CN110479821A - A kind of minor diameter digital control helical is around pipe machine - Google Patents
A kind of minor diameter digital control helical is around pipe machine Download PDFInfo
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- CN110479821A CN110479821A CN201910843588.XA CN201910843588A CN110479821A CN 110479821 A CN110479821 A CN 110479821A CN 201910843588 A CN201910843588 A CN 201910843588A CN 110479821 A CN110479821 A CN 110479821A
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- tailstock
- heat
- guiding mechanism
- guiding
- pipe
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- 238000012546 transfer Methods 0.000 claims abstract description 52
- 230000033001 locomotion Effects 0.000 claims abstract description 13
- 230000005540 biological transmission Effects 0.000 claims description 16
- 238000005452 bending Methods 0.000 abstract description 8
- 238000004804 winding Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 3
- 230000035882 stress Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000080 chela (arthropods) Anatomy 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 230000003319 supportive effect Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/027—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers by helically or spirally winding elongated elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/06—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of metal tubes
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Abstract
The present invention relates to a kind of minor diameter digital control helicals around pipe machine, including lathe bed, in the mainshaft mechanism for being respectively arranged to drive Mandrel Rotating on lathe bed, the tailstock mechanism for assisting plug clamping, for positioning heat-transfer pipe and electrical control mechanism of the auxiliary around the guiding mechanism of pipe and for controlling guiding mechanism movement and heat-transfer pipe feeding, the guiding mechanism moves reciprocatingly along a pair of linear guide for being fixed in lathe bed upper surface, tailstock guide is set in the inside parallel of guiding mechanism linear guide, tailstock mechanism is moved in a straight line along the guide rail.The problems such as present invention realizes the pre-bending of heat-transfer pipe by guiding mechanism, prevents stress concentration caused by directly winding because of straight tube, pipe deformations, tube body rupture；It is accurately positioned by guiding mechanism and control cabinet, realizes that high precision numerical control is processed around pipe, the heat-transfer pipe after pre-bending is high around pipe stability in advance, and the heat-transfer pipe that can be adapted for thin diameter is processed around pipe, meets the working condition of Mini-type heat exchanger.
Description
Technical field
The present invention relates to around heat exchange of heat pipe manufacturing technology field, especially a kind of minor diameter digital control helical is around pipe machine.
Background technique
It is a kind of heat exchanger for being alternately entwined heat-transfer pipe by helix shape in core cylinder periphery around heat exchange of heat pipe, around
The hand of spiral of heat exchange of heat pipe adjacent two layers helical form heat-transfer pipe is opposite.Heat-transfer pipe can be with single coiling, can also be two or more
Group postwelding coiling together.Only lead to a kind of medium in pipe is known as single channel type around heat exchange of heat pipe around heat exchange of heat pipe, manage in circulation it is more
The heat-transfer pipe that kind medium and every kind of medium are passed through, which collects on respective tube sheet, is known as multi-channel type pipe around heat exchange of heat pipe
Formula heat exchanger.Wrap-round tubular heat exchanger is suitable for while handling a variety of media, needing to transmit larger heat and pipe under the small temperature difference
The interior higher occasion of media operation pressure, heat exchange equipment as used in the chilling process such as oxygen processed etc..Around heat exchange of heat pipe applicable for temperature
Degree range is wide, adapt to thermal shock, is able to achieve thermal stress itself eliminates, compactness is high, flow dead zone is not present, but technique is opposite
Complexity, production cost are higher.
It is used exclusively for producing one of the equipment around heat exchange of heat pipe around pipe machine, main function is to realize heat-transfer pipe in core bucket
On reasonable winding, be around heat exchange of heat pipe production in a most important equipment.Sold currently on the market around pipe machine specification
All bigger, groundwork mode is as follows: the tube sheet around heat exchange of heat pipe is placed on two turning rolls, wherein the tube sheet of one end
It is fixed on the floral disc of pipe machine by connector, directly on liner, heat exchanger tube uses and puts pipe device and around pipe machine pipe
It operates simultaneously, every time around a pipe.But it is synchronous with being unable to control around pipe machine due to putting pipe device, screw pitch can only be artificial
To control.Very slow, the inefficiency around pipe speed.It is below small-sized around heat exchange of heat pipe that one meter in diameter can not be produced, even if part is set
Standby to can be used for the small-sized production around heat exchange of heat pipe, precision is also difficult to reach requirement.
