CN110509056A - A kind of intelligent spark machine host assembly device production method - Google Patents
A kind of intelligent spark machine host assembly device production method Download PDFInfo
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- CN110509056A CN110509056A CN201910831531.8A CN201910831531A CN110509056A CN 110509056 A CN110509056 A CN 110509056A CN 201910831531 A CN201910831531 A CN 201910831531A CN 110509056 A CN110509056 A CN 110509056A
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- side wall
- fixedly connected
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- column
- bearing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
The invention discloses a kind of intelligent spark machine hosts to assemble device production method, including lathe bed, ram and main shaft, the upper end side wall of the lathe bed is fixedly connected with column, the bottom side of the wall of the ram is equipped with saddle, the side wall of the main shaft is equipped with spindle drum, the column, the side wall of the saddle and the spindle drum is equipped with motor, the output shaft of the motor is respectively connected with ball screw, the column, the side wall of the saddle and the spindle drum passes through locking nut and is fixedly connected with bearing block, the bearing block is rotatablely connected by deep groove ball bearing and ball screw, the column, the side wall of the saddle and the spindle drum is equipped with travel switch, the side wall of the lathe bed is fixedly connected with automatic lubricant pump, the column, the side wall of the saddle and the spindle drum is equipped with and the matched separator of automatic lubricant pump.The present invention can guarantee ball-screw stable rotation, repeatedly check head in assembling process, guarantee head precision.
Description
Technical field
The present invention relates to intelligent spark machine technical fields more particularly to a kind of intelligent spark machine host to assemble device system
Make method.
Background technique
Spark machine is a kind of machining equipment, is mainly used for electrical discharge machining.It is widely used in various metal dies, machine
In the manufacture of tool equipment.The galvanic action ablation conduction material that it is generated when being using two interpolar pulsed discharge being immersed in working solution
The special process method of material, also known as electro-discharge machining or galvanic corrosion, what spark was processed is mainly used for processing with complex shape
The mold and part of type hole and type chamber；Process various conductive materials, such as hard alloy and hardened steel；Process deep pore, abnormity
Hole, deep trouth, narrow slit and cutting thin slice etc.；Process the tools such as various forming tools, template and ring screw gauge.
When assembling spark machine host, the limitation of ball-screw is not sufficiently stable, causes ball-screw worked
After wallowing motion in journey reduces the quality of production, and the use time is longer, it may appear that deformation damage, service life is lower, and
And in assembling process, if the precision of head changes, process is caused to break down, reduces production efficiency, for this purpose,
It is proposed that a kind of intelligent spark machine assembles device production method with host to solve the above problems.
Summary of the invention
The purpose of the present invention is to solve the limitations in the prior art for ball-screw to be not sufficiently stable, and leads to ball wire
Thick stick wallowing motion during the work time, reduces the quality of production, and using the time it is longer after, it may appear that deformation damage uses
Service life is lower, moreover, if the precision of head changes, process is caused to break down in assembling process, reduces production
The problem of efficiency, and a kind of intelligent spark machine proposed assembles device production method with host.
To achieve the goals above, present invention employs following technical solutions:
A kind of intelligent spark machine assembles device with host, including lathe bed, ram and main shaft, the upper end side wall of the lathe bed are fixed
It is connected with column, the bottom side of the wall of the ram is equipped with saddle, and the side wall of the main shaft is equipped with spindle drum, the column, described
The side wall of saddle and the spindle drum is equipped with motor, and the output shaft of the motor is respectively connected with ball screw, the column, institute
The side wall for stating saddle and the spindle drum passes through locking nut and is fixedly connected with bearing block, and the bearing block passes through deep-groove ball axis
It holds and is rotatablely connected with ball screw, the side wall of the column, the saddle and the spindle drum is equipped with travel switch, the bed
The side wall of body is fixedly connected with automatic lubricant pump, the side wall of the column, the saddle and the spindle drum be equipped with automatically
The matched separator of lubricating pump, the side wall of the column, the saddle and the spindle drum is fixedly connected with wired rail, described vertical
The side wall of column, the saddle and the spindle drum is fixedly connected to and the matched compact heap of line rail.
