CN110509382A - A kind of artificial sleeper manufacturing equipment - Google Patents
A kind of artificial sleeper manufacturing equipment Download PDFInfo
- Publication number
- CN110509382A CN110509382A CN201910868002.5A CN201910868002A CN110509382A CN 110509382 A CN110509382 A CN 110509382A CN 201910868002 A CN201910868002 A CN 201910868002A CN 110509382 A CN110509382 A CN 110509382A
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- drying box
- machine
- mixing machine
- drying
- manufacturing equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/14—Manufacture or reconditioning of specific semi-finished or finished articles of railroad sleepers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/18—Auxiliary operations, e.g. preheating, humidifying, cutting-off
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The present invention relates to sleeper manufacturing fields, more particularly to a kind of artificial sleeper manufacturing equipment, including stalk crasher, drying machine, mixing machine, transport mechanism and controller, drying machine includes drying box, driving mechanism, first agitating paddle and air-heater, feeding pipe is offered at the top of drying box, the air inlet being connected to guide duct is offered in drying box, the side of drying machine is provided with screw feeding machine, glue inlet is offered at the top of mixing machine, the flashboard that can be moved is provided on the choke of mixing machine, the second passage is provided on the choke of mixing machine, mateiral pump is fixedly installed in the middle part of second passage, transport mechanism includes chain conveyor and formed box, chain delivery takes the correlation type optoelectronic switch being fixedly installed for detecting formed box process, this artificial sleeper manufacturing equipment, by by stalk crasher, drying machine , mixing machine and transport mechanism link together, cut down the number of intermediate links, and then reduce the man power and material of investment, improve productive profit.
Description
Technical field
The present invention relates to sleeper manufacturing fields, and in particular to a kind of artificial sleeper manufacturing equipment.
Background technique
Density board full name is density fiber board, is using wood fiber or other plant fiber as raw material, to prepare through fiber, applies
Add synthetic resin, under conditions of heating pressurization, the plate that is pressed into.High density fiberboard, middle density can be divided by its density
Fiberboard and low density fiberboard.Wherein the nominal density range of medium-density plate fiberboard is in 650Kg/m3 --- 800Kg/m3.
And density board due to structure it is uniform, material is fine and closely woven, performance stablize, impact resistance, easy processing.
Chinese patent CN201610998530.9 discloses a kind of artificial sleeper of low cost, it is the close of 1-4 by parts by weight
Plate and parts by weight are spent for the polyurethane imitation wood molding bonded of 6-9, wherein density board is made of agricultural crop straw particle；Polyurethane
The fiber that imitation wood includes the polyurethane A that parts by weight are 9 and the mixed liquor of polyurethane B, parts by weight are 1.Polyurethane A and polyurethane B
It is liquid, the proportion of polyurethane A and polyurethane B are any proportion, optimum proportioning 1:1；Fibre length≤5.0mm.With
The prior art is compared, the beneficial effects of the present invention are: overall cost is greatly reduced in agricultural crop straw；Contained in polyurethane imitation wood
The filiform that fibrous material keeps its original, a plurality of staple fiber be randomly distributed over inside polyurethane imitation wood formed it is netted, just as water
It is installed with reinforcing bar inside mud, the hardness of polyurethane imitation wood is increased, enhances its noise reduction and shock resistance, while density ratio steel sleeper is small；From
And have the advantages that noise reduction, damping, light weight and cost are low.
Density board in the artificial sleeper of low cost of the patent disclosure is by smashing, drying and compressing by agricultural crop straw
It is made, and the processing of most density board is to separate stalk smashing, dry and compression section, increases intermediate link, in turn
The man power and material for increasing investment, reduces productive profit.
Summary of the invention
The purpose of the present invention is to provide a kind of artificial sleeper manufacturing equipments.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of artificial sleeper manufacturing equipment, including stalk crasher, drying machine, mixing machine, transport mechanism and controller, straw are provided
Stalk pulverizer, drying machine, mixing machine, transport mechanism are successively linked in sequence, the discharge port of stalk crasher by the first conduit with
The feed inlet of drying machine is fixedly connected, and drying machine includes drying box, driving mechanism, the first agitating paddle and air-heater, drying box
Top offers feeding pipe, and feeding pipe is connected to the inside of drying box, and feeding pipe passes through the first conduit and stalk crasher
Discharge port is fixedly connected, and what the first agitating paddle can rotate is fixed in drying box, and driving mechanism and the first agitating paddle
Transmission connection, driving mechanism and air-heater are respectively positioned on the lower section of drying box, and air-heater is fixedly connected by guide duct with drying box,
Offer the air inlet being connected to guide duct in drying box, and the both ends of guide duct respectively with the air outlet of air-heater and drying box
It is fixedly connected, drying box bottom offers discharge port, and the gate mechanism that can be moved, the side of drying machine are provided on discharge port
It is provided with screw feeding machine, the feeding inlet of screw feeding machine is located at the underface of gate mechanism discharge port, and screw feeding machine goes out
Material mouth is located at the surface of the feeding inlet of mixing machine, offers glue inlet at the top of mixing machine, mixed organization in being vertically arranged, and
The bottom of mixing machine is throat structure, and the choke of mixing machine is funnel shaped discharge port, and is arranged on the choke of mixing machine
There is the flashboard that can be moved, the second passage is provided on the choke of mixing machine, the discharge port of the second passage is located at transmission
The surface of mechanism, and mateiral pump is fixedly installed in the middle part of the second passage, transport mechanism includes chain conveyor and forming
Box, formed box are located at the top of the chain of chain conveyor, and formed box is sequentially connected with by the push plate of L shape and chain conveyor, L
Shape push plate is fixedly connected with the chain that chain delivery takes, and chain delivery takes to be fixedly installed and pass through for detecting formed box
Correlation type optoelectronic switch, correlation type optoelectronic switch is located at the two sides of chain conveyor, controller with stalk crasher, drying
Machine, mateiral pump, mixing machine and the electrical connection of correlation type optoelectronic switch.
