CN110515627A - A kind of fast and safely automatic programming system - Google Patents
A kind of fast and safely automatic programming system Download PDFInfo
- Publication number
- CN110515627A CN110515627A CN201910672466.9A CN201910672466A CN110515627A CN 110515627 A CN110515627 A CN 110515627A CN 201910672466 A CN201910672466 A CN 201910672466A CN 110515627 A CN110515627 A CN 110515627A
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- Prior art keywords
- chip
- suction nozzle
- mould group
- braid
- burning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
- B25J15/0625—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum provided with a valve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F8/00—Arrangements for software engineering
- G06F8/60—Software deployment
- G06F8/61—Installation
- G06F8/63—Image based installation; Cloning; Build to order
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Software Systems (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Robotics (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
Abstract
The invention discloses a kind of fast and safely automatic programming systems, including automatic machine, braid mould group, suction nozzle mould group, it is contactless to get mould group and automatic removable disk mould group ready, the left and right sides of the automatic machine has been bolted braid mould group and automatic removable disk mould group respectively, it is connected in the automatic removable disk mould group and contactless gets mould group ready, the inside of the automatic machine and braid mould group parallel direction are equipped with suction nozzle mould group, the automatic removable disk mould group is by the trays bracket that can move in X direction, new building elevating mechanism and OK disk elevating mechanism composition, also being accompanied with can be formed with the mobile contactless mould group of getting ready of Y-direction, trays are installed on the trays bracket.Invention increases wrong retray functions, i.e., the chip of burning mistake are taken out after being put into correction slot correction position, then take out from correction slot and be put into cd-rom recorder progress burning again, greatly reduce error chip material casting rate in this way.
Description
Technical field
The present invention relates to burning the field of test technology, specially a kind of fast and safely automatic programming system.
Background technique
Automation programming system be made of cd-rom recorder and automated machine grabbing device, automatic machine chip from pallet, compile
Band etc. packaging the inside grab chips to the adapter of cd-rom recorder above carry out burning perhaps test burning or test after the completion of,
Chip is put back into the packaging such as pallet, braid the inside from adapter again by automatic machine, so as to complete the burning or test of chip
Process.Below by taking the chip of pallet packing carries out burning as an example, burning process is illustratively entirely automated.Automate burning system
System includes chip tray, in the chip of chip tray storage several ranks;Adapter is inserted in above the socket of cd-rom recorder, passes through pressure
Plate pushing can be put into or take out chip, and adapter locking chip carries out burning after clamp loose.
Prior art automation burning process is as follows: a disk be placed with the pallet of completely new chip by automatic Nisc changing device or
Person's manpower is put at trays bracket (pallet here abbreviation trays), and manipulator moves to work support with suction nozzle
Pan Chu, suction nozzle draw N chips according to pallet ranks sequence, manipulator with suction nozzle and chip motion to cd-rom recorder adapter
Place, pressing plate push, and unclamp adapter, and suction nozzle puts down N chips, and pressing plate, which rises, unclamps adapter, and adapter is locked chip and carried out
Burning or test;The all or part of chip of trays is and so on put into adapter;Wait cd-rom recorder adaptation
The burning chip of device finishes, and automatic machine puts back to the good chip of burning on adapter the rest position of trays, and from work
Pallet, which takes out new chip and is put into above adapter, continues burning, until cd-rom recorder finishes all burning chip devices, then complete
Portion's chip is put into trays from cd-rom recorder taking-up.There are several burning chips bad if above procedure encounters, core
Piece is put into material casting box, and will not leave a blank processing in trays, also according to the chip for sequentially putting burning completion, from
And suction nozzle moving distance greatly increases when leading to put chip.
But will appear burning chip mistake in the actual use process, it needs to carry out burning again by hand to handle, behaviour
Make to get up more troublesome, especially tape package, tape package is different from pallet packing, and the error chip of pallet packing passes through
Auto arrangement easily carries out the burning again of whole disk to spare disk, and braid tears the movement of lid band and lidding tape open due to being related to, such as
Fruit is not that entire volume completes burning, and it is more troublesome individually to handle individual bad chips.The undesirable chip of usual burning is because of chip
When being put into adapter caused by poor contact, by being put into correction slot correction position after taking out and being re-injected into
Adapter, so that it may solve the problems, such as poor contact.
Therefore, it is necessary for designing a kind of fast and safely automatic programming system.
Summary of the invention
For above situation, to overcome the shortcomings of existing technologies, the present invention provides a kind of fast and safely automatic programming system,
The system increases wrong retray functions, i.e., the chip of burning mistake are taken out after being put into correction slot correction position, then from
Correction slot, which takes out, is put into cd-rom recorder progress burning again, greatly reduces error chip material casting rate in this way.
To achieve the above object, the invention provides the following technical scheme: a kind of fast and safely automatic programming system, including from
Motivation, braid mould group, suction nozzle mould group, it is contactless get mould group and automatic removable disk mould group ready, the left and right sides point of the automatic machine
It has not been bolted braid mould group and automatic removable disk mould group, has been connected with contactless beat in the automatic removable disk mould group
Point mould group, the inside of the automatic machine and braid mould group parallel direction are equipped with suction nozzle mould group;
The automatic removable disk mould group is by the trays bracket, new building elevating mechanism and OK disk liter that can move in X direction
Descending mechanism composition, being also accompanied with can be formed with the mobile contactless mould group of getting ready of Y-direction, be installed on the trays bracket
There are trays, the contactless mould group of getting ready contactless is got ready between trays and new building elevating mechanism
The moving direction of mould group is vertical with the moving direction of trays bracket.
