CN204673100U - A kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design - Google Patents
A kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design Download PDFInfo
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- CN204673100U CN204673100U CN201520406290.XU CN201520406290U CN204673100U CN 204673100 U CN204673100 U CN 204673100U CN 201520406290 U CN201520406290 U CN 201520406290U CN 204673100 U CN204673100 U CN 204673100U
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Abstract
The utility model relates to a kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design, comprises lathe bed, portal frame, ram, main spindle box, oil groove and workbench.Portal frame adopts triangle beam design, can keep the feature of gantry structure, strengthens again the rigidity (contrast gate-type portal frame) of portal frame; The structure of original cuboid, in order to coordinate the triangle beam design of portal frame, is improved and optimizated l-shaped body structure by lathe bed, makes delta queue door frame to realize on L-type casing top seesawing; In order to ensure stroke and the rigidity of X/Y axle, ram and main spindle box make bionical cabinet design into by original compact design.Complete machine structure continues to use the planer type structure through Bionic Optimum Design, and compact conformation and stroke are large, and rigidity is high and can keep long-term high accuracy, and Static and dynamic performance is splendid.
Description
Technical field
The utility model relates to a kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design.
Background technology
Current, on market, high-precision numerical control EDM shaping machine is mainly based on famous foreign brand, and no matter the EDM shaping machine of home brands is by comparison in machine tool capability, precision, or stability aspect all also exists larger gap.The domestic EDM shaping machine that common are column (C type) structure and ram type (cattle-head) structure two kinds of structures, the structure of ram type makes the precision of its main shaft associated components comparatively large by the impact of gravity, and Fig. 9 gives existing ram type machine tool chief axis associated components and distortion schematic diagram thereof.As seen from the figure, level and smooth pillow and coupled vertical shaft base, vertical ram deform by the effect of gravity, and along with they are along cross saddle to the movement of+Y-direction, deflection also can constantly increase, and rigidity is also along with variation.
For ram type structure, because the change that the position of working head causes each parts stressed with the movement of ram, long-term accuracy is unstable, as shown in Figure 10.Meanwhile, cause the stroke of axle to be also restricted owing to smoothly resting the head on the long rigidity variation that overhangs, guide rail parallelism error is also amplified along with the increase of Mold processing (deflection); The designing requirement lathe bed of this structure is heavy, working head is light, and this can cause lathe bed to be subject to the change of temperature comparatively slow, and working head is comparatively responsive by the change of temperature, and this uneven structure of being heated can cause the precision of lathe to change by the change of temperature, and heat endurance is poor.
Column spark-erosion machine tool relies on the movement of workbench to realize the motion of X/Y axle, thus the precision of these two axles and the weight of workpiece closely related, its dynamic accuracy and rigidity all can be affected.Simultaneously, the stroke of X/Y axle is restricted because workbench need move in narrow and small limited space, if design the workpiece that processing is slightly bigger, then the base of lathe and column can more aobvious maximizations, relative to lathe size, can machining area obviously less than normal, and rigidity also can along with stand column and beam overhang lengthen and be deteriorated.This structure should not design, install Liftable type work tank, and working solution easily spills along with the continuous translation of workbench.
Due to the problem that these two kinds of machine tool structures itself are inherent, cause in the use of reality, directly have influence on part or mould machining accuracy and surface quality, therefore must pass through the correct type selecting of machine tool structure and optimal design, particularly seek corresponding solution for these two kinds of structure Problems existing.
Relative to ram type structure, planer type structure is because working head is suspended on portal frame, and stressing conditions can not change with the position of main tapping, long-term accuracy can keep stable, main tapping can arrive any one corner of work top, and stressing conditions is all consistent, as shown in figure 11.Meanwhile, overhang short due to working head and immobilize, good rigidly, affect less by external force, parallelism error also minimizes; The lathe bed of this structure, working solution and portal frame can realize bulk temperature and control, thus realize high accuracy and the heat endurance of lathe.
Relative to high column structure, planer type structure (driven portal formula) maintains static because of platen, and each motion of bar axle has nothing to do with the weight of workpiece and working solution, and its dynamic accuracy and rigidity can not be affected.This structure is convenient to design, is installed Liftable type work tank, moves when oil groove can fill working solution, with the position automatic lifting of electric discharge processing and forming, saves punching and puts the time.