Summary of the invention
The applicant provides a kind of minor diameter digital control helical around pipe machine, energy for the disadvantage in above-mentioned existing production technology
Meet production requirement of the compact spiral around tube apparatus, by the accurate pre-bending heat exchanger tube of guiding mechanism, by adjusting guiding mechanism
Highly, inclination angle, clamping direction and horizontal feed amount realize that the accurate positioning of heat-transfer pipe, cooperation core rotation are completely wound, control
Parameter is abundant, and process is stablized, and the Mini-type heat exchanger produced is small in size, light weight, can apply to the experimental ring of high request
Border.
The technical solution adopted in the present invention is as follows:
A kind of minor diameter digital control helical is respectively arranged to driving plug rotation on pipe machine, including lathe bed, Yu Suoshu lathe bed
Turn mainshaft mechanism, for assist plug clamp tailstock mechanism, for position heat-transfer pipe and assist around pipe guiding mechanism and
For controlling the electrical control mechanism of guiding mechanism movement and the feeding of Heat Transfer Control pipe, the guiding mechanism is fixed in bed along a pair
The linear guide on surface moves reciprocatingly with it, tailstock guide is arranged in the inside parallel of linear guide, tailstock mechanism is described in
Tailstock guide moves in a straight line.
Its further technical solution is:
Mainshaft mechanism includes spindle box, main shaft, spindle drive motor and floral disc, bottom surface and the lathe bed spiral shell of the spindle box
It connects, one end of main shaft connects spindle drive motor by transmission case, and the other end of main shaft connects floral disc, surface, the edge of Yu Huapan
The circumferential interlocking floral disc clamp of floral disc, affixed the second column thimble for location mandril axle center in the center Yu Huapan；
Tailstock mechanism includes tailstock chuck, tailstock case, third handwheel, support base and locating shaft, the bottom end of the support base
It is spirally connected with lathe bed, in the affixed tailstock case in the top of support base, locating shaft runs through tailstock case, described locating shaft one end and tailstock chuck
Connection, the surface in tailstock chuck, the circumferential interlocking tailstock clamp along tailstock chuck are affixed for assisting in tailstock chuck center
The first column thimble in location mandril axle center, the locating shaft other end are cooperated by internal screw thread and stud, and stud has neither part nor lot in cooperation
One end stretches out tailstock case and connects third handwheel by fastener；
Guiding mechanism includes the supporting station being fixed on lathe bed by several first connectors, and the one of Yu Suoshu supporting station
Setting guiding wheel carrier in side in symmetrically opening up two on the guiding wheel carrier is used to that the first adjusting screw rod and the second adjusting screw rod to be arranged
Groove, the first adjusting screw rod and the second adjusting screw rod run through the top of guiding wheel carrier and respectively by the second connector and the
One handwheel and the connection of the second handwheel, the first sliding block and the second sliding block pass through internal screw thread and the first adjusting screw rod and second respectively and adjust
Screw rod is spirally connected, and level is fixed on the first sliding block and the second sliding block respectively for symmetrically arranged lower support arm and upper support arm, under lead
Be spirally connected respectively with lower support arm and upper support arm to wheel arm and upper guiding wheel arm, in it is upper guiding wheel arm and it is lower guiding wheel arm it is opposite
Side is symmetrical arranged several for guiding the directive wheel of heat-transfer pipe directional curvature；
Electrical control mechanism includes for conveying the heat-transfer pipe feed arrangement of heat-transfer pipe for guiding mechanism, for driving guiding
The guiding mechanism driving motor of mechanism kinematic and transmission gear and driving rack for realizing guiding mechanism straight reciprocating motion,
The heat-transfer pipe feed arrangement is fixed on supporting station, is abutted against driving rack, guiding mechanism driving electricity in the long side side of lathe bed
