CN110501987B - Data interaction method and device - Google Patents
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- CN110501987B CN110501987B CN201910852534.XA CN201910852534A CN110501987B CN 110501987 B CN110501987 B CN 110501987B CN 201910852534 A CN201910852534 A CN 201910852534A CN 110501987 B CN110501987 B CN 110501987B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a data interaction method and a data interaction device.A Manufacturing Execution System (MES) system and a Batch control production management system (Batch system) Batch system carry out production equipment synchronization and formula synchronization, generate a manufacturing instruction sheet according to the synchronized formula and synchronize the manufacturing instruction sheet to the Batch system; the manufacturing instruction sheet is used for controlling a production manufacturing process, based on the manufacturing instruction sheet, the Batch system is controlled to execute an automatic production process according to the production process and send a control instruction to a terminal device of a user so as to remind the user to execute a non-automatic production process according to the production process, and production process data are recorded in the control process based on the manufacturing instruction sheet. By the method and the system, the Batch system and the MES system work cooperatively and share data.
Description
Technical Field
The invention relates to the field of production management, in particular to a data interaction method and device.
Background
In the field of industrial automation nowadays, in order to increase competitiveness, a new generation of information technology is deeply integrated with the manufacturing industry, and a lot of advanced technologies and innovative results, such as a manufacturing execution system MES system and a lot control production management system (Batch system), are emerging.
Both the two methods can realize the control of the production flow, but the two systems work independently, are incompatible and cannot be interconnected, and data cannot be shared.
Disclosure of Invention
In view of this, the present invention provides a data interaction method and device, so as to solve the problems that the MES system and the Batch system work independently, are incompatible, cannot be interconnected, and cannot share data.
In order to solve the technical problems, the invention adopts the following technical scheme:
a data interaction method is applied to a Manufacturing Execution System (MES) system, and comprises the following steps:
carrying out production equipment synchronization and formula synchronization with a Batch control production management system Batch system;
generating a manufacturing instruction list according to the synchronized formula, and synchronizing the manufacturing instruction list to the Batch system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
based on the manufacturing instruction list, the Batch system is controlled to execute an automatic production process according to the production process and send a control instruction to the terminal equipment of the user so as to remind the user to execute a non-automatic production process according to the production process, and production process data are recorded in the control process based on the manufacturing instruction list.
Preferably, the synchronizing of the production equipment with the Batch control production management system Batch system includes:
acquiring production line data and working equipment unit data of the MES system and production line data and unit equipment data of the Batch system;
synchronizing the production line of the MES system and the production line of the Batch system according to the production line data of the MES system and the production line data of the Batch system;
synchronizing the working equipment unit of the MES system and the unit equipment of the Batch system according to the working equipment unit data of the MES system and the unit equipment data of the Batch system;
and feeding back the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment unit of the MES system and the unit equipment of the Batch system to the Batch system.
Preferably, recipe synchronization with the Batch system includes:
acquiring a Batch control main formula sent by the Batch system;
supplementing and adjusting process activity information in the batch control main formula to obtain an MES formula;
configuring a production line and production equipment corresponding to the MES formula;
and synchronizing the MES formula and data of a production line and production equipment corresponding to the MES formula to the Batch system.
Preferably, based on the manufacturing instruction sheet, the Batch system is controlled to execute an automatic production process according to the production process and send a control instruction to a terminal device of a user, so as to remind the user to execute a non-automatic production process according to the production process, and in a control process based on the manufacturing instruction sheet, production process data is recorded, including:
acquiring a production flow in the manufacturing instruction list;
judging whether the next production flow to be executed is an automatic production flow or a non-automatic production flow;
if the automatic production process is executed, sending a process execution instruction to the Batch system so that the Batch system executes the automatic production process according to the automatic production process, and receiving production process data fed back by the Batch system after the Batch system executes the automatic production process;
if the non-automatic production process is not executed, sending a control instruction to the terminal equipment of the user to remind the user to execute the non-automatic production process according to the production process, and receiving the production process data input by the user at the terminal equipment after the non-automatic production process is executed;
judging whether each production flow in the manufacturing instruction list is executed and completed;
if not, returning to execute the judgment of whether the next production flow to be executed is an automatic production flow or a non-automatic production flow, and stopping until the execution of each production flow in the manufacturing instruction list is finished.
