CN110465901B - Stator rotating mechanism - Google Patents
Stator rotating mechanism Download PDFInfo
- Publication number
- CN110465901B CN110465901B CN201910747996.5A CN201910747996A CN110465901B CN 110465901 B CN110465901 B CN 110465901B CN 201910747996 A CN201910747996 A CN 201910747996A CN 110465901 B CN110465901 B CN 110465901B
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- China
- Prior art keywords
- stator
- rotary drum
- chain
- main shaft
- fixed
- Prior art date
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- 238000009987 spinning Methods 0.000 claims description 3
- 239000003973 paint Substances 0.000 abstract description 17
- 238000004804 winding Methods 0.000 abstract description 10
- 238000000034 method Methods 0.000 abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a stator rotating mechanism which comprises a fixed table, a turntable and a plurality of stator rotation gripper devices, wherein the stator rotation gripper devices can grasp a stator and realize rotation, and the turntable rotates to drive the stator to revolve. The stator rotating mechanism in the stator winding paint curing oven can effectively realize grabbing, autorotation and revolution of a stator, meets the autorotation and revolution process requirements in the stator winding paint curing process, is convenient to feed and discharge the stator, and is suitable for motor production equipment such as the stator winding paint curing oven which needs the stator to realize revolution while autorotation.
Description
Technical Field
The invention belongs to the technical field of motor production equipment, and particularly relates to a stator rotating mechanism.
Background
The motor stator needs to be painted or dipped after winding, so as to improve the insulation performance and the moisture resistance of the winding. After dropping or dipping, the paint needs to be cured quickly. The existing curing oven is rough in design, the stator winding is hung in the curing oven, and hot air is blown into the curing oven to cure paint. Because the paint has fluidity before solidification, the stator winding paint is solidified by adopting the method, the paint is easy to flow due to dead weight, the paint is unevenly distributed, and the phenomenon that the thickness of the local paint layer is too small or even no paint coating exists. The novel stator winding paint curing oven adopts a process that rotation and revolution of a stator are simultaneously carried out in the curing process, so that the concentration of paint in the curing process can be avoided, the uniform distribution of the paint is maintained, and the curing efficiency and the curing effect of the paint are improved. However, to implement this process, the technical problems to be solved include: how to effectively fix the stator on the premise of not influencing the paint of the winding and drive the stator to rotate conveniently. The method comprises the steps of carrying out a first treatment on the surface of the How to enable revolution during rotation of the stator. Therefore, there is a need to design a stator rotation mechanism in a curing oven that can solve the above-mentioned technical problems.
Disclosure of Invention
In order to solve the technical problems, the invention adopts the following technical scheme: the stator rotating mechanism comprises a fixed table, a turntable and a plurality of stator autorotation tongs devices,
the middle part of the back of the turntable is fixedly connected with a main shaft, the main shaft is rotatably arranged on a fixed table through a main shaft supporting seat with a bearing, the main shaft is horizontally arranged, the end part of the main shaft is connected with a first motor, and the first motor drives the main shaft to rotate around the axis of the main shaft through a first chain and a main shaft gear fixed on the main shaft;
the stator rotation gripper device is arranged in a circumferential array around the turntable, the stator rotation gripper device comprises a pull rod and a rotary drum which is rotatably sleeved on the pull rod, the rotary drum is rotatably arranged on the side wall of the turntable through a rotary drum supporting seat with a bearing, one end of the rotary drum is positioned at the back of the turntable and is connected with a rotary drum gear, the other end of the rotary drum is positioned at the front of the turntable and is provided with a plurality of clamping jaws and a plurality of sliding seats, the sliding seats are provided with sliding blocks, the sliding seats are perpendicular to the axis of the rotary drum, the clamping jaws are in one-to-one correspondence with the sliding blocks, the sliding seats are fixedly connected with the rotary drum, the sliding seats are arranged in a circumferential array around the axis of the rotary drum, the clamping jaws are fixedly connected with the sliding blocks, one end of the pull rod extends out of the rotary drum and is fixedly provided with a baffle, the baffle is hinged with a plurality of linkage rods, the linkage rods are in one-to-one correspondence with the sliding blocks, the linkage rods are hinged with the corresponding sliding blocks, the pull rod is sleeved with springs between the baffle and the rotary drum, and the other end of the pull rod extends out of the rotary drum and is sequentially connected with a limiting plate and a fixing plate;
the fixed table is provided with a first air cylinder, a piston rod of the first air cylinder vertically points to the rotary table, a frame-shaped pulling plate frame is fixed on the piston rod of the first air cylinder, one side, close to the rotary table, of the pulling plate frame is provided with a notch for a pulling rod to pass through, and the pulling plate frame is positioned on a movement track of the fixed plate;
the main shaft is rotatably sleeved with a hollow shaft, the hollow shaft is positioned on the back of the turntable, one end of the hollow shaft, which is close to the turntable, is fixed with a driven gear, the other end of the hollow shaft is fixed with a driving gear, the driving gear is connected with a second motor through a second chain, and the driven gear is connected with all drum gears through a third chain.
