CN110492693A - A kind of flat winding wire process equipment of Nd-Fe-B permanent-magnet motor - Google Patents

A kind of flat winding wire process equipment of Nd-Fe-B permanent-magnet motor Download PDF

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Publication number
CN110492693A
CN110492693A CN201910718016.9A CN201910718016A CN110492693A CN 110492693 A CN110492693 A CN 110492693A CN 201910718016 A CN201910718016 A CN 201910718016A CN 110492693 A CN110492693 A CN 110492693A
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pressure roller
traction
cabinet
belt wheel
frame
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CN201910718016.9A
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CN110492693B (en
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黄亮亮
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Jiangxi Senyang Technology Co Ltd
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Jiangxi Senyang Technology Co Ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/10Applying solid insulation to windings, stators or rotors
    • H02K15/105Applying solid insulation to windings, stators or rotors to the windings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a kind of flat winding wire process equipments of Nd-Fe-B permanent-magnet motor, including cabinet, the cabinet is equipped with upper traction mechanism, lower traction mechanism, longitudinal application mechanism, derivation mechanism and driving motor, the upper traction mechanism is set to the top of cabinet, and upper traction mechanism includes two upper traction rollers being symmetrical set;Lower traction mechanism is set to the lower part of cabinet, and lower traction mechanism includes two lower traction rollers being symmetrical set;Upper traction belt wheel and lower traction belt wheel are separately connected driving motor;Longitudinal application mechanism includes longitudinal wrap device and unreeling structure;Then the present invention carries out longitudinal wrap to winding wire by longitudinal wrap device, the longitudinal wrap that longitudinal wrap device can overlap the insulation band part of winding wire two sides is capable of forming complete cladding on winding wire by traction mechanism tractive winding line.

Description

A kind of flat winding wire process equipment of Nd-Fe-B permanent-magnet motor
Technical field
The present invention relates to magneto technical field, the flat winding wire processing of specifically a kind of Nd-Fe-B permanent-magnet motor is set It is standby.
Background technique
With the invention of needs and electric current magnetizing apparatus that various motors rapidly develop, mechanism of the people to permanent-magnet material, structure It is had made intensive studies at manufacturing technology, has found carbon steel, wolfram steel (maximum magnetic energy product about 2.7kJ/m3), cobalt steels in succession (most Big magnetic energy product about 7.2kJ/m3) etc. a variety of permanent-magnet materials.Al-Ni-Co permanent magnet (the maximum magnetic energy especially occurred the 1930s (maximum magnetic energy product is existing up to 40kJ/m3), and magnetic property has very for the ferrite permanent-magnet that product occurs up to 85kJ/m3) and the fifties Big to improve, various miniature and micro-machine uses permanent magnet excitation one after another again.The power of magneto as low as counts milliwatt, big to several It ten kilowatts, is used widely in military, industrial and agricultural production and daily life, yield sharply increases.Correspondingly, this period In the design theory of magneto, calculation method, magnetize and in terms of also all achieve breakthrough, form Using permanent magnet working drawing graphical method as a set of analysis and research method of representative.But the coercivity of Al-Ni-Co permanent magnet it is relatively low (36~ 160kA/m), the residual flux density of ferrite permanent-magnet is not high (0.2~0.44T), limits their application ranges in motor.One Until the 1960s and the eighties, rare-earth cobalt permanent magnet and Nd-Fe-B permanent magnetic (the two general designation rare earth permanent magnet) are come out one after another, it High residual flux density, high-coercive force, high energy product and linear demagnetizing curve excellent magnetic can particularly suitable for manufacturing motor, To make the development of magneto enter a new historical stage.
Part high-power permanent magnet motor is using flat type copper wire as winding wire, and flat type copper wire is compared to cross section for common copper cash Shape is different, using it is traditional it is wrapped by the way of carry out cladding insulation and be easy to appear wrapped incomplete problem, using longitudinal wrap Mode, which is easy to appear when insulating tape is docked from wire body two sides, there is the problem of gap, influences wire body insulating properties.