According to the above technical scheme, the braid mould group is made of the encapsulation guide rail and dismounting guide rail of adjustable-width, described
Encapsulation guide rail and dismounting guide rail are installed in parallel in the side of automatic machine, and the encapsulation guide rail and the side for dismounting guide rail are installed respectively
There is driving encapsulation guide rail and dismount the braid transmission mechanism of guide rail, is connected with encapsulation braid on the encapsulation guide rail, it is described
Dismounting braid is connected on dismounting guide rail, the encapsulation guide rail and the side for dismounting guide rail are equipped with reel jack,
It is also equipped with above the encapsulation guide rail and contactless gets mould group ready.
According to the above technical scheme, the movement of the dismounting braid in the encapsulation braid and dismounting guide rail on the encapsulation guide rail
It is contrary.
According to the above technical scheme, standby tray bracket is installed in the braid mould group, and is pacified on standby tray bracket
Equipped with standby tray, the side of the standby tray is equipped with cd-rom recorder, and correction slot, institute can be inserted on any cd-rom recorder
Correction slot is stated to be mounted on closest at pallet coring piece.
According to the above technical scheme, correction slot, institute are provided at closest dismounting braid coring piece on the dismounting guide rail
State correct slot quantity it is equal with the suction nozzle quantity in suction nozzle mould group and orientation is parallel.
According to the above technical scheme, the suction nozzle mould group includes frame, vacuum degree measurement sensor, three-way cock, synchronization
Band, spline housing, suction nozzle, connector, hollow splined shaft, control circuit, motor and vacuum tracheae, the bottom of the frame are equidistant
Spline housing is installed, the internal activity of the spline housing is connected with hollow splined shaft, and the bottom of the hollow splined shaft passes through company
It connecing device and suction nozzle is installed, the top of the hollow splined shaft is connect by tracheae with the vacuum tracheae at frame roof center, and
Tracheae is flexibly connected with the connection of the vacuum degree measurement sensor and three-way cock of the shortest distance and the other end, the hollow splined shaft
On synchronous belt, and synchronous belt is equipped with control circuit, and control circuit on the frame by the motor driven of frame back
Vacuum degree measurement sensor, three-way cock and motor, the control circuit is electrically connected to be communicatively coupled by bus and PC,
The vacuum tracheae is connect by gas main with the vacuum generator for being located at automatic motor spindle.
The safe method for burn-recording of a kind of fast and safely automatic programming system, comprising the following steps: S1: grabbed with the shortest distance
On the chip to the adapter of cd-rom recorder of the M-N*X non-burning in standby tray/dismounting braid;
S2: with the chip of the shortest distance N*X non-burning being located in trays/dismounting braid of crawl to cd-rom recorder
On adapter;
S3: the N successful chip of burning is grabbed from the adapter of cd-rom recorder with the shortest distance to trays/envelope
The rest position of braid is filled, and from trays/dismounting braid N non-burning of crawl chip to the adapter of cd-rom recorder;
S4: repeating S3 process until burning is completed;Wherein M is adapter total quantity, and N is suction nozzle number, and X is every burning
The adapter sum of device is divided by suction nozzle number.
According to the above technical scheme, as occurred error chip in S3, during progress mistake retries processing, and mistake retries
It is combined with dynamic and looks into sky function, continuous several times mistake just carries out material casting processing and the material casting during pallet burning is put first
Enter the rest position to spare disk, until spare disk does not have rest position to be just put into NG material casting box.
According to the above technical scheme, further includes: the process that suction nozzle grabbed and be put into chip includes two steps;
Step 1: all suction nozzles fall before certain distance, if it is chip processes are put, then suction nozzle vacuum state are kept to be sucked
Chip;
Step 2: each suction nozzle is drawn or is put into corresponding chip, and if it is chip processes are put into, then suction nozzle discharges vacuum
State prepares to be put into chip in advance, and if it is suction process, then suction nozzle starts vacuum state, prepares absorption chip in advance, then
Mobile suction nozzle reaches chip surface and is picked and placed.
It according to the above technical scheme, further include carrying out security alarm and pre-processing, including following step using suction nozzle air pressure
It is rapid:
E1, start carry out volume production before, suction nozzle mould group with suction nozzle to the adapter of all cd-rom recorders above, once inhaled
Movement is taken, if there is chip, chip is put into NG material casting box, if continuing the absorption of other adapters without chip;
E2, suction nozzle, if pressure abnormity, report absorption chip mistake in the chip on the adapter for drawing cd-rom recorder,
If air pressure is normal, suction nozzle is risen, judges air pressure again later, if pressure abnormity, report chip is adapted device and blocks, and alarms
It reminds after manually taking chip away, before continuing volume production, continues to draw once on the adapter for allowing suction nozzle to go to corresponding cd-rom recorder, pass through
Air pressure judges whether there is chip, if continuing warning reminding there is also chip and manually taking away;
E3, suction nozzle have got chip, suction nozzle mould group and suction nozzle and have gone to judgement before designated position puts down chip with chip
Whether air pressure is abnormal, if abnormal, illustrate that chip falls off halfway, alarms and remind specific mobile route, facilitate user
It finds and blocks mechanical device to prevent chip;
After E4, suction nozzle put down chip, rises suction nozzle and judge air pressure again, if abnormal, illustrate that chip is sticked not by suction nozzle
It puts down, alarm and user is reminded to put down by hand.
