CN112488257B - Method and equipment for preventing throwing errors in manual feeding, storage medium and feeding system - Google Patents
Method and equipment for preventing throwing errors in manual feeding, storage medium and feeding system Download PDFInfo
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- 238000003860 storage Methods 0.000 title claims abstract description 12
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 51
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/26—Devices for applying labels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
- B65C9/00—Details of labelling machines or apparatus
- B65C9/46—Applying date marks, code marks, or the like, to the label during labelling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
Abstract
The application belongs to the technical field of automatic production, and particularly relates to a method, equipment, a storage medium and a feeding system for preventing manual feeding from being mistakenly fed. The method comprises the following steps: the method comprises the steps that when an electronic device receives a manual feeding instruction sent by a Batch system, the electronic device obtains a first label of field end production equipment and a second label of a material end; the manual feeding instruction carries production equipment information and material information to be manually fed; matching the identification information in the first label with the production equipment information; if the second label is matched with the material information to be manually put in, matching the identification information in the second label with the material information to be manually put in; and if the matching is carried out, sending prompt information for putting the materials to an operator. The method can help operators to throw correct materials into correct equipment, so that the operation process is simpler and more efficient, the labor cost is reduced, and the production efficiency is improved.
Description
Technical Field
The application belongs to the technical field of automatic production, and particularly relates to a method, equipment, a storage medium and a feeding system for preventing manual feeding from being mistakenly fed.
Background
In the industries of fine chemical engineering, medicine, food and beverage and the like, manual feeding is a common link in the production of the fine chemical engineering, medicine, food and beverage and the like; especially for the production enterprises with low automation degree or still needing a large amount of manual operation due to the limitation of the production process, manual feeding is inevitable. The material packages of manual feeding are very similar at times, and the number of devices in a production workshop is large, the distance is short, and the false feeding is very easy to cause. The consequences caused by wrong materials are very serious, and if the consequences are slight, the produced products are unqualified; equipment failure is caused, and normal production of the whole production line or workshop is influenced; and even cause safety accidents. Therefore, in the manual feeding link, it is ensured that an operator can feed correct materials into correct equipment, and the method is of great importance to the production flow.
Chinese patent application No. CN201711221894.7 discloses a feeding mistake-proofing apparatus and method, the apparatus includes a label generating device disposed in a small material room, for generating a first label of each small material to be fed according to the production work order information; and the inspection device is arranged in the production workshop and used for verifying the identification information and the weight information of each small material to be fed according to the image information of the first label, the weight information of the small material to be fed and the production work order information. The existing feeding mistake proofing method uses multiple labels and multiple weighing to prevent the feeding mistake, so that the production flow is complex, the labor cost is increased, and the production efficiency is reduced.
Disclosure of Invention
Technical problem to be solved
In view of the above disadvantages and shortcomings of the prior art, the present application provides a method, an apparatus, a storage medium and a feeding system for preventing a feeding mistake by manual feeding.
(II) technical scheme
In order to achieve the purpose, the technical scheme is as follows:
in a first aspect, the present application provides a method for preventing a Batch from being mistakenly thrown by a manual Batch feeding based on a Batch system, the method comprising:
the method comprises the steps that when an electronic device receives a manual feeding instruction sent by a Batch system, the electronic device obtains a first label of field end production equipment and a second label of a material end; the manual feeding instruction carries production equipment information and material information to be manually fed;
matching the identification information in the first label with the production equipment information;
if so, matching the identification information in the second label with the information of the materials to be manually put;
if the matching is successful, sending prompt information of putting materials to an operator;
the first label is an equipment label which is determined by the Batch system according to the formula information and the yield of the produced product and is arranged on the production equipment at the site end;
the second label is the material label that sets up on the material packing that sets up that the intelligence platform scale that sets up in the batching end confirms according to current artifical material information of puting in, current artifical material information of puting in is based on intelligence platform scale and Batch system are mutual to be confirmed.
Optionally, the manual feeding instruction further includes: a feeding time period;
before sending prompt information for putting materials to an operator, the method further comprises the following steps:
and acquiring current time point information, judging whether the current time point information is in a material throwing time period, and if so, executing a step of sending prompt information of throwing materials to an operator.
Optionally, before the electronic device receives a material throwing instruction sent by the Batch system, the method further includes:
the Batch system generates a first label based on recipe information and yield of the product being produced.
Optionally, before the electronic device receives a material throwing instruction sent by the Batch system, the method further includes:
the intelligent platform scale determines current manual material throwing information according to interaction with the Batch system, and generates a second label according to the current manual material throwing information.
