CN110462002A - Gasification installation - Google Patents

Gasification installation Download PDF

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CN110462002A
CN110462002A CN201880011063.3A CN201880011063A CN110462002A CN 110462002 A CN110462002 A CN 110462002A CN 201880011063 A CN201880011063 A CN 201880011063A CN 110462002 A CN110462002 A CN 110462002A
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height
gasification furnace
charcoal
temperature sensor
layer
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CN110462002B (en
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林健太郎
原章博
胁坂裕昭
松本健
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Western Stock Co
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Western Stock Co
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • Y02P20/145Feedstock the feedstock being materials of biological origin

Abstract

Gasification installation has: gasification furnace (2), charcoal discharger (4), the first temperature sensor~the 6th temperature sensor (test section) (T1, T2 ...) and control device.Gasification furnace (2) carries out heat resolve to raw material and generates gas, and the carbide generated in this process is piled up in the gasification furnace.The carbide of accumulation is discharged charcoal discharger (4) to the external of gasification furnace (2).Test section detects the height of the upper surface of the stack layer of carbide.Control device is repeated control as follows, i.e., the difference of the height of the upper surface of stack layer based on current carbide and predetermined target piling height, the velocity of discharge of charcoal discharger (4) is changed relative to the current velocity of discharge, the height of the upper surface of the stack layer of above-mentioned current carbide is according to obtained from the testing result of test section.

Description

Gasification installation
Technical field
The present invention relates to gasification installation, which has the gasification for raw material progress heat resolve and generating gas Furnace.
Background technique
In the past, it is known that the gasification installation to gasify to raw material (typically biomass).As above-mentioned gasification installation, example Simple structure if any furnace and have been generally acknowledged that the less fixed bed downdraft gasification device of the tar generated.
In common fixed bed downdraft gasification device, the biomass as raw material of gasification furnace is thrown to according to heating It decomposes, aoxidize, the sequence of reduction reacts, and generates gas in this process.The carbonization generated during these reactions Object (charcoal) is piled up in the lower part of gasification furnace, and but, after some period of time, the charcoal of accumulation is from discharger to outside gasification furnace Portion's discharge.
For gasification installation as described above, the following problem of discovered in recent years, that is, if what charcoal was detained in gasification furnace Overlong time, it is likely that generate unwanted substance.Conversely, as charcoal also contributes to the generation of gas, so, if charcoal exists The time of the carbon build-up area stay of gasification furnace is too short, then gasification efficiency is likely to decrease.Therefore, it is intended that by charcoal in gasification furnace The time of carbon build-up area stay is adjusted to length appropriate, therefore, it is considered that needs the carbon build-up region in gasification furnace The position of upper surface (i.e. the upper surface of the stack layer of charcoal) be maintained near the height of target.
However, previous, the control for being maintained at the upper surface of the stack layer of the charcoal in gasification furnace near the height of target System is not easy to.
As for the upper surface of the stack layer of the charcoal in gasification furnace to be maintained at the method near the height of target, example Such as, consider the injected volume that the raw material launched to gasification furnace is adjusted as recording in patent document 1.Even if however, suitably The injected volume for adjusting raw material, also can make heap because of the heat resolve of the raw material in gasification furnace and partially combusted progress Product is dramatically changed in the amount of the charcoal in carbon build-up region, therefore, is only difficult sufficiently to control the upper table of the stack layer of charcoal by this method The height in face.
As for the upper surface of the stack layer of the charcoal in gasification furnace to be maintained at the another method near the height of target, For example, it is contemplated that controlling driving condition (turn of motor of discharger (rotatably discharging machine) as recording in patent document 2 Speed).However, patent document 2 mainly needs to monitor constantly to obtain in moving-bed type gasification furnace in order to improve gasification efficiency Combustion zone temperature (peak temperature) for the purpose of, disclose only suitably stop, start charcoal discharge, to make combustion zone Position in the range on the high direction of furnace for being provided with temperature sensor group constantly up and down change.Even if that is, ginseng Control disclosed in Patent Document 2 is examined, the upper surface of the stack layer of the charcoal in gasification furnace can not be also maintained to the height of target Near.
Patent document
Patent document 1: Japanese Unexamined Patent Publication 2013-139528 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2005-139338 bulletin
Summary of the invention
The present invention is completed in view of above situation, it is intended that realizing the accumulation of the carbide in gasification furnace The upper surface of layer is maintained at the control near the height of target well.
Project to be solved by this invention as described above, next, to for solving the project method and its effect into Row explanation.
Viewpoint according to the present invention provides the gasification installation with flowering structure.That is, the gasification installation has gasification furnace, discharge Device, test section and control device.Above-mentioned gasification furnace carries out heat resolve to raw material and generates gas, generates in this process Carbide be piled up in the gasification furnace.Above-mentioned discharger arranges the above-mentioned carbide of accumulation to the external of above-mentioned gasification furnace Out.Above-mentioned test section detects the height of the upper surface of the stack layer of above-mentioned carbide.Above-mentioned control device is repeated Control as follows, that is, the height of the upper surface of the stack layer based on current carbide and the difference of target piling height, by above-mentioned row The velocity of discharge of device is changed relative to the current velocity of discharge out, the upper surface of the stack layer of above-mentioned current carbide Height be according to obtained from the testing result of above-mentioned test section, above-mentioned target piling height is predetermined carbide The object height of the upper surface of stack layer.
