CN110508939A

CN110508939A - One kind cutting preceding process and cuts integrated process device

Info

Publication number: CN110508939A
Application number: CN201910774272.XA
Authority: CN
Inventors: 翁文灏
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-06-03
Filing date: 2019-08-21
Publication date: 2019-11-29
Also published as: CN210997068U

Abstract

Preceding process is cut the invention discloses one kind and cuts integrated process device, including preceding process device and laser cutting apparatus；Preceding process device is quilter, quilting embroidery machine, embroidery machine, printing machine, ultrasonic sewing machine and/or glue compounding machine；Process device is later before laser cutting apparatus is set to and the two is set on shared board；The cloth of bilayer or multilayer, cladding, plastic foil and/or filled layer etc. are first sutured/are combined with each other by preceding process device, or first embroidery/decalcomania is completed, then suture/compound/material after embroidery/stamp is good is delivered to laser cutting apparatus again, is cut by the laser that the laser head being erected on laser machine beam is emitted.The present invention is by suture/compound/embroidery/stamp and cuts process and is combined together completions, has the advantages that high production efficiency, at low cost, stable and reliable quality, it can be achieved that full-automatic assembly line production, is with a wide range of applications.

Description

One kind cutting preceding process and cuts integrated process device

Technical field

The present invention relates to fabric sewing and/or Material cladding field, more particularly to one kind cut before process with Cut integrated process device more particularly to a kind of automation for manufacturing cloth set, bag body, cushion, brassiere, vamp and garment elements Production line.

Background technique

Quilter, quilting embroidery machine, ultrasonic wave compounding machine and glue compounding machine are widely used because of high production efficiency To production fields such as bedding and clothing, cushion, vamps.

These products after quilter, quilting embroidery machine, ultrasonic wave compounding machine and glue compounding machine process, generally require into Row it is other cut process, time-consuming work consuming and quality stability is poor.Therefore, also have and be mounted directly machinery on these machines and cut Mechanism, but these cutting mechanisms can only cut out fixed shape.Such as: someone is in quilter, ultrasonic wave compounding machine or glue Material two sides after being sewn on compounding machine or being compound install roller type cutting blade additional, can only obtain the regular trimming of material two sides (such as straight line or stringy selvedge) can not obtain irregular or big displacement amplitude trimming；Also someone is in quilter, quilting embroidery machine, ultrasound Install the cutoff tool of linear type or fixed shape after wave compounding machine and glue compounding machine additional, but the section obtained is also to fix not Become.If necessary to different sections, it is necessary to different cutter or cutting die are made and install, not only work consuming is time-consuming, and this Also enough spaces or intensity may not are used to that these cutters or cutting die are installed on a little machines.More importantly these cutters Or cutting die and cut material belong to the mechanically cutting method of contact, not only easily cause the displacement and deformation of cut material, and disconnected It is easy to appear off-line at face and the rough sledding such as fiber scatters.

To solve these problems, Chinese patent Authorization Notice No./publication number CN202809215U and CN204875110U etc. Disclose a series of quilting that laser heads that will be used to cut are mounted on quilter or quilting embroidery machine head/sew with long stitches and embroider integrated skill Art scheme.Although these schemes part solves displacement caused by above-mentioned contact cutter, deformation, off-line, dissipates the disadvantages of fine, But also bringing laser head simultaneously is fixed or is limited on quilter or quilting embroidery machine head, it is necessary to be moved synchronously with head Or motion range is limited at defect and deficiency around head；Although can also obtain various abnormity cutting patterns, cutting and Suture cannot carry out simultaneously, first to carry out quilting or sew with long stitches embroiderys, wait quiltings or sew with long stitches after embroidery finishes, then allow head strictly or substantially edge Head track originally at least moves one time again and cuts material.Otherwise, if it is first cutting again quilting/sew with long stitches embroidery or cutting and sew with long stitches Embroidery is stitched/sews with long stitches to carry out simultaneously, then material to be cut material will equally exist stretch tight it is not tight or fall off and displacement, deformation and the dislocation etc. that generate.

This greatly limits the efficiency of such integrated apparatus and purposes, especially quilting/sew with long stitches embroideries and cutting cannot be same Shi Jinhang, it is necessary to first quilting/sew with long stitches embroidery it is then stringent again or substantially at least move one time again along original head track could be by object Material is cut, and the serious waste time, reduces production efficiency.

Therefore, how to provide a kind of suture/compound/embroidery/stamp with cut and synchronous on a production line can carry out The problem of integrated apparatus that will not be interfered with each other again is those skilled in the art's urgent need to resolve.