Machine is fixed in support cover, and the top of the support cover and the lower edge of supporting station are spirally connected, the guiding mechanism driving motor it is defeated
Shaft and transmission gear cooperate, the transmission gear and driving rack intermeshing；
Main shaft is multi-diameter shaft, and the both ends diameter of main shaft is adapted to the mounting hole on spindle drive motor and floral disc respectively, in
The end cap being spirally connected with spindle box is respectively provided on the outside of at main shaft and third type bearing fit；
In the top of tailstock case, pouring orifice is set；
Guiding wheel carrier is connect by rotating frid with supporting station, opposite on Yu Xuanzhuan frid and supporting station to open up several together
The arc groove of the heart, in being respectively provided with fastening screw in each arc groove, in the public the center point setting positioning spiral shell of a arc groove
Nail；
In symmetrical centered on upper guiding wheel arm and lower guiding wheel arm arm supported above and the symmetry axis of lower support arm；
The drag chain for protection circuit is also set up in the lathe bed side of setting guiding mechanism driving motor, the one of the drag chain
Connection guiding mechanism terminals are held, the other end of the drag chain is set to lathe bed close to the edge of spindle drive motor side, institute
Drag chain is stated in U-typed structure, two straight flanges of drag chain are parallel with the upper surface of lathe bed.
Beneficial effects of the present invention are as follows:
Structure of the invention is reasonable, and the pre-bending of heat-transfer pipe is realized by guiding mechanism, by several directive wheels by heat-transfer pipe
The problems such as bending to predetermined arc, preventing stress concentration caused by directly winding because of straight tube, pipe deformations, tube body rupture；Pass through
The height of guiding mechanism, clamps the precise positioning that heat-transfer pipe is realized in direction at inclination angle, with around the increase of pipeloop number, direction change etc.
Automated location parameter, and high precision numerical control is realized around pipe process by the horizontal feed amount of guiding mechanism and the control of mandrel revolving speed
It is processed around pipe；The heat-transfer pipe after pre-bending is high around pipe stability in advance, and the heat-transfer pipe that can be adapted for thin diameter is processed around pipe, meets
The working condition of Mini-type heat exchanger, and equipped with control cabinet, it is able to achieve numerical control processing.
Detailed description of the invention
Fig. 1 is main view of the invention (mark mechanism, be free of control cabinet).
Fig. 2 is main view of the invention (annotation component is free of control cabinet).
Fig. 3 is top view of the invention (two kinds of feasible locations of guiding wheel carrier are illustrated in figure).
Fig. 4 is the cross-sectional view of Section A-A in Fig. 1.
Fig. 5 is the B direction view of Fig. 4.
Wherein: 1, lathe bed；101, linear guide；2, tailstock mechanism；201, tailstock chuck；202, tailstock clamp；203,
One column thimble；204, pouring orifice；205, tailstock case；206, stud；207, the first profile shaft is held；208, second type bearing；209,
Fastener；210, third handwheel；211, support base；212, locating shaft；3, guiding mechanism；301, the first connector；302, it supports
Platform；303, it is oriented to wheel carrier；304, lower support arm；305, the first sliding block；306, upper support arm；307, the second sliding block；308, first
Adjusting screw rod；309, the second adjusting screw rod；310, the second connector；311, the first handwheel；312, the second handwheel；313, upper guiding
Wheel arm；314, the first directive wheel；315, the second directive wheel；316, third directive wheel；317, the first spare wheel；318, the 4th guiding
Wheel；319, the second spare wheel；320, third spare wheel；321, lower guiding wheel arm；322, frid is rotated；323, arc groove；
324, fastening screw；325, positioning screw；4, mainshaft mechanism；401, spindle drive motor；402, transmission case；403, spindle box；
404, main shaft；405, third profile shaft is held；406, end cap；407, floral disc；408, floral disc clamp；409, the second column thimble；410,
Case lid；5, electrical control mechanism；501, heat-transfer pipe feed arrangement；502, guiding mechanism driving motor；503, transmission gear；504,
Support cover；505, drag chain；506, driving rack；507, control cabinet；6, plug；7, heat-transfer pipe.
