CN110452074A - A kind of automatic control system of emulsifying ammonium nitrate fuel explosive production - Google Patents
A kind of automatic control system of emulsifying ammonium nitrate fuel explosive production Download PDFInfo
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- CN110452074A CN110452074A CN201910730511.1A CN201910730511A CN110452074A CN 110452074 A CN110452074 A CN 110452074A CN 201910730511 A CN201910730511 A CN 201910730511A CN 110452074 A CN110452074 A CN 110452074A
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- ammonium nitrate
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B21/00—Apparatus or methods for working-up explosives, e.g. forming, cutting, drying
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06B—EXPLOSIVES OR THERMIC COMPOSITIONS; MANUFACTURE THEREOF; USE OF SINGLE SUBSTANCES AS EXPLOSIVES
- C06B31/00—Compositions containing an inorganic nitrogen-oxygen salt
- C06B31/28—Compositions containing an inorganic nitrogen-oxygen salt the salt being ammonium nitrate
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- Inorganic Chemistry (AREA)
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Abstract
The present invention relates to a kind of automatic control systems of emulsifying ammonium nitrate fuel explosive production.Automatic control for emulsifying ammonium nitrate fuel explosive automatic assembly line, the emulsifying ammonium nitrate fuel explosive automatic assembly line includes that component, package component, stacking component, entrucking component are prepared by the explosive that emulsifying ammonium nitrate fuel explosive production sequence is sequentially arranged, and the automatic control system includes: that ammonium nitrate opens packet control module, material-level measure control module, motor control module, material parlor away from control module, online spice amount control module.The present invention realizes continuous and automatic safety in production; it reduces labor intensity; it realizes few unmanned, has implemented the charging of raw material continuous automatic metering, continuous automatic mixing, continuous automatic dress packet and big packet automatic stacking entrucking, all fronts intelligent linkage and safety interlock protection is set；Material parlor effectively realizes anti-propagation of explosion function of sacrificing one's life for away from control, reduces a possibility that exploding in production process, further improves the safety of production line.
Description
Technical field
The invention belongs to emulsifying ammonium nitrate fuel explosive production fields, and in particular to a kind of automatic control of emulsifying ammonium nitrate fuel explosive production
System.
Background technique
Emulsifying ANFO explosives prill (also known as titania-mica) is mixed by process of dynamite substrate and porous particulated ammonium oil explosive
A kind of commercial explosive made of conjunction, it may be assumed that porous and granular ammonium nitrate mixes in proportion with light diesel fuel, and it is fried to constitute porous and granular ammonium
Medicine, porous particulated ammonium oil explosive constitute the emulsification ANFO explosives prill of different performance with the different ratio of emulsion matrix again.It should
Explosive has many advantages, such as intrinsic safety, and height, density are big, quick-fried energy is high, at low cost, and have certain water repelling property；This is fried
Medicine can be matched according to engine request flexible modulation, have both the technical and economic peculiarities of emulsion explosive and ammonium nitrate-fuel oil mixture, especially suitable
For upward hole powder charge.The explosive is with intrinsic safety high (no cap-sensitivity), density is big, it is quick-fried can it is high, at low cost, with one
The advantages that fixed water repelling property；Simultaneously since emulsification ANFO explosives prill has both the viscosity of emulsion matrix in engineering explosion, again
There is the laxity of ammonium nitrate explosive, in pneumatic conveying powder charge, under the squeezing action of air pressure, which can be agglomerating
It is adhered to without falling in up-hole, having powder charge, efficiently, efficiently advantage, depth are welcome by mine user.