As the preference of above-mentioned technical scheme, be fixed with the positioning disk on the main shaft, be equipped with a plurality of locating holes on the positioning disk, locating hole and pull rod one-to-one, install the second cylinder on the fixed station, the piston rod of second cylinder just is to one of them locating hole and fixedly connected with can insert the reference column of locating hole.
As the preference of above-mentioned technical scheme, first chain, second chain, third chain keep taut state through the tight device in chain top respectively, the tight device in chain top is including the mounting panel, and the both ends of mounting panel are fixed with splint respectively, are fixed with the slide bar between the splint, and the cover has the sliding block on the slide bar, is equipped with the tight gear in top on the sliding block, and the tight gear in top passes through the rotatable installation of bearing on the sliding block, and the cover has the tight spring in top on the slide bar, and the tight spring in top is pressed the sliding block to first chain, second chain or third chain.
As a preferable mode of the above technical solution, the number of the drum support seats is two.
As a preferable mode of the above technical solution, the number of the stator rotation grippers is 7.
As a preferable mode of the above technical solution, the number of the clamping jaws is three.
The working principle of the invention is as follows: 1. the stator rotation gripper device grasps the stator under the normal state by means of spring force, and the second motor drives all the drums to rotate through the hollow shaft and the third chain, so that all the stators realize rotation; 2. the first motor drives the turntable to rotate through a first chain, the stator revolves around the center of the turntable, and the fixed plates in all the stator rotation grippers pass through the pulling plate frame in sequence in the revolution process; 3. when the stator needs to be replaced, the fixed plate of the stator autorotation tongs device moves into the pulling plate frame, the first cylinder drives the pulling plate frame to move backwards, the pulling plate frame pulls the pulling rod backwards through the fixed plate, the baffle overcomes the elasticity of the spring to move backwards, the spring is compressed, one end of the linkage rod hinged with the baffle moves backwards, the hinged end of the sliding block forms thrust in the direction opposite to the axis of the rotary drum, the sliding block moves on the sliding seat in the direction away from the axis of the rotary drum, the sliding block drives the clamping jaw to move in the direction away from the axis of the rotary drum, the space enclosed by the clamping jaw is enlarged, the stator between the clamping jaws is loosened by the clamping jaw, the stator is taken down, a new stator is replaced, the first cylinder drives the pulling plate frame to move forwards, the pulling plate frame is loosened, the pulling rod pushes the baffle forwards under the elastic action of the spring, the clamping jaw clamps the stator, the rotary disc rotates, and the next stator is replaced.
The beneficial effects of the invention are as follows: the stator rotating mechanism can effectively realize grabbing, autorotation and revolution of the stator, is convenient for loading and unloading of the stator, and is suitable for motor production equipment such as a stator winding paint curing furnace which needs the stator to realize revolution while autorotation.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a stator spinning gripper assembly;
FIG. 3 is a schematic cross-sectional view of a stator spinning gripper apparatus;
fig. 4 is a schematic structural view of the chain tensioner.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1-4, the stator rotating mechanism comprises a fixed table 100, a turntable 101 and a plurality of stator autorotation tongs, wherein the middle part of the back surface of the turntable 101 is fixedly connected with a main shaft 102, the main shaft 102 is rotatably arranged on the fixed table 100 through a main shaft supporting seat 103 with a bearing, the main shaft 102 is horizontally arranged, the end part of the main shaft 102 is connected with a first motor 104, and the first motor 104 drives the main shaft 102 to rotate around the axis of the main shaft 102 through a first chain 105 and a main shaft gear 106 fixed on the main shaft 102;
