CN107772520A - A kind of premixed feed dispensing mixing apparatus and feed production system - Google Patents
A kind of premixed feed dispensing mixing apparatus and feed production system Download PDFInfo
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- CN107772520A CN107772520A CN201710966007.2A CN201710966007A CN107772520A CN 107772520 A CN107772520 A CN 107772520A CN 201710966007 A CN201710966007 A CN 201710966007A CN 107772520 A CN107772520 A CN 107772520A
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
本发明公开了一种预混合饲料配料混合设备及饲料生产系统;对于该预混合饲料配料混合设备来讲,在搅拌混合过程中,由主搅拌体和副搅拌体同时搅动,能都满足配料搅拌组合箱体内部不同位置、不同深度的混合需要;同时改变了传动过程,防止因设备体积过大而过多占用空间,且在混料结束时,支撑体的上端部可与外部的喷气设备或喷淋设备连接,外部控制对应的控制阀开启,即可通过底盘底部的通气或加湿的喷淋口对配料搅拌组合箱体的内部进行吹气清扫或加湿喷淋进行清洗。对于本饲料生产系统来讲,经过改进和重新设计,简化了整体结构,整体结构简单,适合大、中、小型饲料加工企业,同时有效降低设备投入和耗能成本。
The invention discloses a premixed feed batching and mixing equipment and a feed production system; for the premixed feed batching and mixing equipment, in the stirring and mixing process, the main agitating body and the auxiliary agitating body are simultaneously agitated, and both can meet the requirements of batching and agitating. Mixing needs of different positions and different depths inside the combined box; at the same time, the transmission process is changed to prevent excessive space occupation due to excessive equipment volume, and when the mixing is completed, the upper end of the support body can be combined with the external air injection equipment or The spray equipment is connected, and the control valve corresponding to the external control is opened, and the inside of the ingredient mixing combination box can be cleaned by blowing or humidifying and spraying through the ventilation or humidifying spray port at the bottom of the chassis. For this feed production system, after improvement and redesign, the overall structure is simplified, the overall structure is simple, suitable for large, medium and small feed processing enterprises, while effectively reducing equipment investment and energy consumption costs.
Description
技术领域technical field
本发明涉及预混合饲料生产领域,具体来讲是一种具备清洗功能的预混合饲料配料混合设备以及具备该配料混合设备的饲料生产系统。The invention relates to the field of premixed feed production, in particular to a premixed feed ingredient mixing device with a cleaning function and a feed production system equipped with the ingredient mixing device.
背景技术Background technique
我国作为农业大国,养殖业属于我国的一大产业,对于大中型养殖单位来讲,为了实现科学养殖,在畜禽饲养过程中都会添加一定量的饲料,因为我国饲料产量已连续多年居世界前列,饲料加工设备和加工工艺水平也取得了很大的进步,先混合后粉碎的加工工艺就是近几年出现的一种先进的加工工艺,与传统的先粉碎后混合的加工工艺相比具有粉碎效率高、节省工艺布置的空间、降低土建或钢结构投资成本等优点。As a large agricultural country, my country's breeding industry is a major industry in our country. For large and medium-sized breeding units, in order to achieve scientific breeding, a certain amount of feed will be added in the process of raising livestock and poultry, because my country's feed production has been in the forefront of the world for many years. , The level of feed processing equipment and processing technology has also made great progress. The processing technology of mixing first and then crushing is an advanced processing technology that has appeared in recent years. Compared with the traditional processing technology of crushing first and then mixing, it has the advantages of crushing It has the advantages of high efficiency, saving space for process layout, and reducing the investment cost of civil engineering or steel structure.
然而,预混合饲料是由一种或多种的添加剂原料(或单体)与载体或稀释剂搅拌均匀的混合物,又称添加剂预混料或预混料,目的是有利于微量的原料均匀分散于大量的配合饲料中。However, the premixed feed is a uniformly stirred mixture of one or more additive raw materials (or monomers) and carriers or diluents, also known as additive premixes or premixes, the purpose of which is to facilitate the uniform dispersion of trace raw materials in a large amount of compound feed.
经过检索发现,专利号CN201620834556.5的实用新型公开了一种预混合饲料生产系统,包括投料口、第一提升机、配料仓、配料秤、刮板机、第二提升机、混合机和打包机;所述第一提升机的底部连接至所述投料口,所述第一提升机的顶部连接所述配料仓的进料口,所述配料仓的出料口与所述配料秤连接,所述配料秤与所述刮板机连接,所述第二提升机的底部连接所述刮板机,所述第二提升机的顶部连接所述混合机的进料口,所述混合机的出料口连接至所述打包机。After searching, it was found that the utility model of patent No. CN201620834556.5 discloses a premixed feed production system, including a feeding port, a first hoist, a batching bin, a batching scale, a scraper machine, a second hoist, a mixer and a packing machine; the bottom of the first hoist is connected to the feeding port, the top of the first hoist is connected to the feed inlet of the batching bin, and the outlet of the batching bin is connected to the batching scale, The batching scale is connected with the scraper machine, the bottom of the second hoist is connected with the scraper machine, the top of the second hoist is connected with the feed port of the mixer, and the top of the mixer is connected with the mixer. The discharge port is connected to the baler.
专利号201621364118.3的实用新型公开一种乳化液态添加剂预混合饲料生产系统。由电子秤、高剪切乳化机、高压均质机、中间贮液罐和成品贮液罐组成。高剪切乳化机的乳化料出口通过第一管道、阀门和泵连接高压均质机的第一进料口,高压均质机的出料口通过第二管道、泵、第一分支管和阀门连接中间贮液罐的上进口,中间贮液罐的下出口通过第三管道、阀门和泵连接高压均质机的第二进料口,高压均质机的出料口还通过第二管道、泵、第二分支管和阀门连接成品贮液罐的上进口,成品贮液罐的下出口连接第五管道和阀门到达成品称量区。The utility model of the patent number 201621364118.3 discloses a production system of emulsified liquid additive premixed feed. It consists of an electronic scale, a high-shear emulsifier, a high-pressure homogenizer, an intermediate liquid storage tank and a finished product liquid storage tank. The emulsified material outlet of the high-shear emulsifier is connected to the first feed port of the high-pressure homogenizer through the first pipeline, valve and pump, and the discharge port of the high-pressure homogenizer is connected through the second pipeline, pump, first branch pipe and valve Connect the upper inlet of the intermediate liquid storage tank, the lower outlet of the intermediate liquid storage tank is connected to the second inlet of the high-pressure homogenizer through the third pipeline, valve and pump, and the outlet of the high-pressure homogenizer is also connected through the second pipeline, The pump, the second branch pipe and the valve are connected to the upper inlet of the finished product liquid storage tank, and the lower outlet of the finished product liquid storage tank is connected to the fifth pipe and valve to reach the finished product weighing area.
然而,传统的预混合饲料生产流程主要包括原料储存、投料、配料、混合、输送和成品包装等几个主要环节;经过分析发现,传统的饲料混合设备几乎都是采用桨叶旋转混合,它存在以下不足之处:However, the traditional premixed feed production process mainly includes several major links such as raw material storage, feeding, batching, mixing, conveying, and finished product packaging; after analysis, it is found that almost all traditional feed mixing equipment uses paddle rotation for mixing, which exists The following deficiencies:
其一、现有的有桨叶旋转混合设备结构复杂、体积大,运行过程中会占用过多空间,实施起来比较麻烦;其二、传统的桨叶旋转混合设备采用桨叶旋转混合,在混合过程中阻力较大,直接导致能耗较高;其三、现有的桨叶旋转混合设备内部缺乏清洗装置,无法实现自动对内部清理;其四、现有的桨叶旋转混合设备内部桨叶大小固定,会造成内部原料混合不均匀。因此现有的桨叶旋转混合设备不能满足日益发展的饲料加工需求,故需要加以改进。First, the existing mixing equipment with paddle rotation is complex in structure and large in size, and it will take up too much space during operation, which is troublesome to implement; second, the traditional paddle rotation mixing equipment uses paddle rotation mixing. The resistance in the process is relatively large, which directly leads to high energy consumption; third, the existing paddle rotating mixing equipment lacks a cleaning device inside, and cannot automatically clean the interior; fourth, the existing paddle rotating mixing equipment has internal paddles Fixed size will cause uneven mixing of internal raw materials. Therefore, the existing paddle rotating mixing equipment cannot meet the growing demand for feed processing, so it needs to be improved.