By relatively finding out above, planer type structure is except avoiding the immanent structure problem of ram type structure and high column structure, and lot of advantages own also just in time can meet the various requirement of high-accuracy EDM shaping machine, this lathe good rigidly, precision is high, good stability.Therefore planer type structure is the first-selected frame for movement of design high-precision numerical control EDM shaping machine.As shown in figure 11.But because gantry structure is comparatively complicated, manufacture more difficult.Planer type structure is applicable to large and medium-sized EDM shaping machine and adopts.
And towards the huge market demand, in conjunction with the requirement of precision component and tool and mould technical development, existing EDM shaping machine can not meet some customer demands, I takes charge of equipment Imported From German EMH Company Ou Jisuo advanced technology, specially for the demand of some high-end customers, design is optimized to the gantry structure of high-accuracy spark-erosion sinking lathe, successfully develops technological precedence, superior performance, moderate middle-size and small-size planer-type high-precision numerical control EDM shaping machine (hereinafter referred to as G450C lathe).
Summary of the invention
The purpose of this utility model is to overcome the inherent shortcoming of these two kinds of EDM shaping machine structures existing itself, provides a kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design.
The utility model, comprises lathe bed, portal frame, ram, main spindle box, oil groove and workbench.Described lathe bed is provided with portal frame, is fixed on the slide block of bed ways, and can by Y-axis driven by servomotor along Y-axis guide rail in upper movement.Described main spindle box is provided with chuck, chuck connecting plate, the slide block that main spindle box is fixed on the guide rail in ram front can slide up and down along Z axis guide rail, by the Z axis driven by servomotor be arranged on ram.Described ram is fixed on the slide block of X-axis guide rail of portal frame, and can along X-axis slide, by the X-axis driven by servomotor be arranged on portal frame.
The utility model, described lathe bed is provided with, workbench, automatic lifting oil groove, oil groove transmission device, lineation electrode storehouse support and Multi-station rotary type electrode storehouse, workbench is fixed on the support column of the lower surface of L-type lathe bed, outside workbench, is arranged with working oil groove, under the drive of the drive unit of oil groove, automatic oscilaltion can be realized, and do not interfere the movement in any direction of lathe headstock.Linearly moving rail brackets and multiple-station rotation electrode storehouse is provided with in lathe bed upper end, electrode storehouse can realize moving to the certain distance of lathe bed outward under the driving of cylinder, then just automatically change electrode, can retract on original position under the driving of cylinder after replacing.
The utility model, the gantry structure after optimization is then the feature being suitable for part for G450C lathe, improves several large parts of mechanical part and optimizes.Be mainly reflected in: portal frame adopts triangle beam design, can keep the feature of gantry structure, strengthen again the rigidity (contrast gate-type portal frame) of portal frame; The structure of original cuboid, in order to coordinate the triangle beam design of portal frame, is improved and optimizated l-shaped body structure by lathe bed, makes delta queue door frame to realize on L-type casing top seesawing; In order to ensure stroke and the rigidity of X/Y axle, ram and main spindle box make bionical cabinet design into by original compact design.
Relative to traditional planer-type EDM shaping machine structure, the G450C machine tool structure tool after optimization has the following advantages:
1, complete machine structure continues to use the planer type structure through Bionic Optimum Design, and compact conformation and stroke are large, and rigidity is large and can keep long-term high accuracy, and Static and dynamic performance tool is good;
2, adopt high-performance cast-iron structure, guarantee mechanical stability and the precision of lathe, be not subject to the impact of workpiece weight or working solution weight;
3, Machine Tool design meets Human Engineering Principle, provides the optimal proportion of lathe floor space and working (finishing) area, and workbench adopts the full open model in three directions to design, and height designs according to the height feature of Asians;
4, movable multi-station electrode storehouse adopts the built-in and hanging rail scalable design of original creation, makes full use of the confined space, and electrode capacity greatly and do not interfere the movement of main shaft, dead angle of not moving.
Accompanying drawing explanation
Accompanying drawing 1 is the Standard axonometric drawing of embodiment, and Fig. 2 is top view, and Fig. 3 is front view, and Fig. 4 is left view; Fig. 5 is lathe bed design of part figure, Fig. 6 is portal frame design of part figure, Fig. 7 is ram design of part figure, Fig. 8 is main spindle box design of part figure, Fig. 9 is existing ram type machine tool chief axis associated components and distortion schematic diagram thereof, Figure 10 is the stressed change schematic diagram of existing ram type lathe, and Figure 11 is the stressed change schematic diagram of existing gantry machine tool.