Summary of the invention

In view of this, the present invention provides a kind of suture/compound/embroidery/stamp and cut can be on a production line The integrated apparatus that carries out and will not interfere with each other can be synchronized, comprising:

Preceding process device and laser cutting apparatus；

The preceding process device can (including one-head quilting machine, Multi-head long-stitch sewing machine, single-needle quilter, spininess be sew with long stitches for quilter Seam machine), quilting embroidery machine, embroidery machine, printing machine, one of ultrasonic devices such as sewing machine and/or glue compounding machine or a variety of；

The laser cutting apparatus is set to after the preceding process device and is all disposed on shared board；

The laser cutting apparatus includes at least laser machine beam, laser head and electronic control system；

Embroidery/the stamp/compound/stitching devices first complete embroidery/revenue stamp process either first by bilayer or multilayer cloth Material, cladding, plastic foil and/or filled layer suture are combined with each other, then the object by stamp/embroidery/suture/compound after good again Material is delivered to the laser cutting apparatus, and the laser that the laser head being erected on laser machine beam is emitted is cut.

Quilter, quilting embroidery machine, embroidery machine (including embroidering mark machine), printing machine, ultrasonic sewing machine, glue compounding machine and laser are cut out Cut machine etc. be in the market existing technology maturation, quality stabilization, high efficient and reliable, can quantity-produced machinery equipment；But at present There are no can combine the equipment produced above with quantity-produced machinery equipment, and each individually process is completed Later, it needs to pack up material, transport, then setting up again to going in the equipment of next process, it is not only time-consuming laborious, and And contraposition trouble, it is easy mass problem；Especially including laser cutting machine guillotine and embroidery machine (including embroider mark Machine) between/printing machine, various cut-parts required for guillotine (or even artificial) cuts into material are usually first passed through, then It carries out stamp, embroidery on mark board or embroiders to mark by the way that manually the cut-parts of acquisition are fixed to stamp, embroidery or are embroidered by gum. This fixation procedure will not only expend a large amount of artificial and time, and contraposition often occur and be not allowed to lead to the quality such as pattern dislocation Problem.

Using the integration apparatus in the present invention by quilter, quilting embroidery machine, embroidery machine (including embroider mark machine), printing machine, super Sound sewing machine, glue compounding machine and laser cutting machine etc., which are cascaded, synchronous carries out successional production.

" continuity " in this specification refer to material can be done after being served board always at the uniform velocity or cycle movement into The corresponding process of row is handled, and is not required to carry out collection, arrangement or the porter of additional part finished product again between each process Make, and be analogous to it is such by stamping in multi-station punch, always at the uniform velocity or cyclical velocity is directly from a upper procedure It is transported to next process.

Pervious quilter, quilting embroidery machine, embroidery machine/embroidery mark machine, printing machine, ultrasonic sewing machine, glue compounding machine are mainly It is even manually adjusted the speed by mechanical adjustable speed drive, the machinery equipment to make these different is run simultaneously, especially will be into Row has periodic synchronous operation, very difficult.But now with the development of electron controls technology, including quilter, sew with long stitches embroidery Machinery equipment including machine, embroidery machine/embroidery mark machine, printing machine, ultrasonic sewing machine, glue compounding machine and laser cutting machine or The Collaborative Controls such as control and/or PLC (being referred to as " electronic control " in this specification) in computer can be carried out, step may be implemented very Consistent property synchronizing cycle or uniform motion.

The beneficial effects of the invention are as follows integrated apparatus by multiple working procedure and can cut process and synchronously complete, and not mutually Mutually influence.By taking the combination of computer single-needle quilter and laser cutting machine as an example: single-needle quilter and laser on same production line Guillotine, single-needle quilter make quilter beam (preceding along Y-axis along X-axis (left and right) movement, quilting machine head under the control of its computer Movement, quilting syringe needle are along (upper and lower) movement of Z axis afterwards), to produce the quilting pattern of various complexity；It is arranged in the single needle quilting Laser cutting machine after machine can equally make laser machine beam along X-axis (left and right) movement, laser equally under the control of itself its computer Head is moved along Y-axis (front and back), laser emits along Z axis (upward or downward), to obtain the cutting track of various complexity.If Quilter beam is fixed, then can supplement fixation by adjusting the direction of motion of the object to be sewn material under quilter beam and speed The shortcoming of machine beam.It is significant to note that by the program being pre-designed, quilting machine head under computer and swash Ray machine head can both finish all synchro movement, can also do complete nonsynchronous self-movement.It is sew with long stitches even if can guarantee as a result, The cloth of seam done on quilting board and laser cutting board stringent synchronization at the uniform velocity or cycle movement, quilting machine head and laser Head but can both do completely it is nonsynchronous movement and also do complete uniform synchronization movement (this two board and it is combinable be one A board, that is, so-called " a machine twin beams " or " the more beams of a machine ", that is, by quilting machine head and laser heddpiece etc. respectively by It is erected on the different machine beams of same board).