除此之外,传统的预混料生产工艺流程存在以下缺点:In addition, the traditional premix production process has the following disadvantages:
其一、现有的预混料生产系统结构复杂、体积大,在组建和运行过程中会占用过多空间,因而实施起来比较麻烦;其二、对于预混料生产系统来讲,配料的精度非常重要,然而在传统预混料生产系统中对于配料的精度来讲难以控制,这势必会关系到饲料的品质;其三、对于预混料生产系统来讲,传统的混合设备采用桨叶旋转混合,在混合过程中阻力较大,直接导致能耗较高;并且现有其他类型的旋转混合设备混合后都采用螺旋输送机输出,然而对于螺旋输送机来讲,其接料口易阻塞,严重影响混合原料的输出;其四、现有的预混料生产系统投料时,投料口难免会有灰尘弥漫出,势必会影响工人操作环境;其五、现有的预混料生产系统在运行过程中,灰尘较大,现有的除尘方式往往只考虑到对局部单元进行除尘;故需要加以改进。First, the existing premix production system has a complex structure and a large volume, which will take up too much space during the establishment and operation, so it is more troublesome to implement; second, for the premix production system, the accuracy of ingredients It is very important, but in the traditional premix production system, it is difficult to control the accuracy of the ingredients, which will inevitably affect the quality of the feed; third, for the premix production system, the traditional mixing equipment uses paddle rotation Mixing, the resistance in the mixing process is relatively high, which directly leads to high energy consumption; and other types of rotary mixing equipment are output by screw conveyors after mixing. However, for screw conveyors, the material inlet is easy to block. Seriously affect the output of mixed raw materials; Fourth, when the existing premix production system is feeding, dust will inevitably diffuse out of the feeding port, which will inevitably affect the operating environment of workers; Fifth, the existing premix production system is running During the process, the dust is relatively large, and the existing dust removal methods often only consider the dust removal of local units; therefore, it needs to be improved.
发明内容Contents of the invention
因此,为了解决上述不足,本发明在此提供一种预混合饲料配料混合设备及饲料生产系统;对于预混合饲料配料混合设备来讲,在搅拌混合过程中,由主搅拌体和副搅拌体同时搅动,能都满足配料搅拌组合箱体内部不同位置、不同深度的混合需要;同时改变了传动过程,防止因设备体积过大而过多占用空间,且在混料结束时,支撑体的上端部可与外部的喷气设备或喷淋设备连接,外部控制对应的控制阀开启,即可通过底盘底部的通气或加湿的喷淋口对配料搅拌组合箱体的内部进行吹气清扫或加湿喷淋进行清洗。对于预混合饲料生产系统来讲,经过改进和重新设计,简化了整体结构,整体结构简单,适合大、中、小型饲料加工企业,同时有效降低设备投入和耗能成本。Therefore, in order to solve the above-mentioned deficiencies, the present invention provides a kind of premix feed ingredient mixing equipment and feed production system here; Agitation can meet the mixing needs of different positions and depths inside the mixing box; at the same time, the transmission process is changed to prevent excessive space occupation due to the large volume of the equipment, and when the mixing is completed, the upper end of the support body It can be connected with external air injection equipment or spray equipment, and the corresponding control valve of the external control is opened, and the inside of the ingredient mixing combination box can be blown and cleaned or humidified and sprayed through the ventilation or humidified spray port at the bottom of the chassis. cleaning. As for the premixed feed production system, after improvement and redesign, the overall structure is simplified, and the overall structure is simple, suitable for large, medium and small feed processing enterprises, while effectively reducing equipment investment and energy consumption costs.
本发明是这样实现的,构造一种预混合饲料配料混合设备,所述配料混合设备包括配料搅拌组合机构和搅动式输出机构两部分;The present invention is achieved by constructing a premixed feed batching mixing device, which includes two parts: a batching mixing combination mechanism and an agitating output mechanism;
所述配料搅拌组合机构包括配料搅拌组合箱体,配料搅拌组合箱体的顶部固定有配料投放口,配料搅拌组合箱体的内部具有配料搅拌带动机构;所述配料搅拌带动机构包括配料搅拌带动机构主架体、主转动轴、伞型齿轮传递组件、横向传动轴、箱体内部主搅拌体、箱体下端内部副搅拌体;配料搅拌带动机构主架体固定在配料搅拌组合箱体的内侧,配料搅拌带动机构主架体的顶部通过两个搅拌轴承座支撑横向传动轴,横向传动轴的一端与伞型齿轮传递组件连接,另一端与外部的转动电机转动轴连接,伞型齿轮传递组件安装在配料搅拌带动机构主架体的顶部中间位置,伞型齿轮传递组件的输出端与主转动轴连接,箱体内部主搅拌体固定在主转动轴的中部,主转动轴的下端伸出配料搅拌带动机构主架体的底部后与箱体下端内部副搅拌体连接;The batching mixing combination mechanism includes a batching mixing combination box body, the top of the batching mixing combination box body is fixed with a batching input port, and the inside of the batching mixing combination box body has a batching stirring drive mechanism; the batching stirring drive mechanism includes a batching stirring drive mechanism The main frame body, the main rotating shaft, the bevel gear transmission assembly, the transverse transmission shaft, the main stirring body inside the box, the auxiliary stirring body inside the lower end of the box; the main frame body of the ingredient stirring drive mechanism is fixed on the inside of the ingredient mixing combination box, The top of the main frame of the ingredient stirring drive mechanism supports the transverse transmission shaft through two stirring bearing seats. One end of the transverse transmission shaft is connected to the bevel gear transmission assembly, and the other end is connected to the external rotating motor shaft. The bevel gear transmission assembly is installed In the middle position of the top of the main frame of the ingredient stirring drive mechanism, the output end of the bevel gear transmission assembly is connected to the main rotating shaft, the main stirring body inside the box is fixed in the middle of the main rotating shaft, and the lower end of the main rotating shaft protrudes out for ingredient stirring The bottom of the main frame of the driving mechanism is connected with the auxiliary stirring body inside the lower end of the box;
所述箱体内部主搅拌体具有中部固定筒、第一搅拌带动杆、第二搅拌带动杆、第三搅拌带动杆,中部固定筒内部为中空状,第一搅拌带动杆、第二搅拌带动杆、第三搅拌带动杆长度不同,且呈交叉状固定在中部固定筒上;The main agitating body inside the box has a central fixed cylinder, a first agitating and driving rod, a second agitating and driving rod, and a third agitating and driving rod. , The length of the third stirring drive rod is different, and it is fixed on the middle fixed cylinder in a cross shape;
所述搅动式输出机构包括输出绞龙体、出料搅动机构、联轴器和减速机;The agitating output mechanism includes an output auger body, a discharging agitating mechanism, a coupling and a reducer;
所述配料搅拌组合箱体的底部为搅拌出料口,且通过搅拌出料口与输出绞龙体的上端固定连接;减速机一端与外部电机连接,减速机的输出端通过联轴器与输出绞龙体内部的绞龙轴连接,绞龙轴的端部设置有小齿轮,出料搅动机构位于输出绞龙体的上端体内,且一端伸出输出绞龙体的上端体,绞龙轴中的小齿轮通过链条带动大齿轮,使其带动出料搅动机构在输出绞龙体的上端体内转动;The bottom of the batch mixing combination box is a stirring outlet, and is fixedly connected to the upper end of the output auger body through the stirring outlet; one end of the reducer is connected to an external motor, and the output end of the reducer is connected to the output through a coupling. The auger shaft inside the auger body is connected, the end of the auger shaft is provided with a pinion, the discharge stirring mechanism is located in the upper body of the output auger body, and one end protrudes from the upper end body of the output auger body, and the middle of the auger shaft The small gear drives the large gear through the chain, so that it drives the discharge agitation mechanism to rotate in the upper body of the output auger body;
运行时,配料搅拌带动机构主架体固定在配料搅拌组合箱体的内侧,与配料搅拌组合箱体固定成整体,配料搅拌带动机构主架体的顶部通过两个搅拌轴承座支撑横向传动轴,横向传动轴的一端与伞型齿轮传递组件连接,另一端与外部的转动电机转动轴连接,伞型齿轮传递组件安装在配料搅拌带动机构主架体的顶部中间位置,伞型齿轮传递组件的输出端与主转动轴连接,箱体内部主搅拌体固定在主转动轴的中部,主转动轴的下端伸出配料搅拌带动机构主架体的底部后与箱体下端内部副搅拌体连接;During operation, the main frame of the ingredient stirring and driving mechanism is fixed on the inner side of the ingredient stirring combined box, and is fixed with the ingredient mixing combined box as a whole. The top of the main frame of the ingredient stirring and driving mechanism supports the transverse transmission shaft through two stirring bearing seats. One end of the transverse transmission shaft is connected to the bevel gear transmission assembly, and the other end is connected to the external rotating motor shaft. The end is connected with the main rotating shaft, the main stirring body inside the box is fixed in the middle of the main rotating shaft, and the lower end of the main rotating shaft protrudes from the bottom of the main frame body of the ingredient stirring drive mechanism, and then connects with the auxiliary stirring body inside the lower end of the box;
在搅拌混合过程中,由主搅拌体和副搅拌体同时搅动,能都满足配料搅拌组合箱体内部不同位置、不同深度的混合需要;During the stirring and mixing process, the main agitator and the auxiliary agitator are agitated at the same time, which can meet the mixing needs of different positions and different depths inside the ingredient mixing combination box;
在配料搅拌组合箱体的内部还设置有通气喷淋架,通气喷淋架具有底盘和连接底盘的支撑体,There is also a ventilating spray rack inside the batch mixing combination box, the ventilating spray rack has a chassis and a support body connected to the chassis,
所述底盘的下端具有多个用于通气或加湿的喷淋口,The lower end of the chassis has a plurality of spray ports for ventilation or humidification,
支撑体与配料搅拌带动机构主架体的顶部连接且支撑体的上端部伸出配料搅拌带动机构主架体,在支撑体上设置有控制阀;底盘的中部开有通孔。The supporting body is connected to the top of the main frame of the ingredient stirring and driving mechanism, and the upper end of the supporting body protrudes from the main frame of the ingredient stirring and driving mechanism. A control valve is arranged on the supporting body; a through hole is opened in the middle of the chassis.