Herein, so that the height of the upper surface of the stack layer of the carbide velocity of discharge appropriate, discharger it is best Value is different according to the size of gasification furnace, the type of raw material and state etc..Therefore, if it is desired to predefine optimal discharge Speed controls discharger, then determines the optimal velocity of discharge to correspond to contemplated various conditions, need respectively into Row research, it is impractical.In this regard, it is controlled in this configuration, to be repeated based on current carbon The difference of the height of the upper surface of the stack layer of compound and target piling height changes the current velocity of discharge of discharger Processing, to make the height of the upper surface of the stack layer of carbide close to state appropriate.As a result, it is possible to be neatly realized For make the stack layer of carbide upper surface height close to state appropriate control.
For above-mentioned gasification installation, preferably are as follows: above-mentioned control device with the testing result according to above-mentioned test section Obtained from current carbide stack layer the height of upper surface and the difference of above-mentioned target piling height correspondingly set Ascensional range or fall, to change the above-mentioned velocity of discharge.
Thereby, it is possible to be made according to the height of upper surface and the difference of target piling height of the stack layer of current carbide Ascensional range or fall when changing to the velocity of discharge of discharger is different.Hereby it is possible to extremely critically control The height of the upper surface of the stack layer of carbide processed.
For above-mentioned gasification installation, it is preferred to use with flowering structure.That is, the gasification installation has storage unit, which is deposited Contain the corrected value changed for the velocity of discharge to above-mentioned discharger.Above-mentioned storage unit is stored with multiple and different schools Positive value, multiple different corrected value are for the heap with carbide current according to obtained from the testing result of above-mentioned test section The corrected value that departure degree between the height of the upper surface of lamination and above-mentioned target piling height correspondingly selects.
Thereby, it is possible between application and the height and target piling height of the upper surface of the stack layer of current carbide The corresponding corrected value of departure degree changes the velocity of discharge of discharger.As a result, it is possible to easily realize for making carbon Control of the height of the upper surface of the stack layer of compound close to state appropriate.
Detailed description of the invention
Fig. 1 is the integrally-built schematic diagram for showing gasification installation involved in one embodiment of the present invention.
Fig. 2 is the gasification furnace having to gasification installation and the schematic diagram that relative structure is illustrated.
In Fig. 3, (a) is carried out to the positional relationship between the temperature sensor in gasification furnace and the target piling height of charcoal The concept map of explanation;It (b) is the multiple corrected values for showing the motor frequency control about charcoal discharger and being stored in storage unit Example figure.
Fig. 4 is to show the height of the upper surface of the stack layer in order to make charcoal close to state more appropriate and by control dress Set the flow chart of the processing of progress.
Specific embodiment
Next, embodiments of the present invention will be described referring to attached drawing.Fig. 1 is to show an embodiment party of the invention The integrally-built schematic diagram of gasification installation 1 involved in formula.Fig. 2 be the gasification furnace 2 having to gasification installation 1 and and its The schematic diagram that relevant structure is illustrated.Fig. 3 (a) is the target piling height to temperature sensor and charcoal in gasification furnace 2 Between the concept map that is illustrated of positional relationship.Fig. 3 (b) is to show the motor frequency control about charcoal discharger 4 and deposit It is stored in the figure of the example of multiple corrected values of storage unit.
Firstly, referring to Fig.1, being illustrated to the overall structure of gasification installation 1 involved in present embodiment.
The gasification installation 1 of present embodiment is a part of so-called biomass power plant, and the biomass power plant is by example The Organic resource that such as rice husk, wooden system's waste material are originated from biology (is strictly the Organic money other than fossil resource Source, hereinafter sometimes referred to " biomass ".) as fuel (raw material, gasification object) gas is generated, and utilize gas progress Power generation.As shown in Figure 1, the gasification installation 1 of present embodiment has gasification furnace 2, fuel supply system 3, charcoal discharger 4, bag Formula filter 5, cleaning device 7, guides air blower 8, control device 9, cogeneration system 10 and remains gas cooling device 6 Remaining gas combustion apparatus 11 etc..
Gasification furnace 2 shown in Fig. 2 is the furnace for carrying out the key reaction of material gasification.The gasification furnace 2 of present embodiment is institute The fixed-bed type furnace of meaning.As shown in Fig. 2, the up and down direction middle part in gasification furnace 2 is provided with for supplying to the inside of gasification furnace 2 To the oxidant supply mouth 13 of air or oxygen as oxidant.
As illustrated schematically in fig. 2, the heat resolve for carrying out raw material is formed in the inside of gasification furnace 2 and oxidation (is fired part Burn) region.In addition, being formed in the position of the inside of gasification furnace 2, more partially combusted than progress region more on the lower for adding The carbon build-up region of the carbon build-up of thermal decomposition and part remaining after combustion.Oxidant supply mouth 13 is with by the inside of the gasification furnace 2 In poroid be set to the mode that be connected to of outside on the high direction of furnace of gasification furnace 2 with the above-mentioned partially combusted region pair of progress The position answered.
Fuel supply system 3 is the device from the upper end of gasification furnace 2 internally base feed.The fuel of present embodiment Feedway 3 has hopper 31, screw rod 32 and motor etc..Hopper 31 is the container of throwing raw materials.Screw rod 32 is can rotate Mode be installed on the bottom of the hopper 31.Motor is configured to such as alternating current motor, and is driven to screw rod 32 and make its rotation Turn.In present embodiment, by the alternating current for the constant frequency that circulates in the motor, so that screw rod 32 is by driving and with constant Speed rotated.As a result, raw material is thrown in gasification furnace 2 with amount corresponding with the revolving speed of screw rod 32.But, on It states motor and is not particularly limited to alternating current motor.
