CN110491272B - Automatic clamp teaching device - Google Patents
Automatic clamp teaching device Download PDFInfo
- Publication number
- CN110491272B CN110491272B CN201910875054.5A CN201910875054A CN110491272B CN 110491272 B CN110491272 B CN 110491272B CN 201910875054 A CN201910875054 A CN 201910875054A CN 110491272 B CN110491272 B CN 110491272B
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- fixedly connected
- teaching
- module
- anchor clamps
- clamp
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- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000001514 detection method Methods 0.000 claims abstract description 11
- 230000008859 change Effects 0.000 claims abstract description 9
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 7
- 238000009434 installation Methods 0.000 abstract 2
- 230000009471 action Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09B—EDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
- G09B25/00—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
- G09B25/02—Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Business, Economics & Management (AREA)
- Physics & Mathematics (AREA)
- Educational Administration (AREA)
- Educational Technology (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- Manipulator (AREA)
- Tables And Desks Characterized By Structural Shape (AREA)
Abstract
The invention discloses an automatic clamp teaching device, which comprises a teaching cabinet and a control system, wherein one side of the top of the teaching cabinet is provided with an installation table, the other side of the top of the teaching cabinet is fixedly connected with an operation panel, the front edge of the top of the installation table is fixedly connected with a wire rail, the outer surface of the wire rail is slidingly connected with a sliding block, and the top of the sliding block is fixedly connected with a leveling device. This automatic change anchor clamps teaching device through controlling panel control cylinder, levelling device, connecting seat, and then drives the free adjustment jack-prop and move for the detection frame is adjusted, but free quick change, the interpolation module as required, levels anchor clamps simultaneously, and through the cooling of connecting seat control anchor clamps, cooperation anchor clamps groove can be changed anchor clamps fast, and operation process is simple, need not to operate through manual, and degree of automation is high, makes things convenient for the student to operate, the effectual quality that improves teaching.
Description
Technical Field
The invention relates to the technical field of teaching devices, in particular to an automatic clamp teaching device.
Background
The fixture is used to fix the machining object in the correct position during the machining process to accept the construction or detection. In a broad sense, any device used to quickly, conveniently and safely mount a workpiece at any stage in the process may be referred to as a fixture. The clamp is generally composed of a positioning element, a clamping device, a tool setting guide element, an indexing device, a connecting element, a clamp body, and the like. Such as welding jigs, inspection jigs, assembly jigs, machine jigs, etc., with machine jigs being the most common, often simply referred to as jigs. When a workpiece is machined on a machine tool, the workpiece must be assembled and clamped before machining in order to enable the surface of the workpiece to meet the technical requirements of the size, the geometric shape, the mutual position precision with other surfaces and the like specified by a drawing.
When the clamp is operated in the school through practical training, the clamp teaching device is usually needed, the existing clamp teaching device is mainly operated manually to enable students to know the operation steps of the clamp, the operation process is complex, errors in the manual operation process can cause certain dangers to the students, the automation degree is low, and the teaching quality is affected.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides an automatic clamp teaching device, which solves the problems that the existing clamp teaching device is mainly operated manually to enable students to know the operation steps of clamps, the operation process is complex, a certain risk exists, and the degree of automation is low.
(II) technical scheme
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides an automatic change anchor clamps teaching device, includes teaching cabinet and control system, one side at teaching cabinet top is provided with the mount table, the opposite side fixedly connected with operating panel at teaching cabinet top, the linear rail of mount table top front edge fixedly connected with, the surface sliding connection of linear rail has the slider, the top fixedly connected with leveling device of slider, the top of mount table just is located one side fixedly connected with datum plate of linear rail, the anchor clamps groove has been seted up on the surface of datum plate, the equal fixedly connected with cylinder in both sides on datum plate surface, the surface of datum plate just is located fixedly connected with detection frame between two cylinders, the both sides of detection frame all are provided with the free regulation jack-up, one side fixedly connected with connecting seat at mount table top, the both sides at connecting seat top all communicate there is the cooling tube, and the top of two cooling tubes all communicates there is the air outlet nozzle.
Preferably, the top of the leveling device is fixedly connected with an adjusting rod, and the top of the adjusting rod is fixedly connected with a meter.
Preferably, the number of the clamp grooves is multiple, and the clamp grooves are symmetrically and uniformly distributed on the surface of the reference plate.
Preferably, the control system comprises an input module, a central processing unit, a wireless signal module, a PLC control unit, a feedback module and an output module.
Preferably, the output end of the input module is connected with the input end of the central processing unit, and the output end of the central processing unit is connected with the input end of the control unit.
Preferably, the central processing unit is connected with the wireless signal module in a bidirectional manner, and the wireless signal module is connected with the PLC control unit in a bidirectional manner.
Preferably, the output ends of the control units are connected with the input ends of the output module and the feedback module.
Preferably, the output end of the feedback module is connected with the input end of the central processing unit.