Moreover, the laser cutting in the present invention is cutting for on-mechanical contact, and there is no need to contact with by sanction object Blade or cutting die and passed to by blade or cutting die by the power of sanction object, but cut out by not having conductive laser to realize It cuts；Therefore, there would not be the problems such as being moved by sanction level because of the power conducted from cutting means, and be misplaced or disarray.

In addition, the material in the present invention, especially chemical fiber fabric, after through laser cutting, cutting surface is to pass through Laser burns generation, therefore the section after burning is not only smooth, and chemical fibre broken end after burning and the end of a thread fiber etc. are It is fused together, is not easy to scatter, therefore be just not easy loose wire occur, dissipate the unfavorable phenomenons such as fibre.

Preferably, described one kind, which cuts preceding process and cuts integrated process device, may also include positioning system.It is described Positioning system may be either laser scanning positioning system, can also be the reflection of infrared ray even visible light, penetrate/stop and identify and determine Position system even can also be mechanical contact positioning device (not being recommended to use).These different positioning systems will be collected into The location information of material to be processed feeds back to middle control or respective electronic control system, and electronic control system is further according to these positions Information gives the sendings such as the preceding process device and/or cutting means to adjust, control accordingly or action command.

Preferably, it can also first be produced by modes such as printings through optics or other identifying system energy on cut material surface Enough identify mark point or pattern.This technology has had in the valve film production field of packaging air column bag product line highly developed Using we can be simply by such position identification or control point approach application of being pre-printed with to laser cutting of the invention In contraposition and control system.

Preferably, the positioning system can identify suture track by optics or other identifying systems, to make to swash Light diced system can be kept fixed distance general in parallel along suture track and with suture track based on the information that these are identified Material after suture is got off by laser cutting.It is such cut it is feasible, reliable and beautiful than being cut by cutter or cutting die It sees very much.This point to as quilting or sew with long stitches embroidery made from cloth set or bag shaped structure it is especially significant.Traditional cutter or cutting die is not But it is not allowed the problems such as switching to suture in the presence of contraposition, and is also that can only often cut out smooth vertical and horizontal simple cutting track, nothing Method obtains complex-shaped or special-shaped section.And the laser cutting apparatus in the present invention is can to determine independently of quilting device The even three-dimensional motion of quick random two-dimensional is done with the help of the identifying system of position, therefore can cut out and strictly keep solid with suture The cloth set of set a distance (or parallel) or the complicated outer rim of bag shaped structure.For example, can only the side of cutting out by lateral cutter or roller knife The simple cloth set such as shape, rectangle, diamond shape or bag shaped structure, and integrated laser cutting system through the invention can be cut out Strictly spacing or parallel closing in type, zigzag, wave are always kept in a fixed state with these cloth sets or bag shaped structure edge suture The even absolutely not regular special-shaped trimming of shape, flower-shape.

Preferably, process further includes the fixed device of material with integrated process device is cut before described one kind is cut.It is described The fixed device of material is either clamping and fixing device common on quilter, the gum that can also be on printing machine or embroidery machine are viscous Fixed device is closed, even cloth bin gate width both sides needle pierces fixed device or the fixed device of mechanical presser feet, pressing plate, pressing mold etc..These The effect of fixed device be to prevent material quilting or during cut material displacement or dislocation.

Preferably, described one kind cut before process and cut integrated process device may also include perching, stamp, printing, Embroidery/embroidery mark, automatic shearing, bound edge, bind off, roller side, purging, quality inspection, batch label, fold, packaging and/or material it is defeated Send equal devices.That is, can by perching, stamp, printing, quilting, to sew with long stitches embroidery, embroidery/embroidery mark, ultrasonic bonds, glue multiple Conjunction, automatic shearing, bound edge, bind off, roller side, purging, quality inspection, batch label, fold, packaging and/or material conveying etc. no Same two or more processes are integrated into the front and back of laser cutting process, realize the flow line production of automation；It can be greatly High efficiency is provided, reduces energy consumption and cost, and computer control, positioning and identification, product quality can be achieved in all processes It is more reliable and more stable.

Process can be cloth set/cloth bag product line, stitching devices with integrated process device is cut before described one kind is cut For quilter and/or quilting embroidery machine.By quilter and/or quilting embroidery machine, it both can get the simple cloth set in edge or cloth bag be (such as rectangular Or rectangle, rilateral seam unification side do not suture and can the whole inside and outside cloth set/cloth bag overturn), and can get edge it is complicated (such as Closing in shape, dentation, corrugated or other abnormity) and the inside that is enclosed by edge line of cloth set/cloth bag ontology or intermediate position Have suture, cannot the whole inside and outside complicated cloth set/cloth bag overturn.These cloth sets or cloth bag not only can to make quilt cover, The simple cloth set such as pillowcase, bedcover, vehicle sunshading cover, cover for furniture or cloth bag, also can be used to make such as Chinese Patent Application No. It is complicated shown in Figure 47 or shown in 201920785988.5 Fig. 6 to Figure 10 of Chinese Patent Application No. in 201711181733.X Inflated article pressure-bearing cloth set.