Optionally, the method further comprises:
the electronic equipment responds to the instruction input by the operator, and sends the information of successful feeding to the Batch system.
In a second aspect, the application provides a feeding system for preventing manual feeding from making mistakes, which comprises an operating platform for bearing a Batch system, a formula server, an intelligent platform scale and electronic equipment;
the electronic device interacts with the console and the recipe server to execute the steps of the manual material feeding and mistake proofing method based on the Batch system according to any one of the first aspect.
Optionally, the intelligent platform scale comprises a printing device, is arranged at the batching end, and is used for receiving the manual material throwing information sent by the Batch system, and generating and printing the second label according to the manual material throwing information.
In a third aspect, the present application provides an apparatus for preventing a material from being thrown by a worker, comprising: memory, a processor and a computer program stored on the memory and executable on the processor, the computer program, when executed by the processor, implementing the steps of the method for preventing errors in manual dosing based on a Batch system as defined in any of the above first aspects.
In a fourth aspect, the present application provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, implements the steps of the method for preventing miscalculation for manual Batch based on a Batch system according to any one of the first aspect.
(III) advantageous effects
The beneficial effect of this application is: the application provides a method, equipment, a storage medium and a feeding system for preventing feeding errors through manual feeding. The method comprises the following steps: the method comprises the steps that when an electronic device receives a manual feeding instruction sent by a Batch system, the electronic device obtains a first label of field end production equipment and a second label of a material end; matching the identification information in the first label with the production equipment information; if so, matching the identification information in the second label with the information of the materials to be manually put; and if the matching is carried out, sending prompt information for putting the materials to an operator.
The invention provides a manual feeding mistake-proofing method based on a Batch system, which can help an operator to feed correct materials into correct equipment, and can lead the operation flow to be simpler and more efficient, thereby reducing the labor cost and improving the production efficiency.
The invention also provides a feeding system for preventing errors in manual feeding, which reduces manual data operation and labor cost and possibility of errors through simplifying the flow, thereby completing manual feeding operation more efficiently. Compared with other devices, the system is lower in upgrading and deploying cost.
Drawings
The application is described with the aid of the following figures:
FIG. 1 is a schematic flow chart of a method for preventing a Batch system from being mistakenly thrown in a manual feeding mode according to an embodiment of the present application;
FIG. 2 is a schematic flow chart illustrating a method for preventing miscounting by manual feeding based on a Batch system according to another embodiment of the present application;
FIG. 3 is a schematic flow chart illustrating an exemplary method for preventing miscalculation by manual material feeding based on a Batch system according to another embodiment of the present application;
FIG. 4 is an illustration of a label in another embodiment of the present application;
FIG. 5 is a schematic diagram of a feeding system for preventing errors in manual feeding according to another embodiment of the present application;
fig. 6 is a schematic diagram of an architecture of a device for preventing a material from being thrown by a worker in another embodiment of the present application.
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings. It is to be understood that the following specific examples are illustrative of the invention only and are not to be construed as limiting the invention. In addition, it should be noted that, in the case of no conflict, the embodiments and features in the embodiments in the present application may be combined with each other; for convenience of description, only portions related to the invention are shown in the drawings.
The invention provides a manual feeding mistake-proofing method based on a Batch system, which aims at solving the problems that the production flow is complex and the labor cost is increased due to the fact that a feeding mistake-proofing method in the prior art uses multiple labels and multiple weighing to prevent wrong feeding, and can be applied to the industries of fine chemical engineering, medicines, food and beverage and the like.
Example one
Fig. 1 is a schematic flow chart of a method for preventing a Batch system from being thrown manually in an embodiment of the present application, and as shown in fig. 1, the method includes:
s10, the electronic equipment acquires the first label of the field end production equipment and the second label of the material end.
Before the step S10, the electronic device receives a manual feeding instruction sent by the Batch system, where the manual feeding instruction carries information of production equipment and information of materials to be manually fed.
And S20, matching the identification information in the first label with the production equipment information.
And S30, if the information is matched with the information, matching the identification information in the second label with the information of the material to be manually put.
And S40, if the matching is achieved, a prompt message for putting the material is sent to the operator.
In this embodiment, the first tag is an equipment tag that is determined by the Batch system to be installed on the field-end production equipment according to the recipe information and the yield of the produced product; the second label is the material label that sets up on the material packing that sets up that the intelligence platform scale that sets up in the batching end confirms according to present artifical material information of puting in, and present artifical material information of puting in is based on intelligence platform scale and Batch system are mutual to be confirmed.