Summary of the invention
Insulating tape is overlapped into cladding wire body using longitudinal wrap device the purpose of the present invention is to provide a kind of, guarantees wire body insulating properties Nd-Fe-B permanent-magnet motor flat winding wire process equipment, to solve the problems mentioned in the above background technology.
To achieve the above object, the invention provides the following technical scheme:
A kind of flat winding wire process equipment of Nd-Fe-B permanent-magnet motor, including cabinet, being equipped with for the cabinet are above led Drawing mechanism, lower traction mechanism, longitudinal application mechanism, derivation mechanism and driving motor, the upper traction mechanism is set to the top of cabinet, on Traction mechanism includes two upper traction rollers being symmetrical set, and the center of two upper traction rollers is equipped with roll shaft, and roll shaft passes through axis It holds and is installed on traction seat, upper traction seat is fixedly connected with cabinet, is fixed with traction on the roll shaft of the upper traction roller on right side Belt wheel;
Lower traction mechanism is set to the lower part of cabinet, and lower traction mechanism includes two lower traction rollers being symmetrical set, and two The center of a lower traction roller is equipped with roll shaft, and roll shaft is installed on lower traction seat by bearing, and lower traction seat is fixedly connected with cabinet, right Lower traction belt wheel is fixed on the roll shaft of the lower traction roller of side;
Upper traction belt wheel and lower traction belt wheel are separately connected driving motor, and driving motor is installed on cabinet by motor cabinet It is interior, the first driving pulley and the second driving pulley are fixed on the output shaft of driving motor, the first driving pulley passes through belt Belt wheel is drawn in connection, the second driving pulley connects lower traction belt wheel by belt.Driving motor drives two main belt rotation Dynamic, two driving pulleys drive traction belt wheel and the rotation of lower leash wheel respectively, and then drive upper traction roller and lower traction roller Rotation, two upper traction rollers drive winding wire to advance by the friction with winding wire, two lower traction rollers by with winding wire Friction drives winding wire to advance.
Longitudinal application mechanism includes longitudinal wrap device and unreeling structure, and longitudinal wrap device includes U-frame and rectangular cylinder, and the lower end of U-frame is fixed Rectangular cylinder is connected, the width of U-frame is from top to bottom sequentially reduced, and the thickness of rectangular cylinder is from top to bottom sequentially reduced, the right side of U-frame Side wall and the right side wall of rectangular cylinder are linked together, and the first pressure roller, the second pressure roller, third are equipped between two front-rear side walls of U-frame Pressure roller and the 4th pressure roller, the first pressure roller, the second pressure roller, third pressure roller and the 4th pressure roller connect U-frame, the roll shaft by roll shaft It is rotatablely connected with U-frame;First pressure roller, the second pressure roller, third pressure roller and the 4th pressure roller are from top to bottom set gradually, the first pressure roller The front side of the plane of symmetry of U-frame is set to third pressure roller, the second pressure roller and the 4th pressure roller are set to the rear side of the plane of symmetry of U-frame, Second pressure roller is set between the first pressure roller and third pressure roller, and third pressure roller is set between the second pressure roller and the 4th pressure roller.Longitudinal wrap band The longitudinal wrap since the upper edge of U-frame enters U-frame enters U-frame by the upper edge of U-frame first, as the width of U-frame subtracts Small, the longitudinal wrap band of wire body two sides is gradually bent to centre, and with the progress of bending, the first pressure roller of front side touches longitudinal wrap band, By on the longitudinal wrap on-line pressure body on front side of wire body, then the second pressure roller is by the longitudinal wrap on-line pressure body of rear side, rear side bending Longitudinal wrap band is pressed on the longitudinal wrap band that front side is bent, and forms the cladding of completion, the third pressure roller of lower section is again to the longitudinal wrap band of front side Shaping is carried out, the 4th pressure roller carries out shaping to the longitudinal wrap band of rear side, and last longitudinal wrap band follows wire body to carry out rectangular cylinder, with rectangle The reduction of the thickness of cylinder compresses longitudinal wrap band on online body, completes cladding.