Preferably, the process of controlling the Batch system to execute an automatic production process according to the production process and sending a control instruction to a terminal device of a user based on the manufacturing instruction sheet to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing instruction sheet further includes:
and adjusting the manufacturing order sheet in real time according to the production process data.
Preferably, the process of controlling the Batch system to execute an automatic production process according to the production process and sending a control instruction to a terminal device of a user based on the manufacturing instruction sheet to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing instruction sheet further includes:
acquiring a bar code representing identity information of a product produced according to the manufacturing instruction sheet;
and establishing an incidence relation between the bar code and the production process data so as to obtain the production process data by scanning the bar code.
A data interaction method is applied to a Batch system and comprises the following steps:
synchronizing production equipment and a formula with an MES system;
acquiring a manufacturing instruction sheet sent by the MES system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and receiving a control instruction sent by the MES system, executing an automatic production flow according to the production flow, and feeding back production process data to the MES system after the automatic production flow is executed.
Preferably, the synchronizing of the production equipment with the MES system comprises:
sending production line data and unit equipment data of the Batch system;
and receiving the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment units of the MES system and the unit equipment of the Batch system, which are fed back by the MES system.
Preferably, said recipe synchronization with the MES system comprises:
generating a batch control main formula and sending the batch control main formula to the MES system;
and receiving the MES formula fed back by the MES system and data of a production line and production equipment corresponding to the MES formula.
A data interaction device applied to a Manufacturing Execution System (MES) system comprises:
the synchronization module is used for carrying out production equipment synchronization and formula synchronization with a Batch control production management system Batch system;
the data processing module is used for generating a manufacturing instruction list according to the synchronized formula and synchronizing the manufacturing instruction list to the Batch system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and the production control module is used for controlling the Batch system to execute an automatic production process according to the production process and send a control instruction to the terminal equipment of the user based on the manufacturing instruction list so as to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing instruction list.
A data interaction device is applied to a Batch system, and comprises:
the synchronization module is used for synchronizing production equipment and a formula with the MES system;
the acquisition module is used for acquiring the manufacturing instruction list sent by the MES system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and the execution module is used for receiving the control instruction sent by the MES system, executing an automatic production flow according to the production flow, and feeding back production process data to the MES system after the execution of the automatic production flow is finished.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides a data interaction method and a data interaction device.A Manufacturing Execution System (MES) system and a Batch control production management system (Batch system) Batch system carry out production equipment synchronization and formula synchronization, generate a manufacturing instruction sheet according to the synchronized formula and synchronize the manufacturing instruction sheet to the Batch system; the manufacturing instruction sheet is used for controlling a production manufacturing process, based on the manufacturing instruction sheet, the Batch system is controlled to execute an automatic production process according to the production process and send a control instruction to a terminal device of a user so as to remind the user to execute a non-automatic production process according to the production process, and production process data are recorded in the control process based on the manufacturing instruction sheet. By the method and the system, the Batch system and the MES system work cooperatively and share data.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
Fig. 1 is a flowchart of a method of data interaction applied to an MES system according to an embodiment of the present invention;
FIG. 2 is a flow chart of a process for synchronizing manufacturing equipment according to an embodiment of the present invention;
fig. 3 is a schematic view of a scenario of synchronization of production equipment according to an embodiment of the present invention;
FIG. 4 is a flow chart of recipe synchronization provided by an embodiment of the present invention;
FIG. 5 is a schematic view of a recipe synchronization scenario provided by an embodiment of the present invention;
FIG. 6 is a flowchart of another method for data interaction in an MES system according to an embodiment of the present invention;
fig. 7 is a schematic view of a scenario of executing a production process according to an embodiment of the present invention;
FIG. 8 is a system interaction diagram of an MES system according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a data interaction device applied to an MES system according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An embodiment of the present invention provides a data interaction method, which is used for implementing cooperative work of an MES system and a Batch control production management system Batch system, and specifically, referring to fig. 1, the data interaction method is applied to the MES system, and may include:
and S11, carrying out production equipment synchronization and formula synchronization with the Batch control production management system Batch system.