As a kind of artificial sleeper manufacturing equipment preferred embodiment, mixing machine includes agitator tank, the second agitating paddle and driving
Motor, agitator tank include tank body and cover, and cover is fixedly mounted on the top of tank body, and tank body is infundibulate, and agitating paddle can
In tank body, the top of agitating paddle passes through the top of tank body for the setting of rotation, and the top of agitating paddle by yielding coupling and is driven
The output end transmission connection of dynamic motor, driving motor are fixed at the top of cover by motor rack, motor rack and cover
Top is fixedly connected, and glue inlet is located on cover.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, the lid that can be slided is provided with right above glue inlet
Plate, there are two C-shaped guide plate, two C-shaped guide plates are fixed at the top of cover, cover board and two C-shapeds for the two sides setting of cover board
Guide plate is slidably connected, and handle is fixedly installed at the top of cover board.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, the outer rim fixed setting of glue inlet is in the C-shaped of flared
Baffle.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, shaping box includes bottom plate and frame-shaped board, and frame-shaped board is arranged
In the outside of bottom plate, and the outer rim of the inner edge of frame-shaped board and bottom plate is coincide, and is fixedly installed several extension boards in bottom plate surrounding,
Snap-gauge is fixedly installed at the top of extension board, the gap between snap-gauge and bottom plate is equal to the wall thickness of frame-shaped board, and the bottom of frame-shaped board
Portion is fixedly installed the bar shaped being caught in for extension board and avoids notch.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, the first agitating paddle include first stir bar and several first
Leaf is stirred, several first stir leaf and stir bar along first and be uniformly distributed at equal intervals, and first to stir leaf be hook claw type for several, several
First, which stirs leaf, stirs bar with first and is fixedly connected, and first stirs one end of bar and pass through drying box and driving mechanism is sequentially connected.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, driving mechanism includes gear wheel, pinion gear and electric rotating
Machine, pinion gear are fixed on the output end of rotating electric machine, and rotating electric machine fixed setting is on the ground, the fixed peace of gear wheel
It is stirred in bar outer rim mounted in first, and gear wheel is connect by chain with pinion gear.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, gate mechanism includes arc snap-gauge, connecting plate and fixation
Pin, the outer rim bottom of drying box offer the arc notch for stalk outflow, and arc snap-gauge is located at the surface of arc notch, and
Arc snap-gauge is coaxially arranged with drying box, and the outer rim of arc snap-gauge is bonded with the inner edge of drying box, and one end of arc snap-gauge
Be fixedly connected across drying box with connecting plate, fixed pin is fixed at side of the connecting plate close to drying box, drying box it is outer
The fixation hole for fixed pin insertion, fixed pin and fixation hole transition fit are offered on wall, the other side of connecting plate is fixedly installed
There is a handle, a diversion pipe is provided with immediately below arc notch, and offer on the side wall of drying box for humidity inductive
The jack of device insertion.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, the bottom outer-edge of tank body is fixedly installed arc evacuation and lacks
Mouthful, flashboard is located in arc evacuation notch, and flashboard is slidably connected with tank body, and handle is fixedly installed outside flashboard.
As a kind of preferred embodiment of artificial sleeper manufacturing equipment, the second agitating paddle stirs bar and stirs along second including second
The several layers that pole length direction is uniformly arranged second stir leaf, and the length that several layers second stir leaf successively reduces from top to down, and if
Dried layer second, which stirs leaf and stirs bar with second, to be fixedly connected, and the second top for stirring bar passes through cover, and second stirs at the top of bar and pass through
Shaft coupling and driving motor are sequentially connected.