Unreeling structure includes unreeling disk, unreels disk equipped with unreeling shaft, unreeling shaft is equipped with longitudinal wrap tep reel.Longitudinal wrap tep reel set On unreeling shaft, as longitudinal wrap band is released in the rotation that carries out of longitudinal wrap.
Derivation mechanism includes pull roll, and pull roll is installed on cabinet by roll shaft.Pull roll is set to lower traction mechanism Lower section.
As a further solution of the present invention: it is main that the transmission ratio of first driving pulley and upper traction belt wheel is equal to second The transmission ratio of movable belt pulley and lower traction belt wheel.Keep the synchronous rotation of two traction mechanisms.
As a further solution of the present invention: the diameter of the upper traction belt wheel is equal with the lower traction diameter of belt wheel.It protects Hold the synchronous rotation of two traction mechanisms.
As a further solution of the present invention: the longitudinal wrap device is fixedly installed on cabinet.
As a further solution of the present invention: the center of first pressure roller, the second pressure roller, third pressure roller and the 4th pressure roller Roll shaft and U-frame between be equipped with bearing or U-frame and be equipped with through-hole cooperate with roller clearance, realize and be rotatablely connected.
As a further solution of the present invention: the 5th pressure roller is equipped in the top entry of the rectangular cylinder, the 5th pressure roller The both ends of the roll shaft at center connect rectangular cylinder by bearing.Gap is equipped between 5th pressure roller and the right side wall of rectangular cylinder.5th Pressure roller can first cover longitudinal wrap band, can enter rectangular cylinder with better docile state.
Compared with prior art, the beneficial effects of the present invention are:
Insulating tape is overlapped cladding wire body using longitudinal wrap device by the present invention, is avoided insulating tape cladding from gap occur, is guaranteed wire body Insulating properties.
The present invention draws wire body by two traction mechanisms, is suitable for flat winding wire, avoids flat winding wire in longitudinal wrap Shake in the process.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention in embodiment one.
Fig. 2 is the structural schematic diagram of longitudinal wrap device of the invention in embodiment one.
Fig. 3 is the schematic diagram of the section structure of rectangular cylinder of the invention in embodiment one.
Fig. 4 is the structural schematic diagram of the first pressure roller of the invention in embodiment one.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that, term " center ", "upper", "lower", "front", "rear", " left side ", The orientation or positional relationship of the instructions such as " right side ", "vertical", "horizontal", "top", "bottom", "inner", "outside" is based on the figure Orientation or positional relationship is merely for convenience of description of the present invention and simplification of the description, rather than the device of indication or suggestion meaning or Element must have a particular orientation, be constructed and operated in a specific orientation, therefore be not considered as limiting the invention;In In description of the invention, unless otherwise indicated, " multiple ", " several " are meant that two or more.
Embodiment one
Please refer to Fig. 1-4, a kind of flat winding wire process equipment of Nd-Fe-B permanent-magnet motor, including cabinet 100, the machine Case 100 is equipped with upper traction mechanism, lower traction mechanism, longitudinal application mechanism, derivation mechanism and driving motor 7, the upper dragger Structure is set to the top of cabinet 100, and upper traction mechanism includes two upper traction rollers 1 being symmetrical set, traction roller 1 on two Center is equipped with roll shaft, and roll shaft is installed on upper traction seat 2 by bearing, and upper traction seat 2 is fixedly connected with cabinet 100, right side it is upper Traction belt wheel 3 is fixed on the roll shaft of traction roller 1;
Lower traction mechanism is set to the lower part of cabinet 100, and lower traction mechanism includes two lower traction rollers being symmetrical set 4, the center of two lower traction rollers 4 is equipped with roll shaft, and roll shaft is installed on lower traction seat 5 by bearing, and lower traction seat 5 is fixedly connected Cabinet 100 is fixed with lower traction belt wheel 6 on the roll shaft of the lower traction roller 4 on right side;
Upper traction belt wheel 3 and lower traction belt wheel 6 are separately connected driving motor 7, and driving motor 7 is installed on machine by motor cabinet In case 100, the first driving pulley and the second driving pulley are fixed on the output shaft of driving motor 7, the first driving pulley is logical It crosses in belt connection and draws belt wheel 3, the second driving pulley connects lower traction belt wheel 6 by belt.Driving motor 7 drives two masters Movable belt pulley rotation, two driving pulleys drive traction belt wheel 3 and the rotation of lower traction belt wheel 6 respectively, and then drive upper traction roller 1 It is rotated with lower traction roller 4, two upper traction rollers 1 drive winding wire to advance by the friction with winding wire, and two lower traction rollers 4 are logical Crossing the friction with winding wire drives winding wire to advance.