Charcoal discharger 4 by remaining charcoal after gasification (reduction), from the bottom in the carbon build-up region in gasification furnace 2, (arrange by discharge It puts).Specifically, charcoal discharger 4 is made of such as rotary valve 41 and screw conveyor 42 etc..Rotary valve 41 passes through driving rotation Then the screw conveyor 42 of the charcoal given off from the discharge orifice for the bottom for being set to gasification furnace 2 downwards is supplied.Spiral transferring Machine 42 is sent to convey the charcoal given off to the determined location of the outside of gasification furnace 2 by driving rotation.
In present embodiment, rotary valve 41 and screw conveyor 42 link the output shaft of motor respectively.The motor can be D.c. motor, or alternating current motor.In the case where alternating current motor, the motor is with the frequency with the alternating current supplied Corresponding speed is rotated, and rotary valve 41 and screw conveyor 42 carry out discharging operation (in particular rotating) therewith.Cause This can be made per unit time by suitably changing the frequency of the alternating current supplied to alternating current motor using converter The actual emission (velocity of discharge) of charcoal is increased and decreased.Thereby, it is possible to adjust the accumulation of the charcoal in gasification furnace 2 horizontal (accumulating amount) Whole is constant.
The region more closer to the top than carbon build-up region in gasification furnace 2, to from the raw material that fuel supply system 3 supplies into Row drying.Then, the raw material after drying burns in anaerobic condition, to be heated decomposition.As a result, about 50%~90% Raw material is converted into gas (CO, H2、CH4、CO2、H2O) and the gas shapes substance such as tar, remaining about 10%~50% is converted into It is referred to as the fixed carbon of charcoal.It should be noted that the ratio of conversion is by type, the partial size of heating speed, raw material in furnace etc. It influences and changes.Heat resolve and the heat resolve that generates generate substance and pass through the air or oxygen that supply from oxidant supply mouth 13 And it is oxidized and (burns part).It is subject to benefit as the heat source in above-mentioned heat resolve by the heat that part burning generates With.The carbon build-up of part remaining after combustion is in than carrying out the carbon build-up region of partially combusted region more on the lower.
Carbon build-up region in gasification furnace 2, when usually less than part is burnt temperature at a temperature of carry out using charcoal Reduction reaction, so that charcoal is in dry-fire condition and gasifies.The gasification (reduction) based on charcoal in the carbon build-up region In, generate CO and H2
As shown in Figure 1, the gas generated in gasification furnace 2 thermoelectric alliance system and the gas path being made of piping etc. System 10 and residual gas burner 11 supply.In gasification furnace 2 and cogeneration system 10 (the residual gas combustion of the gas path Burn device 11) between middle part, from the upstream side toward the downstream side, in the following order be configured with bag filter 5, gas cooling Device 6, cleaning device 7 and guidance air blower 8.
Bag filter 5 is particle, the dust of the carbon such as the coal smoke ash for will contain from the gas that the flowing of gasification furnace 2 comes The device of equal removings.Bag filter 5 keeps gas logical from the filter of bag filter 5 using such as the methods of capture, absorption It crosses, and removes coal smoke ash and dust etc. using the filter.
Gas cooling device 6 is to improve the gas to cool down by flowing the gas come after bag filter 5 Density device.Gas cooling device 6 cools down gas using such as the methods of heat exchange.Specifically, gas is cold But device 6 for example has: heat exchanger is supplied to cooling water;And gas path, be configured at above-mentioned heat exchanger it Between.Using the water from water storage tank as cooling water, heat exchanger is supplied, and heat exchange is carried out between cooling water and gas.
Cleaning device 7 is cleaned and removes tar removing etc. to flowing the gas come after cooling by gas cooling device 6 Device.Cleaning device 7 removes tar removing by executing for example following physical technology, which includes: so that gas shape Tar condensation process;The process that gas-liquid mixture is separated;And the process for carrying out drop filtering.
Guidance air blower 8 is 10 side of the gas thermoelectric co-feeding system guidance by generating autopneumatolysis in negative pressure future furnace 2 Device.Guidance air blower 8 by for example guide the wind pushing mechanism of ventilated type at.By guiding the effect of air blower 8 than drawing It leads and generates negative pressure in the gas path and gasification furnace 2 of 8 upstream side of air blower.
Cogeneration system 10 is made of gas engine and generator etc..The gas generated in gasification furnace 2 is being removed Coal smoke ash, tar etc. and after improving density, are fed into gas engine, thus using gas engine by the gas Thermal energy is converted into rotary motion.The rotary motion is transmitted to generator and is generated electricity.In addition, one in the thermal energy of gas Divide for supplying hot water etc..
By in the gas after guidance air blower 8, residual gas that be not supplied with cogeneration system 10 to surplus Remaining gas combustion apparatus 11 supplies.Residual gas burner 11 carries out burning disposal to remaining gas, and carbon monoxide is turned It turns to carbon dioxide and realizes innoxious.
Control device 9 is to gasification furnace 2, fuel supply system 3, charcoal discharger 4, bag filter 5, gas cooling dress Set the control that 6, cleaning device 7, guidance air blower 8, cogeneration system 10 and residual gas burner 11 etc. are controlled Device processed.Control device 9 is configured to the computer for having CPU, ROM, RAM etc., and CPU can read various programs etc. and be held from ROM Row.In addition, being stored with the program appropriate of the gasification for making gasification installation 1 suitably carry out raw material in above-mentioned ROM.And And by the cooperation of above-mentioned software and hardware, gasification installation 1 can be made suitably to carry out the gasification of raw material, and be able to carry out gas Coal smoke ash, the removing of tar, the concentration of gas in body and towards cogeneration system 10 and residual gas burner 11 Gas supply etc..