Specific embodiment
Specific embodiments of the present invention will be described below with reference to the accompanying drawings.
As shown in Fig. 1~5, the present invention includes lathe bed 1, in the main shaft for being respectively arranged to the driving rotation of plug 6 on lathe bed 1
Mechanism 4, for assist plug 6 clamp tailstock mechanism 2, for position heat-transfer pipe 7 and assist around pipe guiding mechanism 3 and be used for
The electrical control mechanism 5 of the movement of guiding mechanism 3 and the feeding of Heat Transfer Control pipe 7 is controlled, guiding mechanism 3 is fixed in lathe bed 1 along a pair
The linear guide 101 of upper surface moves reciprocatingly, and tailstock guide, 2 edge of tailstock mechanism is arranged in the inside parallel of linear guide 101
Tailstock guide moves in a straight line.
Mainshaft mechanism 4 includes spindle box 403, main shaft 404, spindle drive motor 401 and floral disc 407, the bottom of spindle box 403
Face is spirally connected with lathe bed 1, and one end of main shaft 404 connects spindle drive motor 401 by transmission case 402, and the other end of main shaft 404 connects
Connect floral disc 407, the surface of Yu Huapan 407, the circumferential interlocking floral disc clamp 408 along floral disc 407, the affixed use in 407 center Yu Huapan
The second column thimble 409 in 6 axle center of location mandril.
Tailstock mechanism 2 includes tailstock chuck 201, tailstock case 205, third handwheel 210, support base 211 and locating shaft 212,
The bottom end of support base 211 is spirally connected with lathe bed 1, and in the affixed tailstock case 205 in the top of support base 211, locating shaft 212 runs through tailstock case
205,212 one end of locating shaft is connect with tailstock chuck 201, and the surface in tailstock chuck 201, the circumferential direction along tailstock chuck 201 are embedding
Tailstock clamp 202 are connect, it is fixed in affixed the first column thimble 203 for 6 axle center of auxiliary positioning plug in 201 center of tailstock chuck
Position 212 other end of axis is cooperated by internal screw thread and stud 206, and one end that stud 206 has neither part nor lot in cooperation is stretched out tailstock case 205 and led to
It crosses fastener 209 and connects third handwheel 210.
Guiding mechanism 3 includes the supporting station 302 being fixed on lathe bed 1 by several first connectors 301, in supporting station
302 side setting guiding wheel carrier 303, in guiding wheel carrier 303 on symmetrically open up two for be arranged 308 He of the first adjusting screw rod
The groove of second adjusting screw rod 309, the first adjusting screw rod 308 and the second adjusting screw rod 309 are through the top of guiding wheel carrier 303
And it is connect respectively by the second connector 310 with the first handwheel 311 and the second handwheel 312, the first sliding block 305 and the second sliding block
307 are spirally connected by internal screw thread with the first adjusting screw rod 308 and the second adjusting screw rod 309 respectively, symmetrically arranged lower support arm 304
Level is fixed on the first sliding block 305 and the second sliding block 307 respectively with upper support arm 306, lower guiding wheel arm 321 and upper directive wheel
Arm 313 is spirally connected with lower support arm 304 and upper support arm 306 respectively, in it is upper guiding wheel arm 313 and it is lower guiding wheel arm 321 it is opposite
Side is symmetrical arranged several for guiding the directive wheel of 7 directional curvature of heat-transfer pipe.
Electrical control mechanism 5 includes for conveying the heat-transfer pipe feed arrangement 501 of heat-transfer pipe 7 for guiding mechanism 3, for driving
The guiding mechanism driving motor 502 that action-oriented mechanism 3 moves and the transmission gear for realizing 3 straight reciprocating motion of guiding mechanism
503 and driving rack 506, heat-transfer pipe feed arrangement 501 be fixed on supporting station 302, be abutted against transmission in the long side side of lathe bed 1
Rack gear 506, guiding mechanism driving motor 502 are fixed in support cover 504, the top of support cover 504 and the lower edge of supporting station 302
It is spirally connected, the output shaft and transmission gear 503 of guiding mechanism driving motor 502 cooperate, 506 phase of transmission gear 503 and driving rack
Mutually engagement.