当混料结束时,支撑体的上端部能够与外部的喷气设备或喷淋设备连接,外部控制对应的控制阀开启,即可通过底盘底部的通气或加湿的喷淋口对配料搅拌组合箱体的内部进行吹气清扫或加湿喷淋进行清洗。When the mixing is finished, the upper end of the support body can be connected with the external air injection equipment or spray equipment, and the corresponding control valve of the external control is opened, and the ingredients can be stirred and combined with the mixing box through the ventilation or humidified spray port at the bottom of the chassis. The interior of the machine is cleaned by air blowing or humidifying spray.
作为上述技术方案的改进,As an improvement of the above technical solution,
所述一种预混合饲料配料混合设备,所述底盘下端中部的通气或加湿的喷淋口呈竖直向下排列,其外侧的通气或加湿的喷淋口向外呈倾斜45度设置。In the premixed feed ingredient mixing equipment, the ventilating or humidifying spray ports in the middle part of the lower end of the chassis are arranged vertically downward, and the ventilating or humidifying spray ports on the outside thereof are arranged at an inclination of 45 degrees outward.
一种具备上述配料混合设备的饲料生产系统,包括投料口、原料仓、配料称、配料混合设备、提升机、成品仓、成品包装设备以及除尘系统;其中,投料口通过提升机连通至原料仓,原料仓出料口设置输出绞龙设备,输出绞龙设备出料口对应于配料称,配料称的出料端通过通道连通配料混合设备,配料混合设备的输出端通过管道连通成品仓,成品仓连接成品包装设备;A feed production system equipped with the above-mentioned ingredient mixing equipment, including a feed inlet, a raw material bin, an ingredient scale, an ingredient mixing equipment, a hoist, a finished product bin, a finished product packaging equipment, and a dust removal system; wherein, the feed inlet is connected to the raw material bin through an elevator , the outlet of the raw material warehouse is equipped with output auger equipment, the outlet of the output auger equipment corresponds to the batching scale, the discharge end of the batching scale is connected to the batching mixing equipment through the channel, the output end of the batching mixing equipment is connected to the finished product warehouse through the pipeline, and the finished product The warehouse is connected to the finished product packaging equipment;
所述除尘系统包括布袋除尘器、风机、烟囱、除尘管道、电动蝶阀以及除尘控制柜;布袋除尘器分别通过不同的除尘管道与投料口的下端、原料仓对应输出绞龙设备的出料端、配料称的出料端、配料混合设备的输出端连接;每根除尘管道上均设置有一组电动蝶阀;同时风机外接烟囱。The dust removal system includes a bag filter, a fan, a chimney, a dust removal pipeline, an electric butterfly valve, and a dust removal control cabinet; the bag filter passes through different dust removal pipelines and the lower end of the feeding port, the output end of the output auger equipment corresponding to the raw material bin, The discharge end of the batching scale is connected to the output end of the batching mixing equipment; each dust removal pipe is equipped with a set of electric butterfly valves; at the same time, the fan is connected to the chimney.
作为上述技术方案的改进,As an improvement of the above technical solution,
所述一种具备上述配料混合设备的饲料生产系统,所述输出绞龙设备包括绞龙主体、电机、变频调速器、配料控制器、称重传感器;称重传感器位于配料称的进料端,称重传感器与配料控制器连接,配料控制器通过变频调速器连接并控制电机,电机的输出端与绞龙主体对应的绞龙轴连接。由称重传感器对原料称重检测,同时由配料控制器通过变频调速器控制电机的运转,达到控制原料输出,因而达到配料的精度满足实际需求,有助于提升饲料的综合品质。The feed production system with the above-mentioned batching and mixing equipment, the output auger equipment includes an auger main body, a motor, a frequency conversion speed regulator, a batching controller, and a weighing sensor; the weighing sensor is located at the feed end of the batching scale , the weighing sensor is connected to the batching controller, the batching controller is connected to and controls the motor through the frequency conversion speed regulator, and the output end of the motor is connected to the corresponding auger shaft of the auger main body. The weighing sensor weighs and detects the raw materials, and at the same time, the batching controller controls the operation of the motor through the frequency conversion speed regulator to control the raw material output, so that the accuracy of the batching can meet the actual needs and help to improve the overall quality of the feed.
作为上述技术方案的改进,As an improvement of the above technical solution,
所述一种具备上述配料混合设备的饲料生产系统,所述投料口处设置有灰尘遮挡帘;灰尘遮挡帘可以为布帘,在投放口自然垂下;当有原料投入后,能防止内部因投料而产生的灰尘弥漫出而影响工人操作环境。In the feed production system equipped with the above-mentioned ingredient mixing equipment, a dust shielding curtain is provided at the feeding port; the dust covering curtain can be a cloth curtain, which hangs down naturally at the feeding port; when raw materials are put in, it can prevent the internal And the dust that produces diffuses out and affects the worker's operating environment.
本发明具有如下优点:本发明通过改进在此提供一种预混合饲料配料混合设备及饲料生产系统,如图1-图9所示,具有如下改进及优点;The present invention has the following advantages: the present invention provides a premixed feed ingredient mixing equipment and feed production system through improvement, as shown in Figures 1-9, has the following improvements and advantages;
本发明通过改进在此提供一种预混合饲料配料混合设备,所述配料混合设备包括配料搅拌组合机构和搅动式输出机构两部分;本发明相对于现有桨叶旋转混合设备来讲;其优点包括:The present invention provides a kind of premixed feed batching mixing equipment through improvement, and described batching mixing equipment comprises batching stirring combination mechanism and agitation type output mechanism two parts; Compared with the existing paddle rotating mixing equipment, the present invention has the advantages include:
其一:本发明包括配料搅拌组合箱体,配料搅拌组合箱体的顶部固定有倾斜开口的配料投放口,配料搅拌组合箱体的内部具有配料搅拌带动机构;本发明整体结构简单,饲料原料能够保证得到充分混合,适合大、中、小型饲料加工企业。One: the present invention includes a batching and stirring combination box, the top of the batching and stirring combined box is fixed with a batching inlet with an inclined opening, and the inside of the batching and mixing combined box is equipped with a batching and stirring driving mechanism; the overall structure of the present invention is simple, and the feed raw materials can Guaranteed to be fully mixed, suitable for large, medium and small feed processing enterprises.
其二:所述配料搅拌带动机构包括配料搅拌带动机构主架体、主转动轴、伞型齿轮传递组件、横向传动轴、箱体内部主搅拌体、箱体下端内部副搅拌体,Second: The ingredient stirring and driving mechanism includes the main frame of the ingredient stirring and driving mechanism, the main rotating shaft, the bevel gear transmission assembly, the transverse transmission shaft, the main stirring body inside the box, and the auxiliary stirring body inside the lower end of the box,
配料搅拌组合箱体的底部为搅拌出料口,用于与其他输出设备连接;The bottom of the batching mixing combination box is the mixing outlet, which is used to connect with other output devices;
实施时,配料搅拌带动机构主架体固定在配料搅拌组合箱体的内侧,与配料搅拌组合箱体固定成整体,配料搅拌带动机构主架体的顶部通过两个搅拌轴承座支撑横向传动轴,横向传动轴的一端与伞型齿轮传递组件连接,另一端与外部的转动电机转动轴连接,伞型齿轮传递组件安装在配料搅拌带动机构主架体的顶部中间位置,伞型齿轮传递组件的输出端与主转动轴连接,箱体内部主搅拌体固定在主转动轴的中部,主转动轴的下端伸出配料搅拌带动机构主架体的底部后与箱体下端内部副搅拌体连接;During implementation, the main frame body of the ingredient stirring and driving mechanism is fixed on the inner side of the ingredient stirring combination box, and is fixed with the ingredient mixing combination box as a whole, and the top of the ingredient stirring and driving mechanism main frame supports the transverse transmission shaft through two stirring bearing seats. One end of the transverse transmission shaft is connected to the bevel gear transmission assembly, and the other end is connected to the external rotating motor shaft. The end is connected with the main rotating shaft, the main stirring body inside the box is fixed in the middle of the main rotating shaft, and the lower end of the main rotating shaft protrudes from the bottom of the main frame body of the ingredient stirring drive mechanism, and then connects with the auxiliary stirring body inside the lower end of the box;
在搅拌混合过程中,由主搅拌体和副搅拌体同时搅动,能都满足配料搅拌组合箱体内部不同位置、不同深度的混合需要;同时改变了传动过程,防止因设备体积过大而过多占用空间。During the stirring and mixing process, the main stirring body and the auxiliary stirring body are stirred at the same time, which can meet the mixing needs of different positions and different depths inside the ingredient mixing combination box; at the same time, the transmission process is changed to prevent excessive mixing due to the large volume of the equipment. take up space.
