CN110466049A - Three-dimensional expansible bidirectional flexible PC component production line - Google Patents
Three-dimensional expansible bidirectional flexible PC component production line Download PDFInfo
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- CN110466049A CN110466049A CN201910923082.XA CN201910923082A CN110466049A CN 110466049 A CN110466049 A CN 110466049A CN 201910923082 A CN201910923082 A CN 201910923082A CN 110466049 A CN110466049 A CN 110466049A
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- production line
- track
- expansible
- transfer cask
- component production
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 230000002457 bidirectional effect Effects 0.000 title claims abstract description 36
- 238000010438 heat treatment Methods 0.000 claims abstract description 39
- 239000004567 concrete Substances 0.000 claims abstract description 20
- 238000005192 partition Methods 0.000 claims abstract description 9
- 238000012546 transfer Methods 0.000 claims description 43
- 239000007787 solid Substances 0.000 claims description 16
- 238000009826 distribution Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 4
- 238000012549 training Methods 0.000 abstract description 7
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000008447 perception Effects 0.000 abstract description 2
- 239000011178 precast concrete Substances 0.000 abstract description 2
- 238000013461 design Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
- B28B15/007—Plant with two or more identical shaping or moulding devices
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention belongs to PC component production line fields, especially three-dimensional expansible bidirectional flexible PC component production line, it is complicated for operation for existing primary producing line, worker training's time is longer, it originates in line and is equipped with 56 pieces of die station, only one layer, production efficiency is low, period longer problem, now propose following scheme, it includes two workshops, heating zone is provided on each workshop, heating zone includes five concrete heat-insulating walls, heating finned tube is provided between two adjacent concrete heat-insulating walls, it is fixedly installed between two adjacent concrete heat-insulating walls through partition.Practicability of the present invention is good, the production efficiency of PC component in production line can effectively be improved, effectively heating greatly shortens precast concrete setting time, component forming perception is good, by scientific and reasonable device layout invented efficiently, energy conservation, operator training be easy overhaul of the equipments it is convenient and efficient, the low upgrading production line of maintenance cost.
Description
Technical field
The present invention relates to PC component production line technology fields, more particularly to three-dimensional expansible bidirectional flexible PC component production
Line.
Background technique
PC component refers to the concrete product processed in the factory by standard industrial mode；
But primary producing line is complicated for operation, and worker training's time is longer, and it originates in line and is equipped with 56 pieces of die station, only one layer, production effect
Rate is low, and the period is longer, causes the production efficiency of PC component lower, and primary producing line is that inlet line equipment manufacturing cost is expensive.
Summary of the invention
The purpose of the present invention is to solve existing in the prior art, primary producing line is complicated for operation, worker training's time compared with
It is long, it originates in line and is equipped with 56 pieces of die station, only one layer, production efficiency is low, and the period is longer, and cause the production efficiency of PC component lower,
Primary producing line is inlet line equipment manufacturing cost valuableness disadvantage, and the expansible bidirectional flexible PC component production line of solid proposed.
To achieve the goals above, present invention employs following technical solutions:
Three-dimensional expansible bidirectional flexible PC component production line, including two workshops, be provided on each workshop plus
Hot-zone, heating zone include five concrete heat-insulating walls, are provided with heating fin between two adjacent concrete heat-insulating walls
It manages, is fixedly installed between two adjacent concrete heat-insulating walls through partition, multiple through-holes are offered at the top of partition, mix
The top of solidifying soil insulated wall is equipped with die station, and mixing plant is equipped between two workshops, is divided into two layers on each workshop,
Respectively one layer and two layers.
Preferably, be connected in turn on the mixing plant 1# transfer cask track, 2# transfer cask track, 3# transfer cask track and
4# transfer cask track.
Preferably, 1# power distribution room and public lavatory are provided on described one layer, 2# power distribution room is provided on two layers.
Preferably, the mixing plant includes host, feeding area, storing area and discharge port.
Preferably, transfer cask there are two being respectively provided on each workshop, 1# transfer cask track, 2# transfer cask track, 3#
Transfer cask track and 4# transfer cask track are connected with corresponding transfer cask respectively.
Preferably, a Bidirectional up-down stacking machine is provided between two transfer casks in the same workshop
With two material distributing machines, the two sides of Bidirectional up-down stacking machine are provided with unidirectional lifting stacking machine and the platform that vibrates.
