CN110465586A - The full-automatic flat integrated skiver machine of circle - Google Patents

The full-automatic flat integrated skiver machine of circle Download PDF

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Publication number
CN110465586A
CN110465586A CN201910786837.6A CN201910786837A CN110465586A CN 110465586 A CN110465586 A CN 110465586A CN 201910786837 A CN201910786837 A CN 201910786837A CN 110465586 A CN110465586 A CN 110465586A
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CN
China
Prior art keywords
bending
component
bridge
diameter
cut
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910786837.6A
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Chinese (zh)
Inventor
袁其锦
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Adwo Automation Technology Co ltd
Yuan Qijin
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202111189426.2A priority Critical patent/CN113953379A/en
Priority to CN201910786837.6A priority patent/CN110465586A/en
Publication of CN110465586A publication Critical patent/CN110465586A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D35/00Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
    • B21D35/002Processes combined with methods covered by groups B21D1/00 - B21D31/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/14Dies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/02Punching blanks or articles with or without obtaining scrap; Notching
    • B21D28/20Applications of drives for reducing noise or wear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/02Advancing work in relation to the stroke of the die or tool
    • B21D43/04Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
    • B21D43/08Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
    • B21D43/09Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/28Associations of cutting devices therewith
    • B21D43/287Devices for handling sheet or strip material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/004Bending sheet metal along straight lines, e.g. to form simple curves with program control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/06Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The present invention provides the flat integrated skiver machines of full-automatic circle, belong to the field of metal processing, it solves the automatic feed of different plate-like diameter round tools or straight cutter, olecranon, bridge location, truncation, opens back, notch, bending, shear problem.This full-automatic flat integrated skiver machine of circle, including rack unit, feed pieces, bridge cut component, bending part, angle compensation component, Diameter Equalize component, control CAD system.Feed pieces, bridge cut component, bending part in the invention, to guarantee always at work they center line be directed toward round tool the center of circle, only in this way just can accurately automatic feed, olecranon, bridge location, truncation, open back, notch, bending, shearing.Bridge location component remains stationary, feeding part, bending part are by angle compensation component, Diameter Equalize component comes the inverse arrival operating position that rotates clockwise or retreat and forms mold according to computer CAD diagram shape come the round tool or straight cutter of automatic bending shearing different-diameter.

Description

The full-automatic flat integrated skiver machine of circle
Technical field
The invention belongs to metal working technical area, in particular to the flat integrated skiver machine of a kind of full-automatic circle.
Background technique
The complex figure production of usual carton, carton, plastic cement and various craftworks, needs to pass through mould using respective mode knife Knife is die cut raw material, and high-volume efficiently production can be realized in the techniques such as impression.And it produces such mould knife and just needs using special Mould knife processing machine carries out steel knife to cut processing and forming.Mould knife processing machine needed when processing cutting die by punching, Mill is cut and bending.Since the product kind material for needing mould knife to produce is various, and the shape of product is different, therefore, needs Produce the die cutter of shape not of the same race.
Existing automatic electronic computer knives bending machine generally can disposably complete feeding, be bent, shearing, bridge location, olecranon, fluting etc. Function.Existing knives bending machine can only be bent the straight cutter of flat-die, and the volume of each component is bigger.Due to circular arc knife Tool, diameter is various, calculates complexity, currently not yet practical circular arc knife knives bending machine, can only manual tulwar.
The invention solves the automation buckling problem of round tool, and has the function of the bending of straight cutter, can will not Same arc diameter, the cutter brake forming of different circular arc degrees, and realize the automation that bridge such as cut, and be bent, shearing at the functions.
Summary of the invention
The invention is put forward for the first time the bending of circular arc knife and uses concentric method, and so-called concentric method defines 201 chargings as shown in Fig. 2 Unit inlet driving wheel center line is charging center line, and it is that bridge cuts center line that 202 bridges, which cut component bridge and cut function formed punch tangent line, 203 It is elastic line that bending part, which is bent internal model sideline, and three above center line is directed toward the center of circle of round tool, can make circular arc Cutter or straight knife have the center line perpendicular to each component.So arrangement three zones component, so that it may accurately bending and cutting Round tool, to complete the circular arc knives bending machine of machine and the function of cutter machine.
The object of the present invention is to provide a kind of flat integrated skiver machines of full-automatic circle, and fixed bridge is used to cut component, can The round tool of bending shearing different-diameter is adapted to the feed pieces of the advance and retreat of rotation, bending part, angle compensation component, So that every time processing when, the center line of several processing components is directed toward the center of circle of circular arc knife always, guarantee tulwar, cutter it is accurate Property.