Main shaft 404 be multi-diameter shaft, the both ends diameter of main shaft 404 respectively with the peace on spindle drive motor 401 and floral disc 407
Hole adaptation is filled, the outside at 405 cooperations is held in main shaft 404 and third profile shaft and is respectively provided with the end cap 406 being spirally connected with spindle box 403,
In the top of tailstock case 205, pouring orifice 204 is set.Guiding wheel carrier 303 is connect by rotating frid 322 with supporting station 302, Yu Xuan
It is opposite on turn trough plate 322 and supporting station 302 to open up several concentric arc grooves 323, it is respectively provided in each arc groove 323
Positioning screw 325 is arranged in the public the center point of a arc groove 323 in fastening screw 324.Upper guiding wheel arm 313 and lower guiding
In symmetrical centered on the arm 306 supported above of wheel arm 321 and the symmetry axis of lower support arm 304.In setting guiding mechanism driving motor
502 1 side of lathe bed also sets up the drag chain 505 for protection circuit, and 3 terminals of one end connection guiding mechanism of drag chain 505 drag
The other end of chain 505 is set to lathe bed 1 close to the edge of 401 side of spindle drive motor, and drag chain 505 is in U-typed structure, drag chain
505 two straight flanges are parallel with the upper surface of lathe bed 1.
It is of the invention that specific use process is as follows:
In the present embodiment, lathe bed is in horizontally disposed.Plug 6 is fixed on floral disc 407 and tailstock chuck 201, core is made
The axle center at 6 both ends of stick adjusts floral disc clamp 408 and tailstock card respectively against the first column thimble 203 and the second column thimble 409
Pincers 202 it is elastic, clamp plug 6 as far as possible under the premise of not destroying plug 6.Floral disc clamp 408 and tailstock clamp 202 are
Multijaw clamp, pawl number determine by actual demand, usually 3~4 pawl.Tailstock case 205 in tailstock mechanism 2 is two-layer stratigraphic structure,
Third profile shaft is respectively mounted at the cooperation of stud 206 Yu 205 wall surface two sides of tailstock case and holds 208, is used to support stud 206 and auxiliary
The rotation of 206 column of spiral shell.Internal layer can be made to move along cabinet direction by rotating third handwheel 210, finely tune the clamping of tailstock chuck 201
Position, tailstock case 205 can do the longer linear motion of stroke along tailstock guide, for substantially adjusting the folder of tailstock chuck 201
Hold position.205 internal layer of tailstock case is additionally provided with oiling groove, and oiling groove connects the bottom of pouring orifice 204, for guiding lubricating oil
Flowing.Since main shaft 404 and locating shaft 212 are rotatable axis body, therefore plug 6 after installation is complete can also be with main shaft 404
It is rotated coaxially with locating shaft 212.The position that main shaft 404 and locating shaft 212 need to be calibrated makes its level coaxial arrangement, and guarantees first
Column thimble 203 and the second column thimble 409 are also coaxial arrangement.To realize being freely rotated for locating shaft 212 and main shaft 404,
The first profile shaft is respectively mounted in the end of the junction and locating shaft 212 of locating shaft 212 and tailstock case 205 and holds 207, in main shaft 404
Third profile shaft is installed at the cooperation with spindle box 403 and holds 405.Spindle box 403 is hollow rectangular parallelepiped structure, and spindle box 403 pushes up
Case lid 410 is arranged in portion, and case lid 41 and the quadrangle at 403 top of spindle box are spirally connected, it may be necessary to open main shaft by backing out screw
Case 403, for the maintenance and maintenance to spindle box 403.