Preferably, the output shaft of the motor is connected with quincunx shaft coupling, and the quincunx shaft coupling is far from motor
One end is fixedly connected with ball screw.
Preferably, the side wall of the column, the saddle and the spindle drum is fixedly connected to motor fixing seat, described
The side wall of motor fixing seat is fixedly connected with motor, and the two sides side wall of the motor fixing seat is fixedly connected to bearing (ball) cover,
Contact bearing, the inner wall of the contact bearing and the side of ball-screw are fixedly connected between the side wall of two bearing (ball) covers
Wall is fixedly connected, and bearing gland is fixedly connected between the upper end side wall of two bearing (ball) covers, and the bearing gland is located at
The top of contact bearing.
Preferably, the bottom side of the wall of the lathe bed is equipped with multiple fot screws, and the bottom side of the wall of the fot screw is fixed
It is connected with iron gasket for machine tool.
Preferably, the side wall of the column, the saddle and the spindle drum is fixedly connected to limited block, the saddle
Upper end side wall be fixedly connected with multiple spacing collision blocks.
Preferably, the bottom side of the wall of the main shaft is fixedly connected with insulation board, and the bottom side of the wall of the insulation board is fixed to be connected
It is connected to electrode mounting plate, the bottom side of the wall of the electrode mounting plate is fixedly connected with main shaft extension bar.
A kind of production method that intelligent spark machine assembles device with host, the assembly method step of the spark machine；
S1, head assembly screw rod big first are drawn top, and are drawn a little, are drilled at point drawing, are tightened after screw rod is loaded onto
Screw, and pulled back and forth to check assembly effect；
S2, assembly small handpiece, will coat butter, small handpiece are assembled on big head along track, and by track pair on track
Standard is put into position, then butter will be coated on bearing, loads onto platinum, is pulled back and forth to check assembly effect, is then drawn a little again, and drawn
The drilling of point place, platinum is loaded onto, and after screwing on using screw and knowing stress, pulls and tighten step by step screw back and forth, and pad
Iron plate, screw rod tune is suitable；
S3, motor is drawn to point, drilling, then loads onto；
S4, the device assembled is hung to the precision built on part, and adjust big head and small handpiece using loop wheel machine, on the small handpiece right side
Load onto grub screw in side；
S5, oil spout operation is carried out, is blown clean after the completion of oil spout using air gun, is then pulled out；
S6, it is drilled according to position, assembles ball screw, refill oil distributing pipe, and check whether oil leak situation and oil circuit arrive
Position；
S7, it checks whether the precision of big small handpiece changes, is debugged if variation；
S8, assembling handwheel, and break the sealant that glass cement loads onto oil groove and oil groove；
Then S9, assembling motor check again for the precision of big small handpiece, debug again if inaccuracy；
S10, big head screw rod and chain are coated into butter, small handpiece is coated into lubricating oil, is set using fork truck by assembled
Standby draw to finished product test area carries out discharge test.