In some embodiments, the manual feeding instruction further comprises: a feeding time period;
before sending a prompt message for putting materials to an operator, the method further comprises the following steps:
and acquiring current time point information, judging whether the current time point information is in a material throwing time period, and if so, executing a step of sending prompt information of throwing materials to an operator.
In some embodiments, before the electronic device receives the Batch instruction sent by the Batch system, the method further includes:
the Batch system generates a first label based on recipe information and yield of the product being produced.
In some embodiments, before the electronic device receives the Batch instruction sent by the Batch system, the method further includes:
the intelligent platform scale determines current manual material throwing information according to interaction with the Batch system, and generates a second label according to the current manual material throwing information.
In some embodiments, the method further comprises:
the electronic equipment responds to the instruction input by the operator, and sends the information of successful feeding to the Batch system.
The embodiment provides a manual feeding mistake-proofing method based on a Batch system, which helps an operator to feed correct materials to correct equipment types, and has the advantages of low deployment cost, small limitation, higher reliability and traceability; easy operation and low learning cost.
This embodiment still drops the loaded down with trivial details degree of material in the manual work on the basis of preventing throwing the mistake, improves production efficiency.
Example two
In a second aspect of the present application, a method for preventing a Batch system from being thrown manually by another embodiment is provided, and fig. 2 is a schematic flow chart of the method for preventing a Batch system from being thrown manually by another embodiment of the present application, as shown in fig. 2, the method includes:
s1, taking each manual feeding activity in the product production activities as a feeding subtask, and calculating material information of manual feeding and determining corresponding production equipment needing feeding by the Batch system according to the formula for each feeding subtask;
s2, the Batch system generates equipment identification information for each production equipment, outputs the equipment identification information to the printing equipment, and prints and generates an equipment label;
s3, sending the information of the manually-thrown materials in the control formula to the intelligent platform scale by the Batch system, and finishing weighing by the intelligent platform scale which obtains the information of the materials; the generated material label is arranged on a package of manually put materials weighed by the intelligent platform scale;
s4, in the formula production process, accessing a Batch system through a Personal Digital Assistant (PDA) to receive instruction information of manual feeding in real time in a pending mode;
s5, when instruction information of manual feeding is received, correctness verification is carried out through a PDA scanning device label and a material label, and the fact that correct materials are fed into correct equipment when manual feeding is guaranteed;
and S6, feeding the feeding result back to the Batch after the feeding is finished.
In this embodiment, in the material weighing process, the Batch issues the production plan and the information of the material to be weighed to the intelligent platform scale, so that the weight can be guaranteed to meet the standard.
It should be noted that other mobile terminals may also be used to receive instruction information of manual feeding, where the mobile terminal includes various mobile terminal devices that can be connected to a network, such as a mobile phone and a tablet computer. The mobile terminal can be internally provided with an image acquisition device and can also be connected with the image acquisition device in an external connection mode. When the image acquisition device is connected with the external device in an external connection mode, the connection can be in a wired mode or in a wireless communication mode.
A specific example is provided below to explain in detail the manual Batch control method based on the Batch system in the present embodiment.
What the Batch system adopted is VxBatch Batch control software (VxBatch for short below), accomplishes 200KG product A's production, relates to two manual work in the production process and throws the material activity, throws material A, throws material B respectively.
Fig. 3 is a schematic flowchart illustrating an example of a method for preventing mistaking of manual Batch feeding based on the Batch system in another embodiment of the present application, and as shown in fig. 3, the method for preventing mistaking of manual Batch feeding based on the Batch system includes the following steps:
a1, first define a main recipe for product A in VxBatch: the production process and technological parameters of the product A are defined, the standard yield is defined to be 100 kg, and the method also comprises manual feeding besides automatic feeding of a system pipeline. Wherein, the material A10 KG needs to be fed manually in the equipment a, and the material B20 KG needs to be fed manually in the equipment b.
A2, creating a control recipe in VxBatch based on the main recipe defined in step A1, with a planned yield of 200KG, a corresponding weight scaling of 20KG for artificial feed A and 40KG for artificial feed B.
And A3, controlling a production line corresponding to the formula, and generating labels of the printing equipment a and the printing equipment b by the operation console aiming at the equipment under the production line and pasting the labels on the equipment a and the equipment b.
A4 and VxBatch filter the material information of manual feeding according to the control formula, and send the feeding information to the intelligent platform scale.