It according to the above technical scheme,, can be with before being sent to OK pallet after the completion of trays chip whole burnings
It is got ready by the contactless mould group of getting ready above automatic removable disk, braid encapsulation then can be by non-above encapsulation guide rail
Contact striking mechanism is got ready.
According to the above technical scheme, it further includes that dynamic looks into sky function that the mistake, which retries processing:
A, for the chip of normal burning, sky function is looked into before starting burning, discovery non-empty just carries out material casting processing;
B, when carrying out burning again for the chip of burning mistake, by automatic machine software notification burn recording software, not to this
Chip looks into sky before carrying out burning, and wipes function before starting burning.
The invention has the benefit that the above method is used to be put into completely new chip by spare disk first and with the shortest distance
The method of grab chips can be always maintained on the adapter of cd-rom recorder always than greater number of chip, grasp speed faster,
Making cd-rom recorder at any time, all in working condition, will not be to be in the unloaded phase as cd-rom recorder has a very long time in the prior art,
In addition the rest position of standby tray is put it into for the unqualified chip of burning taken out from adapter in actual production
On, it saves bad chip after being placed into NG material casting box and also needs manually to put the time cost above pallet again, utilize suction
Mouth air pressure is alarmed, and effectively prevent remaining chip above the adapter for leading to cd-rom recorder due to the manual operation, also
It can judge that chip is adapted device and blocks, burning process is safer reliable, prevents and completely new chip is completed core as burning
Piece also increases wrong retray function come the case where processing, i.e., the chip of burning mistake is taken out and be put into correction slot
It after correcting position, then is taken out from correction slot and is put into cd-rom recorder progress burning again, greatly reduce error chip material casting in this way
Rate.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is one of whole three dimensional structure diagram of the invention;
Fig. 2 is the two of whole three dimensional structure diagram of the invention;
Fig. 3 is standby tray mounting structure schematic diagram of the present invention;
Fig. 4 is braid mould group three dimensional structure diagram of the present invention;
Fig. 5 is suction nozzle mould group positive structure diagram of the present invention;
Fig. 6 is suction nozzle mould group backsight structural representation of the present invention;
Fig. 7 is that the present invention corrects slot region enlarged structure schematic diagram;
Fig. 8 is the automatic removable disk mould group planar structure schematic diagram of the present invention;
Fig. 9 is that the first chip of the invention is put into encapsulation braid state diagram;
Figure 10 is that the second chip of the invention is put into encapsulation braid state diagram;
Figure 11 is that third chip of the present invention is put into encapsulation braid state diagram;
Figure 12 is that fourth chip of the present invention is put into encapsulation braid state diagram;
Figure 13 is trays stent area structural schematic diagram of the present invention;
Figure 14 is to correct slot structure schematic diagram on cd-rom recorder of the present invention;
Figure 15 is NG material casting box regional structure schematic diagram of the present invention;
Figure label: 1, automatic machine;2, braid mould group;3, suction nozzle mould group;4, contactless to get mould group ready;5, spare support
Disk;5A, standby tray bracket;6, cd-rom recorder;7, guide rail is encapsulated;8, braid is encapsulated;9, braid transmission mechanism;10, braid is dismounted;
11, guide rail is dismounted;12, reel jack;13, frame;14, vacuum degree measurement sensor;15, three-way cock;16, synchronous
Band;17, spline housing;18, suction nozzle;19, connector;20, hollow splined shaft;21, control circuit;22, motor;23, slot is corrected;
24, automatic removable disk mould group;25, trays bracket;25A, trays;26, new building elevating mechanism;27, OK disk elevating mechanism;
28, vacuum tracheae.
Specific embodiment
1-15 is described in further details a specific embodiment of the invention with reference to the accompanying drawing.
It is provided by Fig. 1-15, the invention provides the following technical scheme: a kind of fast and safely automatic programming system, including it is automatic
Machine 1, suction nozzle mould group 3, contactless gets mould group 4 and automatic removable disk mould group 24, the left and right sides point of automatic machine 1 ready at braid mould group 2
It has not been bolted braid mould group 2 and automatic removable disk mould group 24, has been connected in automatic removable disk mould group 24 contactless
Get mould group 4 ready, the inside of automatic machine 1 and 2 parallel direction of braid mould group are equipped with suction nozzle mould group 3;
Automatic trays bracket 25, new building elevating mechanism 26 and OK disk of the removable disk mould group 24 by that can move in X direction
Elevating mechanism 27 forms, and being also accompanied with can be formed with the mobile contactless mould group 4 of getting ready of Y-direction, on trays bracket 25
Trays 25A is installed, contactless mould group 4 of getting ready non-connects between trays 25A and new building elevating mechanism 26
The moving direction that mould group 4 is got in touch ready is vertical with the moving direction of trays bracket 25.
According to the above technical scheme, braid mould group 2 is made of the encapsulation guide rail 7 and dismounting guide rail 11 of adjustable-width, is encapsulated
Guide rail 7 and dismounting guide rail 11 are installed in parallel in the side of automatic machine 1, and encapsulation guide rail 7 and the side for dismounting guide rail 11 are installed respectively
There is driving encapsulation guide rail 7 and dismount the braid transmission mechanism 9 of guide rail 11, encapsulates and be connected with encapsulation braid 8 on guide rail 7, tear open
Dismounting braid 10 is connected on dress guide rail 11, encapsulation guide rail 7 and the side for dismounting guide rail 11 are equipped with reel jack
12, it encapsulates to be also equipped with above guide rail 7 and contactless gets mould group 4 ready.