Longitudinal application mechanism includes longitudinal wrap device 8 and unreeling structure 9, and longitudinal wrap device 8 includes U-frame 10 and rectangular cylinder 11, U-frame 10 Lower end is fixedly connected with rectangular cylinder 11, and the width of U-frame 10 is from top to bottom sequentially reduced, and the thickness of rectangular cylinder 11 is from top to bottom successively Reduce, the right side wall of U-frame 10 and the right side wall of rectangular cylinder 11 be linked together, equipped with the between two front-rear side walls of U-frame 10 One pressure roller 12, the second pressure roller 13, third pressure roller 14 and the 4th pressure roller 15, the first pressure roller 12, the second pressure roller 13,14 and of third pressure roller 4th pressure roller 15 connects U-frame 10 by roll shaft, and the roll shaft and U-frame 10 are rotatablely connected;First pressure roller 12, the second pressure roller 13, third pressure roller 14 and the 4th pressure roller 15 are from top to bottom set gradually, and the first pressure roller 12 and third pressure roller 14 are set to U-frame 10 The front side of the plane of symmetry, the second pressure roller 13 and the 4th pressure roller 15 are set to the rear side of the plane of symmetry of U-frame 10, and the second pressure roller 13 is set to the Between one pressure roller 12 and third pressure roller 14, third pressure roller 14 is set between the second pressure roller 13 and the 4th pressure roller 15.Longitudinal wrap band is from U-shaped The upper edge of frame 10 enters U-frame 10 and starts longitudinal wrap, enters U-frame 10 by the upper edge of U-frame 10 first, with U-frame 10 Width reduces, and the longitudinal wrap band of wire body two sides is gradually bent to centre, and with the progress of bending, the first pressure roller 12 of front side is touched Longitudinal wrap band, by the longitudinal wrap on-line pressure body on front side of wire body, then the second pressure roller 13 is by the longitudinal wrap on-line pressure body of rear side, after The longitudinal wrap band of lateral bending folding is pressed on the longitudinal wrap band that front side is bent, and forms the cladding of completion, the third pressure roller 14 of lower section is again to preceding The longitudinal wrap band of side carries out shaping, and the longitudinal wrap band on rear side of the 4th 15 pairs of pressure roller carries out shaping, and last longitudinal wrap band follows wire body to carry out square Shape cylinder 11 completes cladding as the reduction of the thickness of rectangular cylinder 11 compresses longitudinal wrap band on online body.
Unreeling structure 9 includes unreeling disk, unreels disk equipped with unreeling shaft, unreeling shaft is equipped with longitudinal wrap tep reel.Longitudinal wrap tep reel It covers on unreeling shaft, as longitudinal wrap band is released in the rotation that carries out of longitudinal wrap.
Derivation mechanism includes pull roll 16, and pull roll 16 is installed on cabinet 100 by roll shaft.Pull roll 16, which is set to down, to be led Draw the lower section of mechanism.
Further, the transmission ratio of the first driving pulley and upper traction belt wheel 3 is equal to the second driving pulley and lower leash The transmission ratio of wheel 6.Keep the synchronous rotation of two traction mechanisms.
Further, the diameter of upper traction belt wheel 3 is equal with the lower traction diameter of belt wheel 6.Keep two traction mechanisms It rotates synchronously.