Beneficial effects of the present invention: the stalk after sunning is heated in stalk crasher by worker first, is passed through
The effect of stalk crasher and then stalk is crushed, then sprayed by the discharge port of stalk crasher, along the first conduit from baking
The feeding pipe of dry case enters in drying box, then by the effect of air-heater, will be so that hot wind enters drying along guide duct
In case, and then stalk is dried, then drives the movement of pinion gear by the movement by rotating electric machine, then pass through chain
The effect of item so that pinion gear drives gear wheel movement, then by the movement of gear wheel to drive first to stir bar movement, then is led to
It crosses first and stirs bar and drive first to stir leaf movement, so that agitating paddle stirs the stalk inside drying box, then pass through the
One stirs leaf to hook claw type, so that first stirs leaf and be able to drive more stalks and moved, so that the stalk in drying box
It is heated evenly, after the completion of stirring, is inserted into humidity sensor in drying box along jack by worker, and then in drying box
The humidity in portion is detected, after humidity is up to standard, by artificial pull handle so that arc snap-gauge pulls open, so that drying box
Interior stalk flows out arc notch, and is flowed into screw feeding machine feeding inlet with along diversion pipe, then pass through screw feeding machine
Effect and entered in mixing machine from the feeding inlet of mixing machine so that stalk is flowed out from the discharge port of screw feeding machine,
Again by the way that glue is manually added out of glue inlet, starting mixing machine drives second to stir bar movement by driving motor movement,
And then drive second to stir leaf movement, it is successively reduced from top to down by the length that several layers second stir leaf, and then can be in tank
Glue and stalk be uniformly mixed, after being stirred to the regular hour, controller, which controls mixing machine, to be stopped, then by manually pulling open
Flashboard so that mixed liquor is flowed into the second passage, then by the effect of mateiral pump, and then mixed liquor is led from second
It is retracted in shaping box in expects pipe, after the time of mateiral pump starting setting, controller will be transmitted signals to, controller will be controlled
Chain conveyor processed movement, then by the way that manually second shaping box is placed on the arrival end of chain conveyor, then pass through chain
Formula conveyer belt transmission effect, so that shaping box, which moves to, touches correlation type optoelectronic switch, then will by correlation type optoelectronic switch
Signal transfer control, controller will control chain conveyor stop motion and control mateiral pump starting, mixed liquor were added
Shaping box carries out bake pressure into density board by being transported on heating press again;
This artificial sleeper manufacturing equipment, by the way that stalk crasher, drying machine, mixing machine and transport mechanism are linked together,
Reduce intermediate link, and then reduce the man power and material of investment, improves productive profit.
Detailed description of the invention
In order to illustrate the technical solution of the embodiments of the present invention more clearly, will make below to required in the embodiment of the present invention
Attached drawing is briefly described.It should be evident that drawings described below is only some embodiments of the present invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing.
Fig. 1 is schematic perspective view one of the invention.
Fig. 2 is schematic perspective view two of the invention.
Fig. 3 is the schematic perspective view of drying machine.
Fig. 4 is the schematic perspective view that drying machine removes drying box.
Fig. 5 is the partial enlarged view at the A of Fig. 4.
Fig. 6 is the schematic perspective view of drying box.
Fig. 7 is the stereochemical structure decomposing schematic representation of mixing machine.
Fig. 8 is sectional perspective structural decomposition diagram of the invention.
Fig. 9 is the schematic perspective view of transport mechanism.
Figure 10 is the stereochemical structure decomposing schematic representation of shaping box.
Figure 11 is partial enlarged view at the B of Figure 10.
In figure:
1, stalk crasher；
2, drying machine；2a, drying box；2a1, feeding pipe；2a2, arc notch；2b, driving mechanism；2b1, rotating electric machine；2b2,
Pinion gear；2b3, gear wheel；2c, the first agitating paddle；2c1, first stir leaf；2c2, first stir bar；2d, air-heater；2e, wind-guiding
Pipe；2f, gate mechanism；2f1, arc snap-gauge；2f2, fixed pin；2f3, connecting plate；2f4, diversion pipe；
3, mixing machine；3a, agitator tank；3a1, tank body；3a2, cover；3a21, glue inlet；3b, the second agitating paddle；3b1, second stir
Leaf；3b2, second stir bar；3c, driving motor；3d, necking pipe；3e, flashboard；3f, C-shaped guide plate；3h, cover board；3j, C-shaped baffle；
4, transport mechanism；4a, chain conveyor；4b, shaping box；4b1, bottom plate；4b11, leak adhesive hole；4b2, frame-shaped board；4b22,
Bar shaped avoids notch；4b3, extension board；4b4, snap-gauge；4c, L shape push plate；4d1, correlation type optoelectronic switch；
5, the first conduit；
6, screw feeding machine；
7, the second passage；
8, mateiral pump.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
Wherein, the drawings are for illustrative purposes only and are merely schematic diagrams, rather than pictorial diagram, should not be understood as to this
The limitation of patent；Embodiment in order to better illustrate the present invention, the certain components of attached drawing have omission, zoom in or out, not
Represent the size of actual product；It will be understood by those skilled in the art that certain known features and its explanation may be omitted and be in attached drawing
It is understood that.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention；It is retouched in of the invention
In stating, it is to be understood that closed if there is the orientation of the instructions such as term " on ", "lower", "left", "right", "inner", "outside" or position
System is merely for convenience of description of the present invention and simplification of the description to be based on the orientation or positional relationship shown in the drawings, rather than indicates
Or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore retouch in attached drawing
The term for stating positional relationship only for illustration, should not be understood as the limitation to this patent, for the common skill of this field
For art personnel, the concrete meaning of above-mentioned term can be understood as the case may be.