the stator rotation gripper device is arranged in a circumferential array around the turntable 101, the stator rotation gripper device comprises a pull rod 107 and a rotary drum 108 which is rotatably sleeved on the pull rod 107, the rotary drum 108 is rotatably arranged on the side wall of the turntable 101 through a rotary drum supporting seat 109 with a bearing, one end of the rotary drum 108 is positioned at the back of the turntable 101 and is connected with a rotary drum gear 110, the other end of the rotary drum 108 is positioned at the front of the turntable 101 and is provided with a plurality of clamping jaws 111 and a plurality of sliding seats 112, the sliding seats 112 are provided with sliding blocks 113, the sliding seats 112 are perpendicular to the axis of the rotary drum, the clamping jaws 111 are in one-to-one correspondence with the sliding blocks 113, the sliding seats 112 are fixedly connected with the rotary drum 108, the sliding seats 112 are arranged in a circumferential array around the axis of the rotary drum 108, the clamping jaws 111 are fixedly connected with the sliding blocks 113, one end of the pull rod 107 extends out of the rotary drum 108 and is fixedly provided with a baffle 114, a plurality of linkage rods 115 are hinged to the baffle plates 114, the linkage rods 115 are hinged to the corresponding sliding blocks 113, the pull rod 107 are sleeved with springs 116, the springs 116 are clamped between the baffle plates 114 and the rotary drum 108, and the other ends of the pull rod 107 extend out of the rotary drum 108 and are sequentially connected with a limiting plate 118;
the fixed table 100 is provided with a first air cylinder 119, a piston rod of the first air cylinder 119 vertically points to the turntable 101, a frame-shaped pulling plate frame 120 is fixed on the piston rod of the first air cylinder 119, one side, close to the turntable 101, of the pulling plate frame 120 is provided with a notch 121 for the pulling rod 107 to pass through, and the pulling plate frame 120 is positioned on a movement track of the fixed plate 118;
the main shaft 102 is rotatably sleeved with a hollow shaft 122, the hollow shaft 122 is positioned on the back of the turntable 101, one end, close to the turntable 101, of the hollow shaft 122 is fixed with a driven gear 123, the other end is fixed with a driving gear 124, the driving gear 124 is connected with a second motor 126 through a second chain 125, and the driven gear 123 is connected with all drum gears 110 through a third chain.
Further, a positioning disc 139 is fixed on the main shaft 102, a plurality of positioning holes 140 are arranged on the positioning disc 139, the positioning holes 140 are in one-to-one correspondence with the pull rods 107, a second cylinder is installed on the fixing table 100, and a piston rod of the second cylinder is opposite to the movement track of the positioning holes 140 and is fixedly connected with a positioning column capable of being inserted into the positioning holes 140. The second cylinder drives the positioning column to be inserted into the positioning hole 140, and positions the positioning disc 139, so that the position of the stator autorotation gripper device on the turntable 101 is precisely controlled, when the turntable 101 stops rotating, one pull rod 107 just stretches into the pull plate frame 120 through the notch 121, the fixed plate 118 stops in the pull plate frame 120, and when the first cylinder 119 pulls the pull plate frame 120, the pull plate frame 120 drives the pull rod 107 to move through the fixed plate 118, and the clamping jaw 111 releases the stator 141.
Further, the first chain 105, the second chain 125 and the third chain are respectively kept in a tensioning state through a chain propping device 142, the chain propping device 142 comprises a mounting plate 153, clamping plates 143 are respectively fixed at two ends of the mounting plate, a sliding rod 144 is fixed between the clamping plates 143, a sliding block is sleeved on the sliding rod 144, a propping gear 146 is arranged on the sliding block, the propping gear 146 is rotatably arranged on the sliding block through a bearing, a propping spring 147 is sleeved on the sliding rod 144, and the propping spring 147 presses the sliding block to the first chain 105, the second chain 125 or the third chain. The tightening spring 147 provides elasticity to enable the tightening gear 146 to always press the first chain 105, the second chain 125 or the third chain, so that the first chain 105, the second chain 125 or the third chain is kept in a tightened state, and the operation precision of the whole stator rotating mechanism is ensured.
Further, the number of the drum support seats 109 is two.
Further, the number of the stator autorotation tongs devices is 7.
Further, the number of the clamping jaws 111 is three.
It should be noted that technical features of the first motor, the second motor, the first cylinder, the second cylinder, the slide block, the slide seat, the first chain, the second chain, the third chain and the like related to the present application should be considered as the prior art, and specific structures, working principles, control modes and spatial arrangement of the technical features may be adopted by conventional choices in the art, and should not be considered as the invention point of the present application, and the present application is not further specifically developed in detail.