Detailed description of the invention
With reference to accompanying drawing 1-Fig. 4, a kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design, comprise lathe bed 18, portal frame 15, ram 8 and main spindle box 4, described lathe bed 18 is L-type body structure, and lathe bed 18 is provided with portal frame 15, workbench 1, automatic lifting oil groove 21, oil groove transmission device 20, lineation electrode storehouse support 5 and Multi-station rotary type electrode storehouse 19.Be fixed on by portal frame 15 on the slide block 17 of lathe bed 18 guide rail 16, and can be driven by Y-axis servomotor 22, Y-axis leading screw 23 transmission, slides in Y-axis along guide rail 16.Workbench 1 is fixed on the support column of the lower surface of L-type lathe bed 18, outside workbench 1, is arranged with working oil groove 21, under the drive of oil groove drive unit 20, can automatic oscilaltion be realized, and not interfere the movement in any direction of lathe headstock 4.Linearly moving rail brackets 5 and multiple-station rotation electrode storehouse 19 is provided with in lathe bed 18 upper end, electrode storehouse 19 can realize moving to the outer certain distance of lathe bed 18 under the driving of cylinder 24, then just automatically change electrode, can retract on original position under the driving of cylinder 24 after replacing.
Described main spindle box 4 is provided with chuck 2, chuck connecting plate 3, main spindle box 4 is fixed on the slide block 6 of the guide rail 9 in ram front, driven by the Z axis servomotor 22 be arranged on ram 8, Z axis leading screw 7 transmission, slide up and down along Z axis guide rail 9, described ram 8 is fixed on the slide block 11 of the X-axis guide rail 12 of portal frame 15, the other end of X-axis leading screw 13 is provided with bearing 26, and be fixed on flange 25 set on portal frame 15, driven by the X-axis servomotor 14 be arranged on portal frame 15, X-axis leading screw 13 transmission, and along X-axis guide rail 12 horizontal slip.
Described portal frame 15 adopts triangle beam design, can keep the feature of gantry structure, strengthens again the rigidity (contrast gate-type portal frame) of portal frame, as shown in Figure 6; Described lathe bed 18 is in order to coordinate the triangle beam design of portal frame 15, the structure of original cuboid is improved and optimizated l-shaped body structure, delta queue door frame 15 is made to realize on L-type casing top seesawing, L-type lathe bed 18 bottom adopts open container structural design, is convenient to install Liftable type work oil groove 21.Work oil groove 21 moves when can fill working solution, with the position automatic lifting of electric discharge processing and forming, can greatly save punching and put the time, as shown in Figure 5; Described ram 8 and main spindle box 4 are in order to ensure the stroke of X/Y axle and rigidity, and compact design originally makes bionical cabinet design into, as Fig. 7, shown in 8.
Its concrete assembly relation is:
1. critical piece assembly relation:
(1) main spindle box assembling: by chuck 2, main shaft connecting plate 3 is fixed on main spindle box 4 bottom end face.
(2) ram assembling: be fixed to by Z axis guide rail 9 on two guide pass of ram 8, by Z axis leading screw 7, other jockeys and Z axis servomotor 10 are fixed on the bearing block of ram 8.
(3) portal frame assembling: be fixed to by X-axis guide rail 12 on two guide pass of portal frame 15, by X-axis leading screw 13, other jockeys and X-axis servomotor 14 are fixed on the bearing block of portal frame 15.
(4) lathe bed assembling: be fixed to by Y-axis guide rail 16 on two guide pass of lathe bed 18, by Y-axis leading screw 23, other jockeys and X-axis servomotor 22 are fixed on the bearing block of lathe bed 18.Be fixed on the lower end of lathe bed 18 by oil groove 21 and drive unit 20 thereof, workbench 1 is fixed on the support column of lathe bed 18.Electrode storehouse Linear-moving support 5 is fixed on the front end on lathe bed 18 top.
2. general assembly relation:
Be fixed on by main spindle box 4 on the slide block 6 of the guide rail 9 of ram 8, be fixed on by ram 8 on the slide block 11 of portal frame 15 guide rail 12, the other end of X-axis leading screw 13 is provided with bearing 26 and flange 25, and is fixed on the flange seat of portal frame 15.Portal frame 15 is fixed on the slide block 17 of lathe bed 18 guide rail 16.