Currently, there is the production of more than ten emulsifying ammonium nitrate fuel explosives in the country, be mainly blended with field mixed loading truck based on, emulsion matrix with
Prepared by " pre- cream+screw pump essence cream " mode, hybrid technique has two classes, and one kind is flat mixer technique, a kind of and foreign countries one
Sample uses helical feed mixing machine.As the BME series emulsifying ammonium nitrate fuel explosive of Beijing Mine and Metallurgy General Inst's development and production loads in mixture driving skills
Art is exactly that material is mixed by helical feed into horizontal mixer, finally obtains explosive finished product.Changzhi mining machinery
The BCZH-15 type emulsifying ammonium nitrate fuel explosive bulk mixing truck that factory develops be then using helical feed hybrid technology, onboard complete mixing with
Powder charge.At home, also there are several fixed emulsifying ammonium nitrate fuel explosive production lines: individually building line or merge with emulsion and build line, it is raw
Production. art is based on continuously or semi-continuously, and emulsion matrix is prepared as emulsion, using dynamic emulsification, power of motor
22kw or so, working speed 1500r/m, linear velocity 15m/s, production capacity: 3t/h-6t/h；Porous and granular ammonium nitrate and diesel oil, latex base
Matter mixing, using horizontal mixing apparatus, also useful screw conveyor is mixed；Powder charge and packaging mainly with big Bao Weizhu in bulk,
Pack, filling rear artificial package need to be opened manually, finished product conveying is delivered to entrucking point by conveyer belt, manually gets on the bus.
In the prior art, the fixed production line automation degree in domestic ground is not high, and emulsion matrix previously prepared need to be store fortunately
In batch can, then mix with multi-hole nitramines, can not achieve with emulsified bases continuously mix and mixed automatic packaging entrucking,
And large labor intensity, line personnel is still on the high side, completely needs 9 people.
In short, the domestic fixed production line of existing emulsification ANFO explosives prill, technology the degree of automation is not high, and ammonium oil is mixed
Conjunction also needs to squeeze into after being puddled with ammonium oil vehicle in the blending tank of workshop, and worker adds latex to mixing in-tank mixing, work with small handcart
Skill falls behind, and safety is low, and automation is not implemented in powder charge, packaging and entrucking, causes on-line operation personnel on the high side, does not adapt to produce
Few (nothing) the peopleization national industrial policies requirement of line.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic control systems of emulsifying ammonium nitrate fuel explosive production, in emulsifying ammonium nitrate fuel explosive
During the entire process of production, the automatic control to entire production scene can be realized, reduce the consumption of manpower, realize production process
Full-automation.
In order to solve the problem above-mentioned, the present invention provides a kind of automatic control systems of emulsifying ammonium nitrate fuel explosive production, use
In the automatic control of emulsifying ammonium nitrate fuel explosive automatic assembly line, the emulsifying ammonium nitrate fuel explosive automatic assembly line includes fried by emulsification ammonium
The explosive that medicine production sequence is sequentially arranged prepares component, package component, stacking component, entrucking component, the automatic control system
It include: that ammonium nitrate opens packet control module, material-level measure control module, motor control module, material parlor away from control mould
Block, online spice amount control module；
The ammonium nitrate opens packet control module, for complete ammonium nitrate material packet from feed bin come out after
What is needed once opens packet movement；
The material-level measure control module includes ammonium nitrate feed bin, emulsion matrix preparation feed bin for completing
With the Level control in diesel oil tank, the material position setting high position, middle position, low level third gear, charging accelerates when material position is low level, in
Charging rate remains unchanged when position, feeds and slows down when high-order；
Motor control module quantifies spiral, ammonium oil mixing auger, base including ammonium nitrate conveyor screw, ammonium nitrate for completing
Double helix mixer that matter is puddled, finished product conveyor screw, latex quantify conveyor screw, emulsion matrix conveyor belt, finished product conveying
Belt, the electric current of automatic powder charge baling machine and diesel oil pump motor, voltage, frequency, revolving speed acquisition, electric current is excessive, generates alarm signal
Breath, is more than certain limit, and linkage is shut down；
Expect that parlor away from control module, is controlled on finished product feed belt by the frequent start-stop of previous process conveyor belt
Expect parlor away from more than 4.5 meters.
Online spice amount control module, the charging for completing ammonium nitrate feed bin count, full-automatic powder charge packet
The discharging of dress counts, and charging subtracts discharging and is equal to online dose, and in excess of the quota, charging is slowed down.
Further, further include deluge system control module, include ammonium oil mixing auger, double helix mixer for completing
Warning message is generated if temperature is excessively high with the temperature acquisition of finished product conveying inclined screw, is more than certain limit, linkage is shut down.