Storage unit 12 is for depositing to numerical value, parameter used in the various controls carried out as control device 9 etc. The memory of storage.Specifically, storage unit 12 is stored with value and corrected value of aftermentioned target piling height etc..
In the gasification installation 1 of structure as described above, typically, using biomass that is, raw material is as fuel and in gasification furnace Gas is generated in 2, and coal smoke ash, the tar contained in the gas is removed in the midway of gas path, concentration is realized, then by the gas Body thermoelectric co-feeding system 10 supplies.Electric power can be obtained using the thermal energy of the gas.That is, typically, it will be with biomass also I.e. raw material is that the energy of resource is converted into electric power and takes out.Thereby, it is possible to effectively utilize the raw material as renewable energy.
But, the following problem of discovered in recent years: if charcoal can be generated and be not required in the overlong time of carbon build-up area stay The substance wanted., whereas if charcoal is too short in the time of carbon build-up area stay, then charcoal do not gasified (oxidation) adequately and It is likely to result in gasification efficiency reduction.Therefore, it is intended that charcoal is discharged it after carbon build-up area stay reasonable time, Accordingly, it is believed to be desirable to which the position (that is, the accumulation of charcoal is horizontal) of the upper surface of the build-up areas of the charcoal in gasification furnace 2 is maintained at mesh Near target height.
Therefore, it is controlled in the gasification installation 1 of present embodiment, so that the stack layer of charcoal is (in the substance of accumulation Most of layer occupied by charcoal.Hereinafter sometimes referred to simply as " carbon build-up layer ".) the height of upper surface be maintained at target piling height Near, which is the height (in other words, ideal height) of the target of the upper surface of carbon build-up layer.
It should be noted that above-mentioned target piling height is determined as such as charcoal in carbon build-up by carrying out various researchs in advance The residence time of layer is the height of the stack layer of ideal charcoal as neither too long only short appropriate time.The target heap Product height is stored in storage unit 12.
In addition, the gasification installation 1 of present embodiment has: for detecting the detection of the height of the upper surface of carbon build-up layer Portion.Test section is the multiple temperature sensors for example arranged on the high direction of furnace of gasification furnace 2.Specifically, present embodiment Gasification installation 1 in, as test section, have: the first temperature sensor T1, second temperature sensor T2, third temperature sensing Device T3, the 4th temperature sensor T4, the 5th temperature sensor T5 and the 6th temperature sensor T6.These temperature sensors T1, T2 ... can also both be configured on the high direction of furnace with configuring at equal intervals with unequal interval.These temperature sensors T1, T2 ... It is electrically connected with control device 9.
As shown in Fig. 3 (a), on the high direction of furnace of gasification furnace 2, the first temperature sensor T1 is set to target piling height Top first distance L1 at position.First temperature sensor T1 of present embodiment is on the high direction of furnace of gasification furnace 2 It is configured near oxidant supply mouth 13.
On the high direction of furnace of gasification furnace 2, second temperature sensor T2 is set to the second of the top of target piling height Position at distance L2, second distance L2 are shorter than first distance L1.
Third temperature sensor T3 is set to and the comparable position of target piling height.That is, in present embodiment, gasification furnace The third distance L3 (illustration omitted) between third temperature sensor T3 and target piling height on the high direction of 2 furnace is 0.No It crosses, third distance L3 may be the distance greater than 0 and less than second distance L2.
On the high direction of furnace of gasification furnace 2, the 4th temperature sensor T4 is set to the 4th of the lower section of target piling height Position at distance L4.4th distance L4 can be for example at a distance from equal with above-mentioned second distance L2, and but not limited thereto.
On the high direction of furnace of gasification furnace 2, the 5th temperature sensor T5 is set to the 5th of the lower section of target piling height Position at distance L5.5th distance L5 can be for example at a distance from equal with above-mentioned first distance L1, and but not limited thereto.
On the high direction of furnace of gasification furnace 2, the 6th temperature sensor T6 is set to the 6th of the lower section of target piling height Position at distance L6, the 6th distance L6 is than above-mentioned 5th distance L5 long.6th temperature sensor T6 be set to for example with pole The comparable position of limit for height degree, if the limiting altitude is such as to be judged as the height of the upper surface of carbon build-up layer lower than the height The height that then can not be sufficiently restored using charcoal.
6 distance L1, L2 ... occurrence additionally depend on the size of gasification furnace 2, but, it is considered that make it for example Tens centimetres.First~the 6th temperature sensor T1, T2 ... it can detect and be provided at the height of the temperature sensor respectively Temperature in gasification furnace 2.
Although not illustrating, but, the first~the 6th temperature sensor T1, T2 ... it is for example each provided with multiple.Respectively Multiple temperature sensor T1, T2 ... each along the arranged circumferentially of gasification furnace 2.These multiple temperature circumferentially configured pass The average value of the detected value of sensor be used as the first~the 6th temperature sensor T1, T2 ... respective detected value, in following explanation For obtain carbon build-up layer upper surface height judgement in will be used.But, as temperature sensor T1, T2 ... Respective detected value come using value be not limited to average value, such as can also by temperature sensor T1, T2 ... each middle position Number etc. is used as detected value.