(III) beneficial effects
The invention provides an automatic clamp teaching device. Compared with the prior art, the method has the following beneficial effects:
(1) This automatic change anchor clamps teaching device, through being provided with the mount table in one side at the teaching cabinet top, the opposite side fixedly connected with operating panel at teaching cabinet top, the front fixedly connected with line rail at mount table top, the surface sliding connection of line rail has the slider, the top fixedly connected with levelling device of slider, the top of mount table just is located one side fixedly connected with benchmark board of line rail, the anchor clamps groove has been seted up on the surface of benchmark board, the equal fixedly connected with cylinder in both sides on benchmark board surface, the surface of benchmark board just is located fixedly connected with detection frame between two cylinders, the both sides of detection frame all are provided with the free regulation jack-up, one side fixedly connected with connecting seat at mount table top, the both sides at connecting seat top all communicate there is the cooling tube, the top of two cooling tubes all communicates there is the air outlet nozzle, through controlling panel control cylinder, levelling device, the connecting seat, and then drive the free regulation jack-up post and move, make the detection frame adjust, but free quick change, add the module, simultaneously level anchor clamps, and through the cooling of connecting seat control anchor clamps, the anchor clamps groove can change fast, easy operation, the automatic operation, the quality is improved, the student has improved the quality that the teaching is convenient to operate.
(2) This automatic clamp teaching device, through being connected with central processing unit's input at input module's output, central processing unit's output is connected with the input of controlling the unit, realize two-way connection between central processing unit and the wireless signal module, realize two-way connection between wireless signal module and the PLC control unit, control the output of unit and all be connected with output module and feedback module's input, feedback module's output is connected with central processing unit's input, will control panel's information input through input module, and then handle the back through central processing unit, utilize wireless signal module to input information into the PLC control unit, the cooperation is controlled the unit and is carried out the free switching and is controlled, remote control, degree of automation is high.
Drawings
FIG. 1 is a perspective view of an external structure of the present invention;
FIG. 2 is a partial structural perspective view of the present invention;
FIG. 3 is an enlarged view of a partial structure at A in FIG. 2 according to the present invention;
fig. 4 is a schematic block diagram of a control system of the present invention.
In the figure, a 1-teaching cabinet, a 2-control system, a 21-input module, a 22-central processing unit, a 23-wireless signal module, a 24-PLC control unit, a 25-control unit, a 26-feedback module, a 27-output module, a 3-mounting table, a 4-operation panel, a 5-wire rail, a 6-sliding block, a 7-leveling device, an 8-reference plate, a 9-clamp groove, a 10-cylinder, an 11-detection frame, a 12-free adjustment top column, a 13-connection seat, a 14-cooling pipe, a 15-air outlet nozzle, a 16-adjustment rod and a 17-meter.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-4, the embodiment of the present invention provides a technical solution: an automatic clamp teaching device comprises a teaching cabinet 1 and a control system 2, wherein the control system 2 comprises an input module 21, a central processing unit 22, a wireless signal module 23, a PLC control unit 24, an operation control unit 25, a feedback module 26 and an output module 27, the wireless signal module 23 is an LC-512X type wireless signal transceiver, the central processing unit 22 is an ARM9 series microprocessor, the information of an operation control panel 4 is input through the input module 21, and then is processed through the central processing unit 22, the information is input into the PLC control unit 24 by utilizing the wireless signal module 23, the free switching operation and the remote operation are carried out by matching with the operation control unit 25, the degree of automation is high, the output end of the feedback module 26 is connected with the input end of the central processing unit 22, the output end of the operation control unit 25 is connected with the input ends of the output module 27 and the feedback module 26, the two-way connection is realized between the central processing unit 22 and the wireless signal module 23, the two-way connection is realized between the wireless signal module 23 and the PLC control unit 24, the output end of the input module 21 is connected with the input end of the central processing unit 22, the output end of the central processing unit 22 is connected with the input end of the control unit 25, one side of the top of the teaching cabinet 1 is provided with the mounting table 3, the other side of the top of the teaching cabinet 1 is fixedly connected with the operation panel 4, the front edge of the top of the mounting table 3 is fixedly connected with the wire rail 5, the outer surface of the wire rail 5 is slidingly connected with the sliding block 6, the top of the sliding block 6 is fixedly connected with the leveling device 7, the top of the leveling device 7 is fixedly connected with the adjusting rod 16, the top of the adjusting rod 16 is fixedly connected with the meter 17, the top of the mounting table 3 is fixedly connected with the reference plate 8 at one side of the wire rail 5, the surface of the reference plate 8 is provided with the fixture grooves 9, the number of the fixture grooves 9 is provided with a plurality, and anchor clamps groove 9 is symmetrical evenly distributed on the surface of benchmark board 8, the equal fixedly connected with cylinder 10 in both sides on benchmark board 8 surface, the surface of benchmark board 8 just is located fixedly connected with and detects frame 11 between two cylinders 10, the both sides of detecting frame 11 all are provided with freely adjusting jack-prop 12, one side fixedly connected with connecting seat 13 at mount pad 3 top, the both sides at connecting seat 13 top all communicate and have cooling tube 14, the top of two cooling tubes 14 all communicates and has air outlet 15, control cylinder 10 through controlling panel 4, leveling device 7, connecting seat 13, and then drive freely adjusting jack-prop 12 and move, make detecting frame 11 adjust, but the free quick change as required, add the module, level anchor clamps simultaneously, and through the cooling of connecting seat 13 control anchor clamps, cooperation anchor clamps groove 9 can change anchor clamps fast, the course of operation is simple, need not to operate through manual, the degree of automation is high, the convenient student operates, the quality of teaching has effectively been improved.
