Recyclable tunnel secondary lining trolley with variable cross section
Technical Field
The invention belongs to the field of tunnel construction equipment, and particularly relates to a recyclable tunnel secondary lining trolley with a variable cross section.
Background
At present, subway tunnel engineering in various cities in China is rapidly developed, tunnel engineering construction is more and more extensive, and a tunnel secondary lining trolley is indispensable special equipment in secondary lining in the tunnel construction process and is used for tunnel lining construction. And the two-lining trolley cannot be reused due to different tunnel excavation section sizes. Generally, a second liner trolley needs to be customized again, and the cost of the second liner trolley is high, the machining procedure is complex, and the construction cost is increased. In the pouring process, the trolley may have a deviation phenomenon due to the sinking of the support or the elastic deformation of the trolley, so that the two linings are deviated and staggered. According to the existing tunnel two-lining trolley, the top template and the side template are connected in an articulated mode, the sealing performance of the templates is poor during pouring, and the problem of large template deformation is easily caused in the template removing process.
Disclosure of Invention
The invention aims to overcome the defects and provide the tunnel secondary lining trolley with the variable cross section, which is convenient to position and small in deformation during template pouring, is suitable for secondary lining construction of different tunnel sections and realizes vertical displacement monitoring.
In order to achieve the purpose, the gantry transverse moving system comprises a bottom longitudinal beam, a gantry is arranged on the bottom longitudinal beam, a walking device and a plurality of lifting supports are arranged at the bottom of the bottom longitudinal beam, the walking device can horizontally rotate by 90 degrees, a left upright post and a right upright post are arranged on the bottom longitudinal beam, upper cross beams are arranged on the left upright post and the right upright post, a supporting platform is arranged on the upper cross beam, a vertical displacement monitoring device is arranged between the supporting platform and the upper cross beams, the supporting platform supports a top template through a plurality of hydraulic push rods, and the left upright post and the right upright post support side modules distributed on the left side and the right side of the gantry transverse moving system through a plurality of hydraulic push rods;
the spout has been seted up to entablature bottom, and in the spout was all arranged in at the top of left stand and right stand, be provided with the telescopic crossbeam device that is used for adjusting left stand and right stand interval between left stand and right stand.
The walking device comprises walking wheels, the walking wheels are fixed on the bottom longitudinal beam, and the walking wheels can be detached.
The telescopic beam device comprises a fixed beam and a telescopic beam, one end of the telescopic beam is fixed with the left stand column or the right stand column, the other end of the telescopic beam slides inside the fixed beam, a plurality of bolt holes are formed in the telescopic beam, and bolts matched with the bolt holes are arranged on the fixed beam.
The bottom of entablature is provided with a plurality of fixed bolsters, and the both sides of left stand and right stand all articulate there is fixed screw, and fixed screw's the other end articulates on the fixed bolster that corresponds.
The both ends homoenergetic of entablature can be fixed and can dismantle the baffle, can dismantle the baffle and pass through the flange board and be connected with the entablature, can dismantle the bottom of baffle and be provided with the spout the same with the entablature bottom.
And a left inclined strut and a right inclined strut are respectively arranged on the left upright post and the right upright post, and pulleys matched with the sliding grooves are arranged at the tops of the left inclined strut, the right inclined strut, the left upright post and the right upright post.
A plurality of upper longitudinal beams are arranged between the top of the portal frame and the bottom longitudinal beam, and longitudinal inclined struts are arranged between the adjacent upper longitudinal beams.
The vertical displacement monitoring device comprises a test body, the test body is connected with a measuring rod, and the side surface of the test body is provided with a level bubble.
The bottom longitudinal beam and the ground are fixed and limited through a fixing screw rod, and a plurality of vertical displacement monitoring devices are arranged between the bottom longitudinal beam and the ground.
The top template is composed of a plurality of top templates, the side template is composed of a plurality of side templates, and all the top templates and the side templates are arranged in a step shape from high to low.
Compared with the prior art, the walking device capable of horizontally rotating by 90 degrees is arranged, so that the walking device can flexibly move, and the walking device can be conveniently and quickly positioned; through the setting of telescopic crossbeam device and hydraulic push rod, can adjust the position of top template and lateral part template at any time, make this device be applicable to the construction of multiple different section tunnel secondary lining. The portal transverse moving system can be adjusted, when the secondary lining of tunnels with different sections is constructed, the trolley main body does not need to be replaced, and only a template different from the section needs to be replaced, so that the trolley main body structure can be recycled, and the portal transverse moving system has environmental protection and economy; the vertical displacement monitoring device is arranged, so that the vertical displacement of the trolley in the concrete pouring process can be monitored in real time, and the position of the trolley can be adjusted at any time.