Further, further include total system monitoring module, for realizing motor parameters, the temperature of each system,
The material position and diesel oil traffic related data real-time display of each feed bin are among control feature, the installation of automatic powder charge baling machine seat in the plane
Display screen, related (voltage, electric current, the blasting charge number, the blasting charge number of plies) data in real-time display scene；
Further include system safety interlocking control module: including the excess control unit in material-level measure control module, wraps
The motor overload control unit being contained in motor control module includes the temperature control unit in deluge system control module,
Expect parlor away from control module；It is shut down, completely for apparatus overload autostop, the chain packing machine of stacking machine failure (after 3 minutes)
Fault alarm is shut down.Pass through the setting to safety interlocking parameter, on-site test safety interlock system effective operation.
Still further, further including live emergency flight control module, start-stop button is arranged by production scene, for control of meeting an urgent need
System.
Still further, further including control matching module, realization stacking loading speed is automatic with baling machine packaging speed
Matching sends to packaging facilities when Palletizer is abnormal and alarms；Alarm is sent to pharmaceutical operations when packaging facilities is abnormal.
Still further, further include control interlocking module, when stacking entrucking position is filled or when equipment fault, baling machine packet
Fill reduces production capacity automatically, and after certain time (3 minutes), baling machine is out of service.
Still further, the shutdown sequence that the linkage is shut down are as follows: ammonium nitrate feed bin, ammonium nitrate convey spiral shell
Rotation, ammonium nitrate quantify spiral, could stop ammonium oil mixing auger after ammonium nitrate quantifies spiral and diesel oil transfer pump is shut down, outstanding
Conveying device is hung, after emulsion matrix quantifies conveyor screw, emulsion matrix conveyor belt is successively shut down, in emulsion matrix conveyor belt
It after all shutting down with ammonium oil mixing auger, can just stop double helix mixer, then be successively that finished conveying device, automatic powder charge are big
Chartered plane, finished product conveyor belt, fully-automatic intelligent entrucking ink recorder, air compressor machine, automatic control system.
Specifically, the temperature is excessively high, generates warning message, is more than certain limit, the actual temp requirement for the shutdown that links
Are as follows: when temperature is higher than 65 degrees Celsius of the first set temperature, system alarm, if alarm is not resolved in certain time (3 minutes),
System all fronts autostop；When temperature is higher than 80 degrees Celsius of the second set temperature, system alarm is completely shut down, while fire-fighting rain
Leaching system solenoid valve automatically opens, and the facility that drenches with rain in equipment is opened.
Specifically, the motor parameters, the temperature of each system, the material position of each feed bin and diesel oil traffic related data
The setting of (i.e. equipment control parameter, safety interlocking parameter) in program using open source (according to the actual situation can scene adjust,
Such as 65 degree of the first set temperature of alarm parameters) setting, pass through device context debugging obtain optimized parameter, program adaptability
By force；And using encryption in program operation, modification parameter wants corresponding permission, just can be with after designer administrative staff authorization,
Guarantee procedure reliability of operation.
Specifically, the feeding screw, diesel pump, matrix pump, puddle spiral, are all frequency conversion bus marcos；System can be real
When read the operating parameter of these equipment: electric current, voltage, frequency, revolving speed and fault code；The ginseng run according to these equipment
Numerical value, the operation conditions of each equipment of system energy intelligent decision, while can automatic alarm and Concatenate shut-down after exception occurs in equipment.
Compared with prior art, the invention has the advantages that advantage:
The present invention realizes continuous and automatic safety in production, reduces labor intensity, and realization is few unmanned, has implemented former material
The charging of material continuous automatic metering (i.e. ammonium nitrate continuous automatic metering is fed, emulsion matrix continuous automatic metering is fed,
The charging of diesel oil continuous automatic metering), (i.e. ammonium nitrate-fuel oil mixture continuously mixes, emulsifies ANFO explosives prill and continuously mix continuous automatic mixing
Close), continuous automatic dress packet (i.e. automatic bag-opening, powder charge, metering, automatic package) and big packet automatic stacking entrucking it is (i.e. packaged
Big packet automatic stacking in bulk, unmanned entrucking)；Simultaneously safety interlock protection is arranged in all fronts intelligent linkage；
In production process, the feed location on production line is detected, charging discharging can be accurately obtained in real time
Relevant information；
It may further ensure that the safety of production using motor control module and deluge system control；
Material parlor effectively realizes anti-propagation of explosion function of sacrificing one's life for away from control, reduces the possibility exploded in production process
Property, further improve the safety of production line.