其三:本发明所述箱体内部的主搅拌体采用如图4所示的结构实施,具有中部固定筒、第一搅拌带动杆、第二搅拌带动杆、第三搅拌带动杆,中部固定筒内部为中空状,第一搅拌带动杆、第二搅拌带动杆、第三搅拌带动杆长度不同,且呈交叉状固定在中部固定筒上;在这里既保证了混合效率又减小了搅拌过程中的阻力,节约了能耗。Its three: the main stirring body inside the box body of the present invention adopts the structure shown in Figure 4 to implement, has the middle part fixed cylinder, the first stirring drive rod, the second stirring drive rod, the third stirring drive rod, the middle part of the fixed cylinder The interior is hollow, and the lengths of the first stirring rod, the second stirring rod and the third stirring rod are different, and they are fixed on the middle fixed cylinder in a cross shape; here, the mixing efficiency is ensured and the mixing process is reduced. resistance, saving energy consumption.
其四:本发明还在配料搅拌组合箱体的内部还设置有通气喷淋架,通气喷淋架具有底盘和连接底盘的支撑体,Its four: the present invention is also provided with the inside of the batching and mixing combined box body with aeration spray frame, and the aeration spray frame has a chassis and a support body connected to the chassis,
当混料结束时,支撑体的上端部可与外部的喷气设备或喷淋设备连接,外部控制对应的控制阀开启,即可通过底盘底部的通气或加湿的喷淋口对配料搅拌组合箱体的内部进行吹气清扫或加湿喷淋进行清洗。When the mixing is finished, the upper end of the support body can be connected to the external air injection equipment or spray equipment, and the corresponding control valve of the external control is opened, and the mixing and mixing box can be mixed through the ventilation or humidification spray port at the bottom of the chassis. The interior of the machine is cleaned by air blowing or humidifying spray.
本发明所述底盘下端中部的通气或加湿的喷淋口呈竖直向下排列,其外侧的通气或加湿的喷淋口向外呈倾斜45度设置。其好处是,在进行吹气清扫或加湿喷淋进行清洗时,可向下同时也可向两侧斜向喷淋,使其对箱体内部加湿更加均匀;同时其外侧的加湿喷淋口向外呈倾斜45度设置的另一好处是可直接斜向对准箱体的内壁。本发明在底盘的中部开有通孔,其作用是便于搅拌装置的主转动轴穿过。The ventilating or humidifying spray ports in the middle part of the lower end of the chassis of the present invention are vertically arranged downwards, and the ventilating or humidifying spray ports on the outside thereof are inclined outward at 45 degrees. Its advantage is that when cleaning with air blowing or humidifying spray, it can spray downwards or obliquely to both sides, so that it can humidify the inside of the box more evenly; Another benefit of setting the outside at an angle of 45 degrees is that it can be directly aligned with the inner wall of the box. The present invention has a through hole in the middle part of the chassis, and its function is to facilitate the passage of the main rotating shaft of the stirring device.
其五:所述搅动式输出机构包括输出绞龙体、出料搅动机构、联轴器和减速机;所述配料搅拌组合箱体的底部为搅拌出料口,且通过搅拌出料口与输出绞龙体的上端固定连接;减速机一端与外部电机连接,减速机的输出端通过联轴器与输出绞龙体内部的绞龙轴连接,绞龙轴的端部设置有小齿轮,出料搅动机构位于输出绞龙体的上端体内,且一端伸出输出绞龙体的上端体,绞龙轴中的小齿轮通过链条带动大齿轮,使其带动出料搅动机构在输出绞龙体的上端体内转动。Fifth: the agitating output mechanism includes an output auger body, a material agitating mechanism, a coupling and a reducer; The upper end of the auger body is fixedly connected; one end of the reducer is connected to the external motor, and the output end of the reducer is connected to the auger shaft inside the output auger body through a coupling. The end of the auger shaft is provided with a pinion. The agitation mechanism is located in the upper body of the output auger body, and one end protrudes from the upper end body of the output auger body. The small gear in the auger shaft drives the large gear through the chain, so that it drives the output agitation mechanism at the upper end of the output auger body. Rotation in the body.
经过改进之后,配料搅拌组合箱体通过底部的搅拌出料口与输出绞龙体的上端固定连接;同时输出绞龙体的上端体内设置有出料搅动机构,这里出料搅动机构具有以下作用,第一;可伴随着转动防止绞龙接料口的阻塞;第二是可对经配料搅拌组合箱体放出的物料再次进行搅拌。After the improvement, the batching mixing combination box is fixedly connected with the upper end of the output auger body through the stirring outlet at the bottom; at the same time, the upper end of the output auger body is provided with a material agitation mechanism, here the material agitation mechanism has the following functions, Firstly, it can be accompanied by rotation to prevent the blockage of the auger material inlet; secondly, it can stir again the materials released from the batching and mixing combination box.
一种具备上述配料混合设备的饲料生产系统,相对于现有系统来讲,其优点包括:Compared with the existing system, a feed production system equipped with the above-mentioned ingredient mixing equipment has the following advantages:
其一:所述预混合饲料生产系统,经过重新设计和改进,包括投料口、原料仓、配料称、配料混合设备、提升机、成品仓、成品包装设备以及除尘系统;其中,投料口通过提升机连通至原料仓,原料仓出料口设置输出绞龙设备,输出绞龙设备出料口对应于配料称,配料称的出料端通过通道连通配料混合设备,配料混合设备的输出端通过管道连通成品仓,成品仓连接成品包装设备;所述除尘系统包括布袋除尘器、风机、烟囱、除尘管道、电动蝶阀以及除尘控制柜;布袋除尘器分别通过不同的除尘管道与投料口的下端、原料仓对应输出绞龙设备的出料端、配料称的出料端、配料混合设备的输出端连接;每根除尘管道上均设置有一组电动蝶阀;同时风机外接烟囱。One: The pre-mixed feed production system has been redesigned and improved, including the feeding port, raw material bin, batching scale, batching mixing equipment, hoist, finished product bin, finished product packaging equipment and dust removal system; wherein, the feeding port is lifted The machine is connected to the raw material warehouse, and the outlet of the raw material warehouse is equipped with an output auger device. The outlet of the output auger device corresponds to the batching scale. The finished product warehouse is connected to the finished product warehouse, and the finished product warehouse is connected to the finished product packaging equipment; the dust removal system includes a bag filter, a fan, a chimney, a dust removal pipe, an electric butterfly valve, and a dust removal control cabinet; the bag filter passes through different dust removal pipes and the lower end of the feeding port, raw materials The warehouse is connected to the output end of the output auger equipment, the output end of the batching scale, and the output end of the batching mixing equipment; each dust removal pipe is equipped with a set of electric butterfly valves; at the same time, the fan is connected to the chimney.
本发明所述的预混合饲料生产系统,简化了整体结构,整体结构简单,适合大、中、小型饲料加工企业,同时有效降低设备投入和耗能成本;并且加大了系统的除尘功能,能够分别对投料口的下端、原料仓对应输出绞龙设备的出料端、配料称的出料端、配料混合设备的输出端进行除尘,这样设计的好处是形成多级除尘,每级单元内部的灰尘会逐步减少;本发明同时具备上述配料混合设备。The premixed feed production system described in the present invention simplifies the overall structure, is simple in overall structure, is suitable for large, medium and small feed processing enterprises, and effectively reduces equipment investment and energy consumption costs; and increases the dust removal function of the system, which can The lower end of the feeding port, the output end of the raw material bin corresponding to the output auger equipment, the output end of the batching scale, and the output end of the batching mixing equipment are respectively dust-removed. The advantage of this design is to form multi-stage dust removal. The dust will gradually decrease; the present invention has the above-mentioned ingredient mixing equipment at the same time.