The basic data of the MES system and the Batch system need to be synchronized before production can take place. The method comprises the synchronization of a production line, production equipment, production personnel, articles and production departments. Then, the recipe is synchronized.
Referring now to FIG. 2, a process for synchronizing production equipment of the MES system and the Batch system will now be described in detail.
S21, the Batch system sends the production line data and the unit equipment data of the Batch system to the MES system.
The line data is the Batch system including several lines, the name of the line, etc. The unit device data may include unit device names, usages, numbers, locations, and the like. In addition, after the MES system receives the production line data and the unit equipment data of the Batch system sent by the Batch system, the MES system can also send the production line data and the unit equipment data of the MES system to the Batch system, so that the Batch system can also know the production line data and the unit equipment data of the MES system.
S22, the MES system acquires the production line data and the working equipment unit data of the MES system.
The production line data and the unit data of the work equipment of the MES system are similar to the production line data and the unit equipment data of the Batch system.
S23, synchronizing the production line of the MES system and the production line of the Batch system by the MES system according to the production line data of the MES system and the production line data of the Batch system.
S24, synchronizing the working equipment unit of the MES system and the unit equipment of the Batch system by the MES system according to the working equipment unit data of the MES system and the unit equipment data of the Batch system.
Referring to fig. 3, the MES system first synchronizes the factory and the work center with the enterprise resource planning, ERP, system, wherein:
the factory is a base with independent production and quality departments. MES production area: the execution department of the production task, such as various workshops or workshops x products. Roughly corresponding to the work center of an ERP system. Production line (production unit/process unit): the manufacturing unit of the product can complete part or all of the production process. Working unit (equipment unit): a processing unit that can complete one or more process sections, which can only process one batch at a time, is moved to the next unit or output after completion. For example: a machine table, a reaction kettle, a dilution kettle, a blending kettle and the like. The equipment is actually used equipment in the working unit, the specific information is from the equipment module, the team is the current set of operable personnel, and the PDA is the mobile terminal.
In order to reduce repeated operations and on the premise of meeting the S95 standard, the MES transmits the maintained information to the Batch control system through the Web service, and the Batch control system generates required data after receiving the information, wherein the required data comprise a production line, a work unit and the like. And then the data is fed back to an MES system, and the MES system and a Batch system (also called a Batch system for short) synchronize a production line and a work unit. The production lines of the MES system and the Batch system are synchronized and the unit devices of the Batch system are bound to the MES work units (i.e. work device units).
S25, the MES system sends the synchronization result of the production line of the MES system and the production line of the Batch system, the synchronization result of the work equipment unit of the MES system and the unit equipment of the Batch system to the Batch system.
After the production line and the production equipment are synchronized, the synchronization result is fed back to the Batch system to ensure the information real-time performance of the Batch system.
Referring to fig. 3, the process of recipe synchronization may include:
s31, the Batch System generates a Batch Master recipe.
S32, the Batch system sends the Batch master recipe to the MES system.
Specifically, the Batch control main formula is newly added to the Batch control system and is synchronized to the MES system for formula management.
And S33, supplementing and adjusting the process activity information in the batch control main formula by the MES system to obtain the MES formula.
Referring to fig. 5, MES recipe completes recipe process activity information (occurring during/before/after process and including standard, often, article, flexible feeding, substitution, dosing scheme, dosing location, interval upper limit, interval lower limit, feeding sequence, moving end execution, quality standard, process standard, sample template, sampling point, completion check, release check, statistical process, process parameters, etc.).
And S34, configuring the production line and the production equipment corresponding to the MES formula by the MES system.
Specifically, after a formula is selected in the MES system, an applicable production line of the formula is set, and then production is performed according to the selected production line, and in addition, a measuring point of equipment can be set.
S35, the MES system sends the MES formula and the data of the production line and the production equipment corresponding to the MES formula to the Batch system.
And synchronizing the modified and completed process activity data to the Batch system to realize the synchronization of the Batch control main formula and the MES formula.