Herein, the principle that the height of the upper surface of carbon build-up layer is obtained to the test section of present embodiment is simply said It is bright.
The case where the charcoal that the position corresponding with temperature sensor on the high direction of furnace of gasification furnace 2 is accumulated fills Under, it should detect compared with the situation (especially with the corresponding situation in the partially combusted region of progress) not filled by charcoal Much lower temperature.This is because: carrying out heat resolve product in the position more closer to the top than carbon build-up layer of gasification furnace 2 Part burning, reach such as 1000 DEG C or more, and in carbon build-up layer lower than the temperature temperature (for example, 700~1000 DEG C) under carry out the reduction reaction based on charcoal.The test section of present embodiment is conceived to the temperature on the high direction of furnace in the gasification furnace 2 The feature for spending distribution, obtains the general height of the upper surface of the stack layer of charcoal.
Specifically, detected value acquired by temperature sensor adjacent on the high direction of the furnace for calculating separately out gasification furnace 2 The difference of (absolute temperature) determines that the difference is the temperature sensor of threshold value or more.Thereby, it is possible to grasp: the upper surface of carbon build-up layer Position on the high direction of furnace for the temperature difference for detecting threshold value or more between adjacent temperature sensor.For example, second In the case that the difference of the detected value of the detected value and third temperature sensor T3 of temperature sensor T2 is threshold value or more, it can be determined that Are as follows: the upper surface of carbon build-up layer is located at the position between second temperature sensor T2 and third temperature sensor T3.
There are the differences of its multipair detected value in adjacent temperature sensor on the high direction of furnace of gasification furnace 2 to be more than threshold value Temperature sensor in the case where, determine the maximum temperature sensor of the difference of detected value to.That is, it is judged that are as follows: carbon build-up layer Upper surface be located in temperature sensor adjacent on the high direction of furnace of gasification furnace 2, detected value difference be threshold value more than and most Between big temperature sensor.
Used above-mentioned threshold value when height about the upper surface for obtaining carbon build-up layer, it may be considered that carbon build-up layer it is pre- Phase temperature and the difference of desired temperature of gas blanket of top for being located at carbon build-up layer determine.Each desired temperature can for example pass through Trial run or parsing of gasification furnace 2 etc. and obtain in advance.Threshold value can be from such as 100~600 DEG C, more preferably 200~300 DEG C range in select setting.
It should be noted that the furnace Gao Fangxiang in order to control the position of the upper surface of carbon build-up layer, in the upper surface of carbon build-up layer On position deviate from the configuration range of the first temperature sensor T1 to the 6th temperature sensor T6 in the case where, at least also need The upper surface for knowing carbon build-up layer is positioned at the position more closer to the top than the first temperature sensor T1 or to be located at than the 6th temperature The lower position sensor T6.
Therefore, in present embodiment, without finding threshold value or more in adjacent temperature sensor on the high direction of furnace It in the case where temperature difference, is investigated by referring to the temperature difference that the past obtains: detecting the temperature difference of threshold value or more before tight Be between the first temperature sensor T1 and second temperature sensor T2 or the 5th temperature sensor T5 and the 6th temperature sensing Between device T6.
That the temperature difference of threshold value or more is detected before tight is the first temperature sensor T1 and second temperature sensor T2 Between in the case where, presumption are as follows: the position on the high direction of furnace of the upper surface of carbon build-up layer will deviate from the first temperature biography Before the configuration range of sensor T1 to the 6th temperature sensor T6, the upper surface of carbon build-up layer be in the first temperature sensor T1 with Height between second temperature sensor T2.Therefore, it can grasp: on the high direction of furnace of the upper surface of current carbon build-up layer Position is located at the position more closer to the top than the first temperature sensor T1.
On the other hand, the temperature difference of threshold value or more is detected before tight is the 5th temperature sensor T5 and the 6th temperature In the case where between sensor T6, presumption are as follows: the position on the high direction of furnace of the upper surface of carbon build-up layer will deviate from the Before the configuration range of one temperature sensor T1 to the 6th temperature sensor T6, the upper surface of carbon build-up layer is in the 5th temperature biography Height between sensor T5 and the 6th temperature sensor T6.Therefore, can grasp: the furnace of the upper surface of current carbon build-up layer is high Position on direction is located at the position than the 6th temperature sensor T6 more on the lower.
By as above being judged, the control device 9 of present embodiment be based on temperature sensor T1, T2 ... detected value, Obtain the general height of the upper surface of the current carbon build-up layer in gasification furnace 2.
Next, referring especially to Fig. 4, in order to the height of the upper surface of carbon build-up layer is maintained target piling height The control flow nearby implemented in gasification installation 1 is described in detail.Fig. 4 has been expressed as making the upper table of carbon build-up layer The flow chart for the processing that the height in face is carried out close to state more appropriate by control device 9.
Firstly, control device 9 from first~the 6th temperature sensor T1, T2 ... the detected value (step of temperature is obtained respectively S101)。
Then, control device 9 obtains gas using above-mentioned principle using the detected value of the temperature obtained in step S101 Change the general height of the upper surface of the current carbon build-up layer in furnace 2.Control device 9 obtains the upper surface of current carbon build-up layer Height and target piling height difference Δ H degree (step S102).In the explanation, when poor Δ H is positive value, it is meant that charcoal The height of the upper surface of stack layer is located above compared with target piling height, when poor Δ H is negative value, it is meant that carbon build-up The height of the upper surface of layer is located below compared with target piling height.