According to the above technical scheme, it encapsulates the encapsulation braid 8 on guide rail 7 and dismounts the shifting of the dismounting braid 10 on guide rail 11
It moves contrary.
According to the above technical scheme, standby tray bracket 5A is installed in braid mould group 2, and is pacified on standby tray bracket 5A
Equipped with standby tray 5, the side of standby tray 5 is equipped with cd-rom recorder 6, and can be inserted on any cd-rom recorder 6 and correct slot 23,
Slot 23 is corrected to be mounted on closest at pallet coring piece.
According to the above technical scheme, it dismounts to be provided at closest dismounting 10 coring piece of braid on guide rail 11 and corrects slot 23,
The quantity of correction slot 23 is equal with 18 quantity of suction nozzle in suction nozzle mould group 3 and orientation is parallel.
According to the above technical scheme, suction nozzle mould group 3 include frame 13, it is vacuum degree measurement sensor 14, three-way cock 15, same
Walk band 16, spline housing 17, suction nozzle 18, connector 19, hollow splined shaft 20, control circuit 21, motor 22 and vacuum tracheae 28, frame
The bottom of frame 13 is equidistant to be equipped with spline housing 17, and the internal activity of spline housing 17 is connected with hollow splined shaft 20, hollow spline
The bottom of axis 20 is equipped with suction nozzle 18 by connector 19, and the top of hollow splined shaft 20 passes through tracheae and 13 top center of frame
The vacuum tracheae 28 at place connects, and tracheae is with the vacuum degree measurement sensor 14 and three-way cock 15 of the shortest distance and the other end company
It connects, hollow splined shaft 20 is movably connected on synchronous belt 16, and synchronous belt 16 is driven by the motor 22 at 13 back of frame, frame
Control circuit 21 is installed, and control circuit 21 is electrically connected vacuum degree measurement sensor 14, three-way cock 15 and motor on 13
22, control circuit 21 is communicatively coupled by bus and PC, and vacuum tracheae 28 is by gas main and is located at 1 bottom of automatic machine
Vacuum generator connection.
A kind of safe method for burn-recording of fast and safely automatic programming system, comprising the following steps:
S1: with the chip of M-N*X non-burning of the shortest distance crawl in standby tray/dismounting braid to cd-rom recorder
Adapter on;
S2: with the chip of the shortest distance N*X non-burning being located in trays/dismounting braid of crawl to cd-rom recorder
On adapter;
S3: the N successful chip of burning is grabbed from the adapter of cd-rom recorder with the shortest distance to trays/envelope
The rest position of braid is filled, and from trays/dismounting braid N non-burning of crawl chip to the adapter of cd-rom recorder;
S4: repeating S3 process until burning is completed;Wherein M is adapter total quantity, and N is suction nozzle number, and X is every burning
The adapter sum of device is divided by suction nozzle number.
According to the above technical scheme, as occurred error chip in S3, during progress mistake retries processing, and mistake retries
It is combined with dynamic and looks into sky function, continuous several times mistake just carries out material casting processing and the material casting during pallet burning is put first
Enter the rest position to spare disk, until spare disk does not have rest position to be just put into NG material casting box.
According to the above technical scheme, further includes: the process that suction nozzle grabbed and be put into chip includes two steps;
Step 1: all suction nozzles fall before certain distance, if it is chip processes are put, then suction nozzle vacuum state are kept to be sucked
Chip;
Step 2: each suction nozzle is drawn or is put into corresponding chip, and if it is chip processes are put into, then suction nozzle discharges vacuum
State prepares to be put into chip in advance, and if it is suction process, then suction nozzle starts vacuum state, prepares absorption chip in advance, then
Mobile suction nozzle reaches chip surface and is picked and placed.
It according to the above technical scheme, further include carrying out security alarm and pre-processing, including following step using suction nozzle air pressure
It is rapid:
E1, start carry out volume production before, suction nozzle mould group with suction nozzle to the adapter of all cd-rom recorders above, once inhaled
Movement is taken, if there is chip, chip is put into NG material casting box, if continuing the absorption of other adapters without chip;
E2, suction nozzle, if pressure abnormity, report absorption chip mistake in the chip on the adapter for drawing cd-rom recorder,
If air pressure is normal, suction nozzle is risen, judges air pressure again later, if pressure abnormity, report chip is adapted device and blocks, and alarms
It reminds after manually taking chip away, before continuing volume production, continues to draw once on the adapter for allowing suction nozzle to go to corresponding cd-rom recorder, pass through
Air pressure judges whether there is chip, if continuing warning reminding there is also chip and manually taking away;
E3, suction nozzle have got chip, suction nozzle mould group and suction nozzle and have gone to judgement before designated position puts down chip with chip
Whether air pressure is abnormal, if abnormal, illustrate that chip falls off halfway, alarms and remind specific mobile route, facilitate user
It finds and blocks mechanical device to prevent chip;
After E4, suction nozzle put down chip, rises suction nozzle and judge air pressure again, if abnormal, illustrate that chip is sticked not by suction nozzle
It puts down, alarm and user is reminded to put down by hand.