The present embodiment, its operation principle is as follows: with reference to accompanying drawing 1, be fixed at described main spindle box 4 on the slide block 6 of the guide rail 9 in ram front, driven by the Z axis servomotor 22 be arranged on ram 8, Z axis leading screw 7 transmission also slides up and down along Z axis guide rail 9.Described ram 8 is fixed on the slide block 11 of the X-axis guide rail 12 of portal frame 15, is driven by the X-axis servomotor 14 be arranged on portal frame 15, X-axis leading screw 13 transmission, and along X-axis slide; Described lathe bed 18 is provided with the slide block 17 that portal frame 15 is fixed on the guide rail 16 of lathe bed 18, and can be driven by Y-axis servomotor 22, Y-axis leading screw 23 transmission, moves in Y-axis along guide rail 16.
Described lathe bed 18 is provided with workbench 1, automatic lifting oil groove 21, oil groove transmission device 20, lineation electrode storehouse support 5 and Multi-station rotary type electrode storehouse 19, workbench 1 is fixed on the support column of the lower surface of L-type lathe bed 18, working oil groove 21 is arranged with outside workbench 1, under the drive of the drive unit 20 of oil groove, automatic oscilaltion can be realized, and do not interfere the movement in any direction of lathe headstock 4.Linearly moving rail brackets 5 and multiple-station rotation electrode storehouse 19 is provided with in lathe bed 18 upper end, electrode storehouse 19 can realize moving to the outer certain distance of lathe bed 18 under the driving of cylinder 24, then just automatically change electrode, can retract on original position under the driving of cylinder 24 after replacing.
Claims (4)
1. the planer-type high-precision numerical control EDM shaping machine structure of an optimal design, comprise lathe bed (18), portal frame (15), ram (8) and main spindle box (4), it is characterized in that: described lathe bed (18) is L-type body structure, lathe bed (18) is provided with portal frame (15), workbench (1), automatic lifting oil groove (21), oil groove transmission device (20), lineation electrode storehouse support (5) and Multi-station rotary type electrode storehouse (19), workbench (1) is fixed on the support column of the lower surface of lathe bed (18), working oil groove (21) is arranged with outside workbench (1), under the drive of oil groove drive unit (20), automatic oscilaltion can be realized, and do not interfere the movement in any direction of lathe headstock (4), linearly moving rail brackets (5) and multiple-station rotation electrode storehouse (19) is provided with in lathe bed (18) upper end, electrode storehouse (19) can realize moving to the certain distance of lathe bed (18) outward under the driving of cylinder (24), then just automatically electrode is changed, can retract on original position under the driving of cylinder (24) after replacing.
2. planer-type high-precision numerical control EDM shaping machine structure according to claim 1, it is characterized in that: described portal frame (15) is triangle beam-type design, portal frame (15) is fixed on the slide block (17) of lathe bed (18) guide rail (16), and can be driven by Y-axis servomotor (22), Y-axis leading screw (23) transmission, and along guide rail (16) slide anteroposterior in Y-axis.
3. planer-type high-precision numerical control EDM shaping machine structure according to claim 1, it is characterized in that: described ram (8) is bionical cabinet design, ram (8) is fixed on the slide block (11) of the X-axis guide rail (12) of portal frame (15), the other end of X-axis leading screw 13 is provided with bearing 26 and flange 25, and be fixed on the flange seat of portal frame 15, driven by the X-axis servomotor (14) be arranged on portal frame (15), X-axis leading screw 13 transmission, and can horizontally slip along X-axis guide rail (12).