Detailed description of the invention
Fig. 1: the main control flow chart of the embodiment of the present invention one；
Fig. 2: the system construction drawing of control system of the invention.
Specific embodiment
Embodiment one:
As shown in Figure 1, a kind of automatic control system of emulsifying ammonium nitrate fuel explosive production, produces automatically for emulsifying ammonium nitrate fuel explosive
The automatic control of line, the emulsifying ammonium nitrate fuel explosive automatic assembly line include be sequentially arranged by emulsifying ammonium nitrate fuel explosive production sequence it is fried
Medicine prepares component, package component, stacking component, entrucking component (containing the equipment of finished product transfer car(buggy) warehousing process in Fig. 1), figure
Automatic loading palletizing system contains stacking component, entrucking component in 1, and the automatic control system includes: porous and granular nitre
Sour ammonium opens packet control module, material-level measure control module, motor control module, material parlor away from control module, online spice amount control
Molding block,
The ammonium nitrate opens packet control module, for complete ammonium nitrate material packet from feed bin come out after
What is needed once opens packet movement；Carry out a defective material (what is write in Fig. 1 is " supplied materials ") when opening the control device effect of bag apparatus and opens one
Secondary packet.
The material-level measure control module includes ammonium nitrate feed bin, emulsion matrix preparation feed bin for completing
With the Level control (being written as in Fig. 1 " capacitance material level detection control (high, normal, basic) ") in diesel oil tank, the material position setting is high-order,
Middle position, low level third gear, material position low-level feeding accelerate, and middle position charging rate remains unchanged, and high position charging is slowed down；
The monitoring of dose on production line can effectively see whether to be more than production amount, and online spice amount controls mould
Block, the charging for completing ammonium nitrate feed bin count, and the discharging of full-automatic powder charge packaging counts, and charging subtracts discharging
In excess of the quota equal to online dose, charging is slowed down.
Motor control module quantifies spiral, ammonium oil mixing auger, base including ammonium nitrate conveyor screw, ammonium nitrate for completing
Matter puddles (double helix mixer), finished product conveyor screw, latex quantify conveyor screw, the conveying of emulsion matrix conveyor belt, finished product
Belt, the electric current of automatic powder charge baling machine and diesel oil pump motor, voltage, frequency, revolving speed acquisition, electric current is excessive, generates alarm signal
Breath, is more than certain limit, and linkage shuts down and (is written as " electric current and the alarm of temperature height, excessively high shutdown " in Fig. 1)；It is also wrapped in the present embodiment
Bucket elevator is included, is sent to progress ammonium oil mixing in ammonium oil mixing auger for the ammonium nitrate raw material after wrapping will to be opened；
Expect that parlor away from control module, is controlled on finished product feed belt by the frequent start-stop of previous process Belt Conveying
Material parlor is away from more than 4.5 meters (being written as control material parlor in Fig. 1 away from (4.5 meters)).I.e. when belt speed is certain, pass through solid-state relay
Device controls the belt start-stop time, by the logic control between 2 optoelectronic switches, realizes material anti-sacrifice one's life for propagation of explosion of the parlor away from 4.5 meters
Function；
In process of production, due to the characteristic that ammonium nitrate easily explodes, while in a certain range, it is easy to produce linkage
Effect, thus control material packet spacing very it is necessary to.
Online spice amount control module, the charging for completing ammonium nitrate feed bin count, full-automatic powder charge packet
The discharging of dress counts, and charging subtracts discharging and is equal to online dose, and in excess of the quota, charging is slowed down.
Further include deluge system control module, includes that ammonium oil mixing auger, double helix mixer and finished product are defeated for completing
The temperature acquisition (be written as in Fig. 1 " temperature acquisition (deluge system ")) for sending inclined screw, due to being constantly stirred transmission, meeting
So that spiral temperature increases, if temperature is excessively high, warning message is generated, is more than certain limit, linkage, which is shut down, (is written as " electricity in Fig. 1
Stream and the alarm of temperature height, excessively high shutdown ").