Specifically, the position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer is located at than the first temperature In the case where spending the position closer to the top sensor T1, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer Deviate upwards relative to target piling height be more than first distance L1 distance (Δ H > L1).
Position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer the first temperature sensor T1 with In the case where between second temperature sensor T2, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer is opposite Deviateing upwards in target piling height is more than second distance L2 and for first distance L1 distance below (L1 >=Δ H > L2).
Position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer second temperature sensor T2 with In the case where between third temperature sensor T3, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer is opposite Deviate second distance L2 distance below (L2 >=Δ H > 0) upwards in target piling height.
In present embodiment, since the position of the third temperature sensor T3 on the high direction of furnace is consistent with target piling height (third distance L3=0), so, it is located at second temperature sensor T2 in the upper surface of current carbon build-up layer and third temperature passes In the case where between sensor T3, control device 9 judges are as follows: L2 >=Δ H > 0.It is configured in third temperature sensor T3 and compares target In the case that piling height is closer to the top or the position of lower section (third distance L3 ≠ 0), in the upper surface of current carbon build-up layer When between second temperature sensor T2 and third temperature sensor T3, control device 9 judges are as follows: L2 >=Δ H > L3 or L2 >=Δ H >-L3.
Position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer third temperature sensor T3 with In the case where between 4th temperature sensor T4, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer is opposite Deviate the 4th distance L4 distance below (0 >=Δ H >-L4) downwards in target piling height.
Position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer the 4th temperature sensor T4 with In the case where between 5th temperature sensor T5, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer is opposite In target piling height deviate downwards more than the 4th distance L4 and for the 5th distance L5 distance below (- L4 > Δ H >=- L5)。
Position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer the 5th temperature sensor T5 with In the case where between 6th temperature sensor T6, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer is opposite In target piling height deviate downwards more than the 5th distance L5 and for the 6th distance L6 distance below (- L5 > Δ H >=- L6)。
Position on the high direction of furnace for being judged as the upper surface of current carbon build-up layer is located at than the 6th temperature sensor In the case where the position of T6 more on the lower, control device 9 judges are as follows: the height of the upper surface of current carbon build-up layer is relative to mesh Mark piling height deviates downwards the distance (- L6 > Δ H) more than the 6th distance L6.
As described above, the control device 9 of present embodiment obtains current carbon build-up by judging in step s 102 The degree of the highly deviated target piling height of the upper surface of layer meets which in multiple stages in stage.
The frequency for the alternating current that storage unit 12 supplies the alternating current motor above-mentioned having to charcoal discharger 4 it is more The degree of the highly deviated target piling height of the upper surface of carbon build-up layer obtained in a corrected value and step S102, current Correspondingly store.In present embodiment, with the range of multiple Δ H (Δ H > L1, L1 >=Δ H > L2, L2 >=Δ H > 0, 0 >=Δ H >-L4 ,-L4 > Δ H >=-L5 ,-L5 > Δ H >=-L6 ,-L6 > Δ H) correspondingly, it is deposited in advance in storage unit 12 Contain multiple corrected values (+15 ,+10 ,+5,0, -5, -10 and -15 [Hz]).
After step S102, control device 9 is pre-stored within the multiple of storage unit 12 from the frequency about alternating current School corresponding with the current piling height deviation degree of target piling height obtained in step S102 is selected in corrected value Positive value (step S103).It should be noted that can such as be tested, be parsed by embodiment, to the accumulation offset mesh of such as charcoal The degree of mark level and the relativeness between the degree that motor frequency changes should be studied, so as to find out these Corrected value.
It is opposite with the accumulation degree of offset target level of current charcoal as shown in Fig. 3 (b) in present embodiment Select a selection corrected value with answering.For example, the difference Δ H in the position of target piling height and the upper surface of current carbon build-up layer is big In the case where L1 (Δ H > L1), select+15 [Hz] as corrected value.In addition, the upper surface of carbon build-up layer position be with Target piling height is identical or is its following and its difference Δ H less than in the case where L4 (0 >=Δ H >-L4), it is considered that carbon build-up The height of the upper surface of layer is appropriate at current time, so selecting 0 [Hz] as corrected value.
Then, control device 9 is to when the frequency of the preceding alternating current provided to the alternating current motor of charcoal discharger 4 is plus step The corrected value selected in rapid S103, to calculate new frequency (step S104).
In frequency because of correction in increased situation, since rotary valve 41 and screw conveyor 42 are than current high high speed It is rotated, so the discharge amount of the charcoal from gasification furnace 2 increases, the height of the upper surface of carbon build-up layer is easy decline.In frequency In the case that rate is reduced because of correction, with said circumstances conversely, because rotary valve 41 and screw conveyor 42 are with lower than current Low speed is rotated, so the discharge amount of the charcoal from gasification furnace 2 is reduced, the height of the upper surface of carbon build-up layer is easy to rise.
Then, control device 9 exports control signal appropriate to converter (not shown), so that step S104 is fallen into a trap The alternating current of frequency after the correction of calculating is supplied to the alternating current motor (step S105) of charcoal discharger 4.As a result, to rotation The rotation speed of valve 41 and screw conveyor 42 is controlled, so that the upper surface of carbon build-up layer is closely located to target accumulation Highly.As a result, it is possible to make the height of the upper surface of the stack layer of charcoal close to state appropriate.
Then, step S101~step S105 processing is repeated in return step S101, control device 9.