Process can also be cushion production line with integrated process device is cut before described one kind is cut, and stitching devices are to sew with long stitches Seam machine, quilting embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.These production lines can both be used to produce picnic mat (acrylic cotton braiding scrim layer, sponge layer and PVC/PE waterproof layer are by glue compounding machine or ultrasonic wave compounding machine is compound becomes one After body, then cut by cutting means), again can be to produce seat for home use seat cushion/back cushion, seat cushions/back cushion, child Cloth, cladding, sponge or other fillings or buffer layer (are seamed to by vehicle back cushion, bedding etc. by quilter or quilting embroidery machine It after one, then is cut by cutting means).Especially seat cushions/back cushion and perambulator back cushion, suture or compound face Material or filler material are not only cloth or textile, and can also be cladding, non-woven fabrics, cotton-wool, chemical fibre filling, high rebound hair Steep object etc..

Process can also be brassiere process units with integrated process device is cut before described one kind is cut, and set composite is It is molded glue compounding machine (cup forming machine).By inner surface cross lining after glue (such as with the sanding of direct body contact, raising or ammonia The softness such as synthetic fibre shape cloth) and fabric (as not with the lace fabric of direct body contact, embroidery fabric, jacquard fabric etc.) be guarantor Hold that chest type is more perfect and sponge layer, the silicone layer (can two-sided cross glue) etc. that are arranged are put into togerther in pressing mold and are pressed into brassiere Cup.Bra cup is cut from the semi-finished product with pressing side by laser cutting apparatus after the completion of pressing, i.e., it is available To be combined into brassiere with shoulder belt/harness, lock etc..

Process can also be costume components process units, suture dress with integrated process device is cut before described one kind is cut It is set to quilter, quilting embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.Especially can by quilter, sew with long stitches embroidery After machine or the suture of ultrasonic sewing machine by laser cutting apparatus obtain faster and betterly cotton dress, the anter of cotton-padded trousers, rear piece, sleeve piece, Then trousers piece etc. again unites by a seam the front and rear panel etc. of these cotton dress cotton-padded trousers, can efficiently, quickly, obtain cotton dress at low cost Cotton-padded trousers avoid cutting, sewing and the complicated procedures of forming for filling these cotton dress cotton-padded trousers.

Certainly, other than cotton dress cotton-padded trousers, present invention may also apply to make the cloth set of down jackets.Its principle makes with more than The principle of cotton clothes or cloth set is unanimous on the whole, only when do not have to be added and be easy the natural feather that drifts everywhere.

Process is vamp process units with integrated process device is cut before described one kind is cut, and stitching devices are quilting Machine, quilting embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.The fabric or leather of vamp are in the following, often there are also sponges Buffer layer or absorbing sweat lining layer.In the past, these vamp component materials needed first to cut by regulation shape one by one, then by worker Sew various, complex procedures and low efficiency come, process one by one on sewing machine by craft.One in through the invention Body makeup is set, and it is compound that vamp component material can be first passed through to quilter, quilting embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue / compound/suture that machine bonds them is integral, then is rapidly cut out by laser cutting apparatus.Vamp in the present invention is raw Production scheme not only avoids many and diverse artificial blanking and artificial sewing cost, and also avoids and cut out shoes using cutting die or pressing mold Face, it is high-efficient, at low cost, vamp appearance is uniform, quality stablize.

Described one kind cut before process and cut integrated process device be wrap patterning unit, stitching devices be embroidery machine or Quilting embroidery machine.

Known embroidery machine needs first be cut out cut-parts by artificial, electric (al) cutter or laser cutting machine by embroidery object It is good, then cut-parts are fixed on board one by one one by one by gum or presser feet mould, it then just can be carried out formal embroidery work, pierce Embroidery, which is over, also manually to be cut part embroider line and except the end of a thread etc..Complex procedures, process are various, and cut-parts are being fixed to board During be not easy position and displacement and dislocation are also easy to happen in embroidering process.It is entire volume cloth there are also a kind of embroidery mode Overall time is embroidered, and then manually cuts again or laser cutting cuts down pattern one by one, not only expend a large amount of people Work, and align it is difficult, be easy to cut subtract partially it is bad.

And after using the technical solution in the present invention, other cutting, contraposition and fixation procedure are not needed by embroidery object, Cutting die or presser foot template are not needed, but is first spread out by whole onto board, directly disposably embroiders multiple required patterns, then This pattern is risen with the laser cutting apparatus as required again and is cut out, it is thus also avoided that process after trimming etc. is embroidered.