Preferably, the two sides of the Bidirectional up-down stacking machine are provided with track, and track storage battery is slidably fitted on track
Vehicle.
Preferably, the heating finned tube positioned at the same heating zone is four rows, the four upper rows positioned at the same heating zone
An inlet valve and an outlet valve are installed on heating finned tube.
Preferably, the concrete heat-insulating wall is inverted U-shaped structure.
Preferably, stair there are two being respectively provided in each workshop.
In the present invention, the expansible bidirectional flexible PC component production line of solid, by the way that individual heating region is arranged, i.e.,
Four rows, which heat, is provided with the same inlet valve and outlet valve on finned tube, realize circulating-heating, controllability is strong；
The production efficiency of PC component is improved so that the quantity of die station increased significantly by setting upper layer and lower layer；
By the way that two-way double outlet mixing plants are arranged, mixing plant can be fed simultaneously to four transfer casks, and production efficiency is higher.
Practicability of the present invention is good, and production line operation is simple, can effectively improve the production efficiency of PC component in production line.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the expansible bidirectional flexible PC component production line of solid proposed by the present invention；
Fig. 2 is the structural schematic diagram of the part A-A of the expansible bidirectional flexible PC component production line of solid proposed by the present invention；
Fig. 3 is the structural schematic diagram of the part B of the expansible bidirectional flexible PC component production line of solid proposed by the present invention；
Fig. 4 is the structural representation of the unidirectional stacking machine part of the expansible bidirectional flexible PC component production line of solid proposed by the present invention
Figure；
Fig. 5 is the structural schematic diagram of the mixing plant part of the expansible bidirectional flexible PC component production line of solid proposed by the present invention.
In figure: 1 concrete heat-insulating wall, 2 die station, 3 heating finned tubes, 4 are through partition, 5 mixing plants, 6 1# transfer cask tracks, 7
2# transfer cask track, 8 3# transfer cask tracks, 9 4# transfer cask tracks, 10 1# power distribution rooms, 11 2# power distribution rooms, 12 public lavatorys, 13
Host, 14 feeding areas, 15 storing areas, 16 discharge ports, 17 unidirectional lifting stacking machines, 18 Bidirectional up-down stacking machines, 19 material distributing machines, 20
Transfer cask.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-5, three-dimensional expansible bidirectional flexible PC component production line, including two workshops, each production vehicle
Between on be provided with heating zone, heating zone includes five concrete heat-insulating walls 1, between two adjacent concrete heat-insulating walls 1
It is provided with heating finned tube 3, is fixedly installed between two adjacent concrete heat-insulating walls 1 through partition 4, through partition 4
Top offers multiple through-holes, and the top of concrete heat-insulating wall 1 is equipped with die station 2, is equipped with mixing plant 5 between two workshops,
It is divided on each workshop two layers, respectively one layer and two layers.
In the present invention, it is connected with 1# transfer cask track 6,2# transfer cask track 7,3# transfer cask track 8 on mixing plant 5 in turn
With 4# transfer cask track 9.
In the present invention, it is provided with 1# power distribution room 10 and public lavatory 12 on one layer, 2# power distribution room 11 is provided on two layers.
In the present invention, mixing plant 5 includes host 13, feeding area 14, storing area 15 and discharge port 16.
In the present invention, it is respectively provided on each workshop there are two transfer cask 20,1# transfer cask track 6,2# transfer cask rail
Road 7,3# transfer cask track 8 and 4# transfer cask track 9 are connected with corresponding transfer cask 20 respectively.
In the present invention, a Bidirectional up-down code is provided between two transfer casks 20 in the same workshop
Stack machine 18 and two material distributing machines 19, the two sides of Bidirectional up-down stacking machine 18 are provided with unidirectional lifting stacking machine 17 and the platform that vibrates.
In the present invention, the two sides of Bidirectional up-down stacking machine 18 are provided with track, and track storage battery is slidably fitted on track
Vehicle.
In the present invention, the heating finned tube 3 positioned at the same heating zone is four rows, upper four positioned at the same heating zone
An inlet valve and an outlet valve are installed on row's heating finned tube 3.
In the present invention, concrete heat-insulating wall 1 is inverted U-shaped structure.
In the present invention, it is respectively provided in each workshop there are two stair.