4. planer-type high-precision numerical control EDM shaping machine structure according to claim 1, it is characterized in that: on main spindle box (4), be provided with chuck (2), chuck connecting plate (3), main spindle box (4) is fixed on the slide block (6) of the guide rail (9) in ram front, driven by the Z axis servomotor (22) be arranged on ram (8), Z axis leading screw (7) transmission, and can slide up and down along Z axis guide rail (9).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520406290.XU CN204673100U (en) | 2015-06-13 | 2015-06-13 | A kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design |
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| CN201520406290.XU CN204673100U (en) | 2015-06-13 | 2015-06-13 | A kind of planer-type high-precision numerical control EDM shaping machine structure of optimal design |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105773289A (en) * | 2016-05-27 | 2016-07-20 | 东莞市皓晟实业有限公司 | Five-axis linkage numerical control machining center |
| CN106392211A (en) * | 2016-12-02 | 2017-02-15 | 昆山缔微致精密电子有限公司 | Multi-station batch discharging machining device |
| CN107962264A (en) * | 2017-12-03 | 2018-04-27 | 青岛联合智造科技有限公司 | With the numerically controlled lathe equipment that electrical discharge machining is combined |
| CN109108407A (en) * | 2018-09-29 | 2019-01-01 | 山东豪迈机械科技股份有限公司 | Electrode assembly and processing method in electrical process machine and electrical process machine |
| CN109746532A (en) * | 2019-03-28 | 2019-05-14 | 山东豪迈机械科技股份有限公司 | Electric spark machine tool and production line including the electric spark machine tool |
| CN110202381A (en) * | 2019-04-28 | 2019-09-06 | 常州市三利精机有限公司 | A kind of boring and riveting machine bed for airframe manufacture |
| CN110509056A (en) * | 2019-09-04 | 2019-11-29 | 中山市牧野迪克精密机械有限公司 | A kind of intelligent spark machine host assembly device production method |
| CN110773826A (en) * | 2019-09-02 | 2020-02-11 | 广东米尔迪克智能机械实业有限公司 | Large-scale double ox head spark machine |
| CN111715953A (en) * | 2020-06-30 | 2020-09-29 | 东莞市迪蒙数控机械有限公司 | Automatic electrode replacement machining method for electric discharge machine based on electrode clamping correction |
| CN112372095A (en) * | 2020-11-03 | 2021-02-19 | 南通格美工业数控设备有限公司 | Electric spark machine capable of ensuring machining precision |
| CN112404625A (en) * | 2020-11-09 | 2021-02-26 | 宁波工程学院 | Electric spark machine tool with precision adjusting function for machining |
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2015
- 2015-06-13 CN CN201520406290.XU patent/CN204673100U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105773289A (en) * | 2016-05-27 | 2016-07-20 | 东莞市皓晟实业有限公司 | Five-axis linkage numerical control machining center |
| CN106392211A (en) * | 2016-12-02 | 2017-02-15 | 昆山缔微致精密电子有限公司 | Multi-station batch discharging machining device |
| CN106392211B (en) * | 2016-12-02 | 2018-07-06 | 昆山缔微致精密电子有限公司 | A kind of multistation batch electric discharge device |
| CN107962264A (en) * | 2017-12-03 | 2018-04-27 | 青岛联合智造科技有限公司 | With the numerically controlled lathe equipment that electrical discharge machining is combined |
| CN109108407A (en) * | 2018-09-29 | 2019-01-01 | 山东豪迈机械科技股份有限公司 | Electrode assembly and processing method in electrical process machine and electrical process machine |
| CN109746532A (en) * | 2019-03-28 | 2019-05-14 | 山东豪迈机械科技股份有限公司 | Electric spark machine tool and production line including the electric spark machine tool |
| CN110202381A (en) * | 2019-04-28 | 2019-09-06 | 常州市三利精机有限公司 | A kind of boring and riveting machine bed for airframe manufacture |
| CN110773826A (en) * | 2019-09-02 | 2020-02-11 | 广东米尔迪克智能机械实业有限公司 | Large-scale double ox head spark machine |
| CN110509056A (en) * | 2019-09-04 | 2019-11-29 | 中山市牧野迪克精密机械有限公司 | A kind of intelligent spark machine host assembly device production method |
| CN111715953A (en) * | 2020-06-30 | 2020-09-29 | 东莞市迪蒙数控机械有限公司 | Automatic electrode replacement machining method for electric discharge machine based on electrode clamping correction |
| CN111715953B (en) * | 2020-06-30 | 2021-05-28 | 东莞市迪蒙数控机械有限公司 | Automatic electrode replacement machining method for electric discharge machine based on electrode clamping correction |
| CN112372095A (en) * | 2020-11-03 | 2021-02-19 | 南通格美工业数控设备有限公司 | Electric spark machine capable of ensuring machining precision |
| CN112404625A (en) * | 2020-11-09 | 2021-02-26 | 宁波工程学院 | Electric spark machine tool with precision adjusting function for machining |
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Address after: 515500 Middle Road, Jiedong Economic Development Zone, Jieyang, Guangdong, China Patentee after: GREATOO INTELLIGENT EQUIPMENT INC. Address before: 515500 Middle Road, Jiedong Economic Development Zone, Jieyang, Guangdong, China Patentee before: GREATOO INC. |
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