The full-automatic flat integrated skiver machine complete machine composition of circle is as shown in Fig. 1: including 101 feeding parts, 102 bridges cut portion Part, 103 bending parts, 104 Diameter Equalize components, 105 angle compensation components, 106 cutterhead frame components, 107 rack units, 108 Electrical equipment control device, 109 computer control CAD systems.
It is an object of that present invention to provide a kind of flat integrated skiver machines of full-automatic circle to use above-mentioned several big components, has very The characteristics of high machining accuracy, applicable different-diameter circular arc knife straight knife.
Angle compensation component, as shown in Fig. 3: including 301 angle compensation tensioners, 302 angle compensation retarders, 303 Angle compensation servo motor.
By angle compensation component, feed pieces, bending part can be rotated a certain angle, realize different circular arc knives The charging of tool (or straight knife), bridge are cut, are bent, are sheared, and make to feed and be bent two part centerlines perpendicular to round tool.
It is preferred that 302 angle compensation retarders, 303 angle compensation servo motors, keep running accuracy high, torque is big, small in size.
It is preferred that 301 angle compensation tensioners, are directly connected with feed pieces, bending part, guarantee the close of connection.
Diameter Equalize component, as shown in Fig. 4: including the 401 flat owner's bottom plates of circle, the 402 flat owner's guide rails of circle, 403 diameters Compensate synchronous pulley, 404 Diameter Equalize bearing blocks, 405 Diameter Equalize servo motors, 406 servo motor flange seats, 407 diameters Screw rod is compensated, 408 lock Diameter Equalize component cylinders, 409 Diameter Equalize movable plates, and 410 bridges cut component mount, 411 lockings Bending part mounting groove, 412 Diameter Equalize component sliding blocks, 413 bending part angle compensation components, 414 locking feed pieces gas Cylinder mounting groove, 415 feed pieces angle compensation components.
Diameter Equalize component can bridge cut component it is motionless in the case where, guarantee feed pieces, bending part angle compensation Component reaches on the same arc diameter, and locks current location.
The 401 flat owner's bottom plates of circle, the 402 flat owner's guide rails of circle, 404 Diameter Equalize bearing blocks, 408 tight Diameter Equalize components Cylinder, 410 bridges cut component mount, are fastened on the flat owner's bottom plate of circle, bridge cuts component mount mounting bridge and cuts component, cuts bridge Component remains stationary during Diameter Equalize.
409 Diameter Equalize movable plates, 411 locking bending part mounting grooves, 414 locking feed pieces cylinder mounting grooves, 413 Bending part angle compensation component, 415 feed pieces angle compensation components, 412 Diameter Equalize component sliding blocks are all mounted on 409 On Diameter Equalize movable plate, wherein feed pieces angle compensation mounting hole is connected with screw with feed pieces above.Bending Component is also connected with bending part with screw.
It is preferred that 405 Diameter Equalize servo motors, rotate to drive 403 Diameter Equalize synchronous pulleys, rotate 407 Diameter Equalizes Screw rod arrives so that Diameter Equalize movable plate carries feed pieces, bending part, cutting member, angle compensation component and moves forward or back Up to the diametrical position of setting.
After completing Diameter Equalize, 408 locking Diameter Equalize component cylinders are opened, and lock Diameter Equalize movable plate.
It is mounted with the angle compensation device of 413 bending parts and 415 feed pieces on Diameter Equalize movable plate, works as diameter Compensation in place, then carries out angle compensation, so that feed pieces, bridge is cut component, bending part is distributed on same circular arc, and makes Fig. 2 The center line of definition is directed toward the circular arc knife center of circle.
Feed pieces, as shown in Fig. 5: including 501 charging retarders and servo motor, 502 charging rotations are completed to be locked into Cylinder, 503 charging air cylinder supports, 504 charging driven wheel cylinders, 505 charging driven wheel sliding blocks and press strip, 506 charging driven wheels, The 507 driven wheel supports of charging, 508 charging driving wheels, 509 chargings scroll up and down clip wheel, 510 charging scroll forward and backward clip wheels, and 511 Feed active wheel support, 512 charging clip wheel brackets, 513 charging bottom plates, 514 charging angle compensation mounting holes, 515 feed pieces Rotate latch segment.
