CN100493829C - IC Shear Bending Machine - Google Patents

IC Shear Bending Machine Download PDF

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Publication number
CN100493829C
CN100493829C CNB2006101342942A CN200610134294A CN100493829C CN 100493829 C CN100493829 C CN 100493829C CN B2006101342942 A CNB2006101342942 A CN B2006101342942A CN 200610134294 A CN200610134294 A CN 200610134294A CN 100493829 C CN100493829 C CN 100493829C
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China
Prior art keywords
forming
bending
wheel
cylinder
knife
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Expired - Fee Related
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CNB2006101342942A
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Chinese (zh)
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CN101186012A (en
Inventor
付大勇
沈永彬
胡炳德
孙义田
肖承林
王玉山
周辉平
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Shenyang Siasun Robot and Automation Co Ltd
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Shenyang Siasun Robot and Automation Co Ltd
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Priority to CNB2006101342942A priority Critical patent/CN100493829C/en
Publication of CN101186012A publication Critical patent/CN101186012A/en
Application granted granted Critical
Publication of CN100493829C publication Critical patent/CN100493829C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention relates to an automobile wheel speed sensor manufacturing technology, in particular to an IC cutting-bending shaping machine used for a sensor. The invention consists of a box material feeding device, a scale positioning mechanism, a cutting-bending mechanism, a pressing mould and a shaping pressing-wheel, a shaping bed knife and a work table; wherein, the box material feeding device 1 transmits the IC box materials one by one to a positioning surface of the shaping bed knife of the cutting-bending mechanism in virtue of the meshing between a feeding belt wheel and tooth holes of a standard punch tape, and then a guiding device of the scale positioning mechanism is used for positioning the shaping pressing-wheel, a cutting knife and the shaping bed knife. The adoption of the invention makes use of flexing a shaping cylinder of the cutting-bending mechanism to drive the pressing mould and the shaping pressing-wheel and the cutting knife to move up and down simultaneously, guaranteeing the quality of the bending shaping while realizing the cutting-bending process simultaneously.