It according to the above technical scheme,, can be with before being sent to OK pallet after the completion of trays chip whole burnings
It is got ready by the contactless mould group of getting ready above automatic removable disk, braid encapsulation then can be by non-above encapsulation guide rail
Contact striking mechanism is got ready.
According to the above technical scheme, it further includes that dynamic looks into sky function that mistake, which retries processing:
A, for the chip of normal burning, sky function is looked into before starting burning, discovery non-empty just carries out material casting processing;
B, when carrying out burning again for the chip of burning mistake, by automatic machine software notification burn recording software, not to this
Chip looks into sky before carrying out burning, and wipes function before starting burning.
Embodiment 1:
The present embodiment trays have 8X14 array totally 112 chips, there is 8 cd-rom recorders, wherein one inserts correction
Slot, other 7 cd-rom recorder every has 4 adapters, and the present embodiment suction nozzle mould group has 4 suction nozzles, and standby tray is placed on
On standby tray bracket, trays are placed on trays bracket, by new building elevating mechanism and OK disk elevating mechanism into
The automatic removable disk of row.
Detailed process is as follows:
A, suction nozzle draws 4 chips from standby tray by the shortest distance every time, and 4 chips are put into correction slot by suction nozzle, so
4 chips are put at the adapter of cd-rom recorder by suction nozzle afterwards, until adapter is left 4 positions, spare disk has been taken at this time
24 new chips are walked, 24 rest positions are reserved;Then suction nozzle draws 4 chips, suction nozzle by the shortest distance from trays
4 chips are put into correction slot, then from slot 4 chips of taking-up are corrected, 4 vacant adapters is put into and carries out burning, then
The empty position that 4 successful chips of burning put back to trays is taken out from the adapter of other cd-rom recorders, then is held in the palm from work
4 chips are taken out in disk, are put on the adapter for having taken chip away, have then taken out 4 from the adapter of other cd-rom recorders
The empty position of new trays is put back to through the successful chip of burning, is so repeated;
B, find that a certain cd-rom recorder has segment chip burning exception, such as the chip of adapter 1, suction nozzle 1 takes out the core
Piece is put into and corrects 1 position of slot, then takes out chip from correction slot 1 and is put into 1 position of cd-rom recorder adapter, while burning is soft
Part carries out burning again to 1, and starts dynamic and look into sky function, i.e., without looking into sky and wiping function, adapter before starting burning
The chip of 2-4 keeps original state, without burning again, arrives other cd-rom recorders later and carries out coring piece;
If c, the continuous mistake of the same adapter of the same cd-rom recorder repeatedly after, illustrate the certain burning of chip it is bad or
Clubfoot, which occurs, in person leads to poor contact, and automatic machine software records it, after waiting the portion a to complete 112 chips burnings pick-and-place, with
For cd-rom recorder adapter 1, the chip of the cd-rom recorder adapter 1 is put into spare 1 position of disk, other three burnings are normal
Chip is put into trays by the shortest distance, and the position for NG chip of leaving a blank out is not put into;
D, after the multiple a of progress, b, c, trays have piled 112 normal chips of burning, and trays pass through work
Make pallet shelf and be moved to OK disk elevating mechanism shift position, trays bracket vacates position and new building elevating mechanism is waited to be put into
New trays;
If e, having carried out multiple a, after b, c, chip after repeatedly retrying or can not be corrected so as to cause having due to b
1 chips carry out material casting, have been put into spare 1 position of disk, then to have piled 112-1=111 burning normal for trays
Chip at this time needs to find the cd-rom recorder of burning completion, takes out the normal chip of 1 burning of adapter, is put into
Trays rest position, and be put into the adapter 1 of the cd-rom recorder from No. 25 new chips of taking-up in spare disk and notify to burn
It records device and burning is carried out to the chips;This step, which is left to, to be finally completed, so that entire burning process puts trays
Chip be all 4 integral multiple, put sequential full, the moving distance of manipulator is most short, greatly improves production efficiency.
Embodiment 2:
The present embodiment braid has 3000 chips, there is 8 cd-rom recorders, and every cd-rom recorder has 4 adapters, suction nozzle interval
For 32MM, chip is divided into 8MM between braid.
Detailed process is as follows:
A, suction nozzle draws 4 chips from dismounting braid with the shortest distance simultaneously, is put into correction slot, then takes from correction slot
Out, it is put into cd-rom recorder, after 4 times, removes 16 chips, the position of mobile 16 chips of dismounting braid from dismounting braid
It sets, cd-rom recorder has been put into 16 chips.