其二:本发明所述一种具备上述配料混合设备的饲料生产系统,所述输出绞龙设备包括绞龙主体、电机、变频调速器、配料控制器、称重传感器;称重传感器位于配料称的进料端,称重传感器与配料控制器连接,配料控制器通过变频调速器连接并控制电机,电机的输出端与绞龙主体对应的绞龙轴连接。通过上述输出绞龙设备的实施,由称重传感器对原料称重检测,同时由配料控制器通过变频调速器控制电机的运转,达到控制原料输出,因而达到配料的精度满足实际需求,有助于提升饲料的综合品质。Second: the feed production system with the above batching mixing equipment according to the present invention, the output auger equipment includes the main body of the auger, a motor, a frequency conversion speed regulator, a batching controller, and a weighing sensor; the weighing sensor is located in the batching At the feeding end of the scale, the weighing sensor is connected to the batching controller, and the batching controller is connected to the frequency converter to control the motor, and the output end of the motor is connected to the corresponding auger shaft of the auger main body. Through the implementation of the above-mentioned output auger equipment, the raw materials are weighed and detected by the weighing sensor, and at the same time, the batching controller controls the operation of the motor through the frequency conversion speed regulator to control the output of raw materials, so that the accuracy of batching can meet the actual needs, which is helpful To improve the overall quality of feed.
其三:本发明所述一种具备上述配料混合设备的饲料生产系统,所述投料口处设置有灰尘遮挡帘;灰尘遮挡帘可以为布帘,在投放口自然垂下;当有原料投入后,能防止内部因投料而产生的灰尘弥漫出而影响工人操作环境。Third: a feed production system equipped with the above-mentioned ingredient mixing equipment according to the present invention, a dust shielding curtain is arranged at the feeding port; the dust shielding curtain can be a cloth curtain, which hangs down naturally at the feeding port; when raw materials are put in, It can prevent the internal dust generated by feeding from spreading out and affecting the operating environment of workers.
附图说明Description of drawings
图1是本发明预混合饲料配料混合设备的整体示意图;Fig. 1 is the overall schematic diagram of premixed feed batching mixing equipment of the present invention;
图2是本发明配料搅拌组合机构示意图;Fig. 2 is a schematic diagram of a mixing and mixing mechanism of the present invention;
图3是配料搅拌组合机构内部结构示意图;Fig. 3 is a schematic diagram of the internal structure of the ingredient mixing combination mechanism;
图4是本发明箱体内部主搅拌体示意图;Fig. 4 is a schematic diagram of the main stirring body inside the casing of the present invention;
图5是本发明箱体下端内部副搅拌体示意图;Fig. 5 is a schematic diagram of the auxiliary stirring body inside the lower end of the casing of the present invention;
图6是本发明所述搅动式输出机构示意图;Fig. 6 is a schematic diagram of the agitating output mechanism of the present invention;
图7是本发明通气喷淋架示意图;Fig. 7 is a schematic diagram of the ventilation spray rack of the present invention;
图8是本发明具备上述配料混合设备的饲料生产系统整体示意图;Fig. 8 is the overall schematic diagram of the feed production system equipped with the above-mentioned batching mixing equipment of the present invention;
图9是本发明除尘系统示意图。Fig. 9 is a schematic diagram of the dust removal system of the present invention.
其中:投料口100,原料仓200,配料称300,混合设备400,提升机500,成品仓600,成品包装设备700,除尘系统800,配料搅拌组合机构400A,搅动式输出机构400B,配料搅拌组合箱体1,配料投放口2,配料搅拌带动机构主架体3,主转动轴4,伞型齿轮传递组件5,横向传动轴6,箱体内部主搅拌体7,箱体下端内部副搅拌体8,搅拌出料口9,搅拌轴承座10,中部固定筒11,第一搅拌带动杆12,第二搅拌带动杆13,第三搅拌带动杆14,输出绞龙体15,出料搅动机构16,联轴器17,减速机18,小齿轮19,输出绞龙体的上端体20,大齿轮21,底盘23,支撑体24,通气或加湿的喷淋口25,支撑体的上端部26,控制阀27,通孔28,灰尘遮挡帘29,布袋除尘器81,风机82,烟囱83,除尘管道84,电动蝶阀85,除尘控制柜86,绞龙主体91,电机92,变频调速器93,配料控制器94,称重传感器95。Among them: feeding port 100, raw material warehouse 200, batching scale 300, mixing equipment 400, elevator 500, finished product warehouse 600, finished product packaging equipment 700, dust removal system 800, batching mixing combination mechanism 400A, stirring output mechanism 400B, batching mixing combination Box body 1, ingredient feeding port 2, ingredient stirring drive mechanism main frame body 3, main rotating shaft 4, bevel gear transmission assembly 5, transverse transmission shaft 6, main stirring body 7 inside the box body, auxiliary stirring body inside the lower end of the box body 8. Stirring discharge port 9, stirring bearing seat 10, middle fixed cylinder 11, first stirring drive rod 12, second stirring drive rod 13, third stirring drive rod 14, output auger body 15, discharge stirring mechanism 16 , coupling 17, speed reducer 18, pinion 19, the upper end body 20 of output auger body, bull gear 21, chassis 23, support body 24, the spray port 25 of ventilation or humidification, the upper end portion 26 of support body, Control valve 27, through hole 28, dust blocking curtain 29, bag filter 81, fan 82, chimney 83, dust removal pipe 84, electric butterfly valve 85, dust removal control cabinet 86, auger main body 91, motor 92, frequency conversion speed controller 93 , Batching controller 94, load cell 95.
具体实施方式Detailed ways
下面将结合附图1-图9对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below in conjunction with accompanying drawings 1-9, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明通过改进在此提供一种预混合饲料配料混合设备及饲料生产系统,如图1-图9所示,可以按照如下方式予以实施;The present invention provides a kind of premixed feed ingredient mixing equipment and feed production system through improvement, as shown in Figure 1-Figure 9, can be implemented in the following manner;
如图1:一种预混合饲料配料混合设备400,所述配料混合设备400包括配料搅拌组合机构400A和搅动式输出机构400B两部分;As shown in Figure 1: a premixed feed ingredient mixing device 400, the ingredient mixing device 400 includes two parts: an ingredient mixing combination mechanism 400A and an agitating output mechanism 400B;
所述配料搅拌组合机构400A包括配料搅拌组合箱体1,配料搅拌组合箱体1的顶部固定有配料投放口2,配料搅拌组合箱体1的内部具有配料搅拌带动机构;所述配料搅拌带动机构包括配料搅拌带动机构主架体3、主转动轴4、伞型齿轮传递组件5、横向传动轴6、箱体内部主搅拌体7、箱体下端内部副搅拌体8;配料搅拌带动机构主架体3固定在配料搅拌组合箱体1的内侧,配料搅拌带动机构主架体3的顶部通过两个搅拌轴承座10支撑横向传动轴6,横向传动轴6的一端与伞型齿轮传递组件5连接,另一端与外部的转动电机转动轴连接,伞型齿轮传递组件5安装在配料搅拌带动机构主架体3的顶部中间位置,伞型齿轮传递组件5的输出端与主转动轴4连接,箱体内部主搅拌体7固定在主转动轴4的中部,主转动轴4的下端伸出配料搅拌带动机构主架体3的底部后与箱体下端内部副搅拌体8连接;The ingredient stirring combination mechanism 400A includes a ingredient stirring combination box body 1, the top of the ingredient mixing combination box body 1 is fixed with an ingredient input port 2, and the inside of the ingredient mixing combination box body 1 has an ingredient stirring and driving mechanism; the ingredient stirring and driving mechanism Including the main frame body 3 of the ingredient stirring and driving mechanism, the main rotating shaft 4, the bevel gear transmission assembly 5, the transverse transmission shaft 6, the main stirring body 7 inside the box, the auxiliary stirring body 8 inside the lower end of the box; the main frame of the ingredient stirring driving mechanism The body 3 is fixed on the inner side of the batching mixing combination box body 1, and the top of the main frame body 3 of the batching stirring drive mechanism supports the horizontal transmission shaft 6 through two stirring bearing seats 10, and one end of the horizontal transmission shaft 6 is connected with the bevel gear transmission assembly 5 , the other end is connected with the rotating shaft of the external rotating motor, and the bevel gear transmission assembly 5 is installed at the top middle position of the main frame body 3 of the ingredient stirring and driving mechanism, and the output end of the bevel gear transmission assembly 5 is connected with the main rotating shaft 4, and the box The main stirring body 7 inside the body is fixed on the middle part of the main rotating shaft 4, and the lower end of the main rotating shaft 4 stretches out from the bottom of the main frame body 3 of the ingredient stirring drive mechanism and is connected with the internal auxiliary stirring body 8 at the lower end of the casing;