A5, weighing and printing material labels: through intelligent platform scale, operating personnel weighs material A and material B, generates and prints the label and pastes on the material, and material label content has carried contents such as material name, material code, material weight, material unit, material batch number in containing the two-dimensional code.
Fig. 4 is a diagram illustrating labels in another embodiment of the present application, where (a) in fig. 4 is a diagram illustrating a material label, and (b) in fig. 4 is a diagram illustrating an apparatus label, where an actual material label and an actual apparatus label include a two-dimensional code and data information carried by the two-dimensional code, and only the data information carried by the two-dimensional code is shown in the diagrams. The two-dimensional code content is a unique identifier generated by VxBatch according to equipment information and can be identified by VxBatchApp software installed on the PDA. The equipment label contains an equipment identification code which identifies the equipment information needing to be fed. The material label comprises a dynamic code generated by the intelligent platform scale according to the weighing information, and identifies the material name, the material code, the material weight, the material unit and the material batch number information; the material label also contains a unique identification generated by the system according to the control formula and the material, and identifies the control formula, the material name and the material coding information.
A6, starting to produce the batch of 200KG product A after the control formula created based on the step A2 is started, when the step A is executed, VxBatch will push the information of the manual feeding A and the equipment a to be fed to the PDA, and the PDA will display the information to be done.
A7, PDA receives the information of manual feeding.
A8, after receiving the waiting of the manual feeding material A:
a81, firstly scanning an equipment label by an operator to match the equipment a, giving a prompt if the equipment label is inconsistent, and entering a material checking interface if the equipment label is consistent;
a82, matching the materials by scanning the material labels, giving a prompt if the materials are inconsistent, and acquiring information such as material weight, material batch numbers and the like from the material labels if the materials are consistent;
a83, after the operator finishes the feeding action, feeding information is generated, and the PDA automatically returns feeding data to VxBatch. The process does not need to interactively transmit feeding data through an interphone.
In this step, the verification failure requires the operator to re-scan the labels until both labels are successfully verified, otherwise the manual feeding step cannot be completed.
A9, after receiving the information that the current feeding activity confirms completion, VxBatch confirms that the material information is matched and then automatically continues the subsequent production activity.
And A10, when the control formula is executed to the step of manually feeding the material B, the PDA receives the manual material B and the waiting of the equipment b to be fed, and the steps similar to the step A8 are repeatedly executed to finish feeding.
In the method in the example, manual feeding activities are filtered out through a formula before production, manual feeding information is transmitted to the intelligent platform scale, the intelligent platform scale weighs and prints material labels, and the material labels are attached to materials; in the production process, manual feeding activities are pushed to the PDA in real time through the VxBatch, matching is carried out in a mode that an equipment label and a material label are scanned on the PDA, and correct materials are fed into correct equipment.
Through inserting intelligent platform scale and PDA into VxBatch to realize accomplishing the manual work more high-efficiently and throw the material operation, reduce artificial data operation, reduce the possibility of mistake. Compared with other schemes, the method is simpler and more efficient, and the upgrading and deploying cost is lower.
EXAMPLE III
In a second aspect of the present application, a feeding system for preventing errors in manual feeding is provided by yet another embodiment, including an operation console for carrying a Batch system, a recipe server, an intelligent platform scale, and an electronic device;
the electronic device interacts with the console and the recipe server to execute the steps of the manual material feeding and mistake proofing method based on the Batch system according to any one of the first aspect.
FIG. 5 is a schematic diagram of a feeding system for preventing errors in manual feeding according to another embodiment of the present application; as shown in fig. 5, the Batch system generally includes a controller disposed in a control station, an operation console disposed in an operation station, monitoring software, configuration software, and a recipe server, which are interconnected through a control network a and a control network B. In this embodiment, the electronic device is a PDA, and the PDA accesses the recipe server via a wireless internet to obtain manual feeding instruction information. In fig. 5, AP (wireless access point) is a wireless access point providing mutual access between the PDA and the wired lan, so that PDAs in the signal coverage of the AP can communicate with each other through it.
This embodiment is through inserting intelligence platform scale and PDA into Batch to realize accomplishing the manual work more high-efficiently and throw the material operation, reduce artificial data operation, reduce the possibility of mistake. Compared with other schemes, the method is simpler and more efficient, and the upgrading and deploying cost is lower.