Furthermore, the top template and the side templates are in a step shape, so that the positioning and the template dismounting are convenient, the sealing performance is good during pouring, and meanwhile, the conversion between the symmetrical section pouring and the asymmetrical section pouring can be carried out according to different assembling modes of the templates.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic view of the upper cross member according to the present invention being lengthened;
FIG. 4 is a schematic view of a telescopic beam according to the present invention;
FIG. 5 is a schematic view of the positioning of the pallet truck template in the present invention;
FIG. 6 is a schematic view of the walking device of the present invention; wherein (a) is a front view in the longitudinal direction; (b) is a side view when walking longitudinally; (c) is a front view when walking transversely; (d) is a side view when walking transversely;
FIG. 7 is a schematic view of a vertical displacement monitoring device of the present invention;
FIG. 8 is a front view of the enlarged partial schematic view of FIG. 1;
FIG. 9 is a side view of the enlarged partial view of FIG. 1;
FIG. 10 is an enlarged partial view of FIG. 1, schematically indicated at II;
the device comprises a top template 1, a hydraulic push rod 2, a side template 3, a bolt 4, a connecting sleeve 5, a fixed support 6, a supporting platform 7, a lifting support 8, an upper cross beam 9, a sliding chute 10, a flange plate 11, a detachable baffle 12, a vertical displacement monitoring device 13, a test body 131, a leveling screw button 132, a display screen 133, a key 134, a leveling bubble 135, a connecting sleeve 136, a measuring rod 137 and an indicator light 138. 14. The left inclined strut, 15, the right inclined strut, 16, the left upright post, 17, the right upright post, 18, the telescopic cross beam device, 181, the bolt hole, 182, the bolt, 183, the telescopic beam and 184, the fixed beam. 19. And a traveling device 191 for traveling wheels. 20. The novel working platform comprises a bottom longitudinal beam, 21 working platforms, 22 upper longitudinal beams, 23 climbing ladders, 25 temporary supports, 26 door frames, 27 backing plates, 28 pulleys, 29 fixing screw rods, 30 first top templates, 31 second top templates, 32 third top templates, 33 fourth top templates, 34 first left templates, 35 first right templates, 36 second left templates, 37 second right templates, 38 third left templates, 39 third right templates, 40 longitudinal inclined struts, 41 gaskets, 42 bearings, 43 hooks and 44 hook grooves.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in fig. 1 and 2, the invention comprises a gantry traversing system, a template system, a telescopic crossbeam device 18, a hydraulic push rod 2, a gantry 26, a vertical displacement monitoring device 13, a traveling device 19 and a lifting support 8.
The formwork system comprises a top formwork 1 and a side formwork 3. The top template 1 is supported by a hydraulic push rod 2, a connecting sleeve 5 is arranged on the inner side of the top template 1, and the connecting sleeve 5 is connected with the top template 1 in a welding mode. The top template 1 is connected with one end of a hydraulic push rod 2 through a connecting sleeve 5. The other end of the hydraulic push rod 2 is connected with a supporting platform 7 through a fixed support 6. The fixed support 6 is welded with the supporting platform 7. The supporting platform 7 is supported by a hydraulic push rod 2, the hydraulic push rod 2 is arranged on an upper cross beam 9, and the upper cross beam 9 is longitudinally connected with an upper longitudinal beam 22. The upper cross beam 9 can realize the function of transverse lengthening according to different lining sections.
As shown in fig. 1, 3, 8 and 9, the lateral parts of both ends of the upper beam 9 are provided with flange plates 11, the flange plates 11 are provided with bolts 4, and the upper beam 9 and the sliding chute 10 are transversely lengthened by connecting the same beam through the bolts 4 on the flange plates 11 at both ends. A chute 10 is arranged below the upper cross beam 9, a plurality of pulleys 28 are arranged in the chute 10, a gasket 41 and a bearing 42 are arranged between the chute 10 and the pulleys 28, and the movement of the pulleys 28 in the chute 10 is fixed through the gasket 41 and the bearing 42. The pulley 28 is connected with one end of the left upright post 16, one end of the right upright post 17, one end of the left inclined strut 14 and one end of the right inclined strut 15 through the bolt 4 and the backing plate 27 respectively. The other end of the left inclined strut 14 is connected to the inner side of the left upright post 16 through a bolt 4, and the other end of the right inclined strut 15 is connected to the inner side of the right upright post 17 through a bolt 4. The left inclined strut 14, the right inclined strut 15, the left upright post 16 and the right upright post 17 move transversely on the chute 10 along with the running gear 19 at the bottom of the bottom longitudinal beam 20. The detachable baffles 12 are arranged on two sides of the sliding groove 10 to prevent the left upright post 16 and the right upright post 17 from sliding out of the sliding groove. A row of fixed supports 6 are arranged on two sides of the sliding chute 10 at equal intervals, and when the trolley portal 26 is adjusted to the required trolley section size, the fixed supports 6 on the sliding chute side are respectively connected with the fixed supports 6 on two sides of the left upright post 16, the right upright post 17, the left inclined strut 14 and the right inclined strut 15 through fixing screw rods 29. The fixed screw 29 limits the relative movement of the upper cross beam 9 and the left and right upright posts 16 and 17. The middle part of the inner side of the left upright post 16 is connected with one end of a telescopic cross beam device 18 through a bolt 4, and the middle part of the inner side of the right upright post 17 is connected with the other end of the telescopic cross beam device 18 through a bolt 4. The telescopic crossbeam device 18 can transversely extend and retract along with the left upright post 16 and the right upright post 17.