Upper guiding wheel arm 313 and lower guiding wheel arm 321 symmetrically open up an arc close to the side of guiding wheel carrier 303 and lack
Mouthful, for passing through and not interfering the rotation of plug 6 for plug 6.Rotate the first handwheel 311 and the second handwheel 312 it is adjustable on
The position of support arm 306 and lower support arm 304, for controlling the folding of upper guiding wheel arm 313 and lower guiding wheel arm 321.First
Handwheel 311 and the second handwheel 312 are connect by the second connector 310 with bearing with guiding wheel carrier 303, and bearing is to connector
Support and protective effect are played with each guide spiro rod, is provided with several in each upper guiding wheel arm 313 and lower guiding wheel arm 321
Directive wheel.First preferably embodiment is given in Fig. 4, as shown in figure 4, there are four production orientations for setting in each guiding wheel arm
Wheel: the first directive wheel 314, the second directive wheel 315, third directive wheel 316 and the 4th directive wheel 318 and three spare guiding
Wheel: the first spare wheel 317, the second spare wheel 319 and third spare wheel 320.Heat-transfer pipe 7 passes through each production orientation as shown in Figure 4
Wheel, directive wheel are distributed in 7 two sides of heat-transfer pipe alternatively up and down, and each directive wheel is turntable, and the periphery of each directive wheel is certainly
Two sides can accommodate the surface that heat-transfer pipe 7 passes through and do not damage heat-transfer pipe 7, in upper guiding to the smooth arc groove face of intermediate recess
Open up the strip-shaped groove being adapted to directive wheel quantity in wheel arm 313 and lower guiding wheel arm 321, the strip-shaped groove according to
Position difference is opened up with different inclination angles.Directive wheel is installed in the strip-shaped groove, and can be along the strip-shaped groove
Inclined direction adjust installation site.Spare idler wheel needs to remove when idle, is installed again when needing, spare idler wheel
Structure it is consistent with production orientation wheel, simple installation.The size of each production orientation wheel and spare idler wheel is selected according to actual condition
It selects, is usually gradually reduced along 7 direction of feed of heat-transfer pipe.Heat-transfer pipe 7 is sent into guiding mechanism 3 by heat-transfer pipe feed arrangement 501, leads
To mechanism 3 can with pre-bending heat-transfer pipe 7, make heat-transfer pipe 7 bending to wind when need around pipe radian.Due to the tube wall of heat-transfer pipe 7
It is relatively thin, caliber is thinner, it is excessive to may cause 7 local stress of heat-transfer pipe in the form of straight tube is directly wound, and tube body is made to generate change
The undesirable conditions such as shape, distortion, cracking, and heat-transfer pipe 7 is difficult to fit closely plug 6 or internal layer around tube layer when straight tube winding, and lead to
The effect for crossing multistage directive wheel can make the deformation process of heat-transfer pipe 7 continuous, soft, be oriented to wheel surface it is smooth and with heat-transfer pipe 7
Contact area is big, and 7 distortional stress of heat-transfer pipe can be made evenly dispersed.
Upper guiding wheel arm 313 and lower guiding wheel arm 321 do not work at the same time, due to upper guiding wheel arm 313 and lower guiding wheel arm
321 7 direction of feed of heat-transfer pipe is opposite with respect to the direction of rotation of main shaft 404, thus using upper when needing clockwise about pipe
It is oriented to wheel arm 313, lower guiding wheel arm 321 is selected when needing counterclockwise around pipe.Simultaneously as shown in figure 5, the bottom of guiding wheel carrier 303
It is connected with guide groove plate 322, guide groove plate 322 can be rotated around positioning screw 325, range and the arc groove 323 of rotation
Length range is identical.By adjusting the angle of guiding wheel carrier 303 and main shaft 404, multilayer can satisfy around pipe demand, when around tube layer
, may not be vertical with main shaft 404 around tube angulation when number increases, actual condition can be matched by rotary steering wheel carrier 303 at this time,
After having adjusted the angle of guiding wheel carrier 303 and main shaft 404, need to tighten fastening screw 324.