Compared with prior art, the beneficial effects of the present invention are:
1, when being assembled, motor is opened, motor drives ball screw rotation, and bearing block and locking nut are to deep groove ball bearing
Position limited, so that deep groove ball bearing is securely fixed the position of ball screw, bearing (ball) cover and bearing bearing pressure
Lid can limit the position of contact bearing, guarantee that contact bearing and ball screw carry out good cooperation, smooth rotation, and will not
Wallowing motion guarantees the accurate of head moreover, repeatedly debugging to head in assembling process, so that its processing efficiency is promoted,
In addition, also by coating butter reducing collisions, to mitigate damage；
2, good supporting role can be played to lathe bed using the cooperation of fot screw and iron gasket for machine tool, guarantee the steady of lathe bed
It is fixed, but also height can be adjusted, it avoids causing lathe bed to shake because of ground injustice；
3, motor drives the rotation of quincunx shaft coupling, and quincunx shaft coupling drives ball screw rotation, and is joined using quincunx
Axis device can ball screw easy to disassemble, to be replaced to it；
4, it can guarantee that main shaft and spindle drum successfully carry out operation using electrode mounting plate and insulation board, avoid causing ground
Electrostatic and generate security risk, while being played the role of to main shaft by main shaft extension bar extended, guarantee that main shaft can stablize work
Make.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of lathe bed；
Fig. 2 is the structural schematic diagram in Fig. 1 at A；
Fig. 3 is the structural schematic diagram in Fig. 1 at B；
The structural schematic diagram of the position Fig. 4 ram；
The structural schematic diagram of the position Fig. 5 main shaft.
In figure: 1 lathe bed, 2 rams, 3 main shafts, 4 columns, 5 saddles, 6 spindle drums, 7 motors, 8 ball screws, 9 locking nuts,
10 bearing blocks, 11 travel switches, 12 automatic lubricant pumps, 13 separators, 14 line rails, 15 compact heaps, 16 quincunx shaft couplings, 17 electricity
Machine fixing seat, 18 bearing (ball) covers, 19 contact bearings, 20 bearing glands, 21, fot screw, 22 iron gasket for machine tool, 23 limited blocks, 24
Spacing collision block, 25 insulation boards, 26 electrode mounting plates, 27 main shaft extension bars.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-5, a kind of intelligent spark machine assembles device production method, including lathe bed 1, ram 2 and master with host
Axis 3, the bottom side of the wall of main shaft 3 are fixedly connected with insulation board 25, and the bottom side of the wall of insulation board 25 is fixedly connected with electrode mounting plate
26, the bottom side of the wall of electrode mounting plate 26 is fixedly connected with main shaft extension bar 27, utilizes 25 energy of electrode mounting plate 26 and insulation board
Enough guarantee that main shaft 3 and spindle drum 6 successfully carry out operation, avoid causing ground electrostatic and generating security risk, pass through simultaneously
Main shaft extension bar 27 play the role of to main shaft 3 it is extended, guarantee main shaft 3 can steady operation, the bottom side of the wall of lathe bed 1 is equipped with more
A fot screw 21, the bottom side of the wall of fot screw 21 are fixedly connected with iron gasket for machine tool 22, utilize fot screw 21 and lathe pad
The cooperation of iron 22 can play good supporting role to lathe bed 1, guarantee the stabilization of lathe bed 1, but also can adjust height, keep away
Exempt to cause lathe bed 1 to shake because of ground injustice；
The upper end side wall of lathe bed 1 is fixedly connected with column 4, and the bottom side of the wall of ram 2 is equipped with saddle 5, and the side wall of main shaft 3 is equipped with master
Axle bed 6, the side wall of column 4, saddle 5 and spindle drum 6 are fixedly connected to limited block 23, and the upper end side wall of saddle 5 is fixedly connected
There are multiple spacing collision blocks 24, the movement of ram 2 can be steadily limited using limited block 23 and spacing collision block 24, avoids ram