And S12, generating a manufacturing order sheet according to the synchronized formula, and synchronizing the manufacturing order sheet to the Batch system.
Specifically, the MES system references an MES recipe to obtain a manufacturing instruction sheet, which is used for controlling the production and manufacturing process. The manufacturing order sheet includes the whole process of cup production, cup cover production, handle production and the like, the materials required for cup cover production, the amount of the materials required for cup cover production, the production line production and the like.
And S13, based on the manufacturing instruction list, controlling the Batch system to execute an automatic production process according to the production process and send a control instruction to the terminal equipment of the user so as to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing instruction list.
The production flow is divided into an automatic production flow and a non-automatic production flow, the automatic production flow is automatically executed by using a Batch system, and the non-automatic production flow is manually executed. Whether the production process is an automatic production process or a non-automatic production process, production process data are recorded in the execution process.
In this embodiment, the MES system and the Batch control production management system Batch system perform production equipment synchronization and recipe synchronization, generate a manufacturing order sheet according to the synchronized recipe, and synchronize the manufacturing order sheet to the Batch system; the manufacturing instruction sheet is used for controlling a production manufacturing process, based on the manufacturing instruction sheet, the Batch system is controlled to execute an automatic production process according to the production process and send a control instruction to a terminal device of a user so as to remind the user to execute a non-automatic production process according to the production process, and production process data are recorded in the control process based on the manufacturing instruction sheet. By the method and the system, the Batch system and the MES system work cooperatively and share data.
Referring to fig. 6, the process of controlling the production flow according to the manufacturing order sheet will now be described, specifically:
and S41, acquiring the production flow in the manufacturing instruction list.
The sequence of the production flows and the content of each production flow are fixed in the manufacturing order sheet.
S42, judging whether the next production flow to be executed is an automatic production flow or a non-automatic production flow; if yes, go to step S43; if the process is not the automatic process, step S44 is executed.
S43, sending a flow execution instruction to the Batch system so that the Batch system executes an automatic production process according to the automatic production flow, and receiving production process data fed back by the Batch system after the Batch system executes the automatic production process.
S44, sending a control instruction to the terminal equipment of the user to remind the user to execute a non-automatic production process according to the production flow, and receiving the production process data input by the user at the terminal equipment after the non-automatic production process is executed.
When the production process is executed according to the manufacturing instruction list, a first production flow is executed, if the first production flow is an automatic execution flow, such as activities of pipeline feeding, temperature rise, stirring and the like, a Batch system starts a process and executes the activities, the Batch system controls a Distributed Control System (DCS) to automatically feed, add water, stir and finish Batch control stage activities, and automatically and synchronously send data to a Manufacturing Execution System (MES) to generate activity execution records, feeding records, namely production process data.
For non-automatic execution activities, such as manual feeding of a PDA (Personal Digital Assistant), inspection activities, maneuvering activities, adjustment activities and the like, production process data are generated by initiating a manufacturing instruction sheet of an MES (manufacturing execution system). Wherein, the inspection activity is initiated by PDA, the quality management module transmits the final inspection result to MES, and the MES automatically generates an activity record; the activities such as maneuvering, adjusting, manual feeding and the like are all to automatically generate production process data by means of PDA scanning or clicking processing after manual confirmation on the PDA).
S45, judging whether each production flow in the manufacturing instruction list is executed completely; if not, returning to execute the judgment of whether the next production flow to be executed is an automatic production flow or a non-automatic production flow, and stopping until the execution of each production flow in the manufacturing instruction list is finished.
And executing each production flow in sequence, controlling a Batch system if the production flow is automatically executed, and executing manually if the production flow is not automatically executed until all the production flows are executed.
It should be noted that the determination of whether to initiate the flow by using the Batch system or the MES system is determined according to whether the automatic production flow of the whole production flow is more than the non-automatic production flow. If the number of the non-automatic production flows is more, the MES system is used for initiating the flows, namely the MES system initiates the flows as the control party, and the embodiment is the MES system initiates the flows as the control party. If there are many automatic production processes, since the Batch system mainly performs automatic generation, the Batch system can be used as a control party, i.e. the reverse of the above embodiment.