Startup power supply after above-mentioned items adjust is completed, main shaft 404 drives plug 6 to rotate, the vertical peace of spindle drive motor 401
Dress allows to drive the main shaft 404 being horizontally mounted by transmission case 402 come converting motion direction.Transmission gear 503 is being led
Rotated clockwise or counterclockwise under to the driving of mechanism driving-motor 502, and by with driving rack 506 engage band action-oriented
Linear reciprocating motion does along guide rail in mechanism 3, and the direction of linear motion influences inclined direction of the heat-transfer pipe 7 on plug 6 and around pipe
Pitch.For placing power supply line and control line in drag chain 505, prevents route impaired, route can also be reduced to motion process
Interference, provides longer movement travel.Control cabinet 507 is set in the outside of support cover 504, for controlling the revolving speed of main shaft 404
With direction, the velocity of displacement of the feed speed of heat-transfer pipe 7 and guiding mechanism 3 and direction etc., the parameter setting being involved in is extremely
Numerical control can be realized around pipe in control cabinet 507.
Above description is explanation of the invention, is not intended to limit the invention, and limited range of the present invention is referring to right
It is required that within protection scope of the present invention, any type of modification can be made.
Claims (10)
1. a kind of minor diameter digital control helical is around pipe machine, including lathe bed (1), it is characterised in that: Yu Suoshu lathe bed is respectively set on (1)
Mainshaft mechanism (4) for driving plug (6) to rotate, the tailstock mechanism (2) for assisting plug (6) to clamp are passed for positioning
Heat pipe (7) simultaneously assists moving and Heat Transfer Control pipe (7) feeding around the guiding mechanism (3) of pipe and for controlling guiding mechanism (3)
Electrical control mechanism (5), the guiding mechanism (3) are done back and forth along the linear guide (101) that a pair is fixed in lathe bed (1) upper surface
Tailstock guide is arranged in the inside parallel of linear guide (101) in movement, and straight line fortune is done along the tailstock guide by tailstock mechanism (2)
It is dynamic.
2. a kind of minor diameter digital control helical as described in claim 1 is around pipe machine, it is characterised in that: mainshaft mechanism (4) packet
Include spindle box (403), main shaft (404), spindle drive motor (401) and floral disc (407), the bottom surface of the spindle box (403) with
Lathe bed (1) is spirally connected, one end of main shaft (404) by transmission case (402) connection spindle drive motor (401), main shaft (404) it is another
One end connects floral disc (407), the surface of Yu Huapan (407), circumferential interlocking floral disc clamp (408) along floral disc (407), Yu Huapan
(407) affixed the second column thimble (409) for location mandril (6) axle center in center.
3. a kind of minor diameter digital control helical as described in claim 1 is around pipe machine, it is characterised in that: tailstock mechanism (2) packet
Include tailstock chuck (201), tailstock case (205), third handwheel (210), support base (211) and locating shaft (212), the support base
(211) bottom end is spirally connected with lathe bed (1), and in the affixed tailstock case (205) in the top of support base (211), locating shaft (212) runs through tail
Seat-box (205), described locating shaft (212) one end is connect with tailstock chuck (201), in the surface of tailstock chuck (201), along tailstock
Circumferential interlocking tailstock clamp (202) of chuck (201) is affixed for auxiliary positioning plug (6) axis in tailstock chuck (201) center
First column thimble (203) of the heart, locating shaft (212) other end are cooperated by internal screw thread and stud (206), and stud (206) is not
Tailstock case (205) are stretched out and by fastener (209) connection third handwheel (210) in the one end for participating in cooperation.
4. a kind of minor diameter digital control helical as described in claim 1 is around pipe machine, it is characterised in that: guiding mechanism (3) packet
Include the supporting station (302) being fixed on lathe bed (1) by several the first connectors (301), the one of Yu Suoshu supporting station (302)
Side setting guiding wheel carrier (303), in symmetrically opened up on the guiding wheel carrier (303) two be used for be arranged the first adjusting screw rod
(308) and the groove of the second adjusting screw rod (309), the first adjusting screw rod (308) and the second adjusting screw rod (309) run through guiding
The top of wheel carrier (303) is simultaneously connect by the second connector (310) with the first handwheel (311) and the second handwheel (312) respectively, the
One sliding block (305) and the second sliding block (307) pass through internal screw thread and the first adjusting screw rod (308) and the second adjusting screw rod respectively
(309) be spirally connected, symmetrically arranged lower support arm (304) and upper support arm (306) respectively level be fixed in the first sliding block (305) and
On second sliding block (307), lower guiding wheel arm (321) and upper guiding wheel arm (313) respectively with lower support arm (304) and upper support arm
(306) be spirally connected, in it is upper guiding wheel arm (313) and it is lower guiding wheel arm (321) opposite side be symmetrical arranged several for guide biography
The directive wheel of heat pipe (7) directional curvature.