所述箱体内部主搅拌体7具有中部固定筒11、第一搅拌带动杆12、第二搅拌带动杆13、第三搅拌带动杆14,中部固定筒11内部为中空状,第一搅拌带动杆12、第二搅拌带动杆13、第三搅拌带动杆14长度不同,且呈交叉状固定在中部固定筒11上;The main agitator 7 inside the box has a central fixed cylinder 11, a first agitated driving rod 12, a second agitated and driven rod 13, and a third agitated and driven rod 14. The inside of the central fixed cylinder 11 is hollow, and the first agitated and driven rod 12. The second stirring rod 13 and the third stirring rod 14 have different lengths and are fixed on the middle fixing cylinder 11 in a cross shape;
所述搅动式输出机构400B包括输出绞龙体15、出料搅动机构16、联轴器17和减速机18;The agitating output mechanism 400B includes an output auger body 15, a material agitating mechanism 16, a coupling 17 and a reducer 18;
所述配料搅拌组合箱体1的底部为搅拌出料口9,且通过搅拌出料口9与输出绞龙体15的上端固定连接;减速机18一端与外部电机连接,减速机18的输出端通过联轴器17与输出绞龙体15内部的绞龙轴连接,绞龙轴的端部设置有小齿轮19,出料搅动机构16位于输出绞龙体15的上端体20内,且一端伸出输出绞龙体15的上端体20,绞龙轴中的小齿轮19通过链条带动大齿轮21,使其带动出料搅动机构16在输出绞龙体15的上端体20内转动;The bottom of described batching mixing combined casing 1 is a stirring discharge port 9, and is fixedly connected with the upper end of output auger body 15 by stirring discharge port 9; Connect with the auger shaft inside the output auger body 15 through the coupling 17, the end of the auger shaft is provided with a pinion 19, the discharge stirring mechanism 16 is located in the upper end body 20 of the output auger body 15, and one end extends Output the upper end body 20 of the output auger body 15, the pinion 19 in the auger shaft drives the large gear 21 through the chain, so that it drives the discharge stirring mechanism 16 to rotate in the upper end body 20 of the output auger body 15;
运行时,配料搅拌带动机构主架体3固定在配料搅拌组合箱体1的内侧,与配料搅拌组合箱体1固定成整体,配料搅拌带动机构主架体3的顶部通过两个搅拌轴承座10支撑横向传动轴6,横向传动轴6的一端与伞型齿轮传递组件5连接,另一端与外部的转动电机转动轴连接,伞型齿轮传递组件5安装在配料搅拌带动机构主架体3的顶部中间位置,伞型齿轮传递组件5的输出端与主转动轴4连接,箱体内部主搅拌体7固定在主转动轴4的中部,主转动轴4的下端伸出配料搅拌带动机构主架体3的底部后与箱体下端内部副搅拌体8连接;During operation, the main frame body 3 of the ingredient stirring and driving mechanism is fixed on the inner side of the ingredient stirring combined box body 1, and is fixed with the ingredient stirring combined box body 1 as a whole, and the top of the ingredient stirring driving mechanism main frame body 3 passes through two stirring bearing seats 10 Support the horizontal transmission shaft 6, one end of the horizontal transmission shaft 6 is connected to the bevel gear transmission assembly 5, and the other end is connected to the external rotating motor shaft, the bevel gear transmission assembly 5 is installed on the top of the main frame body 3 of the ingredient stirring drive mechanism In the middle position, the output end of the bevel gear transmission assembly 5 is connected to the main rotating shaft 4, the main stirring body 7 inside the box is fixed in the middle of the main rotating shaft 4, and the lower end of the main rotating shaft 4 protrudes from the main frame of the ingredient stirring drive mechanism The bottom of 3 is connected with the auxiliary stirring body 8 inside the lower end of the box;
本发明改进之后,在搅拌混合过程中,由主搅拌体7和副搅拌体8同时搅动,能都满足配料搅拌组合箱体1内部不同位置、不同深度的混合需要;After the improvement of the present invention, in the stirring and mixing process, the main stirring body 7 and the auxiliary stirring body 8 are stirred at the same time, which can all meet the mixing needs of different positions and different depths inside the ingredient mixing combination box 1;
在配料搅拌组合箱体1的内部还设置有通气喷淋架22,通气喷淋架22具有底盘23和连接底盘23的支撑体24,The inside of the batch mixing combined box body 1 is also provided with a ventilating spray frame 22, the ventilating spray frame 22 has a chassis 23 and a support body 24 connected to the chassis 23,
所述底盘23的下端具有多个用于通气或加湿的喷淋口25,The lower end of the chassis 23 has a plurality of spray ports 25 for ventilation or humidification,
支撑体24与配料搅拌带动机构主架体3的顶部连接且支撑体24的上端部26伸出配料搅拌带动机构主架体3,在支撑体24上设置有控制阀27;底盘23的中部开有通孔28;Support body 24 is connected with the top of batching stirring drive mechanism main frame body 3 and the upper end 26 of support body 24 stretches out batching stirring drive mechanism main frame body 3, is provided with control valve 27 on support body 24; There are through holes 28;
当混料结束时,支撑体24的上端部26能够与外部的喷气设备或喷淋设备连接,外部控制对应的控制阀27开启,即可通过底盘23底部的通气或加湿的喷淋口25对配料搅拌组合箱体1的内部进行吹气清扫或加湿喷淋进行清洗。When the mixing is finished, the upper end 26 of the support body 24 can be connected with the external air spray equipment or spray equipment, and the corresponding control valve 27 of the external control is opened, which can pass through the ventilating or humidifying spray ports 25 pairs at the bottom of the chassis 23 The inside of the batching and mixing combined box body 1 is cleaned by blowing or humidifying and spraying.
本发明通过改进提供一种预混合饲料用的配料混合设备,相对于现有桨叶旋转混合设备来讲;本发明具有如下改进:The present invention provides a batching mixing equipment for premixed feed through improvement, compared with the existing paddle rotating mixing equipment; the present invention has the following improvements:
其一:本发明包括配料搅拌组合箱体1,配料搅拌组合箱体1的顶部固定有倾斜开口的配料投放口2,配料搅拌组合箱体1的内部具有配料搅拌带动机构;本发明整体结构简单,饲料原料能够保证得到充分混合,适合大、中、小型饲料加工企业。One: the present invention includes a batching mixing combination box 1, the top of the batching mixing combination box 1 is fixed with an inclined opening batching inlet 2, and the inside of the batching mixing combination box 1 has a batching stirring driving mechanism; the overall structure of the present invention is simple , Feed raw materials can be guaranteed to be fully mixed, suitable for large, medium and small feed processing enterprises.
其二:所述配料搅拌带动机构包括配料搅拌带动机构主架体3、主转动轴4、伞型齿轮传递组件5、横向传动轴6、箱体内部主搅拌体7、箱体下端内部副搅拌体8,Second: The ingredient stirring and driving mechanism includes the main frame body 3 of the ingredient stirring and driving mechanism, the main rotating shaft 4, the bevel gear transmission assembly 5, the transverse transmission shaft 6, the main stirring body 7 inside the box, and the auxiliary stirring inside the lower end of the box Body 8,
配料搅拌组合箱体1的底部为搅拌出料口9,用于与其他输出设备连接;The bottom of the ingredient mixing combination box 1 is a stirring outlet 9, which is used to connect with other output devices;
实施时,配料搅拌带动机构主架体3固定在配料搅拌组合箱体1的内侧,与配料搅拌组合箱体1固定成整体,配料搅拌带动机构主架体3的顶部通过两个搅拌轴承座10支撑横向传动轴6,横向传动轴6的一端与伞型齿轮传递组件5连接,另一端与外部的转动电机转动轴连接,伞型齿轮传递组件5安装在配料搅拌带动机构主架体3的顶部中间位置,伞型齿轮传递组件5的输出端与主转动轴4连接,箱体内部主搅拌体7固定在主转动轴4的中部,主转动轴4的下端伸出配料搅拌带动机构主架体3的底部后与箱体下端内部副搅拌体8连接;During implementation, the main frame body 3 of the ingredient stirring and driving mechanism is fixed on the inner side of the ingredient stirring combined box body 1, and is fixed with the ingredient stirring combined box body 1 as a whole, and the top of the ingredient stirring driving mechanism main frame body 3 passes through two stirring bearing seats 10 Support the horizontal transmission shaft 6, one end of the horizontal transmission shaft 6 is connected to the bevel gear transmission assembly 5, and the other end is connected to the external rotating motor shaft, the bevel gear transmission assembly 5 is installed on the top of the main frame body 3 of the ingredient stirring drive mechanism In the middle position, the output end of the bevel gear transmission assembly 5 is connected to the main rotating shaft 4, the main stirring body 7 inside the box is fixed in the middle of the main rotating shaft 4, and the lower end of the main rotating shaft 4 protrudes from the main frame of the ingredient stirring drive mechanism The bottom of 3 is connected with the auxiliary stirring body 8 inside the lower end of the box;
在搅拌混合过程中,由主搅拌体7和副搅拌体8同时搅动,能都满足配料搅拌组合箱体1内部不同位置、不同深度的混合需要;同时改变了传动过程,防止因设备体积过大而过多占用空间。During the stirring and mixing process, the main stirring body 7 and the auxiliary stirring body 8 are stirred at the same time, which can meet the mixing needs of different positions and different depths inside the ingredient mixing combination box 1; at the same time, the transmission process is changed to prevent the equipment from being too large And take up too much space.