While the preferred embodiments of the present invention have been described in detail, it should be appreciated that numerous modifications and variations may be made in accordance with the principles of the present invention by those skilled in the art without undue burden, and thus, all technical solutions which may be obtained by logic analysis, reasoning or limited experimentation based on the principles of the present invention as defined by the claims are within the scope of protection as defined by the present invention.
Claims (4)
1. The stator rotating mechanism is characterized by comprising a fixed table, a turntable and a plurality of stator autorotation tongs,
the middle part of the back of the turntable is fixedly connected with a main shaft, the main shaft is rotatably arranged on a fixed table through a main shaft supporting seat with a bearing, the main shaft is horizontally arranged, the end part of the main shaft is connected with a first motor, and the first motor drives the main shaft to rotate around the axis of the main shaft through a first chain and a main shaft gear fixed on the main shaft;
the stator rotation gripper device is arranged in a circumferential array around the turntable, the stator rotation gripper device comprises a pull rod and a rotary drum which is rotatably sleeved on the pull rod, the rotary drum is rotatably arranged on the side wall of the turntable through a rotary drum supporting seat with a bearing, one end of the rotary drum is positioned at the back of the turntable and is connected with a rotary drum gear, the other end of the rotary drum is positioned at the front of the turntable and is provided with a plurality of clamping jaws and a plurality of sliding seats, the sliding seats are provided with sliding blocks, the sliding seats are perpendicular to the axis of the rotary drum, the clamping jaws are in one-to-one correspondence with the sliding blocks, the sliding seats are fixedly connected with the rotary drum, the sliding seats are arranged in a circumferential array around the axis of the rotary drum, the clamping jaws are fixedly connected with the sliding blocks, one end of the pull rod extends out of the rotary drum and is fixedly provided with a baffle, the baffle is hinged with a plurality of linkage rods, the linkage rods are in one-to-one correspondence with the sliding blocks, the linkage rods are hinged with the corresponding sliding blocks, the pull rod is sleeved with springs between the baffle and the rotary drum, and the other end of the pull rod extends out of the rotary drum and is sequentially connected with a limiting plate and a fixing plate;
the fixed table is provided with a first air cylinder, a piston rod of the first air cylinder vertically points to the rotary table, a frame-shaped pulling plate frame is fixed on the piston rod of the first air cylinder, one side, close to the rotary table, of the pulling plate frame is provided with a notch for a pulling rod to pass through, and the pulling plate frame is positioned on a movement track of the fixed plate;
the rotatable cover has the hollow shaft on the main shaft, and the hollow shaft is located the carousel back, and the one end that is close to the carousel on the hollow shaft is fixed with driven gear, and the other end is fixed with the driving gear, and driven gear is connected with the second motor through the second chain, and driven gear passes through all rotary drum gears of third chain connection, be fixed with the positioning disk on the main shaft, be equipped with a plurality of locating holes on the positioning disk, locating hole and pull rod one-to-one, install the second cylinder on the fixed station, the piston rod of second cylinder just to one of them locating hole and fixedly connected with can insert the reference column of locating hole, first chain, second chain, third chain keep taut state through the tight device in chain top respectively, the tight device in chain top is including the mounting panel, is fixed with the splint respectively at the both ends of mounting panel, is fixed with the slide bar between the splint, the cover has the sliding block on the slide bar, is equipped with tight gear in top on the sliding block, tight gear is rotatably installed on the sliding block through the bearing, the cover has tight spring in top on the slide bar, tight spring will slide block is pressed towards first chain, second chain or third chain.
2. The stator turning mechanism of claim 1, wherein the number of rotor support seats is two.
3. The stator turning mechanism of claim 1, wherein the number of stator spinning grippers is 7.
4. The stator turning mechanism of claim 1, wherein the number of clamping jaws is three.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910747996.5A CN110465901B (en) | 2019-08-14 | 2019-08-14 | Stator rotating mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910747996.5A CN110465901B (en) | 2019-08-14 | 2019-08-14 | Stator rotating mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110465901A CN110465901A (en) | 2019-11-19 |
| CN110465901B true CN110465901B (en) | 2024-03-26 |
Family
ID=68511639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910747996.5A Active CN110465901B (en) | 2019-08-14 | 2019-08-14 | Stator rotating mechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110465901B (en) |
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| CN210757294U (en) * | 2019-08-14 | 2020-06-16 | 巨力自动化设备（浙江）有限公司 | Stator rotating mechanism |
| CN220022568U (en) * | 2023-06-25 | 2023-11-14 | 无锡新帝森装备科技有限公司 | Stator paint dropping clamp with tiltable clamping jaw |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110465901A (en) | 2019-11-19 |
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