Feed pieces can by servo motor drive charging driving wheel and charging driven wheel hold tightly round tool advance or Person retreats, and is connected by charging angle compensation mounting hole with angle compensation component, can guarantee that feed pieces rotate a certain angle.
It is preferred that 501 charging retarders and servo motor, accurately rotate 508 charging driving wheels.506 charging driven wheels compress Round tool, charging driving wheel drive round tool rotation, realize the forward or backward of round tool.
It is preferred that 504 charging driven wheel cylinders, guarantee that the pressure of charging driven wheel push type broach is enough big, skid so as not to knife material.
It is preferred that 505 charging driven wheel sliding shoes and press strip, are installed into 503 charging supports, feeding charging driven wheel both guaranteed Precision guarantees that volume is sufficiently small again.
It is preferred that 507 chargings are from active wheel support and 511 charging supports, both ends are equipped with bearing, and driving wheel can be made to roll more It is smooth.
It is preferred that 513 charging bottom plates are installed to 415 feed pieces angle compensations dress by 514 charging angle compensation mounting holes It sets, entire feed pieces is rotated a certain angle.
It is preferred that 509 chargings scroll up and down clip wheel, 510 charging scroll forward and backward clip wheels, 512 charging guidance wheel supports, adjustment circle The feed entrance point of arc cutter or straight knife.
Since entire feed pieces are mounted on Diameter Equalize component, it is possible to integral forward lead or retreat length with It reaches on specified arc diameter.
Bridge cuts component, as shown in Fig. 6: including 601 circle mould cutters, 602 bridges cut fixed U-type groove, and 603 bridges are cut component and led Wheel, 604 bridges cut mold (see figure 9), and 605 bridges cut slider layering, and 606 bridges cut sliding block, and 607 bridges cut sliding block insert, and 608 bridges cut bias Axis, 609 bridges cut excentric sleeve, and 610 bridges cut piece cover, 611 bridge cutting method orchid mounting bases, and 612 bridges cut motor flange, and 613 bridges cut function Screw rod can be selected, 614 bridges cut function bearing block, and 615 functions select servo motor, 616 synchronizing wheel synchronous belts, 617 servo motors Bracket, 618 bridges cut decelerating motor.
Bridge location component is cut the power that decelerating motor is cut as bridge by bridge, synchronous by 615 functions selection servo motor and 616 Take turns synchronous belt, to select different cutting positions, it is possible to provide selection cutting position, including bridge location, olecranon, truncation, open back, punching Hole, cutting are as shown in figure 11.
It is preferred that 605 bridge location decelerating motors provide punching power, power output is big, and power output is stablized, and speed is fast.
It is preferred that 604 bridges cut mold, it includes different punching modes that bridge, which cuts mold, and such as olecranon opens back, bridge location, punches, cutting It is disconnected.By 615 bridges cut function selection servo motor and and 616 synchronizing wheel synchronous belts, to select different punching modes.
It is preferred that 615 bridges cut function selection servo motor and and 616 synchronizing wheel synchronous belts, 613 bridge of Lai Xuanzhuan cut function selection Screw rod drives bridge location mold to reach different die locations to be punched round tool, reaches punching purpose of different shapes.
It is preferred that 611 bridge cutting method orchid mounting bases go to provide power to support 618 bridges to cut decelerating motor, bracket is mounted on 602 bridges Cut in fixed U-type groove, reach that round tool is motionless and bridge to cut mold dynamic, can choose different punching effects;Wherein cut by bridge Decelerating motor eccentric rotation axis, eccentric shaft drive 606 bridges to cut sliding block up and down motion, cut slider layering or so by 605 bridges to constrain Bridge cuts the direction of motion of sliding block.
410 bridges in fixed U-type groove and the 401 flat owner's bottom plates of circle are cut by 602 bridges and cut component mount locking, in entire machine It is remained stationary in device, as the front end boundary of round tool, the feed pieces on both sides, bending part can all exist around bridge location component Length and angle compensation is carried out, is guaranteed with this, all four main components on center line, are directed toward circular arc knife circle on circular arc knife The heart.