The temperature is excessively high, generates warning message, is more than certain limit, the actual temp requirement for the shutdown that links are as follows: work as temperature
Degree is higher than the first set temperature (for 65 degrees Celsius) system alarm, if alarm is not resolved, system in certain time (3 minutes)
All fronts autostop；When temperature is higher than the second set temperature (for 80 degrees Celsius), system alarm is completely shut down, while fire-fighting rain
Leaching system solenoid valve automatically opens, and the facility that drenches with rain in equipment is opened.
It further include total system monitoring module, for realizing motor parameters, the temperature of each system, the material position of each feed bin
With diesel oil flow (in Fig. 1 with " frequency control " at, indicate diesel oil pumping metering, emulsion matrix quantitative conveying (spiral),
Ammonium nitrate quantitatively conveys (spiral) and is controlled by frequency) related data real-time display is among control feature, automatic powder charge
The seat in the plane of baling machine is installed by display screen, real-time display scene related data (voltage, electric current, blasting charge number, the blasting charge number of plies)；
The temperature of motor parameters, each system, the material position of each feed bin and diesel oil traffic related data (the i.e. equipment
Control parameter, safety interlocking parameter) setting in program using open source (according to the actual situation can scene adjust, such as report
Alert 65 degree of the first set temperature of parameter) setting, debugged by device context and obtain optimized parameter, and used in program is run
Encryption, modification parameter want corresponding permission, just can be with guarantee procedure reliability of operation after designer administrative staff authorization.
It further include system safety interlocking control module, it is chain for apparatus overload autostop, stacking machine failure (3 minutes)
Packing machine is shut down, all fronts fault alarm is shut down.Pass through the setting to safety interlocking parameter, the operation of on-site test safety interlock system
Effectively.
The feeding screw, matrix pump, puddles spiral at diesel pump, is all frequency conversion bus marco；System can read this in real time
The operating parameter of a little equipment: electric current, voltage, frequency, revolving speed and fault code；According to the parameter value that these equipment are run, system
The operation conditions of energy each equipment of intelligent decision, while can automatic alarm and Concatenate shut-down after exception occurs in equipment.
The sequence of the present embodiment Concatenate shut-down are as follows: ammonium nitrate feed bin, ammonium nitrate conveyor screw, bucket lifting
Machine, ammonium nitrate quantify spiral, could stop ammonium oil mixing auger after ammonium nitrate quantifies spiral and diesel oil transfer pump is shut down, outstanding
Conveying device is hung, after emulsion matrix quantifies conveyor screw, emulsion matrix conveyor belt is successively shut down, in emulsion matrix conveyor belt
It after all shutting down with ammonium oil mixing auger, can just stop double helix mixer, then be successively that finished conveying device, automatic powder charge are big
Chartered plane, finished product conveyor belt, fully-automatic intelligent entrucking ink recorder, air compressor machine, automatic control system.
The production power-up sequence of emulsifying ammonium nitrate fuel explosive automatic assembly line of the invention is successively are as follows: air compressor machine automatically controls system
System, fully-automatic intelligent entrucking ink recorder, finished product conveyor belt, automatic loading baling machine, finished product conveying inclined screw, double helix are puddled
Machine, emulsion matrix conveyor belt and ammonium oil mixing auger, emulsion matrix quantify conveyor screw and diesel oil transfer pump and ammonium nitrate
Quantitative spiral quantify in emulsion matrix and opens suspension conveyor system after conveyor screw is switched on, and emulsion matrix is from Emulsion Explosive Production
Worker-house be transported to after picking out emulsion matrix it is temporary between, utilize suspension conveyor system (Nantong Xunxiang Automation Equipment Co., Ltd.'s design
The prior art) automatically pour into it is spare in emulsion matrix feed bin, be successively again after ammonium nitrate quantifies spiral bucket elevator,
Ammonium nitrate conveyor screw, ammonium nitrate feed bin.
Automatic control system of the invention is composed using Siemens S7-1500PLC control system；The system has Zhuo
The more universal process control system of system performance and unique scalable structure, it is by flexible modular technology and unified number
It is to set up and run control technology in a manner of economical, efficient together with management, the communication combining properties powerful with configuration etc.
