Disclosure of Invention
In order to solve the problems, the invention provides paper tube processing equipment for toy manufacturing, which is characterized in that in the process of driving a paper tube to ascend by utilizing a lifting mechanism to be matched with a cutting blade for cutting, the lifting mechanism is synchronously utilized to drive a dust collection air bag to expand, so that the dust collection air bag absorbs paper scraps generated in the cutting process, the paper scraps are reduced to be adhered to a paper board, and meanwhile, after the cutting is finished, the paper board falls on a trapezoidal material guide table to generate vibration, so that the paper scraps adhered to the paper board are adsorbed by dust collection holes, and the technical problem of recycling the paper scraps adhered to the paper board is solved.
In order to achieve the purpose, the invention provides the following technical scheme:
a paper tube processing apparatus for toy manufacturing, comprising:
the mounting rack is arranged in a frame shape;
the cutting mechanism comprises a plurality of cutting assemblies arranged at the top of the mounting frame, and the cutting assemblies are arranged at equal intervals along the circumference of the axis of the mounting frame;
the sleeve mechanism is arranged on the axis of the mounting frame and is arranged along the axis of the mounting frame in a vertically lifting manner, the sleeve mechanism comprises a plurality of supporting plates arranged around the axis in a circumferential array manner and a telescopic assembly for controlling the supporting plates to expand, expand and adjust around the axis, and the supporting plates are combined to form a sleeve for sleeving a paper tube to be cut;
the lifting mechanism is arranged on the mounting frame and positioned right below the sleeve mechanism, and drives the sleeve mechanism to lift; and
the dust removal mechanism is arranged below the supporting plate and comprises a material guide assembly and a dust collection assembly, the material guide assembly is located between the supporting plate and the lifting mechanism, the dust collection assembly surrounds the lifting mechanism, and the dust collection assembly is communicated with the material guide assembly.
As an improvement, the cutting assembly comprises:
the mounting plate is fixedly mounted at the top of the mounting frame and points to the axis of the mounting frame;
the sliding rail is arranged at the end part of the mounting plate, which points to the mounting frame;
the sliding installation seat is arranged on the sliding rail in a sliding mode, the cutting blade is installed on the sliding installation seat, and the cutting blade is vertically installed; and
and the pushing cylinder is arranged at the other end of the mounting plate relative to the sliding rail, and the pushing end of the pushing cylinder is connected with the sliding mounting seat.
As an improvement, when the cutting blade cuts the paper tube, the cutting blade is opposite to the corresponding support plate.
As an improvement, the cutting blade is connected with the sliding installation seat through an elastic adjusting assembly, and the elastic adjusting assembly enables the cutting blade to be elastically compressed and abutted against the paper tube.
As an improvement, the elastic adjustment assembly comprises:
the sleeve is fixedly arranged on the sliding installation seat, arranged to point to the axis of the installation frame, provided with a sliding pipeline, and provided with a limiting step at an opening;
the telescopic rod is inserted into the sliding pipeline, one end of the telescopic rod inserted into the sliding pipeline is provided with a limiting block which is correspondingly matched with the limiting step for limiting, and the other end of the telescopic rod opposite to the limiting block is rotatably connected with the cutting blade; and
the elastic piece, the elastic piece cover is located on the telescopic link, its conflict set up in cutting blade with between the sleeve pipe.
As a refinement, the support plate comprises:
the arc-shaped part is in an arc-shaped plate shape; and
the limiting protrusion is arranged at the lower end of the arc-shaped part and is used for limiting and fixing the paper tube sleeved on the sleeve.
As an improvement, the telescoping assembly comprises:
the motor installation cylinder is hollow and is fixedly connected with the lifting mechanism;
the rotating motor is arranged in the motor installation cylinder, and a rotating shaft of the rotating motor is vertically and upwards arranged;
the screw rod is vertically arranged right above the rotating motor, the lower end part of the screw rod is connected with the rotating shaft through a coupling, and the two ends in the length direction of the screw rod are respectively provided with a positive thread and a negative thread;
the screw rod nuts are sleeved on the screw rod, the number of the screw rod nuts is two, and the screw rod nuts are respectively matched with the positive-rotation threads and the negative-rotation threads;
one end of the hinge arm is hinged with the feed screw nut, and the other end of the hinge arm is hinged with the supporting plate; and
the limiting rod winds the axis circumference equidistance of the lead screw is fixedly arranged at the top of the motor installation cylinder, and the limiting rod penetrates through the lead screw nut.