Bending part, shown in attached drawing 7: including 701 bending bending locking cylinders, guide rod is locked in 702 bending bendings, and 703 is curved Bent bottom plate, 704 bending head brackets, 705 bending axis synchronizing wheels, 706 bending shear transformation bottom plates, 707 cylinders knob, 708 bendings Shear transformation cylinder, the 709 fixed brackets of bending internal model, 710 bending part locking cylinders, 711 bending servo motors and retarder, 712 bending electric machine flanges, 713 bending active synchronization wheels, 714 bendings are attached to help bracket, 715 bending rack bearing blocks, 716 bending axis Internal model, 717 bending feed guide blocks, 718 bending non-axial modes, 719 bending part guide rails, 720 bending part angle compensation mounting holes.
Bending part, come bended tool bit, and adjusts the angle and forward-reverse length of bending part by external mold in bending axis Bending part center line is set to be directed toward the round tool center of circle to control.
It is preferred that 716 bending axis internal models and 718 bending non-axial modes, wherein round tool is from the gap among bending axis internal model It passes through, is bent non-axial mode to be bent circular arc blade, the shape for being bent circular arc provides figure by CAD control system.
It is preferred that 711 bending servo motors and retarder, 705 bending synchronous belts, 713 bending axis synchronizing wheels, 712 bending electric machines Flange, to provide the power of bending round tool, the angle of accurate control rotation guarantees the accuracy of institute's bending angle.
It is preferred that 708 bending shear transformation cylinders, dragging bending module, reaches external mold and curved cut position. Wherein external mold figure such as Fig. 8 in bending axis is in 802, when 804 position, and bendable cuts ready-made cutter, is in 801, when 803 position The bending of carry out cutter.
It is preferred that 704 Bending Rotation bracing struts, 709 bending internal model fixed plates, carry out stationary curved interior external mold, play rotation The effect of external mold in supporting.
It is preferred that 703 bending bottom plates, compensate mounting hole by 720 bending angle and 413 bending part angle compensation devices are logical Threaded mounting hole connection fastening is crossed, can be rotated a certain angle with rotoflector component, in accordance with bending different-diameter round tool Requirement.
It is preferred that 701 bending bending locking cylinders, provide the power of locking round tool, led by 702 bending bending lockings Bar locks round tool in bending axis work, guarantees that length is accurate.
Outer mold such as Fig. 8 in bending axis, 802 internal model bending positions, 801 internal models are curved to cut position, 804 external mold bending positions, 803 external molds are curved to cut position.
Bending axis converts bending and the curved position cut by subsequent cylinder, is in 802, when 804 position, bending axis is only The function of bended tool bit is completed, is in 801, when 803 position, bending axis is only completed the function of skiver tool.
Control unit, as shown in Figure 1 execute corresponding movement by the computer control each servo motor of card control, To guarantee that the center line of all parts is directed toward the center of round tool.
It is preferred that 108 electric appliance control boxes, 109 computer control CAD systems, including display, keyboard and mouse, according in computer CAD diagram shape shape issues a command to each servo motor, completes the various functions such as charging, bridge location, olecranon, punching, bending, shearing.
Rotation corner assembly and Diameter Equalize component are controlled by the different arc diameters in selection computer, makes charging, bridge It cuts, bending part reaches their center line while being directed toward the position in the center of circle.
Cutterhead frame component, as shown in Fig. 9: including 901X moving guide rail, 902 circular arc bed slides, 903 round tools, 904 roll sliding column, and 905, which billow, moves gag lever posts, 906Y moving guide rail, and tool post, 908 running fix plates are deposited in 907 rollings.
Cutterhead frame component is limited the circular arc of different-diameter a bit by mobile sliding block, is just tangential on bridge location component.
It is preferred that tool post is deposited in 906 rollings, 908 running fix plates, 904 roll sliding column, and being allowed to removable can position, and limitation is justified The diameter of arc cutter tool, convenient for the rotation of round tool.
It is preferred that 901X moving guide rail, 906Y moving guide rail, are mounted on 902 circle bed slides, are conveniently adjusted round tool Diameter clamp round tool.
905 roll gag lever post, and tool post is deposited in 907 rollings, and 904 roll sliding column, are all made of rolling-rotor form, make circular arc knife Tool inside can swimmingly moving in rotation.
Bridge cuts mold, as shown in Fig. 10: including 1001 bridge location formed punches, block under 1002 bridge locations, and block on 1003 bridge locations, 1004 Functional module, 1005 bridge locations are shaken hands surely, 1006 bridge location guide posts, 1007 bridge location springs.
Bridge cuts mold, including block under 1002 bridge locations easy to disassemble, block on 1003 bridge locations, and 1001 function formed punches, 1005 bridges The fixed knob in position, is shaken hands to receive motor power, down force, substrate hold-down function formed punch, punching tool, 1007 bridges by 1005 bridge locations surely Position spring absorbs elastic force.