Certainly, since embroidery machine has multiple embroidering machine heads, being equipped with a laser cutting apparatus for each embroidering machine head can Can be in machine cost and uneconomical, therefore laser cutting apparatus and embroidering machine head can be set on board with one with more.It embroiders Complete overall structure of using up is translated or elapses at the laser cutting bed on the outside of board, is then led again by laser cutting apparatus edge Rail is quickly identified and is cut.

It is directly defeated along cloth length direction that either this translation is extrapolated to the long cloth cover that laser cutting bed mode still will have been embroidered It is sent under laser head, is all continuously to be embroidered and be cut simultaneously in the present invention, avoid tradition embroidery and cut work Artificial loading and unloading and contraposition between sequence etc. take time and effort and not can guarantee the process of precision.

Integrated apparatus high production efficiency, at low cost, stable and reliable quality advantage in the present invention is, it can be achieved that full-automatic Flow line production is with a wide range of applications.

Detailed description of the invention

In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this The embodiment of invention for those of ordinary skill in the art without creative efforts, can also basis The attached drawing of offer obtains other attached drawings.

Fig. 1 is a kind of main view of existing well known quilter in the market；

Fig. 2 is the side view of the quilter in Fig. 1；

Fig. 3 is a kind of main view of existing well known laser cutting machine in the market；

Fig. 4 is the side view of the laser cutting machine in Fig. 3；

Fig. 5 is the flow diagram produced using present known guillotine and quilter；

Fig. 6 is that one of present invention quilting and cutting integration disguise the main view set；

Fig. 7 is that the quilting and cutting integration in Fig. 6 disguise the side view set；

Fig. 8 is that one of present invention cuts preceding process and cuts integrated process schematic device；

Fig. 9 is the embroidery of one of present invention brassiere, schematic diagram that is compound and cutting and (cut cup) integrated production line；

Figure 10 be brassiere material in Fig. 9 embroider, compound and process schematic top plan view during cut.

Wherein: 1- quilting board；2- quilter beam column；3- quilting machine head；4- quilter beam；5- quilting needle；6- guillotine Platform；7- guillotine beam column；8- laser head；9- guillotine beam；10- laser beam；11- shares board；12- turnover box；13- stamp dress It sets；14- cut-parts；15- semifinished or finished goods；16- compounding machine；17- quality inspection device；18- marking machine；19- bra cup is combined into Type machine；20- packing case；21- bra cup；22- design；23- brassiere material.

Specific embodiment

The technical scheme in the embodiments of the invention will be clearly and completely described below, it is clear that described implementation Example is only a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field is common Technical staff's every other embodiment obtained without making creative work belongs to the model that the present invention protects It encloses.

Shown in currently known quilter such as Fig. 1 (main view) and Fig. 2 (side view), it is arranged in the two sides of quilting board 1 There is quilter beam column 2, quilter beam 4 be provided on quilter beam column 2, quilting machine head 3 is provided on the downside of quilter beam 4, The end of quilting board 1 is provided with quilting needle 5 in 3 bottom of quilting machine head.Using the front view in Fig. 1 as standard: in electronics Under the control of control system, quilter beam 4 can be in side-to-side movement (the moving) along quilting board 1 along X-axis, and quilting machine head 3 can To move forward and backward and (move along Y-axis) along quilter beam 4, quilting needle 5 can move up and down under quilting machine head 3 (to be transported along Z axis It is dynamic)；To realize, quilting goes out arbitrary rail within the scope of the working face for allowing quilting needle 5 to be sew with long stitches material on being placed in quilting board 1 Mark.

Currently known laser cutting machine such as Fig. 3 (main view) and Fig. 4 (side view) are shown, in laser cutting board 6 Two sides are provided with guillotine beam column 7, and guillotine beam 9 is provided on guillotine beam column 7, and sanction is provided on the downside of guillotine beam 9 Machine laser head 8 is cut, the end for cutting board 6 is provided with laser emission port in 8 bottom of laser head, laser beam can be launched 10.Using the front view in Fig. 3 as standard: under the control of electronic control system, guillotine beam 9 can be cut on board 6 on edge Side-to-side movement (moves) along X-axis, and laser head 8 can moved forward and backward along guillotine beam 9 and (moved along Y-axis), and laser beam 10 exists The downside of laser head 8 emits downwards (that is, laser beam emits along Z axis)；Laser beam 10 is allowed to cut on board 6 being placed in realize The working face range inscribe of cut material material goes out arbitrary track.Certainly, also there is the work that laser head 8 is arranged in cut material material Plane is below, which to be cut, emits laser beam 10 upwards or to other directions；Its working principle is similar.For Facilitate narration, in the present specification by taking the cutting machine emitted downwards as an example.