As an improvement, the lifting mechanism comprises:
the lifting cylinder is vertically arranged, and a pushing shaft of the lifting cylinder vertically pushes the sleeve mechanism upwards; and
the guide rods are arranged around the axis circumference of the lifting cylinder at equal intervals, the upper ends of the guide rods are fixedly connected with the sleeve mechanism, and the lower ends of the guide rods penetrate through the mounting rack in a sliding mode.
As an improvement, the material guide assembly comprises:
the material guide pipe is vertically arranged on the mounting frame, and the sleeve mechanism is arranged in the inner circumferential side wall of the material guide pipe in an up-and-down lifting mode; and
the trapezoid guide platform is fixedly connected with the sleeve mechanism, is positioned in the guide pipe, is matched with the guide pipe to form an annular guide channel, is hollow inside and is communicated with the dust collection assembly, and a dust collection hole is formed in the side wall of the trapezoid guide platform.
As an improvement, the dust collection assembly comprises:
the dust collection air bag is arranged on the mounting frame around the lifting mechanism and is communicated with the trapezoid material guide platform through a corrugated pipe;
the connecting arms are arranged around the circumference of the axis of the lifting mechanism at equal intervals, are connected with the dust collection air bag and the lifting mechanism, and drive the dust collection air bag to expand and compress through the connecting arms;
the dust collecting cloth bag is communicated with the dust collecting air bag through an air pipe and is used for collecting waste scraps generated in the paper pipe cutting process; and
the one-way valves are respectively arranged at the communication position of the dust collection air bag and the corrugated pipe and the communication position of the dust collection air bag and the dust collection cloth bag;
the dust collection air bag absorbs paper scraps from the trapezoid material guide table through the corrugated pipe and then discharges the paper scraps into the dust collection cloth bag.
The system of the invention has the advantages that:
(1) in the cutting process of the paper tube, the lifting mechanism is utilized to drive the paper tube to ascend and the cutting blade to be matched, the lifting mechanism is synchronously utilized to drive the dust collection air bag to expand, so that the dust collection air bag absorbs paper scraps generated in the cutting process, the paper scraps are reduced from being adhered to the paper board, and meanwhile, after the cutting is finished, the paper board falls on the trapezoidal material guide table to generate vibration, so that the paper scraps adhered to the paper board are adsorbed by the dust collection holes, the paper scraps are prevented from being adhered to the cut paper board, and the cleaning of the working environment is ensured;
(2) according to the paper tube cutting device, the elastic adjusting assembly is arranged on the cutting blade, and the elastic adjusting assembly is utilized to control the elastic expansion of the cutting blade, so that when the paper tube is cut by the cutting blade, the cutting blade always props against the paper tube for cutting through the elastic compression of the elastic adjusting assembly, the full cutting effect is ensured, and the technical problem that the cutting blade cannot be effectively cut after being worn is avoided;
(3) the telescopic adjustment of the supporting plate is adjusted by the telescopic assembly, so that the supporting plate can meet the nesting requirements of paper tubes with different diameters through telescopic adjustment, and the equipment can cut the paper tubes with various diameters by matching with the telescopic elastic adjustment of the cutting blade, so that the applicability is stronger;
(4) according to the invention, the cut and dropped paperboard is buffered through the expansion of the dust absorption air bag, so that the situation that the paperboard directly drops on the ground and is in rigid collision with the ground, the sharp angle of the paperboard is bent, the subsequent use of the paperboard is influenced, and the quality of the cut paperboard is improved.