5. a kind of minor diameter digital control helical as described in claim 1 is around pipe machine, it is characterised in that: the electrical control mechanism
It (5) include for conveying the heat-transfer pipe feed arrangement (501) of heat-transfer pipe (7) for guiding mechanism (3), for driving guiding mechanism
(3) the guiding mechanism driving motor (502) moved and the transmission gear for realizing guiding mechanism (3) straight reciprocating motion
(503) it is fixed on supporting station (302) with driving rack (506), the heat-transfer pipe feed arrangement (501), the length in lathe bed (1)
Side side is abutted against driving rack (506), and guiding mechanism driving motor (502) is fixed in support cover (504), the support cover
(504) lower edge at top and supporting station (302) is spirally connected, the output shaft and driving cog of the guiding mechanism driving motor (502)
Take turns (503) cooperation, the transmission gear (503) and driving rack (506) intermeshing.
6. a kind of minor diameter digital control helical as claimed in claim 2 is around pipe machine, it is characterised in that: the main shaft (404) is rank
Terraced axis, the both ends diameter of main shaft (404) is adapted to the mounting hole on spindle drive motor (401) and floral disc (407) respectively, in master
Axis (404) and third profile shaft hold the outside at (405) cooperation and are respectively provided with the end cap (406) being spirally connected with spindle box (403).
7. a kind of minor diameter digital control helical as claimed in claim 3 is around pipe machine, it is characterised in that: Yu Suoshu tailstock case (205)
Top be arranged pouring orifice (204).
8. a kind of minor diameter digital control helical as claimed in claim 4 is around pipe machine, it is characterised in that: the guiding wheel carrier (303)
It is connect, is opened up relatively on Yu Xuanzhuan frid (322) and supporting station (302) several with supporting station (302) by rotation frid (322)
The concentric arc groove of item (323), in being respectively provided with fastening screw (324) in each arc groove (323), in a arc groove
(323) positioning screw (325) are arranged in public the center point.
9. a kind of minor diameter digital control helical as claimed in claim 4 is around pipe machine, it is characterised in that: the upper guiding wheel arm
It (313) and centered on lower guiding wheel arm (321) arm supported above (306) and the symmetry axis of lower support arm (304) is in symmetrical.
10. a kind of minor diameter digital control helical as described in claim 1 is around pipe machine, it is characterised in that: driven in setting guiding mechanism
Lathe bed (1) side of dynamic motor (502) also sets up the drag chain (505) for protection circuit, one end connection of the drag chain (505)
Guiding mechanism (3) terminals, the other end of the drag chain (505) are set to lathe bed (1) close to spindle drive motor (401) side
Edge, the drag chain (505) is in U-typed structure, and two straight flanges of drag chain (505) are parallel with the upper surface of lathe bed (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910843588.XA CN110479821A (en) | 2019-09-06 | 2019-09-06 | A kind of minor diameter digital control helical is around pipe machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910843588.XA CN110479821A (en) | 2019-09-06 | 2019-09-06 | A kind of minor diameter digital control helical is around pipe machine |
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| Publication Number | Publication Date |
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| CN110479821A true CN110479821A (en) | 2019-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910843588.XA Pending CN110479821A (en) | 2019-09-06 | 2019-09-06 | A kind of minor diameter digital control helical is around pipe machine |
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Cited By (1)
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| CN117000836A (en) * | 2023-10-07 | 2023-11-07 | 厦门立洲精密科技股份有限公司 | Die for spring machining |
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