2 fall from saddle 5, and the side wall of column 4, saddle 5 and spindle drum 6 is fixedly connected to motor fixing seat 17, motor fixing seat
17 side wall is fixedly connected with motor 7, and the two sides side wall of motor fixing seat 17 is fixedly connected to bearing (ball) cover 18, two bearings
Contact bearing 19, the inner wall of contact bearing 19 and the fixed company of the side wall of ball-screw are fixedly connected between the side wall of end cap 18
It connects, bearing gland 20 is fixedly connected between the upper end side wall of two bearing (ball) covers 18, bearing gland 20 is located at contact bearing 19
Top, can steadily fix contact bearing 19 and ball screw 8 using bearing gland 20 and bearing (ball) cover 18, in this way roll
Even if the pressure that ballscrew 8 is subject to is larger, will not damage easily；
The side wall of column 4, saddle 5 and spindle drum 6 is equipped with motor 7, and the output shaft of motor 7 is connected with quincunx shaft coupling 16,
The one end of quincunx shaft coupling 16 far from motor 7 is fixedly connected with ball screw 8, by quincunx shaft coupling 16 by ball screw
8 and the output shaft of motor 7 link together, guarantee that ball screw 8 can be stablized and motor 7 followed to rotate, while also facilitating to rolling
Ballscrew 8 carry out demolition and replacement, and the output shaft of motor 7 is respectively connected with ball screw 8, the side of column 4, saddle 5 and spindle drum 6
Wall passes through locking nut 9 and is fixedly connected with bearing block 10, and bearing block 10 is connected by deep groove ball bearing and the rotation of ball screw 8
It connects, ball screw 8 is limited using deep groove ball bearing and contact bearing 19, so that it is longer so that ball screw 8 is had
Service life and stable using effect, the side wall of column 4, saddle 5 and spindle drum 6 is equipped with travel switch 11, lathe bed 1
Side wall is fixedly connected with automatic lubricant pump 12, and the side wall of column 4, saddle 5 and spindle drum 6 is equipped with to be matched with automatic lubricant pump 12
Separator 13, the side wall of column 4, saddle 5 and spindle drum 6 is fixedly connected with wired rail 14, column 4, saddle 5 and spindle drum 6
Side wall be fixedly connected to and the matched compact heap 15 of line rail 14；
A kind of production method that intelligent spark machine assembles device with host, the assembly method step of the spark machine；
S1, head assembly screw rod big first are drawn top, and are drawn a little, are drilled at point drawing, are tightened after screw rod is loaded onto
Screw, and pulled back and forth to check assembly effect；
S2, assembly small handpiece, will coat butter, small handpiece are assembled on big head along track, and by track pair on track
Standard is put into position, then butter will be coated on bearing, loads onto platinum, is pulled back and forth to check assembly effect, is then drawn a little again, and drawn
The drilling of point place, platinum is loaded onto, and after screwing on using screw and knowing stress, pulls and tighten step by step screw back and forth, and pad
Iron plate, screw rod tune is suitable；
S3, motor is drawn to point, drilling, then loads onto；
S4, the device assembled is hung to the precision built on part, and adjust big head and small handpiece using loop wheel machine, on the small handpiece right side
Load onto grub screw in side；
S5, oil spout operation is carried out, is blown clean after the completion of oil spout using air gun, is then pulled out；
S6, it is drilled according to position, assembles ball screw 8, refill oil distributing pipe, and check whether oil leak situation and oil circuit arrive
Position；
S7, it checks whether the precision of big small handpiece changes, is debugged if variation；
S8, assembling handwheel, and break the sealant that glass cement loads onto oil groove and oil groove；
S9, assembling motor 7, then check again for the precision of big small handpiece, debug again if inaccuracy；
S10, big head screw rod and chain are coated into butter, small handpiece is coated into lubricating oil, is set using fork truck by assembled
Standby draw to finished product test area carries out discharge test.