In conclusion, the paper tube cutting machine has the advantages of good paper tube cutting effect, thorough dust removal, high quality of cut paper boards and the like, and is particularly suitable for the technical field of paper tube cutting processing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example 1:
as shown in fig. 1 to 3, a paper tube processing apparatus for toy manufacturing includes:
the mounting frame 1 is arranged in a frame shape;
the cutting mechanism 2 comprises a plurality of cutting assemblies 21 arranged at the top of the mounting frame 1, and the cutting assemblies 21 are arranged at equal intervals along the circumference of the axis of the mounting frame 1;
the sleeve mechanism 3 is mounted on the axis of the mounting frame 1, and is arranged to ascend and descend vertically along the axis of the mounting frame 1, the sleeve mechanism 3 comprises a plurality of support plates 31 arranged around the axis in a circumferential array manner and a telescopic assembly 32 for controlling the support plates 31 to expand and contract around the axis, and the support plates 31 are combined to form a sleeve 30 for sleeving a paper tube to be cut;
the lifting mechanism 4 is arranged on the mounting frame 1 and is positioned right below the sleeve mechanism 3, and the lifting mechanism 4 drives the sleeve mechanism 3 to lift; and
the dust removing mechanism 5 is mounted below the supporting plate 31, and includes a material guiding component 51 and a dust collecting component 52, the material guiding component 51 is located between the supporting plate 31 and the lifting mechanism 4, the dust collecting component 52 is disposed around the lifting mechanism 4, and the dust collecting component 52 is communicated with the material guiding component 51.
It should be noted that, by adjusting the telescopic assembly 32, the sleeve 30 formed by the supporting plate 31 is adapted to the paper tube to be cut, and then the paper tube to be cut is sleeved on the sleeve 30, the sleeve 30 is driven by the lifting mechanism 4 to drive the paper tube to be lifted upwards, so that the paper tube is cut by the cutting mechanism 2 to form a plurality of paper boards, and during the cutting process, the generated paper dust is sucked into the material guiding assembly 51 through the dust suction assembly 52, and finally is sucked into the dust suction assembly 52.
As shown in fig. 4, as a preferred embodiment, the cutting assembly 21 includes:
the mounting plate 211 is fixedly mounted on the top of the mounting frame 1, and the mounting plate 211 points to the axis of the mounting frame 1;
a slide rail 212, wherein the slide rail 212 is mounted at the end of the mounting plate 211 which points to the mounting frame 1;
the sliding installation seat 213 is slidably arranged on the sliding rail 212, the cutting blade 214 is installed on the sliding installation seat 213, and the cutting blade 214 is vertically installed; and
and a pushing cylinder 215, wherein the pushing cylinder 215 is mounted at the other end of the mounting plate 211 relative to the slide rail 212, and the pushing end of the pushing cylinder 215 is connected with the sliding mounting seat 213.
In the cutting process, the cutting blade 214 is pushed to the paper tube along the slide rail 212 by the pushing cylinder 215, so that the cutting blade 214 abuts against the paper tube, and the cutting blade 214 rotates by the friction force between the paper tube and the paper tube, thereby cutting the paper tube.
As shown in fig. 1, 5 to 7, as a preferred embodiment, when the cutting blade 214 cuts the paper tube, it is disposed opposite to the corresponding support plate 31.
Further, the cutting blade 214 is connected with the sliding mounting seat 213 through an elastic adjusting assembly 22, and the elastic adjusting assembly 22 enables the cutting blade 214 to be elastically compressed and pressed against the paper tube.
Further, the elastic adjustment assembly 22 includes:
the sleeve 221 is fixedly installed on the sliding installation seat 213, is arranged to point to the axis of the installation frame 1, is provided with a sliding pipeline 222, and is provided with a limit step 223 at an opening of the sliding pipeline 222;
the telescopic rod 224 is inserted into the sliding pipeline 222, one end of the telescopic rod 224 inserted into the sliding pipeline 222 is provided with a limit block 225 which is correspondingly matched with the limit step 223 for limiting, and the other end of the telescopic rod 224 opposite to the limit block 225 is rotatably connected with the cutting blade 214; and
an elastic member 226, the elastic member 226 is sleeved on the telescopic rod 224 and is disposed between the cutting blade 214 and the sleeve 221 in an interference manner.
It should be noted that, in order to improve the cutting effect of the cutting blade, during the process that the cutting blade 214 touches the paper tube, the elastic member 226 is compressed, the telescopic rod 224 partially overlaps the sleeve 221, so that the elastic pressure generated by the elastic member 226 acts on the cutting blade 214, so that the cutting blade 214 tightly abuts against the paper tube, and the elastic pressure of the elastic member 226 can ensure that the cutting blade 21 always collides against the paper tube during the whole cutting process, thereby ensuring the cutting effect, and when the cutting blade 214 is in a worn state, a good cutting state can be maintained by the elastic pressure of the elastic member 226.