B, after 2 a, the adapter of all cd-rom recorders has been placed in chip, and one 32;
C, one of cd-rom recorder is waited to complete burning, suction nozzle draws 4 chips from cd-rom recorder, such as fruit chip whole burning
Correctly, it is put into encapsulation braid simultaneously by the shortest distance, suction nozzle is drawn 4 chips by the shortest distance from dismounting braid simultaneously, inhaled
4 chips are put into correction slot by mouth, then from slot 4 chips of taking-up are corrected, are put into cd-rom recorder and are carried out burning, arrive other burnings later
It records device and carries out coring piece;
D, find that a certain cd-rom recorder has segment chip burning exception, such as the chip of adapter 1, suction nozzle 1 takes out the core
Piece is put into and corrects 1 position of slot, then takes out chip from correction slot 1 and is put into 1 position of cd-rom recorder adapter, while burning is soft
Part carries out burning again to 1, and starts dynamic and look into sky function, i.e., without looking into sky and wiping function, adapter before starting burning
The chip of 2-4 keeps original state, without burning again, arrives other cd-rom recorders later and carries out coring piece;
E, after carrying out 4 c, 16 normal chips of burning, mobile 16 chips of encapsulation braid have been piled in encapsulation braid
Position is packaged, and vacates position and 16 chips of next round is waited to be put into, and dismounting braid has removed 16 new chips, and dismounting is compiled
The mobile 16 chips positions of band;
If f, the continuous mistake of the same adapter of the same cd-rom recorder repeatedly after, illustrate the certain burning of chip it is bad or
Clubfoot, which occurs, in person leads to poor contact, and automatic machine software records it, after waiting e to complete 16 chips burnings pick-and-place, to burn
For recording device adapter 1, the chip of the cd-rom recorder adapter 1 is put into NG box and carries out material casting processing, other three burnings are normal
Chip, be put into encapsulation braid in order, mobile 3 positions of encapsulation braid, suction nozzle draws 4 cores from dismounting braid in order
4 chips are put into correction slot by piece, the mobile 4 chips distances of dismounting braid, suction nozzle, then from slot 4 chips of taking-up are corrected, are put
Enter cd-rom recorder and carries out burning;
G, the present embodiment because suction nozzle interval be just chip chamber every 4 times, 4 suction nozzles can pick and place 4 simultaneously
Chip, such as number is 1,5,9,13 for the first time, second of number is 2,6,10,14, and third time number is 3,7,11,15, the
Four times number is 4,8,12,16, and after having picked and placed 4 chips, dismounting director and encapsulation braid are just mobile primary, greatly reduces frequency
The time of numerous mobile braid and number, exactly because encapsulation guide rail and dismounting guide rail and suction nozzle orientation that this patent proposes are flat
Row, which is combined, picks and places beneficial effect brought by chip with the suction nozzle shortest distance, and the present embodiment is especially suitable for braid encapsulation volume ratio
Larger, chip is put into that adapter is fewer mistake occurs, and braid movement speed is than faster application scenarios.
Embodiment 3:
The present embodiment braid has 3000 chips, there is 8 cd-rom recorders, and every cd-rom recorder has 4 adapters, suction nozzle interval
For 33MM, chip is divided into 4MM between braid.
Detailed process is as follows:
A, suction nozzle takes 4 chips to be put into correction slot from dismounting braid in order, and the mobile 4 chips distances of dismounting braid are inhaled
Mouth is put into cd-rom recorder from slot 4 chips of taking-up are corrected;
B, it repeats a process 8 times, the suitable adapter of all cd-rom recorders has piled chip and carried out burning at this time;
C, suction nozzle draws 4 chips from cd-rom recorder and is put into encapsulation braid in order if fruit chip whole burning is correct,
The mobile 4 chips distances of braid are encapsulated, suction nozzle draws 4 chips from dismounting braid, and the mobile 4 chips distances of dismounting braid are inhaled
4 chips are put into correction slot by mouth, then from slot 4 chips of taking-up are corrected, are put into cd-rom recorder and are carried out burning;
D, suction nozzle draws 4 chips from cd-rom recorder and is put into chip 1 if there is segment chip burning mistake such as chip 1
To 1 position of slot is corrected, the correct chip 2-4 of burning is put into encapsulation braid in order, and encapsulation braid is walked about 3 chips distances,
Suction nozzle 2-4 draws 3 new chips, the position of mobile 3 chips of dismounting braid from dismounting braid, and 3 chips are put by suction nozzle
The position slot 2-4 is corrected, then suction nozzle, which is drawn, corrects slot 1-4 chip to cd-rom recorder 1-4 progress burning;
If e, the continuous mistake of the same adapter of the same cd-rom recorder repeatedly after, illustrate the certain burning of chip it is bad or
Clubfoot, which occurs, in person leads to poor contact, then step d is carried out using below step: suction nozzle draws 4 chips from cd-rom recorder, if
There is the continuous burning mistake of segment chip such as chip 1, chip 1 is put into NG box and carries out material casting, the correct chip 2-4 of burning is put into
To encapsulation braid, encapsulation braid is walked about 3 chips distances, and suction nozzle 1-4 draws 4 new chips from dismounting braid, and dismounting braid moves
4 chips are put into correction slot by dynamic 4 chips distances, suction nozzle, and then suction nozzle, which is drawn, corrects slot 1-4 chip to cd-rom recorder 1-4
Carry out burning;
F, in the present embodiment, the process that suction nozzle grabbed and be put into chip includes two steps, and suction nozzles all first are fallen before
Certain distance then keeps suction nozzle vacuum state that chip is sucked if it is chip processes are put, and then phase is drawn or be put into each suction nozzle
The chip answered, if it is chip processes are put into, then suction nozzle discharges vacuum state, prepares to be put into chip in advance, if it is drawing
Journey, then suction nozzle starts vacuum state, prepares absorption chip in advance, then moves suction nozzle arrival chip surface and is picked and placed.Suction nozzle
Two sections of distances are moved into be picked and placed, greatly improve the pick-and-place efficiency of chip, because of the suction nozzle interval of the present embodiment and volume
Microarray strip interval is different, it is necessary to each single-alone mobile suction nozzle, by moving all suction nozzles first to braid surface, subsequent each suction
The mobile distance of mouth greatly shortens;Secondly, suction nozzle is moved to braid surface, and suction nozzle vacuum discharges, so for putting chip processes
Suction nozzle is moved to chip surface afterwards, using this bit of moving distance, is pushed down to chip, effectively prevents suction nozzle liter
To chip when rising, the driving effect of especially tiny chip prevents chip from putting askew, and substantially increase chip is put into stability.