It is preferred that 1005 bridge locations are shaken hands surely, motor power is lost, 1007 bridge location springs discharge elastic force, and rebound bridge location formed punch.
It it is preferred that 1005 bridge locations are shaken hands surely, can not only position up and down, but also to the dynamic knob of bridge location, play certain guiding role, extend The service life of 1001 function formed punches.
It is preferred that 1004 bridge location functional blocks, bridge location functional block of different shapes, such as olecranon, bridge location, truncation rush tooth, open back, it can To complete different punching functions, each bridge location function block design only completes simple function, so that each piece can do as far as possible Must be small, save use cost.
Main bridge cuts the shape of mold, and as shown in Figure 11,1101 bridge locations are shaken hands surely, 1102 bridge location function formed punches, and 1103 Bridge location functional block.
It is preferred that 1102 bridge location function formed punch of T font, 1101 bridge location are shaken hands surely, without spiral shell mosquito hole, installation easy to produce, section About cost.
It is preferred that interior 1103 bridge location functional block of T font, completes to have a single function, and it is small in size, save the cost of replacement.
Preferred figures 12, working tool instance graph, 1201 are bent grooving cutter for the circular arc knife of 487 diameters, and 1202 be straight Cut the straight knife with bridge location.
Detailed description of the invention
Fig. 1 is that the full-automatic circle in the embodiment of the present invention puts down the curved complete machine layout drawing cut in all-in-one machine.
Fig. 2 is that the full-automatic circle in the embodiment of the present invention puts down the curved centreline definition figure cut in all-in-one machine.
Fig. 3 is that the full-automatic circle in the embodiment of the present invention equals the curved angle compensation component diagram cut in all-in-one machine.
Fig. 4 is that the full-automatic circle in the embodiment of the present invention equals the curved Diameter Equalize component diagram cut in all-in-one machine.
Fig. 5 is that the full-automatic circle in the embodiment of the present invention puts down the curved feed pieces figure cut in all-in-one machine.
Fig. 6 puts down the curved bridge cut in all-in-one machine for the full-automatic circle in the embodiment of the present invention and cuts component diagram.
Fig. 7 is that the full-automatic circle in the embodiment of the present invention puts down the curved bending part figure cut in all-in-one machine.
Fig. 8 is that the full-automatic circle in the embodiment of the present invention puts down external mold figure in the curved bending axis cut in all-in-one machine.
Fig. 9 is that the full-automatic circle in the embodiment of the present invention equals the curved cutterhead frame component diagram cut in all-in-one machine.
Figure 10 puts down the curved bridge cut in all-in-one machine for the full-automatic circle in the embodiment of the present invention and cuts die drawing.
Figure 11 puts down the curved bridge cut in all-in-one machine for the full-automatic circle in the embodiment of the present invention and cuts the important shape graph of mold.
Figure 12 is that the full-automatic circle in the embodiment of the present invention puts down the curved bended tool bit instance graph cut in all-in-one machine.
Specific embodiment
The present embodiment is the preferred embodiment of the present invention, other principles and basic structure are identical or approximate as this implementation, Within that scope of the present invention.
Example is as shown in Fig. 12 if any the shape of tool.Diameter if you need to be bent round tool transforms to diameter from straight knife and is Slot of 487 millimeters of the circular arc knife bending if any bridge location.
Computer drives 405 Diameter Equalize servo motors, makes feed pieces, bending part, angle compensation according to setting data Component is moved forward to together in 487 round tool diametrical positions.
408 hold out against Diameter Equalize component cylinder opening, lock current location.
415 feed pieces angle compensation devices rotate special angle counterclockwise, make feed pieces centerline in direction 487 On the position in the center of circle of round tool, 502 locking feed pieces cylinders are opened, and lock current location.
413 bending part angle compensation devices rotate clockwise special angle, make bending part centerline in direction 487 On the position in the center of circle of round tool, 710 locking bending part cylinders are opened, and lock current location.
The movement for needing to carry out when from [0076] to [0081] is circular arc knife diameter change above.Make feed pieces, bridge location Component, bending part reach corresponding operating position, and here is bending round tool movement.