In the description of the present invention unless specifically defined or limited otherwise, if there are the indicate indicators such as term " connection "
Between connection relationship, which shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or at
One；It can be mechanical connection, be also possible to be electrically connected；Can be directly connected, can also indirectly connected through an intermediary,
It can be the connection of two components interiors or the interaction relationship of two components.For those of ordinary skill in the art and
Speech, can understand the concrete meaning of above-mentioned term in the present invention with concrete condition.
Referring to figs. 1 to a kind of artificial sleeper manufacturing equipment shown in Figure 11, including stalk crasher 1, drying machine 2, mixing
Machine 3, transport mechanism 4 and controller, stalk crasher 1, drying machine 2, mixing machine 3, transport mechanism 4 are successively linked in sequence, stalk
The discharge port of pulverizer 1 is fixedly connected by the first conduit 5 with the feed inlet of drying machine 2, and drying machine 2 includes drying box 2a, drives
Feeding pipe 2a1, feeding pipe 2a1 and drying are offered at the top of motivation structure 2b, the first agitating paddle 2c and air-heater 2d, drying box 2a
The inside of case 2a is connected to, and feeding pipe 2a1 is fixedly connected by the first conduit 5 with the discharge port of stalk crasher 1, the first stirring
What paddle 2c can be rotated is fixed in drying box 2a, and driving mechanism 2b and the first agitating paddle 2c is sequentially connected, driving machine
Structure 2b and air-heater 2d is respectively positioned on the lower section of drying box 2a, and air-heater 2d is fixedly connected by guide duct 2e with drying box 2a, dries
Offer the air inlet being connected to guide duct 2e on dry case 2a, and the both ends of guide duct 2e respectively with the air outlet of air-heater 2d and
Drying box 2a is fixedly connected, and the bottom drying box 2a offers discharge port, and the gate mechanism 2f that can be moved is provided on discharge port,
The side of drying machine 2 is provided with screw feeding machine 6, the feeding inlet of screw feeding machine 6 be located at gate mechanism 2f discharge port just under
Side, the discharge port of screw feeding machine 6 are located at the surface of the feeding inlet of mixing machine 3, and the top of mixing machine 3 offers glue inlet
3a21,3 structure of mixing machine are in be vertically arranged, and the bottom of mixing machine 3 is throat structure, and the choke of mixing machine 3 is funnel shaped
Discharge port, and the flashboard 3e that can be moved is fixedly installed on the choke of mixing machine 3, fixation is set on the choke of mixing machine 3
It is equipped with the second passage 7, the discharge port of the second passage 7 is located at the surface of transport mechanism 4, and the middle part of the second passage 7
It is fixedly installed mateiral pump 8, transport mechanism 4 includes chain conveyor 4a and formed box, and formed box is located at chain conveyor 4a's
At the top of chain, and formed box is sequentially connected with by L shape push plate 4c and chain conveyor 4a, L shape push plate 4c and chain conveyor
Chain on 4a is fixedly connected, and the correlation type photoelectricity being fixedly installed on chain conveyor 4a for detecting formed box process is opened
Close 4d1, correlation type optoelectronic switch 4d1 is located at the two sides of chain conveyor 4a, controller with stalk crasher 1, drying machine 2,
Mateiral pump 8, mixing machine 3 and correlation type optoelectronic switch 4d1 electrical connection.The stalk after sunning is heated to by straw by worker first
In stalk pulverizer 1, stalk is crushed by the effect of stalk crasher 1, then is sprayed by the discharge port of stalk crasher 1
Out, it is entered in drying box 2a along the first conduit 5 from the feeding pipe 2a1 of drying box 2a, then passes through the effect of air-heater 2d, it will
So that hot wind enters in drying box 2a along guide duct 2e, and then dries to stalk, then driven by driving mechanism 2b
First agitating paddle 2c is moved, so that agitating paddle stirs the stalk inside drying box 2a, so that drying box 2a
Interior stalk is heated evenly, logical after up to standard by manually detecting to the stalk humidity in drying box 2a after the completion of stirring
Pulling gate mechanism 2f is crossed, so that the stalk after drying is flowed out from the discharge port of drying box 2a, drops into screw feeding machine 6
In feed inlet, then by the effect of screw feeding machine 6, so that stalk is flowed out from the discharge port of screw feeding machine 6, and from mixed
The feeding inlet of conjunction machine 3 enters in mixing machine 3, then passes through and glue is manually added out of glue inlet 3a21, starts mixing machine 3, into
And glue and stalk in mixing machine 3 are uniformly mixed, after being stirred to the regular hour, controller control mixing machine 3 stops
Only, then by manually pulling open flashboard 3e, so that mixed liquor is flowed into the second passage 7, then pass through the work of mateiral pump 8
With, and then mixed liquor is retracted in shaping box 4b out of second passage 7, it, will be after the time of the starting setting of mateiral pump 8
Signal sends controller to, and controller will control chain conveyor 4a movement, then by manually placing second shaping box 4b
It is acted on the arrival end of chain conveyor 4a, then through chain conveyor 4a transmission, so that shaping box 4b is moved to and touched
Correlation type optoelectronic switch 4d1, then by correlation type optoelectronic switch 4d1 by signal transfer control, controller will control chain type and pass
Band 4a stop motion and control mateiral pump 8 is sent to start.