According to the above control, for example, situation of the Δ H greater than zero long lasting in the case where, be repeated with currently Compared to the correction (change) of the frequency for electric current of increasing exchanges, therefore, the speed of the discharging operation of charcoal discharger 4 continues to increase, In the near future, Δ H can be closer in zero.Like this, the speed of the discharging operation of charcoal discharger 4 is suitably adjusted.
In addition, the corrected value of the frequency of present embodiment is confirmed as: the upper surface of the stack layer of charcoal as shown in Fig. 3 (b) Height substantially deviate target piling height, the absolute value of the corrected value of frequency is bigger.Therefore, in the upper table of carbon build-up layer In the biggish situation of bias between the height and target piling height in face, the row of charcoal discharger 4 can be delicately changed Therefore the speed acted out can be realized good responsiveness.
As described above, the gasification installation 1 of present embodiment has: gasification furnace 2, charcoal discharger (discharger) 4, first ~the six temperature sensor (test section) T1, T2 ... and control device 9.Gasification furnace 2 carries out heat resolve to raw material and generates Gas, the carbon build-up that should be generated in the process is in the gasification furnace 2.Charcoal discharger 4 arranges the charcoal of accumulation to the external of gasification furnace 2 Out.First~the 6th temperature sensor T1, T2 ... the height of the upper surface of detection carbon build-up layer.Control device 9 be repeated as Lower control, that is, based on according to the first~the 6th temperature sensor T1, T2 ... testing result obtained from current charcoal heap The height of the upper surface of lamination and the difference of target piling height, by the speed of the discharging operation of charcoal discharger 4 relative to current Speed change, above-mentioned target piling height is predetermined the object height of the upper surface of carbon build-up layer.
Herein, the speed about the discharging operation of charcoal discharger 4 such as makes the height of the upper surface of carbon build-up layer suitable When optimum value it is different according to the size of gasification furnace 2, the type of raw material and state etc..Therefore, if it is desired to predefine most Good movement speed controls charcoal discharger 4, then in order to determine optimal movement speed according to contemplated various conditions, It needs to be studied respectively, it is impractical.In this regard, it in present embodiment, can be controlled as follows: repeatedly It carries out changing the current of charcoal discharger 4 based on the difference of the height of the upper surface of current carbon build-up layer and target piling height Movement speed processing so that the height of the upper surface of carbon build-up layer is close to state appropriate.I.e., it is possible to neatly The control of the height for making the upper surface of carbon build-up layer close to state appropriate is realized, without fixedly determining charcoal row The movement speed of device 4 out.
In addition, in the gasification installation 1 of present embodiment, control device 9 be based on according to the first~the 6th temperature sensor T1, T2 ... testing result obtained from current carbon build-up layer the height of upper surface and the difference of target piling height (deviate journey Degree), the speed of discharging operation is changed with the ascensional range that correspondingly sets with each difference or fall.
Thus, it is possible to the height of the upper surface based on current carbon build-up layer and the difference of target piling height and make to discharge Ascensional range or fall when the speed of movement changes is different.Hereby it is possible to control the accumulation of charcoal far more precisely The height of the upper surface of layer.
In addition, the gasification installation 1 of present embodiment has: storage unit 12 is stored with for the row to charcoal discharger 4 The corrected value that the speed acted out changes.It (is Fig. 3 in present embodiment that storage unit 12, which is stored with multiple and different corrected values, (b) 7 corrected values shown in), multiple different corrected value is for the height and mesh with the upper surface of current carbon build-up layer The corrected value that departure degree between mark piling height correspondingly selects, the height of the upper surface of the current carbon build-up layer are According to the first~the 6th temperature sensor T1, T2 ... testing result obtain.
Thus, it is possible to using the deviation journey between the height and target piling height of the upper surface of current carbon build-up layer Spend corresponding corrected value (being+15 ,+10 ,+5,0, -5, -10 or -15 in present embodiment) Lai Biangeng charcoal discharger 4 Movement speed.As a result, it is possible to easily realize the height for making the upper surface of carbon build-up layer close to state appropriate Control.
In addition, the test section is constituted in the gasification installation 1 of present embodiment are as follows: have the furnace Gao Fangxiang in gasification furnace 2 On be arranged multiple temperature sensor T1, T2 ....Adjacent 2 temperature sensor on the high direction of furnace is (for example, Two temperature sensor T2 and third temperature sensor T3) detected value difference (temperature difference) be threshold value more than in the case where, control Device 9 is judged as that the upper surface of carbon build-up layer is configured at this 2 temperature sensor (second temperature sensor T2 on the high direction of furnace With the position between third temperature sensor T3).
As a result, by using temperature sensor T1, T2 ... simple structure, can estimate on the high direction of furnace of gasification furnace 2 Carbon build-up layer upper surface position.Hereby it is possible to easily grasp the height of current carbon build-up layer and for making charcoal heap Control of the height of the upper surface of lamination close to state appropriate.
More than, the preferred embodiment of the present invention is illustrated, but, such as above structure can be carried out as follows Change.
In above-mentioned embodiment, test section has 6 temperature sensing being arranged on the high direction of furnace of gasification furnace 2 Device, but, the quantity of temperature sensor can be more than 6, can also be less than 6.Alternatively, it is also possible to constitute are as follows: utilize ultrasound The other sensors such as wave sensor replace temperature sensor to detect the height of the upper surface of carbon build-up layer.
In above-mentioned embodiment, with the highly deviated target piling height of the current carbon build-up layer in gasification furnace 2 Degree correspondingly, selects 1 corrected value in the corrected value different from 7, for calculating the operating frequency after correcting.But, The quantity of corrected value is not limited thereto, and can be more than 7, can also be less than 7.