G, the present embodiment is small light-weight suitable for chip volume, such as the super tiny chip of only 1mm length and width, due to weight
Gently, braid is irremovable too fast, and otherwise chip, which can shake, turns over side, and chip is also easy to because being put into the adapter of cd-rom recorder
When poor contact since chip is especially tiny, be difficult to set direction again when material casting is to NG box, after will lead to what is more
Difficulty is put in continuous burning again, and according to the automatic machine for not having mistake in current industry and retrying, the more satisfactory situation done is
Every 1,000 chips just have five to need material casting, and it is also such as that ccd image identification is had already been through when even picking and placing and is corrected
This, but wrong retray function through this embodiment, it can accomplish 100,000 only material castings to NG box, other pass through
Primary or multiple retry automatically looks into sky burning success with dynamic, it is seen that although the present embodiment takes in order only with traditional
It puts, but is divided to two sections to carry out mobile method due to retrying using the mistake of innovation, dynamically looking into empty and suction nozzle, substantially increase production
Efficiency and stability.
The present invention is in use, using the above method to be put into completely new chip by spare disk first and grabbing core with the shortest distance
The method of piece can be always maintained at always than greater number of chip on the adapter of cd-rom recorder, and grasp speed faster, makes burning
Device as cd-rom recorder has a very long time is in the prior art in addition existed in the unloaded phase all in working condition at any time
It for the unqualified chip of burning taken out from adapter in actual production, puts it into the rest position of standby tray, saves
Bad chip after NG material casting box is placed into also to need manually to put the time cost above pallet again, using suction nozzle air pressure into
Row alarm effectively prevent remaining chip above the adapter for leading to cd-rom recorder due to the manual operation, moreover it is possible to judge core
Piece is adapted device and blocks, and burning process is safer reliable, prevents and completely new chip is completed chip as burning to handle
The case where, while also increasing wrong retray function, i.e., the chip of burning mistake is taken out to be put into and corrects slot correction position
Afterwards, it then is taken out from correction slot and is put into cd-rom recorder progress burning again, greatly reduce error chip material casting rate in this way.
Finally, it should be noted that the foregoing is only a preferred embodiment of the present invention, it is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features.
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in of the invention
Within protection scope.
Claims (12)
1. a kind of fast and safely automatic programming system, including it is automatic machine (1), braid mould group (2), suction nozzle mould group (3), contactless
Get mould group (4) and automatic removable disk mould group (24) ready, which is characterized in that the left and right sides of the automatic machine (1) passes through bolt respectively
It is fixed with braid mould group (2) and automatic removable disk mould group (24), is connected on the automatic removable disk mould group (24) contactless
It gets ready mould group (4), the inside of the automatic machine (1) and braid mould group (2) parallel direction are equipped with suction nozzle mould group (3);
The automatic removable disk mould group (24) is by trays bracket (25), the new building elevating mechanism (26) that can move in X direction
It is formed with OK disk elevating mechanism (27), being also accompanied with can be formed with the mobile contactless mould group (4) of getting ready of Y-direction, the work
Make that trays (25A) is installed on tray supporter (25), the contactless mould group (4) of getting ready is located at trays (25A)
Between new building elevating mechanism (26), and the shifting of the contactless moving direction for getting mould group (4) ready and trays bracket (25)
Dynamic direction is vertical.
2. a kind of fast and safely automatic programming system according to claim 1, which is characterized in that the braid mould group (2)
It is made of the encapsulation guide rail (7) and dismounting guide rail (11) of adjustable-width, the encapsulation guide rail (7) peace parallel with dismounting guide rail (11)
Mounted in the side of automatic machine (1), encapsulation guide rail (7) and the side for dismounting guide rail (11) are separately installed with driving encapsulation guide rail
(7) and the braid transmission mechanism (9) of dismounting guide rail (11) it, is connected on the encapsulation guide rail (7) and encapsulates braid (8), institute
It states and is connected with dismounting braid (10) in dismounting guide rail (11), encapsulation guide rail (7) and the side peace for dismounting guide rail (11)
Equipped with reel jack (12), it is also equipped with above the encapsulation guide rail (7) and contactless gets mould group (4) ready.
3. a kind of fast and safely automatic programming system according to claim 2, which is characterized in that the encapsulation guide rail (7)
On encapsulation braid (8) with dismounting guide rail (11) on the moving direction of dismounting braid (10) it is opposite.
4. a kind of fast and safely automatic programming system according to claim 2, which is characterized in that the braid mould group (2)
On be equipped with standby tray bracket (5A), and standby tray (5), the standby tray are installed on standby tray bracket (5A)
(5) side is equipped with cd-rom recorder (6),
And can be inserted on any cd-rom recorder (6) and correct slot (23), the correction slot (23) is mounted on closest to pallet coring
At piece.
5. a kind of fast and safely automatic programming system according to claim 2, which is characterized in that the dismounting guide rail (11)
It is provided at upper closest dismounting braid (10) coring piece and corrects slot (23), the quantity and suction nozzle mould group for correcting slot (23)
(3) suction nozzle (18) quantity on is equal and orientation is parallel.