Example four
The third aspect of the present application provides a device for preventing a material from being thrown by a person, which includes: a memory, a processor and a computer program stored in the memory and executable on the processor, wherein the computer program when executed by the processor implements the steps of the method for preventing miscounting based on manual Batch of a Batch system as described in any one of the above embodiments.
Fig. 6 is a schematic diagram of an architecture of a device for preventing a material from being thrown by a worker in another embodiment of the present application. The device for preventing the manual feeding from being mistakenly thrown can be a PAD. The method described above in fig. 6 may be implemented by the PAD interacting with the console and the recipe server.
The device for preventing the material from being thrown by manpower in fig. 6 can comprise: at least one processor 61, at least one memory 62, at least one network interface 64, and other user interfaces 63. The various components of the manual feeding mistake proofing apparatus are coupled together by a bus system 65. It will be appreciated that the bus system 65 is used to enable communications among the components connected. The bus system 65 includes a power bus, a control bus, and a status signal bus in addition to a data bus. For clarity of illustration, however, the various buses are labeled as bus system 65 in fig. 6.
The user interface 63 may include, among other things, a display, a keyboard, or a pointing device (e.g., a mouse, trackball, or touch pad, among others.
It will be appreciated that the memory 62 in the present embodiment can be either volatile memory or nonvolatile memory, or can include both volatile and nonvolatile memory. The non-volatile memory may be a Read-only memory (ROM), a programmable Read-only memory (PROM), an erasable programmable Read-only memory (erasabprom, EPROM), an electrically erasable programmable Read-only memory (EEPROM), or a flash memory. The volatile memory may be a Random Access Memory (RAM) which functions as an external cache. By way of example, but not limitation, many forms of RAM are available, such as static random access memory (staticiram, SRAM), dynamic random access memory (dynamic RAM, DRAM), synchronous dynamic random access memory (syncronous DRAM, SDRAM), Double Data Rate Synchronous Dynamic Random Access Memory (DDRSDRAM), enhanced synchronous dynamic random access memory (EnhancedSDRAM, ESDRAM), synchronous link dynamic random access memory (synchlink DRAM, SLDRAM), and direct memory bus random access memory (DRRAM). The memory 62 described herein is intended to comprise, without being limited to, these and any other suitable types of memory.
In some embodiments, memory 62 stores elements, executable units or data structures, or a subset thereof, or an expanded set thereof: an operating system 621 and application programs 622.
The operating system 621 includes various system programs, such as a framework layer, a core library layer, a driver layer, and the like, and is used for implementing various basic services and processing hardware-based tasks. The application 622 includes various applications, such as an industrial control device operation management system, for implementing various application services. Programs that implement methods in accordance with embodiments of the present invention can be included within application 622.
In the embodiment of the present invention, the processor 61 is configured to execute the method steps provided in the first aspect by calling a program or an instruction stored in the memory 62, specifically, a program or an instruction stored in the application 622, and for example, the method steps include the following steps:
the electronic equipment receives a manual feeding instruction sent by the Batch system, and then the electronic equipment acquires a first label of the site end production equipment and a second label of the material end; the manual feeding instruction carries production equipment information and material information to be manually fed;
matching the identification information in the first label with the production equipment information;
if so, matching the identification information in the second label with the information of the materials to be manually put;
and if the matching is carried out, sending prompt information for putting the materials to an operator.
The method disclosed in the above embodiments of the present invention may be applied to the processor 61, or implemented by the processor 61. The processor 61 may be an integrated circuit chip having signal processing capabilities. In implementation, the steps of the above method may be performed by integrated logic circuits of hardware or instructions in the form of software in the processor 61. The processor 61 may be a general-purpose processor, a Digital Signal Processor (DSP), an Application Specific Integrated Circuit (ASIC), an off-the-shelf programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic device, or discrete hardware components. The various methods, steps and logic blocks disclosed in the embodiments of the present invention may be implemented or performed. A general purpose processor may be a microprocessor or the processor may be any conventional processor or the like. The steps of the method disclosed in connection with the embodiments of the present invention may be directly implemented by a hardware decoding processor, or implemented by a combination of hardware and software elements in the decoding processor. The software elements may be located in ram, flash, rom, prom, or eprom, registers, among other storage media that are well known in the art. The storage medium is located in the memory 62, and the processor 61 reads the information in the memory 62, and completes the steps of the method in combination with the hardware thereof.
In addition, in combination with the method for preventing a mistaking of manual material feeding based on the Batch system in the above embodiment, an embodiment of the present invention may provide a computer-readable storage medium, on which a computer program is stored, where the computer program, when executed by a processor, implements the method for preventing a mistaking of manual material feeding based on the Batch system as in any one of the above embodiments.