Mixing machine 3 includes agitator tank 3a, the second agitating paddle 3b and driving motor 3c, agitator tank 3a include tank body 3a1 and tank
3a2 is covered, cover 3a2 is fixedly mounted on the top of tank body 3a1, and tank body 3a1 is infundibulate, and the setting that agitating paddle can rotate exists
In tank body 3a1, the top of agitating paddle passes through the top of tank body 3a1, and the top of agitating paddle passes through yielding coupling and driving motor
The output end of 3c is sequentially connected, and driving motor 3c is fixed at the top of cover 3a2, motor rack and cover by motor rack
It is fixedly connected at the top of 3a2, glue inlet 3a21 is located on cover 3a2.By the movement of driving motor 3c, and then second is driven to stir
Mix the movement of paddle 3b so that the second agitating paddle 3b by inside tank body 3a1 glue and stalk carry out it is uniformly mixed.
The cover board 3h that can be slided is provided with right above glue inlet 3a21, the two sides setting of cover board 3h is led there are two C-shaped
Plate 3f, two C-shaped guide plate 3f are fixed at the top of cover 3a2, and cover board 3h is slidably connected with two C-shaped guide plate 3f, and cover
Handle is fixedly installed at the top of plate 3h.By the effect of cover board 3h, agitator tank 3a is reduced during stirring, glue is spilt
Out, when manually needing that glue is added, by pull handle, so that cover board 3h is pulled out along two C-shaped guide plate 3f, into
And glue can be added in agitator tank 3a.
The outer rim fixed setting of glue inlet 3a21 is in the C-shaped baffle 3j of flared.When by the way that glue is manually added, glue is avoided
Water is trickled down on a large scale at the top of cover 3a2.
Shaping box 4b includes bottom plate 4b1 and frame-shaped board 4b2, and frame-shaped board 4b2 is set in the outside of bottom plate 4b1, and frame-shaped board
The inner edge of 4b2 and the outer rim of bottom plate 4b1 are coincide, several extension boards 4b3, extension board 4b3 are fixedly installed in bottom plate 4b1 surrounding
Top be fixedly installed snap-gauge 4b4, the gap between snap-gauge 4b4 and bottom plate 4b1 is equal to the wall thickness of frame-shaped board 4b2, and frame shape
The bottom of plate 4b2 is fixedly installed the bar shaped being caught in for extension board 4b3 and avoids notch 4b22.Pass through frame-shaped board 4b2 and bottom plate 4b1
Separated structure so that when convenient for will be dried bottom plate 4b1 on after density board remove, pass through extension board 4b3 and bar shaped evacuation
Frame-shaped board 4b2 is mounted on bottom plate 4b1 by the snap-fit of notch 4b22 in turn, then the effect by prolonging extension board 4b3, to frame
Guiding is played the role of in the installation of shape plate 4b2.
First agitating paddle 2c includes first stirring bar 2c2 and several first stir leaf 2c1, several first stir leaf 2c1 along the
One stirs bar 2c2 is uniformly distributed at equal intervals, and first to stir leaf 2c1 be hook claw type for several, several first stir leaf 2c1 and first
It stirs bar 2c2 to be fixedly connected, first one end for stirring bar 2c2 is sequentially connected with drying box 2a and driving mechanism 2b is passed through.Pass through driving
The movement of mechanism 2b, and then drive and first stir the movement of bar 2c2, and then drive several first to stir the movement of leaf 2c1, then pass through
First stirs leaf 2c1 to hook claw type, so that first stirs leaf 2c1 and be able to drive more stalks and moved.
Driving mechanism 2b includes gear wheel 2b3, pinion gear 2b2 and rotating electric machine 2b1, and pinion gear 2b2 is fixed at rotation
On the output end of rotating motor 2b1, and rotating electric machine 2b1 fixed setting is on the ground, and gear wheel 2b3 is fixedly mounted on first and stirs bar
In 2c2 outer rim, and gear wheel 2b3 is connect by chain with pinion gear 2b2.It is driven by the movement of rotating electric machine 2b1 small
The movement of gear 2b2, then by the effect of chain, so that pinion gear 2b2 drives gear wheel 2b3 movement, then pass through gear wheel 2b3
Movement to drive first stir bar 2c2 movement, then by first stir bar 2c2 drive first stir leaf 2c1 movement.