The present invention can be stablized by structures such as setting deep groove ball bearing, bearing block 10, bearing (ball) cover 18, bearing glands 20
Ground limits the connection between contact bearing 19 and ball screw 8, guarantees that ball screw 8 will not tilt pendulum during rotation
It is dynamic, and there is very long service life and using effect, and can by lathe bed 1, ram 2, the isostructural cooperation of main shaft 3
Quickly lateral, vertical and longitudinal direction is quickly assembled, it is three-dimensional to be assembled, it is quick and convenient, and pass through electrode and install
Plate 26 and insulation board 25 can guarantee that main shaft 3 and spindle drum 6 successfully carry out operation, avoid causing ground electrostatic and generating peace
Full hidden danger, at the same by main shaft extension bar 27 play the role of to main shaft 3 it is extended, guarantee main shaft 3 being capable of steady operation；
In addition, can reduce the frictional impact between each device by coating butter to equipment in assembling process, it can
It is enough to be rapidly assemblied together, of simple structure and strong practicability, moreover, in assembling process, the repeated multiple times precision to head into
Row detection, avoids damaging head because of assembly, head is caused to break down.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (7)
1. a kind of intelligent spark machine assembles device, including lathe bed (1), ram (2) and main shaft (3) with host, which is characterized in that
The upper end side wall of the lathe bed (1) is fixedly connected with column (4), and the bottom side of the wall of the ram (2) is equipped with saddle (5), described
The side wall of main shaft (3) is equipped with spindle drum (6), and the side wall of the column (4), the saddle (5) and the spindle drum (6) is equipped with
The output shaft of motor (7), the motor (7) is respectively connected with ball screw (8), the column (4), the saddle (5) and described
The side wall of spindle drum (6) passes through locking nut (9) and is fixedly connected with bearing block (10), and the bearing block (10) passes through deep-groove ball
Bearing and ball screw (8) are rotatablely connected, and the side wall of the column (4), the saddle (5) and the spindle drum (6) is equipped with
The side wall of travel switch (11), the lathe bed (1) is fixedly connected with automatic lubricant pump (12), the column (4), the saddle
(5) it is equipped with and automatic lubricant pump (12) matched separator (13), the column (4), institute with the side wall of the spindle drum (6)
The side wall for stating saddle (5) and the spindle drum (6) is fixedly connected with wired rail (14), the column (4), the saddle (5) and
The side wall of the spindle drum (6) is fixedly connected to and line rail (14) matched compact heap (15).
2. a kind of intelligent spark machine according to claim 1 assembles device with host, which is characterized in that the motor
(7) output shaft is connected with quincunx shaft coupling (16), the quincunx shaft coupling (16) one end and ball far from motor (7)
Screw rod (8) is fixedly connected.
3. a kind of intelligent spark machine according to claim 1 assembles device with host, which is characterized in that the column
(4), the side wall of the saddle (5) and the spindle drum (6) is fixedly connected to motor fixing seat (17), the motor fixing seat
(17) side wall is fixedly connected with motor (7), and the two sides side wall of the motor fixing seat (17) is fixedly connected to bearing (ball) cover
(18), it is fixedly connected with contact bearing (19) between the side wall of two bearing (ball) covers (18), the contact bearing (19)
Inner wall is fixedly connected with the side wall of ball-screw, is fixedly connected with bearing between the upper end side wall of two bearing (ball) covers (18)
Gland (20), the bearing gland (20) are located at the top of contact bearing (19).
4. a kind of intelligent spark machine according to claim 1 assembles device with host, which is characterized in that the lathe bed
(1) bottom side of the wall is equipped with multiple fot screws (21), and the bottom side of the wall of the fot screw (21) is fixedly connected with lathe pad
Iron (22).
5. a kind of intelligent spark machine according to claim 1 assembles device with host, which is characterized in that the column
(4), the side wall of the saddle (5) and the spindle drum (6) is fixedly connected to limited block (23), the upper end of the saddle (5)
Side wall is fixedly connected with multiple spacing collision blocks (24).
6. a kind of intelligent spark machine according to claim 1 assembles device with host, which is characterized in that the main shaft
(3) bottom side of the wall is fixedly connected with insulation board (25), and the bottom side of the wall of the insulation board (25) is fixedly connected with electrode installation
The bottom side of the wall of plate (26), the electrode mounting plate (26) is fixedly connected with main shaft extension bar (27).