In the present invention, this production line is made of 134 punching block platforms 2, and Design of Production Line is at two layers, wherein one layer of design has
100 die station 2, two layers of design have 34 die station 2, and the work such as cloth mould, reinforcing bar binding, built-in fitting fixation are arranged in two-layer platform,
Upper layer die station 2 lower layer is moved to using Bidirectional up-down stacking machine 18 pour vibrating, be sent into region to be conserved carry out heating support
8 regions are divided into shield, the heating of Design of Production Line, and generation vapor passes through through partition 4 after heating the water heating in finned tube 3
On through-hole outflow, die station 2 is heated, when some region reaches heating condition, heating schedule can be entered and carried out
Heating, the heating in each region be it is independent, reached energy-saving effect, each heating region can be arranged individual inlet valve and
Flowing water Valve, water flow back and forth in single heating region, and mixing plant 5 is two-way double outlet settings, pass through 1# transfer cask track
6,2# transfer cask track 7,3# transfer cask track 8 and 4# transfer cask track 9 are respectively to two workshop hauls, and efficiency is higher, unidirectionally
Go up and down stacking machine 17 and Bidirectional up-down stacking machine 18 can upper and lower haul, two layers of mainly framework of steel reinforcement of processing PC component,
It is transported after processing is completed by Bidirectional up-down stacking machine 18 to one layer, the heating component of 8-10 hour can pass through track battery truck
Outer place goods area domain pending is moved to, the empty template after molding is put back into the upper layer area Bu Mo using Bidirectional up-down stacking machine 18, thus
Realize template front and back flowing up and down, this production line have it is simple and reliable convenient for operation the advantages that, primary producing line there are complicated for operation,
Worker training's time is longer, and apparatus for production line is easier to be easy to operate after improvement, and worker training's time is shorter, and working efficiency is at double
Increasing, originates in line and be equipped with 65 pieces of die station, existing production line can be equipped with die station 134, and primary producing line is that inlet line equipment manufacturing cost is expensive,
To be transformed after introduction, can be only achieved the working condition of Chinese Industrial Standards (CIS), apparatus for production line cost is relatively low after innovation, about into
1/3 cost of mouth production line, and the efficiency produced is 2 times of import production line, energy consumption is the one third of import production line, complete
It gets rid of within the scope of the world today entirely, production line used in the existing concrete prefabricated industry used of all building fields will give birth to
Producing line is designed to two layers up and down, and two layers of working equipment can keep overall work, and upper and lower two layers simultaneously in the technological operation of equipment
It is worked at the same time in work, and the work for generating upper layer is underlying services, lower layer is top service, and whole interlock can significantly improve work
To make efficiency, while inventing special heating device by us, effectively heating greatly shortens precast concrete setting time,
Component forming perception is good, has invented efficient, energy conservation by scientific and reasonable device layout, operator training is easy overhaul of the equipments
It is convenient and efficient, the low upgrading production line of maintenance cost, and China will be changed and manufacture imitated foreign countries in PC component industry device
The history of production line.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (10)
1. three-dimensional expansible bidirectional flexible PC component production line, including two workshops, which is characterized in that each workshop
On be provided with heating zone, heating zone includes five concrete heat-insulating walls (1), two adjacent concrete heat-insulating walls (1) it
Between be provided with heating finned tube (3), be fixedly installed between two adjacent concrete heat-insulating walls (1) through partition (4), warp
Multiple through-holes are offered at the top of partition (4), the top of concrete heat-insulating wall (1) is equipped with die station (2), between two workshops
Equipped with mixing plant (5), it is divided on each workshop two layers, respectively one layer and two layers.
2. the expansible bidirectional flexible PC component production line of solid according to claim 1, which is characterized in that the mixing plant
(5) 1# transfer cask track (6), 2# transfer cask track (7), 3# transfer cask track (8) and 4# transfer cask track are connected in turn
(9).
3. the expansible bidirectional flexible PC component production line of solid according to claim 1, which is characterized in that on described one layer
It is provided with 1# power distribution room (10) and public lavatory (12), 2# power distribution room (11) are provided on two layers.
4. the expansible bidirectional flexible PC component production line of solid according to claim 1, which is characterized in that the mixing plant
It (5) include host (13), feeding area (14), storing area (15) and discharge port (16).
5. the expansible bidirectional flexible PC component production line of solid according to claim 1, which is characterized in that each production vehicle
Between on be respectively provided with there are two transfer cask (20), 1# transfer cask track (6), 2# transfer cask track (7), 3# transfer cask track (8) and
4# transfer cask track (9) is connected with corresponding transfer cask (20) respectively.