Referring to fig. 7, fig. 7 shows a detailed implementation of a production process. A brief introduction will now be made to several non-automatic processes.
Scanning the PDA to feed materials:
and the Batch system initiates manual feeding activity and synchronizes data to the MES system, and the MES system receives the synchronization information and generates a to-do record. And the PDA receives the to-be-processed record, the two-dimensional code confirmation device of the scanning device automatically jumps to a PDA feeding page after the two-dimensional code confirmation is successful, the list detail needing manual feeding is displayed on a PDA interface, and finally feeding data recording is realized on the PDA. After the operation is finished, the PDA feeds back a signal to the MES to finish the handling, and generates a feeding record and an activity execution record, and the MES feeds back the signal to the Batch system to finish the activity.
(2) Inspection activities
Verification activities are defined and associated with setting quality criteria at recipe creation time. And the Batch system initiates a checking activity and synchronizes the data to the MES system, and the MES system generates a request check list according to the synchronization information and the quality standard of the checking activity and ends the Batch system activity. After laboratory testing, a test report is generated and an activity execution record is generated.
(3) Adjustment of movement
The adjustable activities are configured when the recipe is created. If the inspection result is unqualified and the defective product treatment is adjustment, adjustment activities are required. And after the adjustment measures are executed, generating an interactive execution record and initiating the inspection again.
(4) Motorized activity
Some activities may need to be performed flexibly during the production process, such as: heating, stirring, feeding, inspecting and the like. When these activities need to be performed, they are initiated by the MES and production process data is generated.
In another embodiment of the present invention, in the step S13, the method further includes:
and adjusting the manufacturing order sheet in real time according to the production process data.
Specifically, the maneuvering activity can only determine whether the maneuvering activity is needed during production, so the MES provides modification procedures and partial activity functions in the manufacturing order sheet; the plan volumes are filled and the command processes and command activities are modified, the plan volumes are modified and issued synchronously to the Batch system.
In another embodiment of the present invention, in the step S13, the method further includes:
and acquiring a bar code representing identity information of a product produced according to the manufacturing instruction sheet, and establishing an association relation between the bar code and the production process data so as to obtain the production process data by scanning the bar code.
Specifically, the product data of the whole production execution process can be traced, and in practical application, each time an MES work order executes a process action, process execution records and action execution records are generated, namely, the production process data, and the records comprise production information, processing information, operators, time, logistics list numbers, quantity and other information of the product by checking the records. The main working principle of the tracing management system of the MES is that each product has a unique bar code, no matter where the product circulates, the product can be recorded, if a problem is found, all data related to the product can be called out in a database only by scanning the tracing code, and the product quality tracing and after-sales service are greatly facilitated. In addition, the tracing management can even establish practical and operable industrial standards for corresponding product processing procedures, and the requirements of high integrity and accuracy of the tracing system on field management, product batch management, process flow management, production management and the like are utilized in the process of establishing the tracing system, so that the regulation and the perfection of enterprise management processes are realized.
In another embodiment of the present invention, referring to FIG. 8, the MES system interacts with other systems to effect linking of production data.
The MES system not only synchronizes the recipe management and manufacturing instructions with the recipe configuration and the batch control main recipe of the batch control system, but also realizes the interaction with other systems to realize the production data linkage, for example, the MES system performs the inspection and deviation processing with the quality inspection module, and realizes the complete warehousing and the production ex-warehousing with the material module, meanwhile, equipment management is integrated, a manufacturing instruction sheet can provide real-time operation parameters of equipment for the equipment, an equipment module can provide basic information of the equipment for MES, energy management is integrated, energy consumption and production batch can be hooked, an safety ring management module is integrated, production accidents in the production process can be realized, dangerous cases can be sent in time, a powder and auxiliary agent system is integrated, accurate feeding of a large number of materials is controlled, a bar code system is integrated, bar code management of the equipment, personnel and materials is realized, a packaging system is integrated, and automatic packaging of the produced objects is realized.