The current known master operation process produced using above-mentioned guillotine and quilter is as shown in Figure 5: quilt It cuts material and is first unfolded to be placed in and cut on board 6, under guillotine beam 9 and laser head 8.It is controlled by computer or PLC program Laser head 8 launch downward laser beam cut material material cut into cut-parts 14.After obtaining cut-parts 14, cut-parts 14 are placed in Within turnover box 12, it is sent to print works or stamp station goes stamp marking or is sent to other processes or factory carries out embroidery marking Deng or being directly sent to next linking station carries out stitching processing (quilting is carried out at quilting board 1 as shown in Figure 5).Seam Conjunction, which finishes, obtains semifinished or finished goods 15, after completing the processes such as other product examines, mark/extension mark, folding, pack, refills Enter packing case 20 to deliver.The shortcomings that this normal process steps process, is: 1, quilting process and cut process not and be it is continuous, There is the process that the times such as transfer, stamp, the marking of production and spatial extent may be bigger in centre, therefore not only increase Cost of wheeling needed for transfer and time cost, and reduced production efficiency；2, this normal process steps process " must first be cut out Stitch afterwards ", therefore can only manually be sutured by sewing machine automatically or semi-automatically, full automatic flowing water can not be passed through Line, which is produced, (because these clothes are often softness, can not pass through mechanical arm or sucker etc. and carry out accurate contraposition；This is exactly Current sewing automation can not realize greatest problem present in extensive fully-automatic production and challenge as hardware machinery product).

And in the present invention quilting cutting integration makeup set then can as shown in Fig. 6, Fig. 8 and Fig. 9, will include perching, stamp, Printing, embroidery/embroidery mark, quilting, compound, automatic shearing, bound edge, bind off, roller side, purging, quality inspection, batch label, fold, Two including packaging and/or material conveying, multiple or whole processes be all integrated on one or more shared boards 11, carry out Full-automatic assembly line production.Certainly, we propose the saying of " shared board " in the present specification for convenience of difference, and in reality In production, so-called shared board 11 is divided into for a certain process by several independent segments according to actual place and products characteristics It is used alone or is used in conjunction with for multiple processes, is all possible；Its technical spirit and indistinction.

Specifically refer to following a variety of different embodiments:

Embodiment 1

As shown in Figure 6 and Figure 7, the quilting and cutting integration makeup set and can be used as cloth set/cloth bag product line, suture dress It is set to quilter and/or quilting embroidery machine.Under the control of electronic control system, quilter beam 4 can be in the left and right along quilting board 1 It moves (being moved along X-axis), quilting machine head 3 can move forward and backward along quilter beam 4 and (move along Y-axis), and quilting needle 5 can be Quilting machine head 3 is lower to move up and down (moving along Z axis)；To realize the work for allowing quilting needle 5 to be sew with long stitches material on being placed in quilting board 1 Make quilting in planar range and goes out arbitrary track.Therefore, both can get the simple cloth set in edge or cloth bag (such as rectangular or rectangle, Rilateral seam unification side does not suture and can the whole inside and outside cloth set/cloth bag overturn), but can get edge it is complicated (such as closing in shape, Dentation, corrugated or other abnormity) and cloth set/cloth bag ontology suture also had by inside that edge line is enclosed or intermediate position Line, cannot the whole inside and outside complicated cloth set/cloth bag overturn.These cloth sets or cloth bag not only can be to make quilt cover, pillowcase, bed The simple cloth set such as cover, vehicle sunshading cover, cover for furniture or cloth bag, also can be used to make such as Chinese Patent Application No. In 201711181733.X shown in Figure 47 or various structures shown in 201920785988.5 Fig. 6 to Figure 10 of Chinese Patent Application No. are multiple Miscellaneous inflated article pressure-bearing cloth set.

In the embodiment laser cutting apparatus with Mechanical Contact power had no by fabric dividing material, and the process stream in the embodiment Journey belongs to and " first cuts out and stitch afterwards " in normal process steps process exactly the opposite " first stitch and cut out afterwards ", therefore whole a bulk of cloth is stitching Uniform force when threading, upper and lower level are not easy to misplace, and sewing efficiency can be more preferable.

Meanwhile the cut-off port in the embodiment is by caused by laser scorification, therefore by the line of fibers material production, face The fiber of material, lining or filler material can be partly or entirely bonded together, and be less prone to cut by blade physics strand and be obtained It obtains the common loose wire of notch section, dissipate the mass defects such as fine and/or spallation.