Cutterhead frame component is adjusted, sees attached drawing 9, that is, adjusts 907 rollings and deposits tool post, 908 running fix plates are led in 901X movement It is moved on rail and 906Y moving guide rail, is allowed to adapt to the round tool of 487 diameters, and fixed running fix plate, limits circular arc knife The placement range of tool.
Ready 487 round tool is punctured into feed pieces, bridge location component, bending part, 504 charging driven wheel gas Cylinder is opened, and compresses 487 round tools, feed pieces according to CAD diagram shape length come the round tool that advances, 501 charging retarders and Servo motor is opened come material of retreating.
Computer program judges that bridge cuts position and punching mode, such as olecranon, opens back, plays tooth, bridge location, truncation, by 602 function Servo motor and synchronous pulley can be selected to drive, bridge cuts mold and reaches cutting position, and 618 bridge location decelerating motors are opened, driving 606 Bridge location slides downward actuation, is pressed on 1005 bridge locations shake handss surely, 1001 function formed punches are downward, are punched round tool, and punching is selected Notch.
When bridge location decelerating motor backhaul, 1007 bridge location recoil of spring, bridge location is shaken hands surely, zoom-out function formed punch, completes punching Movement, bridge location decelerating motor are closed.
After 711 bending servo motors and retarder receive the control instruction of bent angle or bent arc, starts to execute to rotate and move Make, Lai Shixian bending or counterclockwise bending clockwise at 802,804.Round tool is bent to the shape of 12 legend 1201 of attached drawing Shape.In bending, 701 bending bending locking cylinders are opened, and lock cutter, have been bent exhaust hood closing, have been started forward-reverse circular arc Cutter.
After being bent shape, curved tool position is constant, and 708 bending shear transformation cylinders are opened, and pushes entire bending Interior external mold advances, and arrival 801 is curved to cut position, and rotoflector external mold cuts off the cutter being bent, 708 bending shear transformation cylinders It closes, is bent interior external mold and returns to bending position.
Example 2. is punched 1202 in attached drawing 12.
504 charging driven wheel cylinders are closed, and existing cutter is taken out.
408 hold out against the closing of bending part cylinder, unclamp current location.413 bending part angle compensation devices revolve counterclockwise Turn special angle, returns to bending part initial position.
502 locking feed pieces cylinders are closed, and current location is unclamped.415 feed pieces angle compensation devices revolve clockwise Turn special angle, feed pieces is made to return to initial position.
408 hold out against the closing of Diameter Equalize component cylinder, unclamp current location.
Computer drives 405 Diameter Equalize servo motors, makes feed pieces, bending part, angle compensation according to setting data Component return back to initial position.
All of above step completes equipment from bent arc state to the conversion of initial cutter state.
408 hold out against Diameter Equalize component cylinder opening, lock current location.
502 hold out against feed pieces cylinder opening, lock current location.
Dismantle 720 curved contact transformation blocks.The entire bending part of pusher and cutting member.
Mounting finished product cutter pulp-collecting box.
Straight knife cutter is put into feed pieces, bridge location component, 504, which feed driven wheel cylinders, opens, and compresses existing cutter.
Computer program judges bridge location position and punching mode, for example olecranon, opens back, plays tooth, bridge location, truncation, by 615 function Servo motor and synchronous pulley can be selected to drive, bridge cuts mold and reaches cutting position, and 618 bridges cut decelerating motor unlatching, driving 606 Bridge location slides downward actuation, is pressed on 1005 bridge locations shake handss surely, 1001 function formed punches are downward, are punched round tool, and punching is selected Notch, waste material die cutting falls into waste material box.
After the completion of punching, further according to length, disconnected finished tools is punched, finished tools pulp-collecting box is fallen into.

Claims (10)

1. the full-automatic flat integrated skiver machine of circle, it is characterised in that solve the bending of different-diameter (including straight knife) circular arc blade Shear problem, including feeding part, bridge cut component, bending part, angle compensation component, Diameter Equalize component, cutterhead frame component, Rack unit, electric appliance control box, computer control CAD system, by rotating angle compensating unit, Diameter Equalize component makes to feed Component, bridge cut the center line of component, bending part, the center of circle of round tool are directed toward always, for straight knife then perpendicular to cutter;With This comes according to computer control CAD figure, realize to the bending of different-diameter round tool, straight cutter, shearing, bridge location, open back, The operation such as olecranon, truncation, improves working efficiency;The wherein diameter length side of Diameter Equalize component compensation different-diameter circular arc knife The difference in face, angle compensation component is used to compensate the difference in terms of the angle of different-diameter circular arc knife, to guarantee concentric method principle Realization, i.e., the central point of the definition of several big important components, on the circular arc of circular arc knife, and make definition central axis in Round tool.
2. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that propose concentric method first;From The dynamic arrangement for completing several big important components, can just enter tulwar mode;It is including 201 feed pieces charging driving wheel center line Center line is fed, it is that bridge cuts center line that 202 bridges, which cut component bridge and cut function formed punch tangent line, and 203 bending parts bending internal model sideline is Elastic line, three above center line are directed toward the center of circle of round tool, round tool or straight cutter can be made perpendicular to every The center line of a component.
3. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that Diameter Equalize component, including The 401 flat owner's bottom plates of circle, the 402 flat owner's guide rails of circle, 403 Diameter Equalize synchronous pulleys, 404 Diameter Equalize bearing blocks, 405 diameters Servo motor is compensated, 406 servo motor flange seats, 407 Diameter Equalize screw rods, 408 locking Diameter Equalize component cylinders, 409 is straight Diameter compensates movable plate, and 410 bridges cut component mount, 411 locking bending part mounting grooves, 412 Diameter Equalize component sliding blocks, and 413 Bending part angle compensation component, 414 locking feed pieces cylinder mounting grooves, 415 feed pieces angle compensation components;Using straight Diameter compensates servo motor, rotates to drive Diameter Equalize synchronous pulley, rotation Diameter Equalize screw rod makes Diameter Equalize movable plate It carries feed pieces, bending part, angle compensation component to move forward or back, reaches the diametrical position of setting;Angle compensation component and When length compensation component reaches designated position or angle, current location is locked with locking cylinder respectively;Two portions can be given simultaneously Part carries out diameter length compensation, and feed pieces, bending part is made to reach operating position or retract initial position;It is characterized in that 410 bridges cut component mount, 409 Diameter Equalize movable plates, 411 locking bending part mounting grooves, 414 locking feed pieces cylinders The design method of mounting groove.
4. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that feed pieces, including 501 into Expect retarder and servo motor, 502 chargings, which rotate, completes to be locked into cylinder, 503 charging air cylinder supports, 504 charging driven wheel cylinders, 505 charging driven wheel sliding blocks and press strip, 506 charging driven wheels, the 507 driven wheel supports of charging, 508 charging driving wheels, 509 chargings Scroll up and down clip wheel, 510 charging scroll forward and backward clip wheels, 511 charging active wheel supports, 512 charging clip wheel brackets, 513 charging bottoms Plate, 514 charging angle compensation mounting holes, 515 feed pieces rotate latch segment;Feed guide wheel, charging guidance wheel support, adjustment The feed entrance point of circular arc knife or straight cutter is made to feed center line, be referred to always by length compensation component and angle compensation component To the center of circle;Servo motor drives driving wheel and driven wheel cylinder to open, and driven wheel compresses cutter, moves forward or back cutter, this Sample ensures that the accuracy of advance cutter;Bottom plate is fed, sliding part is fed, the way of rotation angle mounting hole feeds driving wheel Design method, the selecting method of driven wheel cylinder, and charging guide wheel, and charging guide support installation method;It is special Sign is the way and installation method of feed pieces.
5. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that bridge cuts component, including 601 circles Mould cutter, 602 bridges cut fixed U-type groove, and 603 bridges cut component guide wheel, and 604 bridges cut mold (see figure 9), and 605 bridges cut slider layering, 606 bridges cut sliding block, and 607 bridges cut sliding block insert, and 608 bridges cut eccentric shaft, and 609 bridges cut excentric sleeve, and 610 bridges cut piece cover, 611 bridges Cutting method orchid mounting base, 612 bridges cut motor flange, and 613 bridges cut function selection screw rod, and 614 bridges cut function bearing block, the choosing of 615 functions Select servo motor, 616 synchronizing wheel synchronous belts, 617 servo motor brackets, 618 bridges cut decelerating motor;It is characterized in that being cut using bridge Mold, wherein selecting servo motor and synchronous pulley to select different punching function such as olecranons with function, back, bridge are opened in truncation Position, beats tooth, especially protects, bridge location U-type groove, bridge location decelerating motor, bridge location main support, bridge location sliding block, and bridge location slides press strip;Meter Calculation machine program judges that bridge cuts position and punching mode, such as olecranon, opens back, plays tooth, bridge location, truncation, by function selection servo electricity Machine and synchronous pulley drive screw rod, so that bridge is cut mold and reach cutting position, bridge location decelerating motor is opened, and bridge location sliding is dynamic downwards Make, is pressed on bridge location shake hands surely, function formed punch is downward, and punching round tool is punched selected notch, waste material die cutting falls into waste material Box;When bridge location decelerating motor backhaul, bridge location recoil of spring, bridge location is shaken hands surely, zoom-out function formed punch, completes punching movement, bridge location Decelerating motor is closed;It is characterized in that, the associated design method and way of each part.
6. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that bending part, including 701 is curved Tortuous curved locking cylinder, 702 bending bendings locking guide rods, 703 bending bottom plates, 704 bending head brackets, 705 bending axis synchronizing wheels, 706 bending shear transformation bottom plates, 707 cylinders knob, 708 bending shear transformation cylinders, the 709 fixed brackets of bending internal model, 710 is curved Pars convoluta part locking cylinder, 711 bending servo motors and retarder, 712 bending electric machine flanges, 713 bending active synchronization wheels, 714 Be bent it is attached help bracket, 715 bending rack bearing blocks, 716 bending axis internal models, 717 bending feed guide blocks, 718 bending non-axial modes, 719 bending part guide rails, 720 bending part angle compensation mounting holes;Bending servo motor and retarder receive bent angle or curved After the control instruction of circular arc, start to execute spinning movement, wherein bending internal model is fixed, the rotation of bending external mold is curved clockwise to realize Bent or bending counterclockwise, circular arc or the curved shape of straight cutter;Emphasis is that bending bending locking cylinder is opened in bending, Cutter is locked, so that cutter will not be stretched and directly come out in bending, exhaust hood closing has been bent, has started forward-reverse circular arc Cutter;After the order for receiving shearing, cutter is motionless, by being bent shear transformation cylinder, to adjust bending mould position, and bending For interior external mold extension to 802 positions, rotoflector external mold cuts off the mold being bent, first after cutting to return to bending position;Bending axis Interior external mold Fig. 8, when being in 802 position, bendable cuts ready-made cutter, and the bending of cutter is carried out when in 801 position.
7. the full-automatic flat integrated skiver machine of circle described according to claim 1, feature is in cutterhead frame component, including 901X Moving guide rail, 902 circular arc bed slides, 903 round tools, 904 roll sliding column, 905 billowing dynamic gag lever posts, and 906Y movement is led Tool post, 908 running fix plates are deposited in rail, 907 rollings;Cutterhead frame component limits the circular arc of different-diameter by mobile sliding block Point of contact is tangential on bridge location component just, and moveable sliding column and the rolling gag lever post of rolling matches to limit different circular arcs The center of circle of knife can limit the range of different-diameter round tool on Y moving guide rail, guarantee the accuracy of charging.
8. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that bridge cuts mold, including 1001 Bridge location formed punch, block under 1002 bridge locations, block on 1003 bridge locations, 1004 functional modules, 1005 bridge locations are shaken hands surely, 1006 bridge location guide posts, 1007 bridge location springs;Bridge cuts the important shape graph of component, the partial view of Figure 11 principal shape.
9. the full-automatic flat integrated skiver machine of circle described according to claim 1, it is characterised in that center line places feeder Part, bridge cuts component, bending part method, Diameter Equalize method, angle compensation process, so that three above component is located at circular arc knife On the circular arc of tool or straight cutter, and make the center line of definition, perpendicular to round tool or straight cutter.
10. the full-automatic flat integrated skiver machine of circle described according to claim 1, all features and attached drawing example from 1 to 10, And the example required in specification carries out process.
CN201910786837.6A 2019-08-26 2019-08-26 The full-automatic flat integrated skiver machine of circle Pending CN110465586A (en)

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CN110883233A (en) * 2019-12-25 2020-03-17 东莞唯客机电设备有限公司 Outer die of curved knife
CN110883232A (en) * 2019-12-25 2020-03-17 东莞唯客机电设备有限公司 Bending mechanism of knife bending machine
CN111299415A (en) * 2019-12-25 2020-06-19 东莞唯客机电设备有限公司 Circular mould curved knife machine
CN112371842A (en) * 2020-11-16 2021-02-19 深圳市阿德沃自动化科技有限公司 Circular mould machine
CN113290394A (en) * 2021-06-22 2021-08-24 深圳市特思德激光设备有限公司 Integrative curved sword machine of circle flat-die
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