As shown in fig. 1, 4 and 6, the telescopic beam device 18 includes a telescopic beam 183 and a fixed beam 184, the telescopic beam 183 is provided with a plurality of bolt holes 181 at equal intervals, two edges of the fixed beam 184 are respectively provided with one bolt hole 181, and the bolt 182 fixes the telescopic beam device 18 and the telescopic beam 183 through the bolt holes 181 superposed on the telescopic beam 183 and the fixed beam 184. The bottoms of the left upright post 16 and the right upright post 17 are respectively connected with a bottom longitudinal beam 20, and the traveling device 19 is connected with the bottom of the bottom longitudinal beam 20 through a bolt 4 and a base plate 27. When the section of the tunnel lining is changed, the longitudinal direction of the tunnel is changed into the transverse direction by adjusting the direction of the walking wheels 191, and the left upright post 16 and the right upright post 17 of the portal are driven to expand outwards or contract inwards on the sliding groove 10, so that the requirement of the section of the tunnel lining is met.
As shown in fig. 2, the front and rear sides of the door frame 26 are provided with the ladder 23, and the door frame 26 is connected with the ladder 23 in a hook type, so that the disassembly is convenient. A plurality of equidistant lifting supports 8 are arranged below the portal frame bottom longitudinal beam 20, and the overall height of the trolley is adjusted through the lifting supports. Fixing supports 6 are arranged at two ends of the portal bottom longitudinal beam 20, the fixing supports 6 are welded with the bottom longitudinal beam 20, one end of a fixing screw 29 is connected with the portal 26 through the fixing supports 6, the other end of the fixing screw is connected with a temporary support 25 arranged on the bottom surface of the tunnel, and a detachable baffle 12 is arranged on one side of the temporary support 25, so that the longitudinal fixing trolley is used in the pouring process.
As shown in fig. 7, the vertical displacement monitoring devices 13 are arranged on the gantry 26 below the supporting platform 7 and the bottom longitudinal beam 20 of the plurality of lining sections, and the vertical displacement monitoring devices 13 can respectively monitor the vertical displacement of the top formwork 1 and the gantry 26 in the pouring process. The vertical displacement monitoring device 13 comprises a test body 131, a connecting sleeve 136 and a measuring rod 137. The test body 131 is provided with a leveling bubble 135 at one side, and whether the vertical displacement monitoring device 13 is horizontal or not is observed through the leveling bubble 135. If not, the test body 131 is adjusted to be horizontal through the leveling screw 132. The test body 131 is provided with a display 133 and a key 134, and the limited settlement difference value is input in advance through the key 134. When the vertical settlement exceeds a preset limit value in the concrete pouring process, the indicator lamp 138 on the display screen 134 can light a red light.
As shown in fig. 5, the top formwork 1 and the side formwork 3 each include a plurality of formworks, which are respectively supported by a plurality of hydraulic push rods 2, and the end portions of the formworks are stepped and provided with bolts 4. The template has good state sealing performance, and slurry is not easy to leak in the pouring process. When the templates are positioned, each template needs to be spliced with the adjacent template in a step shape. Template positioning begins with the first top template 30 of the top templates, which in turn positions the templates attached thereto. After the top formwork 1 is positioned, a first left formwork 34 and a first right formwork 35 connected with the top formwork 1 are respectively positioned. And then sequentially positioning the templates connected with the template. After the templates are completely positioned, two adjacent templates are fixed through bolts 4, and the connection between the templates is reinforced. When the templates are dismantled, the template dismantling sequence is opposite to the template positioning sequence from bottom to top, the method can realize the 'pouring and removing the template firstly' to meet the requirement of concrete strength, and the trolley template system adopts a plurality of templates, so that the template dismantling is convenient and easy.
The following describes a specific operation according to the present invention.