6. a kind of fast and safely automatic programming system according to claim 1, which is characterized in that the suction nozzle mould group (3)
Including frame (13), vacuum degree measurement sensor (14), three-way cock (15), synchronous belt (16), spline housing (17), suction nozzle
(18), connector (19), hollow splined shaft (20), control circuit (21), motor (22) and vacuum tracheae (28), the frame
(13) bottom is equidistant to be equipped with spline housing (17), and the internal activity of the spline housing (17) is connected with hollow splined shaft
(20), the bottom of the hollow splined shaft (20) is equipped with suction nozzle (18) by connector (19), the hollow splined shaft (20)
Top connect with the vacuum tracheae (28) at frame (13) top center by tracheae, and tracheae is with the shortest distance and the other end
Vacuum degree measurement sensor (14) and three-way cock (15) connection, the hollow splined shaft (20) is movably connected in synchronous belt
(16) on, and synchronous belt (16) is driven by the motor (22) at frame (13) back, and control electricity is equipped on the frame (13)
Road (21), and control circuit (21) is electrically connected vacuum degree measurement sensor (14), three-way cock (15) and motor (22), it is described
Control circuit (21)
It is communicatively coupled by bus and PC, the vacuum tracheae (28) is by gas main and is located at automatic machine (1) bottom
Vacuum generator connection.
7. a kind of safe method for burn-recording of fast and safely automatic programming system, it is characterised in that: the following steps are included:
S1: it is located at chip the fitting to cd-rom recorder of M-N*X non-burning in standby tray/dismounting braid with shortest distance crawl
On orchestration;
S2: the chip for the non-burning that N*X is located in trays/dismounting braid is grabbed to the adaptation of cd-rom recorder with the shortest distance
On device;
S3: the N successful chip of burning is grabbed from the adapter of cd-rom recorder with the shortest distance and is compiled to trays/encapsulation
The rest position of band, and from trays/dismounting braid N non-burning of crawl chip to the adapter of cd-rom recorder;
S4: repeating S3 process until burning is completed;Wherein M is adapter total quantity, and N is suction nozzle number, and X is every cd-rom recorder
Adapter sum is divided by suction nozzle number.
8. a kind of safe method for burn-recording of fast and safely automatic programming system according to claim 7, which is characterized in that such as
Occur error chip in S3, carries out mistake and retry processing, and mistake retries to be combined in the process and dynamically looks into sky function, continuous several times
Mistake just carries out material casting processing, for the material casting during pallet burning, is first placed into the rest position of spare disk, Zhi Daobei
There is no rest position to be just put into NG material casting box with disk.
9. fast and safely programmed method according to claim 7, it is characterised in that: suction nozzle grabs and be put into the process of chip
Including two steps;
Step 1: all suction nozzles fall before certain distance, if it is chip processes are put, then keep suction nozzle vacuum state that chip is sucked;
Step 2: each suction nozzle is drawn or is put into corresponding chip, and if it is chip processes are put into, then suction nozzle discharges vacuum state,
Prepare to be put into chip in advance, if it is suction process, then suction nozzle starts vacuum state, prepares absorption chip in advance, then moves
Suction nozzle reaches chip surface and is picked and placed.
10. a kind of safe method for burn-recording of fast and safely automatic programming system according to claim 7, which is characterized in that
It further include carrying out security alarm and pre-processing using suction nozzle air pressure, comprising the following steps:
E1, start before carrying out volume production, suction nozzle mould group with suction nozzle to the adapter of all cd-rom recorders above, carry out primary draw and move
Make, if there is chip, chip is put into NG material casting box, if continuing the absorption of other adapters without chip;
E2, suction nozzle, if pressure abnormity, report absorption chip mistake in the chip on the adapter for drawing cd-rom recorder, if
Air pressure is normal, rises suction nozzle, judges air pressure again later, if pressure abnormity, report chip is adapted device and blocks, warning reminding
After manually taking chip away, before continuing volume production, continues to draw once on the adapter for allowing suction nozzle to go to corresponding cd-rom recorder, pass through air pressure
Chip is judged whether there is, if continuing warning reminding there is also chip and manually taking away;
E3, suction nozzle have been got chip, suction nozzle mould group and suction nozzle and have been gone to before designated position puts down chip with chip, judge air pressure
It is whether abnormal, if abnormal, illustrate that chip falls off halfway, alarm and remind specific mobile route, user is facilitated to find
Mechanical device is blocked to prevent chip;
After E4, suction nozzle put down chip, rises suction nozzle and judge air pressure again, if abnormal, illustrate that chip is sticked by suction nozzle and do not put
Under, it alarms and user is reminded to put down by hand.
11. a kind of safe method for burn-recording of fast and safely automatic programming system according to claim 7, which is characterized in that
It, can be by non-contact above automatic removable disk before being sent to OK pallet after the completion of trays chip whole burnings
Formula is got mould group ready and is got ready, and braid encapsulation can then be got ready by the contactless striking mechanism above encapsulation guide rail.
12. a kind of safe method for burn-recording of fast and safely automatic programming system according to claim 8, which is characterized in that
It further includes that dynamic looks into sky function that the mistake, which retries processing:
A, for the chip of normal burning, sky function is looked into before starting burning, discovery non-empty just carries out material casting processing;
B, when carrying out burning again for the chip of burning mistake, by automatic machine software notification burn recording software, not to the chip
Sky is looked into before carrying out burning, and wipes function before starting burning.
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