Description

The IC shearing bending forming machine
Technical field
The present invention relates to the automobile wheel speed sensor production technology, specifically a kind of sensor IC shearing bending forming machine.
Background technology
In sensor production, IC (integrated circuit) is as the sensor signal pickup device, and to its size and the strictness of shaped position tolerance, the IC supplied materials is that box-packed, standard perforation paper tape is supplied with continuously, and the moulding of IC shearing bending is the critical process in producing; At present, generally adopt continuous feeding, continuously rolling cut, punch forming sheared, bending and molding is finished for twice respectively and product is piled up the mode of production of Turnover Box transfer preface assembling.Weak point is: bending and molding quality of production instability, product are piled up the assembling of commentaries on classics preface and are also influenced molded quality.
Summary of the invention
In order to overcome above-mentioned deficiency, the object of the present invention is to provide a kind ofly can realize shearing, bending and molding is once finished, guarantee the IC shearing bending forming machine of the bending and molding quality of production.
To achieve these goals, technical scheme of the present invention: form by box feed device, dividing and positioning mechanism, shearing bending mechanism, wherein:
Described box feed device is by feeding belt wheel and feeding cylinder, formations such as single clutch device, guider; Feeding cylinder is connected with feeding belt wheel and feeding main shaft by the single clutch device, IC box material is by standard perforation paper tape and feeding belt wheel engagement feeding, the reciprocating motion of feeding cylinder drives the unidirectional stepping rotation of feeding belt wheel by the control of single clutch device, and IC box material is delivered to shearing bending mechanism one by one;
Described dividing and positioning mechanism mainly comprises coaxial divided wheel, vertical mobile cylinder, alignment pin and guider; Coaxial divided wheel is installed on the feeding main shaft, and alignment pin and guider are fixedly mounted on the top of divided wheel; Alignment pin and divided wheel profile of tooth cooperatively interact, on the vertical mobile cylinder fixed frame support plate, cylinder moves back and forth the drive alignment pin and vertically moves, and drives between the coaxial divided wheel stepping rotation with feeding cylinder to cooperatively interact, and realizes IC feed mechanism accurately calibration, feeding location;
Described shearing bending mechanism is by moulding bed plate, cutting knife, compaction mold and moulding pinch roller, and vertical forming cylinder that moves and the line slideway that is used for leading are formed; Cylinder and line slideway are fixed on the support, and the same divided wheel of moulding bed plate, feeding belt wheel are installed on the same feeding main shaft, and forming cylinder drives the forming part mass motion, earlier the IC on the station are compressed the location, shear simultaneously then and bending and molding;
Machine startup is by mouse tail switch control, and sequence of movement is by the PLC programme-control, and single, repeatedly and continuous action can be set.Workbench is provided with grating, protection operator handling safety.
The present invention has the following advantages:
1. the present invention utilizes standard perforation paper tape continuous feeding, accurate dividing and positioning mechanism is arranged, before shearing the IC supplied materials is accurately located and compressed in advance, then disposablely finish the action of IC punching press shearing and bending and molding simultaneously, realize shearing, bending and molding once finishes, and guarantees that the bending and molding quality of production is stable.
2. use the present invention to make that homogeneity of product is good, cost is low, greatly reduce percent defective.
3. the present invention can make things convenient for link group closing operation, safe and reliable, can realize the production that becomes more meticulous.
Description of drawings
Fig. 1-1 is a box feed device structural front view of the present invention.
Fig. 1-2 is a box feed device structure left view of the present invention.
Fig. 2-1 is a dividing and positioning mechanism structural front view of the present invention.
Fig. 2-2 is a dividing and positioning mechanism structure left view of the present invention
Fig. 3-1 is a shearing bending mechanism structure front view of the present invention.
Fig. 3-2 is a shearing bending mechanism structure left view of the present invention.
Fig. 4 is a schematic perspective view of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail.
As shown in Figure 4, the present invention is made up of box feed device 1, dividing and positioning mechanism 2, shearing bending mechanism 3, compaction mold and moulding pinch roller 4, moulding bed plate 5, workbench 7, wherein:
Shown in Fig. 1-1, Fig. 1-2, described box feed device 1 is by feeding belt wheel 10 and main shaft 11, one-way clutch apparatus 12 and feeding cylinder 13, and position-limit mechanism 14 constitutes; Feeding cylinder 13 and one-way clutch 12 fixedly outer ring hinge are connected, one-way clutch 12 is connected with main shaft 11 keys, stopping means 14 is installed on the support plate 15, adjusts buffer and stop screw on the stopping means 14, can pass through its fixedly swing position of outer ring qualification one-way clutch apparatus 12; Feeding belt wheel 10 is fixedlyed connected with main shaft 11 by key.Feeding cylinder 13 moves back and forth, drive one-way clutch 12 swings, drive main shaft 11 and the 10 unidirectional steppings rotations of feeding belt wheel, and, IC box material is delivered to one by one the moulding bed plate locating surface of shearing bending mechanism 3 by the engagement of feeding belt wheel 10 with standard perforation paper tape perforation; By adjusting stopping means 14, the rotation amount of feeding of control main shaft 11 guarantees that feeding is accurate.
Shown in Fig. 2-1, Fig. 2-2, described dividing and positioning mechanism 2 mainly comprises coaxial divided wheel 21, vertical mobile cylinder 22, alignment pin 23 and guider 24; Be provided with locating hole in the middle of the guider 24, vertical mobile cylinder 22 and guider 24 that front end is equipped with alignment pin 23 are fixedly mounted on the framework 25, and coaxial divided wheel 21 is connected and fixed by key and is installed on the main shaft 11, and coaxial divided wheel 21 is positioned at alignment pin 23 belows; Alignment pin 23 other ends are placed through the locating hole of guider 24 in the work, and the flexible drive alignment pin 23 of vertical mobile cylinder 22 moves up and down along the locating hole of guider 24, the kinematic accuracy of guider 24 control alignment pins 23; When vertical mobile cylinder 22 stretched out, alignment pin 23 was meshing with each other with coaxial divided wheel 21 profiles of tooth and realizes accurate calibration location; When vertical mobile cylinder 22 was withdrawn, alignment pin 23 broke away from mutually with coaxial divided wheel 21 profiles of tooth, discharges main shaft 11.
Shown in Fig. 3-1, Fig. 3-2, described shearing bending mechanism 3 is made up of the vertical forming cylinder 31 that moves and the line slideway 32 that is used for leading and cutting knife 33, compaction mold and moulding pinch roller 4, moulding bed plate 5; Moulding bed plate 5 is fastened on the main shaft 11 by key, (moulding bed plate 5 all is fixedly mounted on the same main shaft 11 with coaxial divided wheel 21, feeding belt wheel 10) forming cylinder 31 is installed on the support 34 with line slideway 32 usefulness bolting, and support 34 is fixedly mounted on the workbench 7; Compaction mold and moulding pinch roller 4 one sides are fixedly connected with the cylinder rod of forming cylinder 31, another side is connected with the slide block bolt of line slideway 32, move up and down with the line slideway 32 that stretches, prolongs of cylinder rod.Cutting knife 33 is installed on the compaction mold by bolting, relative with the moulding puck position in compaction mold and the moulding pinch roller 4, be positioned at the top of moulding bed plate 5, cutting knife 33, moulding pinch roller and 5 dislocation of moulding bed plate be equipped with (moulding bed plate 5 between cutting knife 33 and the moulding pinch roller and below), assurance IC size and shaped position tolerance.Forming cylinder tight mould of 31 telescopic band dynamic pressures and moulding pinch roller, cutting knife 33 move up and down simultaneously, cutting knife 33 is responsible for shearing, and the moulding pinch roller is responsible for moulding, and the realization shearing bending is finished simultaneously, and line slideway 32 guarantees kinematic accuracies.
As shown in Figure 4, described workbench 7 is the support and the mounting platform of all mechanisms, is mainly connected to form by worktable panel and aluminium alloy type profile framework.
The technology of the present invention requirement and the course of work are as follows:
The present invention relates to the shearing and the bending and molding of sensor IC (integrated circuit), strict size and shaped position tolerance behind assurance IC shearing and the bending and molding, and without any damage before the assembling of protection IC commentaries on classics preface, otherwise, will influence sensor mass even become waste product; Operating sequence is a material loading-locate-compress-shear and moulding-blanking ....
IC box material places on the workbench 7 below magazine fixed heads, and standard perforation paper tape is enclosed within on the axle tooth of feeding belt wheel 10, operator's gauge tap that starts the machine, and the PLC program drives the cylinder action by the unlatching of setting sequence of movement control magnetic valve; Vertical mobile cylinder 22 drives alignment pin 23 and moves upward, discharge coaxial divided wheel 21, circulation of feeding cylinder 13 front-rear reciprocation movements, drive shaft 11 drives feeding belt wheel 10 one-directional rotation, guarantee quantitatively giving of IC paper tape, vertical mobile cylinder 22 drives alignment pin 23 and moves downward, and cooperatively interacts with coaxial divided wheel 21 profiles of tooth and realizes accurately calibration location, pins main shaft 11 simultaneously; Forming cylinder 31 drives cutting knife 33, compaction mold and moulding pinch roller 4 integral body and moves downward, and the IC on the station is positioned to compress earlier, and cylinder 31 continues descending the shearing and bending and molding, and the realization shearing bending is finished simultaneously.Circulation is and so forth finished and is sheared and the bending and molding operation.

