary positioning of communication module 4, the active width of elastic driving lever activity orientation fork 113 can be applicable in The communication module of two kinds of different width dimensions, and can pitch 112 with link guide-localization and realize automatic positioning.
Three reorientations: third reorientation is that the elasticity with guiding outer being arranged in automatic positioning wiring units 110 is visited Needle junction block 115 is a probe groups in the junction block 115, the signal plug of corresponding communication module 4, in the outside of probe groups, It is provided with bell-mouthed guiding outer, after communication module two relocates, automatic positioning wiring units 110 are moved on When, which first contacts with socket outer, and interact simultaneously correcting junction block, reaches three kinds of pinpoint purposes, passes through It crosses three to relocate, the contact pin realization of the socket of detection probe and tested module precisely aligns, and offset distance is less than 0.1mm, can Guarantee that detection probe can realize precisely contraposition wiring detection for two different communication modules.In automatic positioning wiring units Two groups of different wiring probe bases are provided on 110, to adapt to the communication module 4 of two kinds of different sizes, different socket positions, and After the jack connector of two kinds of communication modules 4, wiring switching circuit board be automatically positioned wiring units 110 after can will be drawn out to 118, there is switching blanket socket on wiring switching circuit board 118, will be connected with detection electrical module.After the completion of wiring, realize logical Believe the automatic detection test of module 4.In the junction block telescopic guide shafts 116 in automatic positioning wiring units 110, for certainly Junction block in dynamic positioning wiring units 110 moves forward and backward guide support, and wiring stretches pusher cylinder 117 for providing junction block The power moved forward and backward.
By three reorientations, communication module 4 is enabled to be automatically positioned alignment wiring probe, and may be implemented two kinds not Automatic positioning and automatic connection with the communication module 4 of width detect.In the present invention, gas only is pushed by the way that a wiring is flexible Cylinder 117 moves forward and backward.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art The other embodiments being understood that.

Claims (10)