其三:本发明所述箱体内部的主搅拌体7采用如图4所示的结构实施,具有中部固定筒11、第一搅拌带动杆12、第二搅拌带动杆13、第三搅拌带动杆14,中部固定筒11内部为中空状,第一搅拌带动杆12、第二搅拌带动杆13、第三搅拌带动杆14长度不同,且呈交叉状固定在中部固定筒11上;在这里既保证了混合效率又减小了搅拌过程中的阻力,节约了能耗。Its three: the main stirring body 7 inside the casing of the present invention adopts the structure shown in Figure 4 to implement, with a middle fixed cylinder 11, a first stirring drive rod 12, a second stirring drive rod 13, a third stirring drive rod 14. The inside of the central fixed cylinder 11 is hollow, and the first agitating rod 12, the second agitating rod 13, and the third agitating rod 14 have different lengths, and are fixed on the central fixed cylinder 11 in a cross shape; It improves the mixing efficiency and reduces the resistance during the stirring process, saving energy consumption.
其四:本发明还在配料搅拌组合箱体1的内部还设置有通气喷淋架22,通气喷淋架22具有底盘23和连接底盘23的支撑体24,Fourth: the present invention is also provided with a ventilating spray frame 22 inside the batching and mixing combined box body 1, and the ventilating spray frame 22 has a chassis 23 and a support body 24 connected to the chassis 23,
当混料结束时,支撑体24的上端部可与外部的喷气设备或喷淋设备连接,外部控制对应的控制阀开启,即可通过底盘底部的通气或加湿的喷淋口对配料搅拌组合箱体1的内部进行吹气清扫或加湿喷淋进行清洗。When the mixing is finished, the upper end of the support body 24 can be connected to the external air injection equipment or spray equipment, and the corresponding control valve of the external control is opened, and the mixing box can be mixed with the ingredients through the ventilation or humidification spray port at the bottom of the chassis. The inside of the body 1 is cleaned by blowing or humidifying and spraying.
本发明所述底盘下端中部的通气或加湿的喷淋口呈竖直向下排列,其外侧的通气或加湿的喷淋口向外呈倾斜45度设置。其好处是,在进行吹气清扫或加湿喷淋进行清洗时,可向下同时也可向两侧斜向喷淋,使其对箱体内部加湿更加均匀;同时其外侧的加湿喷淋口向外呈倾斜45度设置的另一好处是可直接斜向对准箱体的内壁。本发明在底盘的中部开有通孔,其作用是便于搅拌装置的主转动轴4穿过。The ventilating or humidifying spray ports in the middle part of the lower end of the chassis of the present invention are vertically arranged downwards, and the ventilating or humidifying spray ports on the outside thereof are inclined outward at 45 degrees. Its advantage is that when cleaning with air blowing or humidifying spray, it can spray downwards or obliquely to both sides, so that it can humidify the inside of the box more evenly; Another benefit of setting the outside at an angle of 45 degrees is that it can be directly aligned with the inner wall of the box. The present invention has through hole in the middle part of chassis, and its effect is to facilitate the main rotating shaft 4 of stirring device to pass through.
其五:所述搅动式输出机构包括输出绞龙体15、出料搅动机构16、联轴器17和减速机18;所述配料搅拌组合箱体1的底部为搅拌出料口9,且通过搅拌出料口9与输出绞龙体15的上端固定连接;减速机18一端与外部电机连接,减速机18的输出端通过联轴器17与输出绞龙体15内部的绞龙轴连接,绞龙轴的端部设置有小齿轮19,出料搅动机构16位于输出绞龙体15的上端体20内,且一端伸出输出绞龙体15的上端体20,绞龙轴中的小齿轮19通过链条带动大齿轮21,使其带动出料搅动机构16在输出绞龙体15的上端体20内转动。Fifth: the agitating output mechanism includes an output auger body 15, a discharging agitating mechanism 16, a coupling 17 and a reducer 18; The stirring outlet 9 is fixedly connected to the upper end of the output auger body 15; one end of the reducer 18 is connected to an external motor, and the output end of the reducer 18 is connected to the auger shaft inside the output auger body 15 through a coupling 17, The end of dragon shaft is provided with pinion 19, and discharge stirring mechanism 16 is positioned at the upper end body 20 of output auger body 15, and one end stretches out the upper end body 20 of output auger body 15, and pinion 19 in the auger shaft The large gear 21 is driven by the chain to drive the discharge stirring mechanism 16 to rotate in the upper end body 20 of the output auger body 15 .
经过改进之后,配料搅拌组合箱体1通过底部的搅拌出料口9与输出绞龙体15的上端固定连接;同时输出绞龙体15的上端体20内设置有出料搅动机构16,这里出料搅动机构16具有以下作用,第一;可伴随着转动防止绞龙接料口的阻塞;第二是可对经配料搅拌组合箱体1放出的物料再次进行搅拌。After the improvement, the batching mixing combined box body 1 is fixedly connected with the upper end of the output auger body 15 through the stirring outlet 9 at the bottom; simultaneously, the upper end body 20 of the output auger body 15 is provided with a discharge agitation mechanism 16, here The material stirring mechanism 16 has the following effects, the first; it can prevent the blocking of the auger feed port along with the rotation;
如图8:一种具备上述配料混合设备的饲料生产系统,所述预混合饲料生产系统,经过重新设计和改进,包括投料口100、原料仓200、配料称300、配料混合设备400、提升机500、成品仓600、成品包装设备700以及除尘系统800;其中,投料口100通过提升机500连通至原料仓200,原料仓200出料口设置输出绞龙设备,输出绞龙设备出料口对应于配料称300,配料称300的出料端通过通道连通配料混合设备400,配料混合设备400的输出端通过管道连通成品仓600,成品仓600连接成品包装设备700;As shown in Figure 8: a feed production system equipped with the above-mentioned ingredient mixing equipment, the premixed feed production system has been redesigned and improved, including a feeding port 100, a raw material bin 200, an ingredient scale 300, an ingredient mixing equipment 400, and a hoist 500, finished product warehouse 600, finished product packaging equipment 700, and dust removal system 800; among them, the feeding port 100 is connected to the raw material warehouse 200 through the hoist 500, and the outlet of the raw material warehouse 200 is equipped with output auger equipment, and the outlet of the output auger equipment corresponds to In the batching scale 300, the discharge end of the batching scale 300 is connected to the batching mixing equipment 400 through a channel, the output end of the batching mixing equipment 400 is connected to the finished product warehouse 600 through a pipeline, and the finished product warehouse 600 is connected to the finished product packaging equipment 700;
所述除尘系统800包括布袋除尘器81、风机82、烟囱83、除尘管道84、电动蝶阀85以及除尘控制柜86;布袋除尘器81分别通过不同的除尘管道84与投料口100的下端、原料仓200对应输出绞龙设备的出料端、配料称300的出料端、配料混合设备400的输出端连接;每根除尘管道84上均设置有一组电动蝶阀85;同时风机82外接烟囱83。The dust removal system 800 includes a bag filter 81, a fan 82, a chimney 83, a dust removal pipeline 84, an electric butterfly valve 85, and a dust removal control cabinet 86; 200 corresponds to the output end of the output auger equipment, the output end of the batching scale 300, and the output end of the batching mixing equipment 400;
本发明所述的预混合饲料生产系统,简化了整体结构,整体结构简单,适合大、中、小型饲料加工企业,同时有效降低设备投入和耗能成本;并且加大了系统的除尘功能,能够分别对投料口100的下端、原料仓200对应输出绞龙设备的出料端、配料称300的出料端、配料混合设备400的输出端进行除尘,这样设计的好处是形成多级除尘,每级单元内部的灰尘会逐步减少;本发明同时具备上述配料混合设备。The premixed feed production system described in the present invention simplifies the overall structure, is simple in overall structure, is suitable for large, medium and small feed processing enterprises, and effectively reduces equipment investment and energy consumption costs; and increases the dust removal function of the system, which can The lower end of the feeding port 100, the output end of the raw material bin 200 corresponding to the output auger equipment, the output end of the batching scale 300, and the output end of the batching mixing equipment 400 are respectively dust-removed. The advantage of this design is to form multi-stage dust removal. The dust inside the level unit will be gradually reduced; the present invention also has the above-mentioned ingredient mixing equipment.