It is to be understood that the embodiments described herein may be implemented in hardware, software, firmware, middleware, microcode, or any combination thereof. For a hardware implementation, the processing units may be implemented within one or more Application Specific Integrated Circuits (ASICs), Digital Signal Processors (DSPs), Digital Signal Processing Devices (DSPDs), Programmable Logic Devices (PLDs), Field Programmable Gate Arrays (FPGAs), general purpose processors, controllers, micro-controllers, microprocessors, other electronic units designed to perform the functions described herein, or a combination thereof.
For a software implementation, the techniques described herein may be implemented by means of units performing the functions described herein. The software codes may be stored in a memory and executed by a processor. The memory may be implemented within the processor or external to the processor.
In the above embodiments disclosed in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The apparatus and method embodiments described above are illustrative only, as the flowcharts and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of methods, apparatus, and computer program products according to various embodiments of the present disclosure. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions.
It should be noted that in the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements. Furthermore, it should be noted that in the description of the present specification, the description of the term "one embodiment", "some embodiments", "examples", "specific examples" or "some examples", etc., means that a specific feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, the claims should be construed to include preferred embodiments and all changes and modifications that fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention should also include such modifications and variations.
Claims (9)
1. A manual feeding mistake-proofing method based on a Batch system is characterized by comprising the following steps:
the method comprises the steps that when an electronic device receives a manual feeding instruction sent by a Batch system, the electronic device obtains a first label of field end production equipment and a second label of a material end; the manual feeding instruction carries production equipment information and material information to be manually fed;
matching the identification information in the first label with the production equipment information;
if so, matching the identification information in the second label with the information of the materials to be manually put;
if the matching is successful, sending prompt information of putting materials to an operator;
the first label is an equipment label which is determined by the Batch system according to the formula information and the yield of the produced product and is arranged on the production equipment at the site end;
the second label is the material label that sets up on the material packing that sets up that the intelligence platform scale that sets up in the batching end confirms according to current artifical material information of puting in, current artifical material information of puting in is based on intelligence platform scale and Batch system are mutual to be confirmed.
2. The method of claim 1, wherein the manual feeding instruction further comprises: a feeding time period;
before sending prompt information for putting materials to an operator, the method further comprises the following steps:
and acquiring current time point information, judging whether the current time point information is in a material feeding time period, and if so, executing a step of sending prompt information of material feeding to an operator.
3. The method of claim 2, wherein before the electronic device receives the material feeding instruction sent by the Batch system, the method further comprises:
the Batch system generates a first label based on recipe information and yield of the product being produced.
4. The method of claim 3, wherein before the electronic device receives the material feeding instruction sent by the Batch system, the method further comprises:
the intelligent platform scale determines current manual material throwing information according to interaction with the Batch system, and generates a second label according to the current manual material throwing information.
5. The method of any of claims 1 to 4, further comprising:
the electronic equipment responds to the instruction input by the operator, and sends the information of successful feeding to the Batch system.
6. A feeding system for preventing manual feeding from making mistakes is characterized by comprising an operation table for bearing a Batch system, a formula server, an intelligent platform scale and electronic equipment;
the electronic device interacts with the console and the recipe server to perform the steps of the method for preventing miscounting by manual dosing based on the Batch system of any one of the claims 1 to 5.
7. The feeding system according to claim 6, wherein the intelligent platform scale comprises a printing device arranged at the batching end and used for receiving information of manually fed materials sent by the Batch system, and generating and printing a second label according to the information of the manually fed materials.
8. The utility model provides an equipment of mistake proofing of throwing of artifical material which characterized in that includes: memory, a processor and a computer program stored on the memory and executable on the processor, the computer program when executed by the processor implementing the steps of the method of manual dosing error protection based on a Batch system as claimed in any one of the preceding claims 1 to 5.
9. A computer-readable storage medium, characterized in that the computer-readable storage medium has stored thereon a computer program which, when being executed by a processor, realizes the steps of the method for preventing miscalculation for manual Batch-based Batch system according to any one of the preceding claims 1 to 5.
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| CN113628198B (en) * | 2021-08-18 | 2022-09-30 | 深圳米飞泰克科技股份有限公司 | Material abnormity detection method and device, terminal equipment and storage medium |
| CN113743873B (en) * | 2021-09-13 | 2024-03-29 | 长鑫存储技术有限公司 | Process control method, system and electronic equipment |
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