7. the production method that a kind of intelligent spark machine assembles device with host, which is characterized in that the assembly method of the spark machine
Step；
S1, head assembly screw rod big first are drawn top, and are drawn a little, are drilled at point drawing, are tightened after screw rod is loaded onto
Screw, and pulled back and forth to check assembly effect；
S2, assembly small handpiece, will coat butter, small handpiece are assembled on big head along track, and by track pair on track
Standard is put into position, then butter will be coated on bearing, loads onto platinum, is pulled back and forth to check assembly effect, is then drawn a little again, and drawn
The drilling of point place, platinum is loaded onto, and after screwing on using screw and knowing stress, pulls and tighten step by step screw back and forth, and pad
Iron plate, screw rod tune is suitable；
S3, motor is drawn to point, drilling, then loads onto；
S4, the device assembled is hung to the precision built on part, and adjust big head and small handpiece using loop wheel machine, on the small handpiece right side
Load onto grub screw in side；
S5, oil spout operation is carried out, is blown clean after the completion of oil spout using air gun, is then pulled out；
S6, it is drilled according to position, assembles ball screw (8), refill oil distributing pipe, and check whether are oil leak situation and oil circuit
In place；
S7, it checks whether the precision of big small handpiece changes, is debugged if variation；
S8, assembling handwheel, and break the sealant that glass cement loads onto oil groove and oil groove；
S9, assembling motor (7), then check again for the precision of big small handpiece, debug again if inaccuracy；
S10, big head screw rod and chain are coated into butter, small handpiece is coated into lubricating oil, is set using fork truck by assembled
Standby draw to finished product test area carries out discharge test.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910831531.8A CN110509056A (en) | 2019-09-04 | 2019-09-04 | A kind of intelligent spark machine host assembly device production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910831531.8A CN110509056A (en) | 2019-09-04 | 2019-09-04 | A kind of intelligent spark machine host assembly device production method |
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| CN110509056A true CN110509056A (en) | 2019-11-29 |
Family
ID=68630736
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| CN201910831531.8A Pending CN110509056A (en) | 2019-09-04 | 2019-09-04 | A kind of intelligent spark machine host assembly device production method |
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Citations (6)
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| JP2001087964A (en) * | 1999-09-27 | 2001-04-03 | Makino Milling Mach Co Ltd | Vertical type machining center |
| CN201792194U (en) * | 2010-09-17 | 2011-04-13 | 王元庆 | Numerical control gantry vertical-horizontal combined machine tool |
| CN103358185A (en) * | 2013-06-07 | 2013-10-23 | 杭州大天数控机床有限公司 | High-rigidity large-torque vertical machining center |
| CN204673100U (en) * | 2015-06-13 | 2015-09-30 | 巨轮股份有限公司 | A kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design |
| CN108340031A (en) * | 2018-04-27 | 2018-07-31 | 南通国盛智能科技集团股份有限公司 | A kind of multi-shaft interlocked spark-erosion sinking machine of precision |
| CN208450971U (en) * | 2018-05-03 | 2019-02-01 | 南通联鑫机械制造有限公司 | Main shaft automatic mobile device in a kind of assembly of spark-erosion sinking lathe |
-
2019
- 2019-09-04 CN CN201910831531.8A patent/CN110509056A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001087964A (en) * | 1999-09-27 | 2001-04-03 | Makino Milling Mach Co Ltd | Vertical type machining center |
| CN201792194U (en) * | 2010-09-17 | 2011-04-13 | 王元庆 | Numerical control gantry vertical-horizontal combined machine tool |
| CN103358185A (en) * | 2013-06-07 | 2013-10-23 | 杭州大天数控机床有限公司 | High-rigidity large-torque vertical machining center |
| CN204673100U (en) * | 2015-06-13 | 2015-09-30 | 巨轮股份有限公司 | A kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design |
| CN108340031A (en) * | 2018-04-27 | 2018-07-31 | 南通国盛智能科技集团股份有限公司 | A kind of multi-shaft interlocked spark-erosion sinking machine of precision |
| CN208450971U (en) * | 2018-05-03 | 2019-02-01 | 南通联鑫机械制造有限公司 | Main shaft automatic mobile device in a kind of assembly of spark-erosion sinking lathe |
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Application publication date: 20191129 |
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