Moreover, the sewing of the integrated apparatus in the embodiment and cutting process and being in the real-time of computer and sensor It is completed on full automatic disposable assembly line under control；Once machine is adjusted, then the quality for making product is just reliably stable In setting level, be not in by manual control because worker operation level and habit of sewing it is different caused by common ruler The inevitable difference such as very little, edge material feeding depth, needlework tightness.Product quality is more stable, reliable.

More importantly the sewing and cutting in the present embodiment are in automatic assembly line continuity from above production (packet Include match operation cycle in single head quilting process with one-head quilting machine with interval but generally successional life in short-term Produce), production efficiency can significantly improve compared with artificial sewing, and production cost is substantially reduced.This point is big to amount on order, monovalent It is required that low cloth set, cloth bag, cover for furniture etc. are with the obvious advantage.

It, can also be by two or more lists other than using Multi-head long-stitch sewing machine even in order to further increase production efficiency Head quilter is used in parallel or in series, or multiple quilting machine heads 3 is arranged in same quilter beam 4, or on quilting board 1 The quilter beam 4 and quilting machine head 3 of several dislocation work (will not interfere with each other) are set more.That is, can by " multi-machine parallel connection ", Different modes such as " multimachine series connection ", " Liang Duotou ", " more Liang Duotou ", " crosspointer quilting " or " spininess quilting ", it is even several at double Ten times of raising production efficiencys reduce production cost.

Embodiment 2

Process can also be cushion production line with integrated process device is cut before described one kind is cut, and stitching devices are to sew with long stitches Seam machine, quilting embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.

As shown in figure 8, by printing device 13, glue compounding machine 16 and laser cutting machine beam 8 and laser head 7 and quality inspection Device 17 is integrated on a common board 11.Such production line can both be used to produce picnic mat (acrylic cotton braiding screen cloth Layer, sponge layer and PVC/PE waterproof layer by glue compounding machine or ultrasonic wave compounding machine is compound be integrally formed after, then by cutting Device is cut), again can be to produce seat for home use seat cushion/back cushion, seat cushions/back cushion, perambulator back cushion, bedding etc. (cloth, cladding, sponge or other fillings or buffer layer are stitched by quilter or quilting embroidery machine after being integrated, then are passed through Cutting means are cut).Especially seat cushions/back cushion and perambulator back cushion, suture or compound fabric or filler material are not Only cloth or textile, and can also be cladding, non-woven fabrics, cotton-wool, chemical fibre filling, high rebound foaming object etc..

Embodiment 3

Process can also be brassiere process units with integrated process device is cut before described one kind is cut, and set composite is It is molded glue compounding machine (cup forming machine).

As shown in figure 9, marking machine 18, bra cup composite molding machine 19, laser cutting machine beam 8 and laser head 7 etc. are collected On Cheng Yi common boards 11.By brassiere lining (such as with the sanding of direct body contact, the soft shape cloth of raising or spandex Material) and fabric (if not with the lace fabric of direct body contact, embroidery fabric, jacquard fabric etc.) more added with for holding chest type Sponge layer or silicone layer (two-sided to cross glue sufficiently to bond) etc. beautiful and being arranged are put into togerther bra cup composite molding Bra cup is pressed into machine 19.Pass through laser cutting apparatus after the completion of pressing for bra cup 21 from the semi-finished product with pressing side On cut, that is, can be used to be combined into brassiere with shoulder belt/harness, lock etc..

Due to being integrated with marking machine 18 on common board 11, as the vertical view of the brassiere material 23 in Figure 10 is illustrated (each process shown in Figure 10 is corresponding with each machinery equipment shown in Fig. 9) shown in figure: can be in the top layer of the brassiere material 23 of multilayer Design 22 (such as trade mark, intention picture and text etc.) is first made by marking machine 18, then is made by stringent positioning test good position There is design 22 just in design position on the bra cup 21 as made from bra cup composite molding machine 19.The band The bra cup 21 of design 22 can be obtained efficiently big after cutting the laser beam that laser head 7 is emitted and cutting The bra cup 21 with design 22 of amount can be obtained brassiere finished product after combining with shoulder belt/harness, lock etc..

To avoid picture too complicated cumbersome, the design 22 of part is only depicted shown in Figure 10；In fact, through marking Machine 18 come out 23 upper surface designated position of brassiere material, by bra cup composite molding machine 19 come out 21 appearance of bra cup , should there be design 22 in face designated position and 21 outer surface of bra cup after laser head 7 is cut；This specification Design 22 is not shown on the bra cup 21 of middle section in Figure 10, merely to avoiding picture complicated and refusing all It draws.