In the embodiment, the MES is combined with the Batch system, the MES integrates automatic and non-automatic production processes and feeds back the Batch system to supplement the whole production execution flow, and the MES interacts with other systems to realize linkage of production data. And the embodiment of the invention realizes the traceability of the product data in the whole production execution process.
Optionally, on the basis of the embodiment of the data interaction method, another embodiment of the present invention provides a data interaction method applied to a Batch system, where the data interaction method includes:
1) synchronizing production equipment and a formula with an MES system;
2) acquiring a manufacturing instruction sheet sent by the MES system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
3) and receiving a control instruction sent by the MES system, executing an automatic production flow according to the production flow, and feeding back production process data to the MES system after the automatic production flow is executed.
Further, the synchronizing the production equipment with the MES system comprises:
sending production line data and unit equipment data of the Batch system;
and receiving the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment units of the MES system and the unit equipment of the Batch system, which are fed back by the MES system.
Further, the recipe synchronization with the MES system includes:
generating a batch control main formula and sending the batch control main formula to the MES system;
and receiving the MES formula fed back by the MES system and data of a production line and production equipment corresponding to the MES formula.
In this embodiment, the MES system and the Batch system are adjusted, so that the Batch system and the MES system cooperate with each other, and data is shared.
On the basis of the embodiment of the data interaction method applied to the manufacturing execution system MES system, the invention provides another embodiment of a data interaction device applied to the manufacturing execution system MES system, which comprises the following steps:
the synchronization module 101 is used for performing production equipment synchronization and formula synchronization with a Batch control production management system Batch system;
the data processing module 102 is configured to generate a manufacturing order sheet according to the synchronized recipe, and synchronize the manufacturing order sheet to the Batch system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and the production control module 103 is used for controlling the Batch system to execute an automatic production process according to the production process and send a control instruction to the terminal equipment of the user based on the manufacturing instruction list so as to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing instruction list.
Further, the synchronization module 101 includes:
the data acquisition submodule is used for acquiring production line data and working equipment unit data of the MES system and production line data and unit equipment data of the Batch system;
the first synchronization sub-module is used for synchronizing the production line of the MES system and the production line of the Batch system according to the production line data of the MES system and the production line data of the Batch system;
the second synchronization submodule is used for synchronizing the working equipment unit of the MES system and the unit equipment of the Batch system according to the working equipment unit data of the MES system and the unit equipment data of the Batch system;
and the data feedback submodule is used for feeding back the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment unit of the MES system and the unit equipment of the Batch system to the Batch system.
Further, the synchronization module 101 includes:
the formula acquisition submodule is used for acquiring a Batch control main formula sent by the Batch system;
the formula adjustment submodule is used for supplementing and adjusting the process activity information in the batch control main formula to obtain an MES formula;
the equipment configuration submodule is used for configuring a production line and production equipment corresponding to the MES formula;
and the third synchronization submodule is used for synchronizing the MES formula and the data of the production line and the production equipment corresponding to the MES formula to the Batch system.
In this embodiment, the MES system and the Batch control production management system Batch system perform production equipment synchronization and recipe synchronization, generate a manufacturing order sheet according to the synchronized recipe, and synchronize the manufacturing order sheet to the Batch system; the manufacturing instruction sheet is used for controlling a production manufacturing process, based on the manufacturing instruction sheet, the Batch system is controlled to execute an automatic production process according to the production process and send a control instruction to a terminal device of a user so as to remind the user to execute a non-automatic production process according to the production process, and production process data are recorded in the control process based on the manufacturing instruction sheet. By the method and the system, the Batch system and the MES system work cooperatively and share data.
It should be noted that, for the working processes of each module and sub-module in this embodiment, please refer to the corresponding description in the above embodiments, which is not described herein again.