1. a kind of communication module automatic detection pipeline system, it is characterised in that: the system comprises:
Communication module detection unit (1), for transporting, detecting communication module, and the communication module detection unit (1) is by two Expansible, the extendible flexible calibrating wire body that item detection unit pipeline (109) parallel to each other is constituted, and the communication Automatic positioning wiring units (110) is provided in module detection unit (1), for realizing the accurate positioning of communication module and automatic Change wiring or takes out stitches;
Upper and lower material unit (2), finishes or communication module to be detected for transfer detection;
Turnover box supply unit (3), for transporting or having enough to meet the need the cabinet of carrying communication module;
Wherein the loading and unloading unit (2) is arranged in the communication module detection unit (1) and the turnover box supply unit (3) Between, the input terminal docking of the output end of the module detection unit (1) and the material unit (2) up and down, the material list up and down The input terminal docking of the output end of first (2) and the material unit (2) up and down.
2. a kind of communication module automatic detection pipeline system according to claim 1, it is characterised in that: the detection It is defeated that detection unit pipeline entrance (101), conveying feeding mechanism (102), belt are also disposed on unit transportation line (109) Line sending interval partition (103), appearance detection unit (104), resistance test unit (105), communication function detection unit (106), Convey discharging mechanism (107) and detection unit pipeline outlet (108);Wherein:
The detection unit pipeline (109) is flexible chain conveyor line or flat belt pipeline;
The conveying feeding mechanism (102) and the conveying discharging mechanism (107) are respectively for communication module is defeated from outside Line sending is sent into the detection unit pipeline (109) or passes out to external pipeline from the detection unit pipeline (109) Assist charging/discharging device;
Belt conveyor line interval partition (103) be disposed at equal distance, for communication module to be pulled open equal part spacing, so as to Check bit docking;
The appearance detection unit (104) is arranged in detection unit pipeline (109) two sides, for detecting communication module The needle position of the connector of front nameplate content and reverse side;
The resistance test unit (105) is the detection unit for testing the pressure-resistant performance of communication module;
The communication function detection unit (106) is the detection unit for testing the communication function of communication module;
Wherein the resistance test unit (105) and the communication function detection unit (106) are respectively set to 6 detection stations It is one group.
3. a kind of communication module automatic detection pipeline system according to claim 1, it is characterised in that: described automatic It positions wiring units (110) and (109) square crossing of detection unit pipeline is arranged, and the positioning wiring units (110) Baffle (111) comprising being vertically and fixedly arranged at the side of detection unit pipeline (109), the positioning wiring units (110) Also comprising wiring propulsive mechanism 122, interior side rail (114), junction block in the other side of detection unit pipeline (109) is arranged (115) and wiring switching circuit board (118);Wherein:
The baffle (111) has photoelectric sensor for position, for preventing the communication module (4) of detection unit pipeline (109); The interior side rail (114) is used for the communication module (4) being oriented on detection unit pipeline (109);The wiring built-up circuit Plate (118) and the wiring propulsive mechanism 122 are electrically connected with the junction block (115) respectively, and the junction block (115) On be provided with two groups of different wiring probe bases, to adapt to the communication module (4) of two kinds of different sizes, different socket position, institute It states and is provided with switching blanket socket on wiring switching circuit board (118).
4. a kind of communication module automatic detection pipeline system according to claim 3, it is characterised in that: the wiring Propulsive mechanism (122) includes link guide-localization fork (112), elastic driving lever activity orientation pitches (113), junction block stretches and leads It stretches pusher cylinder (117) to axis (116) and wiring, it is living by link guide-localization fork (112) and elastic driving lever The position positioning of communication module (4), the junction block telescopic guide shafts are realized in the cooperation of both dynamic locating fork (113) structure (116) direction of motion of guidance wiring flexible pusher cylinder (117), wherein the wiring is stretched, pusher cylinder (117) stretch for 1 Contracting pusher cylinder, for providing the power moved forward and backward for junction block (115).
5. a kind of communication module automatic detection pipeline system according to claim 4, it is characterised in that: the fixation It is the locating fork with wedge end that wiring guide-localization, which pitches (112), and the elasticity driving lever activity orientation fork (113) is that connection has " T " font structure of link mechanism is inwardly swung automatically by the working method of link mechanism.
6. a kind of communication module automatic detection pipeline system according to claim 4, it is characterised in that: the wiring Seat (115) is the elastic probe junction block that outer is oriented to bell mouth shape, the positioning accuracy of probe and the junction block (115) Offset distance is less than 0.1mm.
7. a kind of communication module automatic detection pipeline system according to claim 1, it is characterised in that: above and below described Loading and unloading robot (201), feeding unit material (202), blanking unit (203) and feeding box is provided on material unit (2) to plug into list First (204);Wherein the charging & discharging machine device people (201) is provided with six handgrips of adjustable interval, passes through adjust automatically handgrip Spacing and flexible compatible two kinds of various sizes of communication modules (4), the feeding unit material (202) and blanking unit (203) are distinguished With detection unit pipeline (109) docking, the feeding box is plugged into unit (204) and turnover box supply unit (3) docking.
8. a kind of communication module automatic detection pipeline system according to claim 1, it is characterised in that: the turnover Setting is disposed with calibrating on turnover box pipeline (302), the turnover box pipeline (302) on case supply unit (3) Entrance (301), FCL de-stacking unit (303), the second asset identification unit (304), assets binding unit (305), the first stacking Unit (306), the second palletized unit (307), third palletized unit (308) and calibrating outlet (309).
9. a kind of communication module automatic detection pipeline system described in application claim 1-8 any one claim into The method of row work, it is characterised in that: the following steps are included:
(S1) outbound, communication module (4) pass through turnover box supply unit (3) outbound;
(S2) de-stacking is successively dispersed multilayer turnover box by FCL de-stacking unit (303), and assets binding unit (305) carries out Asset identification and binding;
(S3) turnover box after de-stacking is passed to feeding box and plugs into unit (204);
(S4) turnover box is placed into the feeding unit material (202) of communication module detection unit (1) by loading and unloading robot (201);
(S5) communication module (4) is conveyed automatically by communication module detection unit (1) pipeline;
(S6) communication module detection unit (1) receives communication module (4), and the first asset identification unit (119) is to communication module (4) Carry out asset identification;
(S7) communication module (4) is positioned;Communication module (4) are positioned using the method for three reorientations, are realized described logical Believe the accurate positioning of module (4);
(S8) communication module (4) is detected;
(S9) judge whether to re-start calibrating, re-start detection if necessary, then range step (6), if you do not need to weight New calibrating passes out to after the turnover box group pile of unqualified communication module then into library and has detected mouth, the turnover box group pile of qualified module After pass out to calibrating outlet, task terminates.
10. according to the method described in claim 9, it is characterized by: in the step (S7) three reorientation method are as follows:
(S71) reorientation: it is the detection unit with belt conveyor line interval partition (103) that the communication module (4), which is placed, On pipeline (109), the spacing of the spacing of belt conveyor line interval partition (103) and each automatic positioning wiring units (110) Equal, the belt conveyor line of communication module detection unit (1) is advanced with stepped form, and with each automatic positioning wiring units (110) it manages to just;
(S72) two reorientation: (112) are pitched by the link guide-localization on wiring propulsive mechanism 122 and elastic driving lever is living Dynamic locating fork (113) compound action, automatic positioning wiring units (110) travels forward when socketing line, link guide-localization (112) are pitched first close to the front end face of communication module (4), and positioning reference plane is provided, and the elastic driving lever activity orientation of the other side is pitched (113) it when being automatically positioned wiring units (110) advance, by link mechanism, can inwardly swing automatically against communication module (4), and communication module (4) are clamped communication module (4) are pushed move to the other side, until with the link of other side guiding calmly Position fork (112) interaction, clamps communication module (4), realizes two reorientations of communication module (4);
(S73) spy is provided in the elastic probe junction block (115) with guiding outer in automatic positioning wiring units (110) Needle group, every group of probe groups correspond to the signal plug of communication module (4), are provided with outside bell-mouthed guiding on the outside of probe groups Edge, after communication module (4) two relocates, automatic positioning wiring units (110) is when moving on, the guiding outer elder generation with it is slotting The contact of seat outer, interact automatic positioning wiring units (110) described in simultaneously correcting, realizes three reorientations of communication module (4).
CN201910947051.8A 2019-10-08 2019-10-08 Communication module automatic detection assembly line system and working method thereof Active CN110523647B (en)

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