Gate mechanism 2f includes arc snap-gauge 2f1, connecting plate 2f3 and fixed pin 2f2, and the outer rim bottom of drying box 2a opens up
There is the arc notch 2a2 for stalk outflow, arc snap-gauge 2f1 to be located at the surface of arc notch 2a2, and arc snap-gauge 2f1 and
Drying box 2a is coaxially arranged, and the outer rim of arc snap-gauge 2f1 is bonded with the inner edge of drying box 2a, and one end of arc snap-gauge 2f1
It is fixedly connected across drying box 2a with connecting plate 2f3, fixed pin 2f2 is fixed at connecting plate 2f3 close to the one of drying box 2a
Side offers the fixation hole for fixed pin 2f2 insertion, fixed pin 2f2 and fixation hole transition fit on the outer wall of drying box 2a, even
The other side of fishplate bar 2f3 is fixedly installed a handle, a diversion pipe 2f4 is provided with immediately below arc notch 2a2, and dry
The jack for humidity sensor insertion is offered on the side wall of dry case 2a.Humidity sensor is inserted into along jack by worker first
Detected into drying box 2a, and then to the humidity inside drying box 2a, after humidity is up to standard, by artificial pull handle from
And arc snap-gauge 2f1 is pulled open, so that the stalk in drying box 2a flows out arc notch 2a2, and flowed with along diversion pipe 2f4
Enter into 6 feeding inlet of screw feeding machine, push back arc snap-gauge 2f1 after having flowed, so that fixed pin 2f2 is inserted into fixation hole
It is interior, by fixed pin 2f2 and fixation hole transition fit, and then realize the fixation of arc snap-gauge 2f1.
The bottom outer-edge of tank body 3a1 is fixedly installed arc evacuation notch, and flashboard 3e is located in arc evacuation notch, flashboard
3e is slidably connected with tank body 3a1, and handle is fixedly installed outside flashboard 3e.By the effect of flashboard 3e, so control mixed liquor from
Outflow in tank body 3a1 pulls flashboard 3e by the effect of handle convenient for artificial.
Second agitating paddle 3b includes second stirring bar 3b2 and stirring the several layers that bar 3b2 length direction is uniformly arranged along second
Second stirs leaf 3b1, and the length that several layers second stir leaf 3b1 successively reduces from top to down, and several layers second stir leaf 3b1 with
Two, which stir bar 3b2, is fixedly connected, and the second top for stirring bar 3b2 passes through cover 3a2, and second stirs at the top of bar 3b2 and pass through shaft coupling
It is sequentially connected with driving motor 3c.It drives second to stir bar 3b2 movement by driving motor 3c movement, and then drives second to stir
Leaf 3b1 movement, successively reduced from top to down by the length that several layers second stir leaf 3b1, so can in tank glue and
Stalk is uniformly mixed.
Working principle: the stalk after sunning is heated in stalk crasher 1 by worker first, is crushed by stalk
The effect of machine 1 and then stalk is crushed, then sprayed by the discharge port of stalk crasher 1, along the first conduit 5 from drying box 2a
Feeding pipe 2a1 enter in drying box 2a, will be so that hot wind be entered along guide duct 2e then by the effect of air-heater 2d
In drying box 2a, and then stalk is dried, then by driving pinion gear 2b2's by the movement of rotating electric machine 2b1
Movement, then by the effect of chain so that pinion gear 2b2 drives gear wheel 2b3 movement, then by the movement of gear wheel 2b3 from
And drive first to stir bar 2c2 movement, then stir bar 2c2 by first and drive first to stir leaf 2c1 movement, so that agitating paddle will dry
Stalk inside dry case 2a is stirred, then by first stir leaf 2c1 for hook claw type so that first stir leaf 2c1 being capable of band
It moves more stalks to be moved, so that the stalk in drying box 2a is heated evenly, after the completion of stirring, by worker by humidity
Inductor is inserted into drying box 2a along jack, and then is detected to the humidity inside drying box 2a, after humidity is up to standard, is led to
Artificial pull handle is crossed so that arc snap-gauge 2f1 is pulled open, so that the stalk in drying box 2a flows out arc notch 2a2, and
It is flowed into 6 feeding inlet of screw feeding machine with along diversion pipe 2f4, then passes through the effect of screw feeding machine 6, so that stalk
It flows out, and enters in mixing machine 3 from the feeding inlet of mixing machine 3 from the discharge port of screw feeding machine 6, then by manually from entering glue
Glue is added in mouth 3a21, starts mixing machine 3, bar 3b2 movement, and then band are stirred by driving motor 3c movement drive second
Dynamic second stirs leaf 3b1 movement, is successively reduced from top to down by the length that several layers second stir leaf 3b1, and then can be in tank
Glue and stalk be uniformly mixed, after being stirred to the regular hour, controller, which controls mixing machine 3, to be stopped, then by manually drawing
Gate open plate 3e so that mixed liquor is flowed into the second passage 7, then passes through the effect of mateiral pump 8, so by mixed liquor from
It is retracted in shaping box 4b in second passage 7, after the time of the starting setting of mateiral pump 8, controller will be transmitted signals to,
Controller will control chain conveyor 4a movement, then by the way that second shaping box 4b is manually placed on entering for chain conveyor 4a
On mouth end, then by chain conveyor 4a transmission effect, so that shaping box 4b, which is moved to, touches correlation type optoelectronic switch 4d1,
Again by correlation type optoelectronic switch 4d1 by signal transfer control, controller will control chain conveyor 4a stop motion and control
Mateiral pump 8 processed starts, and the shaping box 4b that mixed liquor was added carries out bake pressure into density board by being transported on heating press again.