The ideal basic of factory.Programming software and host computer picture runs software: PLC program exploitation uses Siemens's process control system
System；Host computer picture is shown, controlled by Siemens's configuration software completion flow chart, operated and the functions such as alarm logging, report；It is soft
Other softwares needed for part requires upper computer software and operation panel and system using latest edition, all softwares are legal copy
Software；The interface and explanation of user and alert interface using Chinese.System CPU controller uses Siemens S7-1500 controller.
As shown in Fig. 2, the system construction drawing of control system of the invention.In terms of grid, Siemens S7-
1500PLC control system (configuration S7-1500 controller) passes through industry by Industrial Ethernet module and host computer configuration software
Ethernet carries out data communication；Active station and engineer station are counted by Industrial Ethernet card and PLC by Industrial Ethernet
According to communication；Active station and engineer station pass through the common network interface card of IE and other systems progress data communication.In data sampling design,
Output current of frequency converter, output frequency are read using 485 modes；Bin-level is measured using capacitive material level transducer, upper
The alarm limit of setting height, forced stoppage position in the machine system of position；Using PT100 temperature sensor measurement temperature, in host computer system
Full level alarm is set in system, and superelevation is shut down；Diesel oil liquid level is measured using liquid level sensor, setting height is reported in master system
Alert limit measures diesel stream amount with flowmeter, feeds back to host computer by PLC, monitors in real time, PLC real-time monitoring electrically operated valve
Aperture, control diesel oil flow.
One active station 2 of system configuration and an engineer station, engineer station and 1 function of active station (are designated as engineering in Fig. 2
Teacher stands and active station 1), (including electrical connection and communication connection) is connect with S7-1500 controller；Engineer station and active station 1, behaviour
Make station 2 and be furnished with human-computer interaction interface, carry out HMI human-computer interaction (with " live HMI " in Fig. 2).
The corresponding frequency converter of several motors (several " field control motors " are designated as in Fig. 2) is MM440-1, MM440-
2 ... MM440-12, be electrically connected with S7-1500 controller (including electrical connection and communication connection, it is logical using MODBUS RTU
Interrogate agreement).
Embodiment two:
Compared with embodiment one, the present embodiment the difference is that: further include live emergency flight control module, it is existing by producing
Field setting start-stop button, is used for emergency flight control.
Remaining content is the same as embodiment one.
Embodiment three:
Compared with embodiment two, the present embodiment the difference is that: further include control matching module, realize stacking entrucking speed
The Auto-matching of degree and baling machine packaging speed sends to packaging facilities when Palletizer is abnormal and alarms；Packaging facilities is not just
Chang Shixiang pharmaceutical operations send alarm.
Remaining content is the same as embodiment two.
Example IV:
Compared with embodiment three, the present embodiment the difference is that: further include control interlocking module, when stacking entrucking position fill
When full or when equipment fault, baling machine is packed reduces production capacity automatically, after certain time (being 3 minutes in the present embodiment), baling machine
It is out of service.
Remaining content is the same as embodiment three.
Claims (10)
1. a kind of automatic control system of emulsifying ammonium nitrate fuel explosive production, the automatic control for emulsifying ammonium nitrate fuel explosive automatic assembly line
System, the emulsifying ammonium nitrate fuel explosive automatic assembly line includes the explosive preparation group being sequentially arranged by emulsifying ammonium nitrate fuel explosive production sequence
Part, package component, stacking component, entrucking component, which is characterized in that the automatic control system includes: ammonium nitrate
Packet control module, material-level measure control module, motor control module, material parlor are opened away from control module, online spice amount control mould
Block；
The ammonium nitrate opens packet control module, needs after ammonium nitrate material packet comes out from feed bin for completing
Once open packet movement；
The material-level measure control module includes ammonium nitrate feed bin, emulsion matrix preparation feed bin and bavin for completing
Level control in oil tank, material position setting is high-order, middle position, low level third gear, and charging accelerates when material position is low level, when middle position
Charging rate remains unchanged, and feeds and slows down when high-order；
Motor control module quantifies spiral, ammonium oil mixing auger, matrix including ammonium nitrate conveyor screw, ammonium nitrate for completion and mixes
Double helix mixer, finished product conveyor screw, the latex mixed quantify conveyor screw, emulsion matrix conveyor belt, finished product conveyor belt,
The electric current of automatic powder charge baling machine and diesel oil pump motor, voltage, frequency, revolving speed acquisition, electric current is excessive, generates warning message, surpasses
Certain limit is crossed, linkage is shut down；
Expect that away from control module, the material packet on finished product feed belt is controlled by the frequent start-stop of previous process conveyor belt for parlor
Spacing is more than 4.5 meters.