On the basis of the above-mentioned embodiment of the data interaction apparatus, the production control module 103 may include:
the flow acquisition submodule is used for acquiring the production flow in the manufacturing instruction list;
the first judgment submodule is used for judging whether the next production flow to be executed is an automatic production flow or a non-automatic production flow;
the first control submodule is used for sending a process execution instruction to the Batch system if the process is automatically executed so that the Batch system executes an automatic production process according to the automatic production process, and receiving production process data fed back by the Batch system after the automatic production process is executed by the Batch system;
the second control sub-module is used for sending a control instruction to the terminal equipment of the user if the process is not the automatic execution process so as to remind the user to execute the non-automatic production process according to the production process, and receiving the production process data input by the user at the terminal equipment after the non-automatic production process is executed;
the second judgment submodule is used for judging whether the execution of each production flow in the manufacturing instruction list is finished or not;
and the process obtaining sub-module is further used for returning to execute the judgment whether the next production process to be executed is an automatic production process or a non-automatic production process if the production process to be executed is not the automatic production process, and stopping the process until the execution of each production process in the manufacturing instruction list is finished.
Further, still include:
and the adjusting module is used for adjusting the manufacturing instruction list in real time according to the production process data.
Further, still include:
and the data association module is used for acquiring a bar code representing the identity information of a product produced according to the manufacturing instruction list, establishing the association relationship between the bar code and the production process data, and scanning the bar code to obtain the production process data.
In the embodiment, the MES is combined with the Batch system, the MES integrates automatic and non-automatic production processes and feeds back the Batch system to supplement the whole production execution flow, and the MES interacts with other systems to realize linkage of production data. And the embodiment of the invention realizes the traceability of the product data in the whole production execution process.
It should be noted that, for the working processes of each module and sub-module in this embodiment, please refer to the corresponding description in the above embodiments, which is not described herein again.
Optionally, on the basis of the above embodiment of the data interaction method applied to the Batch system, another embodiment of the present invention provides a data interaction apparatus applied to the Batch system, where the data interaction apparatus includes:
the synchronization module is used for synchronizing production equipment and a formula with the MES system;
the acquisition module is used for acquiring the manufacturing instruction list sent by the MES system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and the execution module is used for receiving the control instruction sent by the MES system, executing an automatic production flow according to the production flow, and feeding back production process data to the MES system after the execution of the automatic production flow is finished.
Further, when the synchronization module is used for synchronizing the production equipment with the MES system, the synchronization module is specifically used for:
sending production line data and unit equipment data of the Batch system;
and receiving the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment units of the MES system and the unit equipment of the Batch system, which are fed back by the MES system.
Further, when the synchronization module is used for recipe synchronization with the MES system, the synchronization module is specifically used for:
and generating a batch control main formula, sending the batch control main formula to the MES system, and receiving the MES formula fed back by the MES system and data of a production line and production equipment corresponding to the MES formula.
In this embodiment, the MES system and the Batch system are adjusted, so that the Batch system and the MES system cooperate with each other, and data is shared.
It should be noted that, for the working processes of each module and sub-module in this embodiment, please refer to the corresponding description in the above embodiments, which is not described herein again.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (11)
1. A data interaction method is applied to a Manufacturing Execution System (MES), and comprises the following steps:
synchronizing production equipment and recipes of the MES system and the Batch control production management system Batch system;
generating a manufacturing instruction list according to the synchronized formula, and synchronizing the manufacturing instruction list to the Batch system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and based on the production flow in the manufacturing instruction list, controlling the Batch system to execute an automatic production flow according to the production flow and send a control instruction to the terminal equipment of the user so as to remind the user to execute a non-automatic production flow according to the production flow, and recording production process data in the control process based on the manufacturing instruction list.
2. The data interaction method of claim 1, wherein synchronizing the MES system and the production equipment of the Batch control production management system Batch system comprises:
acquiring production line data and working equipment unit data of the MES system and production line data and unit equipment data of the Batch system;
synchronizing the production line of the MES system and the production line of the Batch system according to the production line data of the MES system and the production line data of the Batch system;
synchronizing the working equipment unit of the MES system and the unit equipment of the Batch system according to the working equipment unit data of the MES system and the unit equipment data of the Batch system;
and feeding back the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment unit of the MES system and the unit equipment of the Batch system to the Batch system.
3. The data interaction method of claim 1, wherein synchronizing the recipes of the MES system and the Batch system with the Batch system comprises:
acquiring a Batch control main formula sent by the Batch system;
supplementing and adjusting process activity information in the batch control main formula to obtain an MES formula;
configuring a production line and production equipment corresponding to the MES formula;
and synchronizing the MES formula and data of a production line and production equipment corresponding to the MES formula to the Batch system.