It is to be understood that above-mentioned specific embodiment is only that presently preferred embodiments of the present invention and institute's application technology are former
Reason.It will be understood by those skilled in the art that various modifications, equivalent replacement, variation etc. can also be done to the present invention.But this
A little transformation, all should be within protection scope of the present invention without departing from spirit of the invention.In addition, present specification and power
Some terms used in sharp claim are not limitation, it is only for convenient for description.
Claims (10)
1. a kind of artificial sleeper manufacturing equipment, which is characterized in that including stalk crasher (1), drying machine (2), mixing machine (3),
Transport mechanism (4) and controller, stalk crasher (1), drying machine (2), mixing machine (3), transport mechanism (4) successively sequentially connect
It connects, the discharge port of stalk crasher (1) is fixedly connected by the first conduit (5) with the feed inlet of drying machine (2), drying machine (2)
Including drying box (2a), driving mechanism (2b), the first agitating paddle (2c) and air-heater (2d), offered at the top of drying box (2a)
Feeding pipe (2a1), feeding pipe (2a1) are connected to the inside of drying box (2a), and feeding pipe (2a1) by the first conduit (5) with
The discharge port of stalk crasher (1) is fixedly connected, and what the first agitating paddle (2c) can rotate is fixed in drying box (2a),
And driving mechanism (2b) and the first agitating paddle (2c) are sequentially connected, driving mechanism (2b) and air-heater (2d) are respectively positioned on drying box
The lower section of (2a), air-heater (2d) are fixedly connected by guide duct (2e) with drying box (2a), offered in drying box (2a) and
Guide duct (2e) connection air inlet, and the both ends of guide duct (2e) respectively with the air outlet of air-heater (2d) and drying box (2a)
It is fixedly connected, the bottom drying box (2a) offers discharge port, and the gate mechanism (2f) that can be moved is provided on discharge port, dry
The side of machine (2) is provided with screw feeding machine (6), and the feeding inlet of screw feeding machine (6) is located at gate mechanism (2f) discharge port
Underface, the discharge port of screw feeding machine (6) are located at the surface of the feeding inlet of mixing machine (3), and mixing machine opens up at the top of (3)
Have glue inlet (3a21), mixing machine (3) structure is in be vertically arranged, and the bottom of mixing machine (3) is throat structure, mixing machine (3)
Choke is funnel shaped discharge port, and the flashboard (3e) that can be moved, mixing machine are provided on the choke of mixing machine (3)
(3) be provided on choke the second passage (7), the discharge port of the second passage (7) be located at transport mechanism (4) just on
Side, and is fixedly installed mateiral pump (8) in the middle part of the second passage (7), transport mechanism (4) include chain conveyor (4a) and at
Shape box, formed box are located at the top of the chain of chain conveyor (4a), and formed box with pass through L shape push plate (4c) and chain conveyor
(4a) transmission connection, L shape push plate (4c) are fixedly connected with the chain on chain conveyor (4a), and solid on chain conveyor (4a)
Surely it is provided with the correlation type optoelectronic switch (4d1) for detecting formed box process, correlation type optoelectronic switch (4d1) is located at chain type biography
Send band (4a) two sides, controller with stalk crasher (1), drying machine (2), mateiral pump (8), mixing machine (3) and correlation type
Optoelectronic switch (4d1) electrical connection.
2. a kind of artificial sleeper manufacturing equipment according to claim 1, which is characterized in that mixing machine (3) includes agitator tank
(3a), the second agitating paddle (3b) and driving motor (3c), agitator tank (3a) include tank body (3a1) and cover (3a2), cover
(3a2) is fixedly mounted on the top of tank body (3a1), and tank body (3a1) is infundibulate, and the setting that agitating paddle can rotate is in tank body
In (3a1), the top of agitating paddle passes through the top of tank body (3a1), and the top of agitating paddle passes through yielding coupling and driving motor
The output end of (3c) is sequentially connected, and driving motor (3c) is fixed at the top of cover (3a2) by motor rack, motor rack and
It is fixedly connected at the top of cover (3a2), glue inlet (3a21) is located on cover (3a2).
3. a kind of artificial sleeper manufacturing equipment according to claim 2, which is characterized in that the surface of glue inlet (3a21)
It is provided with the cover board (3h) that can be slided, there are two C-shaped guide plate (3f), two C-shaped guide plates (3f) for the two sides setting of cover board (3h)
It is fixed at the top of cover (3a2), cover board (3h) is slidably connected with two C-shaped guide plates (3f), and the top of cover board (3h)
It is fixedly installed handle.