Claims (3)

1.一种IC剪切折弯成型机,其特征在于:由盒料送料装置(1)、分度定位机构(2)、剪切折弯机构(3)、压紧模具及成型压轮(4)、成型底刀(5)、工作台(7)组成,其中盒料送料装置通过进给带轮与标准齿孔纸带的齿孔啮合,将IC盒料逐个送至剪切折弯机构的成型底刀定位表面,通过分度定位机构中的导向装置使成型压轮、切刀与成型底刀完成定位操作;具体结构如下:1. An IC shearing and bending forming machine is characterized in that: by box material feeding device (1), index positioning mechanism (2), shearing and bending mechanism (3), compression mold and forming pressure wheel ( 4) Forming bottom knife (5) and working table (7), wherein the box material feeding device meshes with the tooth holes of the standard perforated paper belt through the feed pulley, and sends the IC box materials to the shearing and bending mechanism one by one The positioning surface of the forming bed knife is used to complete the positioning operation of the forming pressure wheel, the cutter and the forming bed knife through the guide device in the indexing positioning mechanism; the specific structure is as follows: 所述盒料送料装置(1),由进给带轮(10)及主轴(11)、单向离合器装置(12)和送料气缸(13),限位机构(14)构成;送料气缸(13)与单向离合器(12)的固定外圈铰链连接,单向离合器(12)与主轴(11)键连接,限位装置(14)安装在支板(15)上,调整限位装置(14)上的缓冲器和限位螺钉;与标准齿孔纸带齿孔的啮合的进给带轮(10)通过键与主轴(11)固定连接;Described box material feeding device (1), is made of feeding pulley (10) and main shaft (11), one-way clutch device (12) and feeding cylinder (13), limit mechanism (14); Feeding cylinder (13 ) is hingedly connected with the fixed outer ring of the one-way clutch (12), the one-way clutch (12) is connected with the key of the main shaft (11), the limit device (14) is installed on the support plate (15), and the limit device (14) is adjusted ) on the buffer and the limit screw; the feed pulley (10) engaged with the toothed hole of the standard perforated paper belt is fixedly connected with the main shaft (11) by a key; 所述分度定位机构(2),包括同轴分度轮(21)、垂直移动气缸(22)、定位销(23)及导向装置(24);导向装置(24)中间设有定位孔,前端装有定位销(23)的垂直移动气缸(22)及导向装置(24)固定安装在框架(25)上,同轴分度轮(21)通过键连接固定安装在主轴(11)上,同轴分度轮(21)位于定位销(23)下方;The indexing and positioning mechanism (2) comprises a coaxial indexing wheel (21), a vertically moving cylinder (22), a positioning pin (23) and a guide (24); a positioning hole is provided in the middle of the guide (24), The vertical moving cylinder (22) and the guiding device (24) with the positioning pin (23) on the front end are fixedly installed on the frame (25), and the coaxial indexing wheel (21) is fixedly installed on the main shaft (11) through key connection, The coaxial indexing wheel (21) is located below the positioning pin (23); 所述剪切折弯机构(3),由垂直移动的成型气缸(31)以及用来导向的直线导轨(32)和切刀(33)、压紧模具及成型压轮(4)、成型底刀(5)组成;成型底刀(5)通过键连接固定在主轴(11)上,成型气缸(31)与直线导轨(32)固定安装在支架(34)上,支架(34)固定安装在工作台(7)上;压紧模具及成型压轮(4)两面分别与成型气缸(31)的气缸杆固定及直线导轨(32)的滑块相连;切刀(33)固定安装在压紧模具上,与压紧模具及成型压轮(4)中的成型压轮位置相对,位于成型底刀(5)的上方,切刀(33)、成型压轮与成型底刀(5)错位配合设置。The shearing and bending mechanism (3) consists of a vertically moving forming cylinder (31), a linear guide rail (32) and a cutting knife (33) for guiding, a compression mold, a forming pressure wheel (4), and a forming bottom. The forming knife (5) is composed of; the forming bottom knife (5) is fixed on the main shaft (11) through a key connection, the forming cylinder (31) and the linear guide rail (32) are fixedly installed on the support (34), and the support (34) is fixedly installed on the On the workbench (7); both sides of the compression mold and the forming pressure wheel (4) are respectively connected with the cylinder rod fixing of the forming cylinder (31) and the slide block of the linear guide rail (32); the cutter (33) is fixedly installed on the compression On the mold, it is opposite to the position of the forming pressure wheel in the compression mold and the forming pressure wheel (4), and is located above the forming bedknife (5), and the cutting knife (33), forming pressing wheel and forming bedknife (5) are matched set up. 2.按照权利要求1所述IC剪切折弯成型机,其特征在于:所述成型底刀(5)与同轴分度轮(21)、进给带轮(10)都固定安装在同一主轴(11)上。2. According to the IC shear bending forming machine according to claim 1, it is characterized in that: the forming bottom knife (5), the coaxial indexing wheel (21) and the feed pulley (10) are all fixedly installed on the same on the main shaft (11). 3.按照权利要求1所述IC剪切折弯成型机,其特征在于:所述成型底刀(5)位于切刀(33)与成型压轮之间、且二者的下方。3. The IC shearing and bending forming machine according to claim 1, characterized in that: the forming bottom knife (5) is located between the cutting knife (33) and the forming pressure roller, and below the two.
CNB2006101342942A 2006-11-17 2006-11-17 IC Shear Bending Machine Expired - Fee Related CN100493829C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2006101342942A CN100493829C (en) 2006-11-17 2006-11-17 IC Shear Bending Machine

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Application Number Priority Date Filing Date Title
CNB2006101342942A CN100493829C (en) 2006-11-17 2006-11-17 IC Shear Bending Machine

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CN101186012A CN101186012A (en) 2008-05-28
CN100493829C true CN100493829C (en) 2009-06-03

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101733777B (en) * 2009-12-11 2013-08-21 广州丰江微电子有限公司 High-speed dinting and cutting mould
CN102189191B (en) * 2011-03-09 2013-04-10 苏州领航自动化科技有限公司 Guiding device for metal plate bending machine
CN102401865A (en) * 2011-11-18 2012-04-04 张世勇 Automatic test equipment for semiconductor integrated block
CN102615354B (en) * 2012-04-12 2013-12-18 东莞市俊知自动机械有限公司 Scrap soldering lug mechanism
CN102873140A (en) * 2012-09-28 2013-01-16 信源电子制品(昆山)有限公司 Metal dome bending machine
CN103418677B (en) * 2013-09-02 2015-08-05 成都孚莱克斯科技有限公司 Cut bending and molding all-in-one and its implementation
CN106334941A (en) * 2016-11-12 2017-01-18 沧州科诺机械制造有限公司 Bending machine
CN109545723B (en) * 2018-12-11 2024-03-01 江苏烽禾升智能科技有限公司 IC bending mechanism
CN109551034B (en) * 2018-12-18 2024-08-13 宁波敏实汽车零部件技术研发有限公司 End cutting mechanism after bending
CN111542214B (en) * 2020-05-11 2021-04-16 佛山市顺德区热浪电子科技有限公司 Feeding and pasting equipment for electronic tag cards

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