Further, longitudinal wrap device 8 is fixedly installed on cabinet 100.
Further, the roll shaft and U at the center of the first pressure roller 12, the second pressure roller 13, third pressure roller 14 and the 4th pressure roller 15 It is equipped with bearing between shape frame 10 or U-frame 10 is equipped with the through-hole cooperated with roller clearance, realizes rotation connection.
Further, it is equipped with the 5th pressure roller 17 in the top entry of rectangular cylinder 11, the roll shaft at the center of the 5th pressure roller 17 Both ends connect rectangular cylinder 11 by bearing.Gap is equipped between 5th pressure roller 17 and the right side wall of rectangular cylinder 11.5th pressure roller 17 First longitudinal wrap band can be covered, rectangular cylinder 11 can be entered with better docile state.
Further, driving motor 7 connects power supply by switch or potentiometer.
Design feature and its working principle of the invention: traction mechanism draws wire body, then passes through longitudinal application mechanism Longitudinal wrap is carried out to wire body, is wound after the completion of longitudinal wrap by derivation mechanism extraction.
The preferred embodiment of the patent is described in detail above, but this patent is not limited to above-mentioned embodiment party Formula within the knowledge of one of ordinary skill in the art can also be under the premise of not departing from this patent objective It makes a variety of changes.

Claims (6)

1. a kind of flat winding wire process equipment of Nd-Fe-B permanent-magnet motor, which is characterized in that including cabinet, the cabinet it is upper Equipped with upper traction mechanism, lower traction mechanism, longitudinal application mechanism, derivation mechanism and driving motor, the upper traction mechanism is set to cabinet Top, upper traction mechanism includes two upper traction rollers being symmetrical set, and the centers of two upper traction rollers are equipped with roll shaft, roller Axis is installed on upper traction seat by bearing, and upper traction seat is fixedly connected with cabinet, and fixation is set on the roll shaft of the upper traction roller on right side There is upper traction belt wheel;
Lower traction mechanism is set to the lower part of cabinet, and lower traction mechanism includes two lower traction rollers being symmetrical set, under two The center of traction roller is equipped with roll shaft, and roll shaft is installed on lower traction seat by bearing, and lower traction seat is fixedly connected with cabinet, right side Lower traction belt wheel is fixed on the roll shaft of lower traction roller;
Upper traction belt wheel and lower traction belt wheel are separately connected driving motor, and driving motor is installed in cabinet by motor cabinet, drive The first driving pulley and the second driving pulley are fixed on the output shaft of dynamic motor, the first driving pulley is connected by belt Belt wheel is drawn, the second driving pulley connects lower traction belt wheel by belt;
Longitudinal application mechanism includes longitudinal wrap device and unreeling structure, and longitudinal wrap device includes U-frame and rectangular cylinder, and the lower end of U-frame is fixedly connected The width of rectangular cylinder, U-frame is from top to bottom sequentially reduced, and the thickness of rectangular cylinder is from top to bottom sequentially reduced, the right side wall of U-frame It is linked together with the right side wall of rectangular cylinder, the first pressure roller, the second pressure roller, third pressure roller is equipped between two front-rear side walls of U-frame With the 4th pressure roller, the first pressure roller, the second pressure roller, third pressure roller and the 4th pressure roller connect U-frame, the roll shaft and U by roll shaft The rotation connection of shape frame;First pressure roller, the second pressure roller, third pressure roller and the 4th pressure roller are from top to bottom set gradually, the first pressure roller and Third pressure roller is set to the front side of the plane of symmetry of U-frame, and the second pressure roller and the 4th pressure roller are set to the rear side of the plane of symmetry of U-frame, the Two pressure rollers are set between the first pressure roller and third pressure roller, and third pressure roller is set between the second pressure roller and the 4th pressure roller;
Unreeling structure includes unreeling disk, unreels disk equipped with unreeling shaft, unreeling shaft is equipped with longitudinal wrap tep reel.Longitudinal wrap tep reel, which covers, to be put On spool, as longitudinal wrap band is released in the rotation that carries out of longitudinal wrap;
Derivation mechanism includes pull roll, and pull roll is installed on cabinet by roll shaft.