6. the expansible bidirectional flexible PC component production line of solid according to claim 5, which is characterized in that be located at same
It is provided with a Bidirectional up-down stacking machine (18) and two material distributing machines (19) between two transfer casks (20) in workshop,
The two sides of Bidirectional up-down stacking machine (18) are provided with unidirectional lifting stacking machine (17) and the platform that vibrates.
7. the expansible bidirectional flexible PC component production line of solid according to claim 6, which is characterized in that the two-way liter
The two sides of drop stacking machine (18) are provided with track, are slidably fitted with track battery truck on track.
8. the expansible bidirectional flexible PC component production line of solid according to claim 1, which is characterized in that be located at same
The heating finned tube (3) of heating zone is four rows, and the four upper rows positioned at the same heating zone heat and are equipped with one on finned tube (3)
A inlet valve and an outlet valve.
9. the expansible bidirectional flexible PC component production line of solid according to claim 1, the concrete heat-insulating wall (1) are
Inverted U-shaped structure.
10. the expansible bidirectional flexible PC component production line of solid according to claim 1, it is respectively provided in each workshop
There are two stair.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2019105496379 | 2019-06-24 | ||
| CN201910549637.9A CN110281374A (en) | 2019-06-24 | 2019-06-24 | Three-dimensional expansible bidirectional flexible PC component production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110466049A true CN110466049A (en) | 2019-11-19 |
Family
ID=68004981
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910549637.9A Withdrawn CN110281374A (en) | 2019-06-24 | 2019-06-24 | Three-dimensional expansible bidirectional flexible PC component production line |
| CN201910923082.XA Pending CN110466049A (en) | 2019-06-24 | 2019-09-27 | Three-dimensional expansible bidirectional flexible PC component production line |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201910549637.9A Withdrawn CN110281374A (en) | 2019-06-24 | 2019-06-24 | Three-dimensional expansible bidirectional flexible PC component production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111910971A (en) * | 2020-07-17 | 2020-11-10 | 康赛妮集团有限公司 | Three-dimensional carding wool spinning flexible production system |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111531686B (en) * | 2020-05-12 | 2021-05-28 | 宁波交通工程建设集团有限公司 | Flow mold table for large prefabricated part production line and production process thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7137800B1 (en) * | 2001-03-21 | 2006-11-21 | Power Poles, Inc. | Prestressed concrete casting apparatus and method |
| CN105082346A (en) * | 2015-02-09 | 2015-11-25 | 中交第三航务工程局有限公司 | Intelligent flow production line for shield segment prefabrication |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN105773827A (en) * | 2016-05-03 | 2016-07-20 | 国新德 | Three-dimensional production system of prefabricated components |
| CN107175759A (en) * | 2017-07-14 | 2017-09-19 | 广东省建筑机械厂有限公司 | The production line of building beam column concrete prefabricated element |
| CN206644134U (en) * | 2017-04-10 | 2017-11-17 | 北京智慧云建科技有限公司 | A kind of three-dimensional production of intelligent change system of prefabricated components component |
-
2019
- 2019-06-24 CN CN201910549637.9A patent/CN110281374A/en not_active Withdrawn
- 2019-09-27 CN CN201910923082.XA patent/CN110466049A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7137800B1 (en) * | 2001-03-21 | 2006-11-21 | Power Poles, Inc. | Prestressed concrete casting apparatus and method |
| CN105082346A (en) * | 2015-02-09 | 2015-11-25 | 中交第三航务工程局有限公司 | Intelligent flow production line for shield segment prefabrication |
| CN105459258A (en) * | 2016-01-11 | 2016-04-06 | 河北榆构建材有限公司 | Pc component production line |
| CN105773827A (en) * | 2016-05-03 | 2016-07-20 | 国新德 | Three-dimensional production system of prefabricated components |
| CN206644134U (en) * | 2017-04-10 | 2017-11-17 | 北京智慧云建科技有限公司 | A kind of three-dimensional production of intelligent change system of prefabricated components component |
| CN107175759A (en) * | 2017-07-14 | 2017-09-19 | 广东省建筑机械厂有限公司 | The production line of building beam column concrete prefabricated element |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111910971A (en) * | 2020-07-17 | 2020-11-10 | 康赛妮集团有限公司 | Three-dimensional carding wool spinning flexible production system |
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| Publication number | Publication date |
|---|---|
| CN110281374A (en) | 2019-09-27 |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191119 |
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| RJ01 | Rejection of invention patent application after publication |