It is further noted that each cutting blade 214 supports the cutting blade 214 by the corresponding support plate 31 during the process of cutting the paper tube, so that the paper tube is not notched by the cutting blade 214.
As shown in fig. 8 to 9, as a preferred embodiment, the support plate 31 includes:
the arc-shaped part 311 is arranged in an arc-shaped plate shape; and
and the limiting protrusion 312 is arranged at the lower end part of the arc-shaped part 311, and is used for limiting and fixing the paper tube sleeved on the sleeve 30.
Further, the retraction assembly 32 includes:
the motor installation cylinder 321 is arranged in a hollow manner and is fixedly connected with the lifting mechanism 4;
the rotating motor 322 is installed in the motor installation cylinder 321, and a rotating shaft 3221 of the rotating motor 322 is vertically arranged upwards;
the screw rod 323 is vertically arranged right above the rotating motor 322, the lower end part of the screw rod 323 is connected with the rotating shaft 3221 through a coupling, and both ends in the length direction of the screw rod 323 are respectively provided with a forward-rotation thread 3231 and a reverse-rotation thread 3232;
the screw rod 323 is sleeved with the screw rod nuts 324, the number of the screw rod nuts 324 is two, and the screw rod nuts 324 are respectively matched with the forward-rotation threads 3231 and the backward-rotation threads 3232;
a hinge arm 325, one end of the hinge arm 325 is hinged with the lead screw nut 324, and the other end thereof is hinged with the support plate 31; and
and the limiting rod 326 surrounds the axis circumference of the screw rod 323, is fixedly arranged at the top of the motor mounting cylinder 321 at equal intervals, and penetrates through the screw rod nut 324.
It should be noted that the screw 323 is driven to rotate by the rotation of the rotating motor 322, and the screw nut 324 disposed on the screw 323 can only move up and down along the screw 323 due to the rotation of the screw 323 and the limitation of the limit rod 326, so that the support plate 31 can be adjusted by extending and retracting through the hinge arm 325, and the sleeve 30 formed by combining the support plates 31 can be suitable for paper tubes of various diameters.
As shown in fig. 2, as a preferred embodiment, the lifting mechanism 4 includes:
the lifting cylinder 41 is vertically arranged, and the pushing shaft 411 of the lifting cylinder 41 vertically pushes the sleeve mechanism 3 upwards; and
and the guide rods 42 are arranged around the circumference of the axis of the lifting cylinder 41 at equal intervals, the upper ends of the guide rods 42 are fixedly connected with the sleeve mechanism 3, and the lower ends of the guide rods 42 penetrate through the mounting rack 1 in a sliding manner.
It should be noted that the lifting cylinder 41 drives the sleeve 30 to lift, and during the lifting process, the guide rod 42 slides to guide the lifting of the sleeve 30.
As shown in fig. 3, as a preferred embodiment, the material guide assembly 51 includes:
the material guide pipe 511 is vertically arranged on the mounting frame 1, and the sleeve mechanism 3 is arranged in the inner circumferential side wall of the material guide pipe 511 in an up-and-down lifting manner; and
the trapezoid guide platform 512 is fixedly connected with the sleeve mechanism 3, is located in the guide pipe 511, and is matched with the guide pipe 511 to form an annular guide channel 513, the trapezoid guide platform 512 is hollow and is communicated with the dust collection assembly 52, and a dust collection hole 514 is formed in the side wall of the trapezoid guide platform 512.
It should be noted that after the paper tube is cut into a plurality of paper boards, the paper boards fall from the sleeve 30 to the trapezoid guide table 512, and slide along the slope of the trapezoid guide table 512 along the guide channel 513, during the sliding process, the paper scraps adhered to the paper boards are sucked into the trapezoid guide table 512 by the dust suction assembly 52 through the dust suction holes 514, and finally are sucked by the dust suction assembly 52.
It is further noted that the width of the material guide passage 513 is sufficient for the passage of the paper sheets.