When the clamp is used, the clamp is fixed in the clamp groove 9, then the clamp is controlled through the operation panel 4, then information is input into the central processing unit 22 through the input module 21, after the information is processed by the central processing unit 22, the information is input into the PLC control unit 24 through the wireless signal module 23, the PLC control unit 24 is controlled and then the information is fed back to the central processing unit 22, the operation cylinder 10, the connecting seat 13 and the leveling device 7 are freely switched through the operation control unit 25, a student uses the teaching device to operate the clamp, and after the teaching is finished, the clamp is taken down and the initial state is restored.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides an automatic change anchor clamps teaching device, includes teaching cabinet (1) and control system (2), one side at teaching cabinet (1) top is provided with mount table (3), its characterized in that: the other side fixedly connected with operating panel (4) at the top of teaching cabinet (1), line rail (5) is fixedly connected with the front edge at the top of mount table (3), slider (6) is connected with the surface sliding of line rail (5), levelling device (7) is fixedly connected with the top of slider (6), benchmark board (8) is fixedly connected with the top of mount table (3) and is located one side of line rail (5), anchor clamps groove (9) have been seted up on the surface of benchmark board (8), the device is characterized in that air cylinders (10) are fixedly connected to two sides of the surface of the reference plate (8), a detection frame (11) is fixedly connected to the surface of the reference plate (8) and located between the two air cylinders (10), free adjusting jacking columns (12) are arranged on two sides of the detection frame (11), a connecting seat (13) is fixedly connected to one side of the top of the mounting table (3), cooling pipes (14) are communicated to two sides of the top of the connecting seat (13), and air outlets (15) are communicated to the top ends of the two cooling pipes (14); the control panel (4) is used for controlling the air cylinder (10), the leveling device (7) and the connecting seat (13), so that the free adjusting jacking column (12) is driven to move, the detection frame (11) is enabled to be adjusted, modules can be freely and quickly replaced and added according to requirements, meanwhile, the clamp is leveled, the cooling of the clamp is controlled through the connecting seat (13), and the clamp can be quickly replaced by matching with the clamp groove (9);
the control system (2) comprises an input module (21), a central processing unit (22), a wireless signal module (23), a PLC control unit (24), a control unit (25), a feedback module (26) and an output module (27);
the output end of the input module (21) is connected with the input end of the central processing unit (22), and the output end of the central processing unit (22) is connected with the input end of the control unit (25);
the output end of the feedback module (26) is connected with the input end of the central processing unit (22).
2. An automated jig teaching apparatus according to claim 1, and characterised in that: the top of levelling device (7) fixedly connected with adjusts pole (16), and the top fixedly connected with school table (17) of adjusting pole (16).
3. An automated jig teaching apparatus according to claim 1, and characterised in that: the number of the clamp grooves (9) is multiple, and the clamp grooves (9) are symmetrically and uniformly distributed on the surface of the reference plate (8).
4. An automated jig teaching apparatus according to claim 1, and characterised in that: the central processing unit (22) is connected with the wireless signal module (23) in a bidirectional manner, and the wireless signal module (23) is connected with the PLC control unit (24) in a bidirectional manner.
5. An automated jig teaching apparatus according to claim 1, and characterised in that: the output ends of the control unit (25) are connected with the input ends of the output module (27) and the feedback module (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910875054.5A CN110491272B (en) | 2019-09-17 | 2019-09-17 | Automatic clamp teaching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910875054.5A CN110491272B (en) | 2019-09-17 | 2019-09-17 | Automatic clamp teaching device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110491272A CN110491272A (en) | 2019-11-22 |
| CN110491272B true CN110491272B (en) | 2024-03-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910875054.5A Active CN110491272B (en) | 2019-09-17 | 2019-09-17 | Automatic clamp teaching device |
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| CN (1) | CN110491272B (en) |
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| US8424858B2 (en) * | 2009-09-02 | 2013-04-23 | GM Global Technology Operations LLC | Flexible fixture system for machining operations |
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| CN101947855A (en) * | 2010-08-20 | 2011-01-19 | 威海百晟达机械设备有限公司 | Automatic welding machine for PE (Poly Ethylene) valve |
| CN102501083A (en) * | 2011-08-12 | 2012-06-20 | 合肥长城制冷科技有限公司 | Radiator positioning tooling fixture |
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| Publication number | Publication date |
|---|---|
| CN110491272A (en) | 2019-11-22 |
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