4. The data interaction method of claim 1, wherein based on the production process in the manufacturing order sheet, controlling the Batch system to execute an automatic production process according to the production process and sending a control instruction to a terminal device of a user, so as to remind the user to execute a non-automatic production process according to the production process, and recording production process data in a control process based on the manufacturing order sheet, comprises:
acquiring a production flow in the manufacturing instruction list;
judging whether the next production flow to be executed is an automatic production flow or a non-automatic production flow;
if the automatic production process is executed, sending a process execution instruction to the Batch system so that the Batch system executes the automatic production process according to the automatic production process, and receiving production process data fed back by the Batch system after the Batch system executes the automatic production process;
if the non-automatic production process is not executed, sending a control instruction to the terminal equipment of the user to remind the user to execute the non-automatic production process according to the production process, and receiving the production process data input by the user at the terminal equipment after the non-automatic production process is executed;
judging whether each production flow in the manufacturing instruction list is executed and completed;
if not, returning to execute the judgment of whether the next production flow to be executed is an automatic production flow or a non-automatic production flow, and stopping until the execution of each production flow in the manufacturing instruction list is finished.
5. The data interaction method of claim 1, wherein in the process of controlling the Batch system to execute an automatic production process according to the production process and sending a control command to a user's terminal device based on the production process in the manufacturing order sheet to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing order sheet, the method further comprises:
and adjusting the manufacturing order sheet in real time according to the production process data.
6. The data interaction method of claim 1, wherein in the process of controlling the Batch system to execute an automatic production process according to the production process and sending a control command to a user's terminal device based on the production process in the manufacturing order sheet to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing order sheet, the method further comprises:
acquiring a bar code representing identity information of a product produced according to the manufacturing instruction sheet;
and establishing an incidence relation between the bar code and the production process data so as to obtain the production process data by scanning the bar code.
7. A data interaction method is applied to a Batch system, and comprises the following steps:
synchronizing production equipment and recipes of the MES system and the Batch system with the MES system;
acquiring a manufacturing instruction sheet sent by the MES system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and receiving a control instruction sent by the MES system, executing an automatic production flow according to the production flow, and feeding back production process data to the MES system after the automatic production flow is executed.
8. The data interaction method of claim 7, wherein the synchronizing production equipment of the MES system and the Batch system with the MES system comprises:
sending production line data and unit equipment data of the Batch system;
and receiving the synchronization results of the production line of the MES system and the production line of the Batch system, the synchronization results of the working equipment units of the MES system and the unit equipment of the Batch system, which are fed back by the MES system.
9. The data interaction method of claim 7, wherein the recipe synchronization with the MES system and the Batch system comprises:
generating a batch control main formula and sending the batch control main formula to the MES system;
and receiving the MES formula fed back by the MES system and data of a production line and production equipment corresponding to the MES formula.
10. A data interaction device is applied to a Manufacturing Execution System (MES), and comprises:
the synchronization module is used for carrying out production equipment synchronization and formula synchronization of the MES system and the Batch control production management system Batch system;
the data processing module is used for generating a manufacturing instruction list according to the synchronized formula and synchronizing the manufacturing instruction list to the Batch system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and the production control module is used for controlling the Batch system to execute an automatic production process according to the production process and sending a control instruction to the terminal equipment of the user based on the production process in the manufacturing instruction list so as to remind the user to execute a non-automatic production process according to the production process, and recording production process data in the control process based on the manufacturing instruction list.
11. A data interaction device is applied to a Batch system, and comprises:
the synchronization module is used for carrying out production equipment synchronization and formula synchronization of the MES system and the Batch system with the MES system;
the acquisition module is used for acquiring the manufacturing instruction list sent by the MES system; the manufacturing instruction sheet is used for controlling the production manufacturing process;
and the execution module is used for receiving the control instruction sent by the MES system, executing an automatic production flow according to the production flow, and feeding back production process data to the MES system after the execution of the automatic production flow is finished.
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