The size (absolute value) of each corrected value provided in above-mentioned embodiment can be understood as indicating to operating frequency The value of ascensional range or fall when being corrected, but, ascensional range and fall are not limited to above-mentioned implementation The numerical value provided in mode can be determined freely.I.e., it is possible to the highly deviated mesh with the current carbon build-up layer in gasification furnace 2 The degree for marking piling height correspondingly, keeps ascensional range or fall interim with constant amplitude or irregular amplitude Ground increase and decrease, alternatively, ascensional range or fall can be made to increase and decrease in the form of exponential function.
In addition, current carbon build-up layer height relative in the biggish situation of deviation of target piling height, can be with Make to be less than the corrected ascensional range of operating frequency or fall and deviates lesser situation.For example, it is contemplated that control as follows. Even if that is, also making the speed of discharging operation a bit when the height of current carbon build-up layer is greatly reduced compared with object height It a little reduces, so that the height of carbon build-up layer be made slowly to rise.Then, rise in the height of current carbon build-up layer and approach When object height, reduce the speed of discharging operation slightly sensitiveer, to accelerate the upper raising speed of the height of carbon build-up layer Degree.Then, the height of current carbon build-up layer be more than object height even little by little when, also increase discharging operation rapidly, Charcoal is energetically discharged, drastically reduces the height of carbon build-up layer.
It in above-mentioned embodiment, constitutes are as follows: will using the charcoal discharger 4 with rotary valve 41 and screw conveyor 42 The charcoal of gasification furnace 2 is piled up in the external discharge of the gasification furnace 2, passes through the rotation speed of change rotary valve 41 and screw conveyor 42 It spends (in other words, the speed of discharging operation), the velocity of discharge of Lai Biangeng discharger.But, the discharge speed of discharger is changed The method of degree is not limited thereto.For example, it is also possible to which discharger is constituted are as follows: be intermittently repeated by extrusion parts crowded It presses work (discharging operation) and charcoal is discharged, which is driven by actuators such as hydraulic cylinders.In this case, control device 9 are controlled, so that the frequency per unit time of the extruding movement of the extrusion parts is changed, so as to change discharge speed Degree.Alternatively, may be also constructed to change the opening area of the discharge orifice (tap) for the bottom for being set to gasification furnace 2, lead to Cross the control that control device 9 is increased and decreased the opening area, the velocity of discharge of Lai Biangeng discharger.
The type for the raw material launched to gasification furnace 2 and state (partial size and drying regime etc.) can be pre-entered in control Device 9, and different corrected values is applied according to input content.
In above-mentioned embodiment, raw material is launched as a certain amount of to gasification furnace 2 every time from fuel supply system 3, but not It is confined to this, the injected volume of raw material can also be set as to be variable.
In above-mentioned embodiment, the gas thermoelectric co-feeding system 10 generated in gasification furnace 2 is supplied, but, not It is confined to this, for example, these gases instead can be supplied to energy conversion devices such as gas turbines.
In above-mentioned embodiment, raw material is dried in gasification furnace 2, but, is not necessarily limited to this, example Such as, instead raw material can be dried in advance before being supplied to fuel supply system 3.
In above-mentioned embodiment, by being corrected discharge dress to the whole control device 9 controlled of gasification installation 1 The operating frequency set so that the upper surface of the carbon build-up layer in gasification furnace 2 height close to state appropriate control.But, It is not limited thereto, can use the dedicated control device of gasification furnace 2 also to carry out above-mentioned control.
The present invention can be widely applied to the gasification installation 1 for having following gasification furnace 2, and in the gasification furnace 2, carbon build-up exists Than carrying out the position of partially combusted region more on the lower, temperature when in the region of the carbon build-up to burn lower than part into The reduction that row is realized using the charcoal.That is, the form of gasification furnace 2 might not be particularly limited to fixed-bed type.
Symbol description
1 ... gasification installation;2 ... gasification furnaces;4 ... charcoal dischargers (discharger);9 ... control devices;12 ... storage units; 42 ... screw conveyors;The temperature sensor of T1~T6 ... first~the 6th (test section).

Claims (3)

1. a kind of gasification installation, which is characterized in that have:
Gasification furnace, the gasification furnace carry out heat resolve to raw material and generate gas, and the carbide generated in this process is piled up in In the gasification furnace;
The carbide of accumulation is discharged to the external of the gasification furnace for discharger, the discharger;
Test section, the test section detect the height of the upper surface of the stack layer of the carbide;And
Control device, the control device are repeated control as follows, that is, the upper surface of the stack layer based on current carbide The difference of height and target piling height, the velocity of discharge of the discharger is changed relative to the current velocity of discharge, The height of the upper surface of the stack layer of the current carbide be according to obtained from the testing result of the test section, it is described Target piling height is predetermined the object height of the upper surface of the stack layer of carbide.
2. gasification installation according to claim 1, which is characterized in that
The control device is upper with the stack layer with carbide current according to obtained from the testing result of the test section The corresponding ascensional range of difference or fall of the height on surface and the target piling height, to change the discharge speed Degree.
3. gasification installation according to claim 2, which is characterized in that
The gasification installation has storage unit, which is stored with changes for the velocity of discharge to the discharger Corrected value,
The storage unit is stored with multiple and different corrected values, multiple different corrected value for according to the test section It is inclined between the height of the upper surface of the stack layer of current carbide obtained from testing result and the target piling height The corrected value correspondingly selected from degree.
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