Online spice amount control module, the charging for completing ammonium nitrate feed bin count, full-automatic powder charge packaging
Discharging counts, and charging subtracts discharging and is equal to online dose, and in excess of the quota, charging is slowed down.
2. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 1, which is characterized in that also wrap
Deluge system control module is included, for completing the temperature including ammonium oil mixing auger, double helix mixer and finished product conveying inclined screw
Degree acquisition generates warning message if temperature is excessively high, is more than certain limit, and linkage is shut down.
3. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 1, which is characterized in that also wrap
Total system monitoring module is included, for realizing motor parameters, the temperature of each system, the material position of each feed bin and diesel oil flow phase
Data real-time display is closed among control feature, display screen is installed in automatic powder charge baling machine seat in the plane, and real-time display scene is related
Data；
It further include system safety interlocking control module, shut down for apparatus overload autostop, the chain packing machine of stacking machine failure,
All fronts fault alarm is shut down.
4. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 1, which is characterized in that also wrap
Live emergency flight control module is included, start-stop button is arranged by scene, is used for emergency flight control.
5. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 1, which is characterized in that also wrap
Include control matching module, realize the Auto-matching of stacking loading speed and baling machine packaging speed, when Palletizer is abnormal to
Packaging facilities sends alarm；Alarm is sent to pharmaceutical operations when packaging facilities is abnormal.
6. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 1, which is characterized in that also wrap
Control interlocking module is included, when stacking entrucking position is filled or when equipment fault, baling machine packaging is automatic to reduce production capacity, certain time
Afterwards, baling machine is out of service.
7. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 3, which is characterized in that described
Link the shutdown sequence shut down are as follows: ammonium nitrate feed bin, ammonium nitrate conveyor screw, bucket elevator, ammonium nitrate are quantitative
Spiral could stop ammonium oil mixing auger after ammonium nitrate quantifies spiral and diesel oil transfer pump is shut down, in suspension conveyor system, cream
After gel matrix quantifies conveyor screw, emulsion matrix conveyor belt is successively shut down, in emulsion matrix conveyor belt and ammonium oil mixing spiral shell
It after rotation is all shut down, can just stop double helix mixer, then be successively that finished conveying device, automatic powder charge baling machine, finished product are defeated
Send belt, fully-automatic intelligent entrucking ink recorder, air compressor machine, automatic control system.
8. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 2, which is characterized in that described
Temperature is excessively high, generates warning message, is more than certain limit, the actual temp requirement for the shutdown that links are as follows: sets when temperature is higher than first
Determine 65 degrees Celsius of temperature, system alarm is not resolved if alarming in certain time, system all fronts autostop；When temperature height
In 80 degrees Celsius of the second set temperature, system alarm is completely shut down, while fire-fighting deluge system solenoid valve automatically opens, equipment
The facility that inside drenches with rain is opened.
9. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 3, which is characterized in that described
The settings of motor parameters, the temperature of each system, the material position and diesel oil traffic related data of each feed bin used in program
The setting of open source is debugged by device context and obtains optimized parameter, and encryption is used in program operation, guarantee procedure operation
Reliability.
10. a kind of control system for emulsifying ammonium nitrate fuel explosive production according to claim 3, which is characterized in that institute
It states feeding screw, diesel pump, matrix pump, puddle spiral, be all frequency conversion bus marco；System can read the fortune of these equipment in real time
Row parameter: electric current, voltage, frequency, revolving speed and fault code；According to the parameter value that these equipment are run, system energy intelligent decision
The operation conditions of each equipment, while can automatic alarm and Concatenate shut-down after exception occurs in equipment.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN112902772B (en) * | 2021-01-15 | 2022-07-26 | 青岛理工大学 | Continuous production device and method for double-detonating-cord symmetric priming explosives |
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