2. the flat winding wire process equipment of Nd-Fe-B permanent-magnet motor according to claim 1, which is characterized in that described The transmission ratio of one driving pulley and upper traction belt wheel is equal to the transmission ratio of the second driving pulley and lower traction belt wheel.
3. the flat winding wire process equipment of Nd-Fe-B permanent-magnet motor according to claim 1, which is characterized in that on described The diameter for drawing belt wheel is equal with the lower traction diameter of belt wheel.
4. the flat winding wire process equipment of Nd-Fe-B permanent-magnet motor according to claim 1, which is characterized in that described vertical Packet device is fixedly installed on cabinet.
5. the flat winding wire process equipment of Nd-Fe-B permanent-magnet motor according to claim 1, which is characterized in that described Bearing is equipped between the roll shaft and U-frame at the center of one pressure roller, the second pressure roller, third pressure roller and the 4th pressure roller.
6. the flat winding wire process equipment of Nd-Fe-B permanent-magnet motor according to claim 1, which is characterized in that the square The 5th pressure roller is equipped in the top entry of shape cylinder, the both ends of the roll shaft at the center of the 5th pressure roller connect rectangular cylinder by bearing.
CN201910718016.9A 2019-08-05 2019-08-05 Flat winding wire processing equipment of neodymium iron boron permanent magnet motor Active CN110492693B (en)

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Application Number Priority Date Filing Date Title
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101647084A (en) * 2007-03-30 2010-02-10 罗伯特·博世有限公司 Starter mechanism having a multilevel lifting relay
CN102255469A (en) * 2011-06-30 2011-11-23 哈尔滨工业大学 Coreless permanent magnet linear motor with cooling structure, manufacturing mould for winding coil thereof and machining process for winding coil
JP2015071485A (en) * 2013-10-03 2015-04-16 住友電工ウインテック株式会社 Take-up device and take-up method
CN106849516A (en) * 2017-03-23 2017-06-13 康为同创集团有限公司 Permanent magnet direct-drive traction electric machine and track train
CN106855460A (en) * 2016-12-20 2017-06-16 中国船舶重工集团公司第七0研究所 A kind of air-drop simulation test device with traction
CN108933006A (en) * 2018-06-04 2018-12-04 东莞市庆丰电工机械有限公司 A kind of double-deck wrapped integrated belting machine of longitudinal wrap
CN109217577A (en) * 2017-07-07 2019-01-15 广东美的生活电器制造有限公司 Permanent magnet DC motor and food processor
CN210380569U (en) * 2019-08-05 2020-04-21 江西森阳科技股份有限公司 Flat winding wire processing equipment of neodymium iron boron permanent magnet motor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101647084A (en) * 2007-03-30 2010-02-10 罗伯特·博世有限公司 Starter mechanism having a multilevel lifting relay
CN102255469A (en) * 2011-06-30 2011-11-23 哈尔滨工业大学 Coreless permanent magnet linear motor with cooling structure, manufacturing mould for winding coil thereof and machining process for winding coil
JP2015071485A (en) * 2013-10-03 2015-04-16 住友電工ウインテック株式会社 Take-up device and take-up method
CN106855460A (en) * 2016-12-20 2017-06-16 中国船舶重工集团公司第七0研究所 A kind of air-drop simulation test device with traction
CN106849516A (en) * 2017-03-23 2017-06-13 康为同创集团有限公司 Permanent magnet direct-drive traction electric machine and track train
CN109217577A (en) * 2017-07-07 2019-01-15 广东美的生活电器制造有限公司 Permanent magnet DC motor and food processor
CN108933006A (en) * 2018-06-04 2018-12-04 东莞市庆丰电工机械有限公司 A kind of double-deck wrapped integrated belting machine of longitudinal wrap
CN210380569U (en) * 2019-08-05 2020-04-21 江西森阳科技股份有限公司 Flat winding wire processing equipment of neodymium iron boron permanent magnet motor

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