Examine and compare laser head 7 and hiding relation of the guillotine beam column 6 on front view in Fig. 9 (and Fig. 8) With hiding relation on front view of laser head 7 in Fig. 3, Fig. 5 and Fig. 6 and guillotine beam column 6 it is found that institute in Fig. 3, Fig. 5 and Fig. 6 It is shown as double 6 support constructions of guillotine beam column, that is, be both provided with guillotine beam column 6 in the two sides of board to support guillotine beam 8 (referring to fig. 4 with the side view in Fig. 7), therefore in Fig. 3, Fig. 5 and Fig. 6, the front view of laser head 7 is that part is cut machine beam What column 6 was stopped.And in Fig. 9 and Fig. 8, because using single 6 support construction of guillotine beam column (that is, in order to save into This, is only arranged sanction machine beam column 6 in the side of board), therefore the front view of laser head 7 is that not cropped machine beam column 6 is stopped. That is laser cutting apparatus can also as already known old-fashioned long-armed one-head quilting machine it is such, be made into long-armed single-beam column laser and cut out Cut machine.

Embodiment 4

Process can also be costume components process units, suture dress with integrated process device is cut before described one kind is cut It is set to quilter, quilting embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.Especially can by quilter, sew with long stitches embroidery Obtain the anter or rear piece of cotton dress, cotton-padded trousers after machine or ultrasonic sewing machine suture faster and betterly by laser cutting apparatus, then The front and rear panel of these cotton dress cotton-padded trousers is united by a seam again, can efficiently, quickly, at low cost obtain cotton dress cotton-padded trousers, avoid sanction Cut, sew and fill the complicated procedures of forming of these cotton dress cotton-padded trousers.

Embodiment 5

Embodiment 6

Known embroidery machine needs first be cut out cut-parts by artificial, electric (al) cutter or laser cutting machine by embroidery object It is good, then cut-parts are fixed on board one by one one by one by gum or presser feet mould, it then just can be carried out formal embroidery work, pierce Embroidery, which is over, also manually to be cut part embroider line and except the end of a thread etc..Complex procedures, process are various, and cut-parts are being fixed to board During be not easy position and displacement and dislocation are also easy to happen in embroidering process.

Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other The difference of embodiment, the same or similar parts in each embodiment may refer to each other.For device disclosed in embodiment For, since it is corresponded to the methods disclosed in the examples, so being described relatively simple, related place is said referring to method part It is bright.

The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one The widest scope of cause.

Claims

1. process and cut integrated process device before one kind is cut, preceding process include suture, it is compound, embroider, one in stamp Kind is a variety of, it is characterised in that: including preceding process device and laser cutting apparatus；The laser cutting apparatus be set to it is described before After process device and the two is located on same production line, the motion mode of preceding process device and the movement side of laser cutting apparatus Formula is respectively independent.

2. one kind according to claim 1 cuts preceding process and cuts integrated process device, which is characterized in that described to swash Light cutting means include laser machine beam, laser head and electronic control system；The laser machine beam is set on shared board, described Laser head is connect with the laser machine beam and its head is towards the shared board upper surface, the laser head and the electronics control System electrical connection processed；The preceding process device be also provided with on the shared board.

3. one kind according to claim 1 cuts preceding process and cuts integrated process device, it is characterised in that: further include Positioning system and the fixed device of material.

4. one kind according to claim 1 cuts preceding process and cuts integrated process device, it is characterised in that: further include Perching, stamp, printing, embroidery/embroidery mark, automatic shearing, bound edge, bind off, roller side, purging, quality inspection, batch label, fold, One of packaging, device for transporting objects are a variety of.

5. one kind according to claim 1-4 cuts preceding process and cuts integrated process device, feature exists In: it is described cut before process and cut integrated process device be cloth set/cloth bag product line, preceding process device be quilter and/ Or quilting embroidery machine.

6. one kind according to claim 1-4 cuts preceding process and cuts integrated process device, feature exists In: it is described cut before process and cut integrated process device be cushion production line, preceding process device be quilter, quilting embroidery machine, Embroidery machine, ultrasonic sewing machine and/or glue compounding machine.

7. one kind according to claim 1-4 cuts preceding process and cuts integrated process device, feature exists In: it is described cut before process and cut integrated process device be brassiere process units, preceding process device be molding glue it is compound Machine.

8. one kind according to claim 1-4 cuts preceding process and cuts integrated process device, feature exists In: it is described cut before process and cut integrated process device be costume components process units, preceding process device be quilter, sew with long stitches Embroidery machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.

9. one kind according to claim 1-4 cuts preceding process and cuts integrated process device, feature exists In: it is described cut before process and cut integrated process device be vamp process units, preceding process device be quilter, sew with long stitches embroidery Machine, embroidery machine, ultrasonic sewing machine and/or glue compounding machine.

10. one kind according to claim 1-4 cuts preceding process and cuts integrated process device, feature exists In: it is described cut before process and to cut integrated process device be embroidery process units, preceding process device is embroidery machine and/or to sew with long stitches Embroidery machine.