本发明所述一种具备上述配料混合设备的饲料生产系统,所述输出绞龙设备包括绞龙主体91、电机92、变频调速器93、配料控制器94、称重传感器95;称重传感器95位于配料称300的进料端,称重传感器95与配料控制器94连接,配料控制器94通过变频调速器93连接并控制电机92,电机92的输出端与绞龙主体91对应的绞龙轴连接。通过上述输出绞龙设备的实施,由称重传感器95对原料称重检测,同时由配料控制器94通过变频调速器93控制电机92的运转,达到控制原料输出,因而达到配料的精度满足实际需求,有助于提升饲料的综合品质。According to the present invention, a feed production system equipped with the above batching and mixing equipment, the output auger equipment includes an auger main body 91, a motor 92, a frequency conversion speed regulator 93, a batching controller 94, and a weighing sensor 95; 95 is located at the feeding end of the batching scale 300, the load cell 95 is connected with the batching controller 94, the batching controller 94 is connected with the frequency converter 93 and controls the motor 92, the output end of the motor 92 is connected to the auger body 91 corresponding to the auger. Dragon axis connection. Through the implementation of the above-mentioned output auger equipment, the weighing sensor 95 weighs and detects the raw materials, and at the same time, the batching controller 94 controls the operation of the motor 92 through the frequency conversion speed regulator 93, so as to control the output of raw materials, so that the accuracy of batching can meet the actual requirements. It is helpful to improve the comprehensive quality of feed.
本发明所述一种具备上述配料混合设备的饲料生产系统,所述投料口100处设置有灰尘遮挡帘29;灰尘遮挡帘29可以为布帘,在投放口自然垂下;当有原料投入后,能防止内部因投料而产生的灰尘弥漫出而影响工人操作环境。According to the present invention, a feed production system equipped with the above-mentioned batching mixing equipment, said feeding port 100 is provided with a dust shielding curtain 29; the dust shielding curtain 29 can be a cloth curtain, which hangs down naturally at the feeding port; when raw materials are put in, It can prevent the internal dust generated by feeding from spreading out and affecting the operating environment of workers.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (5)
- A kind of 1. premixed feed dispensing mixing apparatus(400), it is characterised in that:The dispensing mixing apparatus(400)Including with Material stirring combined mechanism(400A)With agitating type output mechanism(400B)Two parts;The dispensing stirs combined mechanism(400A)Combination box is stirred including dispensing(1), dispensing stirring combination box(1)Top Portion is fixed with dispensing dispensing port(2), dispensing stirring combination box(1)Inside have dispensing stir lead agency;The dispensing Stirring lead agency includes dispensing stirring lead agency main frame body(3), main rotary shaft(4), bevel type gear transmitting assembly(5), it is horizontal To power transmission shaft(6), the main stirring body of box house(7), secondary stirring body inside casing lower end(8);Dispensing stirs lead agency body frame Body(3)It is fixed on dispensing stirring combination box(1)Inner side, dispensing stirring lead agency main frame body(3)Top pass through two Stir bearing block(10)Support horizontal power transmission shaft(6), horizontal power transmission shaft(6)One end and bevel type gear transmitting assembly(5)Connection, The other end rotates axis connection, bevel type gear transmitting assembly with outside rotary electric machine(5)Lead agency master is stirred installed in dispensing Support body(3)Crown center position, bevel type gear transmitting assembly(5)Output end and main rotary shaft(4)Connection, box house master Stirring body(7)It is fixed on main rotary shaft(4)Middle part, main rotary shaft(4)Lower end stretch out dispensing stirring lead agency main frame body (3)Bottom after with secondary stirring body inside casing lower end(8)Connection;The main stirring body of box house(7)With middle part fixed cylinder(11), first stirring driven rod(12), second stirring drive Bar(13), the 3rd stirring driven rod(14), middle part fixed cylinder(11)Inside is hollow form, and first stirs driven rod(12), second Stir driven rod(13), the 3rd stirring driven rod(14)Length is different, and cross-shaped is fixed on middle part fixed cylinder(11)On;The agitating type output mechanism(400B)Including exporting auger body(15), discharging stirring mechanism(16), shaft coupling(17)With Reductor(18);The dispensing stirs combination box(1)Bottom for stirring discharging opening(9), and by stirring discharging opening(9)Twisted with output Long Ti(15)Upper end be fixedly connected;Reductor(18)One end is connected with external motor, reductor(18)Output end pass through connection Axle device(17)With exporting auger body(15)Internal auger axis connection, the end set of screw-conveyer-shaft have little gear(19), discharging stirs Motivation structure(16)Positioned at output auger body(15)Upper end body(20)It is interior, and output auger body is stretched out in one end(15)Upper end body (20), the little gear in screw-conveyer-shaft(19)Pass through chain-driving gear wheel(21), it is driven discharging stirring mechanism(16)Defeated Go out auger body(15)Upper end body(20)Interior rotation;During operation, dispensing stirring lead agency main frame body(3)It is fixed on dispensing stirring combination box(1)Inner side, stirred with dispensing Mix combination box(1)Fixation is integral, dispensing stirring lead agency main frame body(3)Top pass through two stirring bearing blocks(10)Support horizontal power transmission shaft(6), horizontal power transmission shaft(6)One end and umbellate form tooth Take turns transmitting assembly(5)Connection, the other end rotate axis connection, bevel type gear transmitting assembly with outside rotary electric machine(5)It is arranged on Dispensing stirs lead agency main frame body(3)Crown center position, bevel type gear transmitting assembly(5)Output end and main rotary shaft (4)Connection, the main stirring body of box house(7)It is fixed on main rotary shaft(4)Middle part, main rotary shaft(4)Lower end stretch out dispensing Stir lead agency main frame body(3)Bottom after with secondary stirring body inside casing lower end(8)Connection;During being stirred, by main stirring body(7)With secondary stirring body(8)Stir simultaneously, can all meet dispensing stirring combination Casing(1)The mixing of internal diverse location, different depth needs;Combination box is stirred in dispensing(1)Inside be additionally provided with ventilation spraying rack(22), spraying rack of ventilating(22)With chassis (23)And connecting base plate(23)Supporter(24),The chassis(23)Lower end there are multiple mouth sprays for ventilating or humidifying(25),Supporter(24)Lead agency main frame body is stirred with dispensing(3)Top connection and supporter(24)Upper end(26)Stretch Go out dispensing stirring lead agency main frame body(3), in supporter(24)On be provided with control valve(27);Chassis(23)Middle part be provided with Through hole(28);At the end of batch mixing, supporter(24)Upper end(26)It can be connected with the air injection equipment or sprinkling equipment of outside, outside Control valve corresponding to portion's control(27)Open, you can pass through chassis(23)The ventilation of bottom or the mouth spray of humidification(25)To dispensing Stir combination box(1)Inside carry out air blowing cleaning or humidification spray cleaned.
- A kind of 2. premixed feed dispensing mixing apparatus according to claim 1(400), it is characterised in that:Under the chassis Holding the ventilation at middle part or the mouth spray of humidification, the mouth spray of ventilation or humidification on the outside of it is outwards inclined in arranging straight down 45 degree of settings.
- A kind of 3. feed production system for possessing above-mentioned dispensing mixing apparatus, it is characterised in that:Including dog-house(100), raw material Storehouse(200), batch weigher(300), dispensing mixing apparatus(400), elevator(500), finished bin(600), finished product packing equipment (700)And dust pelletizing system(800);Wherein, dog-house(100)Pass through elevator(500)It is communicated to raw material cabin(200), raw material Storehouse(200)Discharging opening sets output auger device, and output auger device discharging opening corresponds to batch weigher(300), batch weigher(300) Discharge end pass through passage connect dispensing mixing apparatus(400), dispensing mixing apparatus(400)Output end by pipeline communication into Product storehouse(600), finished bin(600)Connect finished product packaging facilities(700);The dust pelletizing system(800)Including sack cleaner(81), blower fan(82), chimney(83), removeDirt pipeline(84), electric butterfly valve(85)And dedusting switch board(86);Sack cleaner(81)Removed respectively by different Dirt pipeline(84)With dog-house(100)Lower end, raw material cabin(200)Discharge end, the batch weigher of corresponding output auger device(300) Discharge end, dispensing mixing apparatus(400)Output end connection;Every cleaning shaft(84)On be provided with one group of electric butterfly valve (85);Blower fan simultaneously(82)External chimney(83).
- A kind of 4. feed production system for possessing above-mentioned dispensing mixing apparatus according to claim 3, it is characterised in that:It is described Output auger device includes auger main body(91), motor(92), variable-frequency governor(93), batching controller(94), weighing and sensing Device(95);Weighing sensor(95)Positioned at batch weigher(300)Feed end, weighing sensor(95)With batching controller(94)Even Connect, batching controller(94)Pass through variable-frequency governor(93)Connect simultaneously controlled motor(92), motor(92)Output end and auger Main body(91)Corresponding auger axis connection;During operation, by weighing sensor(95)Raw material is weighed detection, while by batching control Device(94)Pass through variable-frequency governor(93)Controlled motor(92)Operating, reach control raw material output, thus reach the essence of dispensing Degree meets actual demand, helps to lift the integrated quality of feed.
- A kind of 5. feed production system for possessing above-mentioned dispensing mixing apparatus according to claim 3, it is characterised in that:It is described Dog-house(100)Place is provided with dust blind(29).
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| CN107772520B (en) | 2020-10-02 |
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