As shown in fig. 1, 2 and 6, for different tunnel lining sections, firstly, the trolley is driven to the position of the section to be lined through the traveling rail, the bolt 4 connecting the traveling device 19 and the bottom longitudinal beam 20 is loosened, the traveling wheel 191 of the traveling device 19 is controlled to rotate 90 degrees relative to the longitudinal direction of the tunnel, and then the bolt 4 is tightened. Meanwhile, the fixed screw rods 29 for connecting the right upright post 17 and the right inclined strut 15 are adjusted to be connected with the fixed supports 6 on the two flanges of the sliding groove, so that the upper cross beam 9 and the right upright post 17 are kept relatively stable, the right upright post 17 is fixed, then the left upright post 16 is pulled to move on the upper cross beam 9, the distance between the left upright post 16 and the right upright post 17 is adjusted according to the size of the section of the tunnel to be lined, after the specified position is reached, the left upright post 16 is fixed by adopting the same method, and the right upright post 17 is pulled until the section width meets the requirement. When the section of the lining tunnel is overlarge, the same upper cross beam 9 can be connected through the bolt 4, and the transverse length of the upper cross beam 9 and the transverse length of the sliding groove 10 are lengthened. Meanwhile, the height of the supporting platform 7 is adjusted by the hydraulic push rod 2 on the upper cross beam 9. The travelling wheels 191 of the travelling gear 19 are then controlled to turn back in the longitudinal direction of the tunnel, and the bolts 4 are tightened.
As shown in fig. 5, after the trolley is fixed, the first head formwork 30 of the head formwork 1 is forced outward by the hydraulic push rod 2 so that the outer surface of the first head formwork 30 is in contact with the inner surface of the lining of the tunnel. Then, the second top formwork 31 is driven to move through the hydraulic push rod 2, and because the end part of each formwork is in a step shape, the second top formwork 31 needs to be spliced with the first top formwork 30 in the step shape when being positioned, the rest of the top formworks also need to be spliced with the adjacent formworks in the step shape, and meanwhile, the outer surface of each top formwork 1 is in contact with the inner surface of the lining. When the positioning of the top form 1 is completed, the side forms 3 are positioned. The two side formworks 3 can be positioned simultaneously, and a first left side formwork 34 and a first right side formwork 35 connected with the top formwork 1 are respectively positioned firstly. The first left side template 34 and the first right side template 35 are moved by the hydraulic push rod 2, so that the outer surfaces of the left side template and the right side template are in contact with the lining section of the tunnel, and are spliced with the third top template 32 and the fourth top template 33 at the top in a step shape. Next, the second left side die plate 36 and the second right side die plate 37 are positioned. Finally, the lowest formwork of the third left formwork 38 and the third right formwork 39 is positioned so that each side formwork 3 is spliced with the adjacent formwork in a step-like manner, and simultaneously, the outer surface of each side formwork 3 is in contact with the inner surface of the lining.
As shown in fig. 2, 7 and 10, after the positioning of all the templates is completed, two adjacent templates are fixed by bolts 4, and the trolley position is fixed by fixing screw rods 29 connected with the trolley bottom longitudinal beams 20 and the tunnel bottom surface. Before concrete pouring, a plurality of vertical displacement monitoring devices 13 positioned on front, middle and rear lining sections A-A, B-B and C-C of a trolley are respectively installed, so that a test body 131 of each vertical displacement monitoring device 13 below a supporting platform 7 is fixedly connected with the supporting platform 7, and the tip of a measuring rod 137 is just contacted with an upper cross beam 9. So that the testing body 131 of the vertical displacement monitoring device 13 under the bottom longitudinal beam 20 is fixedly connected with the bottom longitudinal beam 20, and the tip of the measuring rod 136 is just contacted with the bottom surface of the tunnel. Whether the vertical displacement monitoring device 13 is horizontal is observed through the leveling bubble 135 at one side of the test body 131. If not, the test body 131 is adjusted to be horizontal through the leveling screw 132. The test body 131 is provided with a display 133 and a key 134, and the limited settlement difference value is input in advance through the key 134. After each vertical displacement monitoring device 13 is installed, concrete is poured. The indicator light 138 on the display 134 may illuminate red when the vertical settlement value on the display 133 exceeds a predefined value.
And after the concrete pouring is finished, removing the formwork from bottom to top in a mode removing sequence opposite to the template positioning sequence. Firstly, the vertical displacement monitoring devices 13 are dismounted, the bolts 4 between the templates are loosened, the hydraulic push rod 2 is loosened to contract the side template 3, and after the side template 3 is sequentially dismounted from bottom to top, the hydraulic push rod 2 is loosened to sequentially contract the top template 1 for dismounting. And after the form removal is finished, adjusting the lifting support 8 below the bottom longitudinal beam 20 to reduce the height of the trolley, enabling the travelling wheels 191 of the trolley travelling device 19 to be in contact with the bottom surface track of the tunnel, controlling the trolley to move to the next section of lining construction, and repeating the steps to perform lining of the next section of tunnel.