4. a kind of artificial sleeper manufacturing equipment according to claim 3, which is characterized in that the outer rim of glue inlet (3a21) is solid
Fixed setting is in the C-shaped baffle (3j) of flared.
5. a kind of artificial sleeper manufacturing equipment according to claim 1, which is characterized in that shaping box (4b) includes bottom plate
(4b1) and frame-shaped board (4b2), frame-shaped board (4b2) are set in the outside of bottom plate (4b1), and the inner edge of frame-shaped board (4b2) and bottom plate
The outer rim of (4b1) is coincide, several extension boards (4b3), the top of extension board (4b3) are fixedly installed in bottom plate (4b1) surrounding
It is fixedly installed snap-gauge (4b4), the gap between snap-gauge (4b4) and bottom plate (4b1) is equal to the wall thickness of frame-shaped board (4b2), and frame
The bottom of shape plate (4b2) is fixedly installed bar shaped evacuation notch (4b22) being caught in for extension board (4b3).
6. a kind of artificial sleeper manufacturing equipment according to claim 1, which is characterized in that the first agitating paddle (2c) includes the
One stirs bar (2c2) and several first stir leaf (2c1), several first stir leaf (2c1) and stir bar (2c2) at equal intervals along first
Even distribution, first to stir leaf (2c1) be hook claw type for several, several first stir leaf (2c1) and stir that bar (2c2) is fixed to be connected with first
It connects, first one end for stirring bar (2c2) is sequentially connected with drying box (2a) and driving mechanism (2b) is passed through.
7. a kind of artificial sleeper manufacturing equipment according to claim 6, which is characterized in that driving mechanism (2b) includes canine tooth
Wheel (2b3), pinion gear (2b2) and rotating electric machine (2b1), pinion gear (2b2) are fixed at the output end of rotating electric machine (2b1)
On, and rotating electric machine (2b1) fixed setting is on the ground, gear wheel (2b3) is fixedly mounted on first and stirs in bar (2c2) outer rim,
And gear wheel (2b3) is connect by chain with pinion gear (2b2).
8. a kind of artificial sleeper manufacturing equipment according to claim 1, which is characterized in that gate mechanism (2f) includes arc
Snap-gauge (2f1), connecting plate (2f3) and fixed pin (2f2), the outer rim bottom of drying box (2a) offer the arc for stalk outflow
Notch (2a2), arc snap-gauge (2f1) are located at the surface of arc notch (2a2), and arc snap-gauge (2f1) and drying box (2a)
It is coaxially arranged, the outer rim of arc snap-gauge (2f1) is bonded with the inner edge of drying box (2a), and one end of arc snap-gauge (2f1) is worn
It crosses drying box (2a) to be fixedly connected with connecting plate (2f3), fixed pin (2f2) is fixed at connecting plate (2f3) close to drying box
The side of (2a), offers the fixation hole for fixed pin (2f2) insertion on the outer wall of drying box (2a), fixed pin (2f2) and solid
Determine hole transition fit, the other side of connecting plate (2f3) is fixedly installed a handle, the underface setting of arc notch (2a2)
There is a diversion pipe (2f4), and offers the jack for humidity sensor insertion on the side wall of drying box (2a).
9. a kind of artificial sleeper manufacturing equipment according to claim 2, which is characterized in that the bottom outer-edge of tank body (3a1)
It is fixedly installed arc evacuation notch, flashboard (3e) is located in arc evacuation notch, and flashboard (3e) and tank body (3a1) sliding connect
It connects, handle is fixedly installed outside flashboard (3e).
10. a kind of artificial sleeper manufacturing equipment according to claim 2, which is characterized in that the second agitating paddle (3b) includes
Second stirs bar (3b2) and stirs the several layers second that bar (3b2) length direction is uniformly arranged along second and stir leaf (3b1), several layers
Second length for stirring leaf (3b1) successively reduces from top to down, and several layers second stir leaf (3b1) and stir bar (3b2) with second admittedly
Fixed connection, the second top for stirring bar (3b2) pass through cover (3a2), and the second top for stirring bar (3b2) passes through shaft coupling and driving
Motor (3c) transmission connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910868002.5A CN110509382A (en) | 2019-09-15 | 2019-09-15 | A kind of artificial sleeper manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910868002.5A CN110509382A (en) | 2019-09-15 | 2019-09-15 | A kind of artificial sleeper manufacturing equipment |
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| Publication Number | Publication Date |
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| CN110509382A true CN110509382A (en) | 2019-11-29 |
Family
ID=68631037
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910868002.5A Withdrawn CN110509382A (en) | 2019-09-15 | 2019-09-15 | A kind of artificial sleeper manufacturing equipment |
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| CN (1) | CN110509382A (en) |
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|---|---|---|---|---|
| KR20090098261A (en) * | 2008-03-13 | 2009-09-17 | 이율구 | Apparatus and method for manufacturing rectangular-lumber block using disused wood and the rectangular-lumber block manufactured by this |
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Application publication date: 20191129 |