As shown in fig. 10 to 11, as a preferred embodiment, the dust suction assembly 52 includes:
the dust collection air bag 521 is arranged on the mounting frame 1 around the lifting mechanism 4, and is communicated with the trapezoid guide table 512 through a corrugated pipe 525;
the connecting arms 522 are arranged at equal intervals around the circumference of the axis of the lifting mechanism 4, and connect the dust collection air bag 521 with the lifting mechanism 4, and the lifting mechanism 4 drives the dust collection air bag to expand and compress through the connecting arms 522;
the dust collecting cloth bag 523, the dust collecting cloth bag 523 is communicated with the dust collecting air bag 521 through an air pipe, and the dust collecting cloth bag 523 collects the waste scraps generated in the paper pipe cutting process; and
a check valve 524, wherein the check valve 524 is respectively arranged at a position where the dust suction air bag 521 is communicated with a corrugated pipe 525 and a position where the dust suction air bag 521 is communicated with the dust collection cloth bag 523;
the dust suction air bag 521 sucks paper scraps from the trapezoid guide table 512 through the corrugated pipe 525 and then discharges the paper scraps into the dust collection cloth bag 523.
It should be noted that, in the process that the lifting cylinder 41 drives the sleeve 30 to ascend, the dust suction air bag 521 is connected with the guide rod 42 through the connecting arm 522, along with the upward sliding of the guide rod 42, the dust suction air bag 521 is driven to expand, the expanded dust suction air bag 521 extracts air from the trapezoidal material guide table 512 through the corrugated pipe 525, in the process of extraction, paper scraps are synchronously extracted, and after the paper pipe is cut into a paper board, the dust suction air bag 521 is still driven to expand to adsorb the paper scraps adsorbed on the paper board, and in the process of expansion of the dust suction air bag 521, the check valve 524 at the communication position of the dust suction air bag 521 and the dust collection cloth bag 523 is closed.
Then, in the process that the sleeve 30 is driven to descend by the lifting cylinder 41, the dust suction air bag 521 is compressed, the mixture of the air and the paper dust in the dust suction air bag 521 is discharged into the dust collection cloth bag 523, the air is discharged to the outside from the dust collection cloth bag 523 and the paper dust is left in the dust collection cloth bag 523, and in the process, the check valve 524 is closed at the communication position of the dust suction air bag 521 and the corrugated pipe 525.
The check valve 524 of the present invention is preferably a dust check valve, and is specially used for controlling the one-way circulation of gas in a dust working environment.
The working process is as follows:
firstly, the screw rod 323 is driven to rotate by the rotation of the rotating motor 322, the support plate 31 is adjusted in a telescopic manner, the sleeve 30 is matched with a paper tube to be cut, then when the sleeve 30 is at the lowest end of the lifting stroke, a worker sleeves the paper tube on the sleeve 30, then the cutting blade 214 is pushed to the paper tube along the slide rail 212 by the pushing cylinder 215, the cutting blade 214 is abutted against the paper tube, then the lifting cylinder 41 drives the sleeve 30 to lift upwards, in the lifting process of the paper tube, the cutting blade 214 rotates by the friction force between the cutting blade 214 and the paper tube, the paper tube is cut into a plurality of paper boards, the cut paper boards fall on the expanded dust collection air bag 521 through the material guide channel 513, the paper boards are buffered by the dust collection air bag 521, so that the paper boards are not collided with the ground in a rigid impact manner, and the dust collection air bag 521 is in the process that the lifting, the dust collection air bag 521 is electrically expanded along with the upward sliding of the guide rod 42 through the connecting arm 522, the expanded dust collection air bag 521 extracts air from the trapezoidal material guide table 512 through the corrugated pipe 525, paper scraps are synchronously extracted during the extraction, the dust collection air bag 521 is still driven to expand to adsorb the paper scraps adsorbed on the paper board after the paper pipe is cut into the paper board, the dust collection air bag 521 is compressed during the descending process of the lifting cylinder 41 driving the sleeve 30 to descend, the mixture of the air and the paper scraps in the dust collection air bag 521 is discharged into the dust collection cloth bag 523, the air is discharged to the outside from the dust collection cloth bag 523, and the one-way valve 524 is closed at the communication position of the dust collection air bag 521 and the corrugated pipe 525 during the process.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.