CN110449843A - The manufacturing process of high performance alloys Auto-body Panel - Google Patents
The manufacturing process of high performance alloys Auto-body Panel Download PDFInfo
- Publication number
- CN110449843A CN110449843A CN201910812608.7A CN201910812608A CN110449843A CN 110449843 A CN110449843 A CN 110449843A CN 201910812608 A CN201910812608 A CN 201910812608A CN 110449843 A CN110449843 A CN 110449843A
- Authority
- CN
- China
- Prior art keywords
- high performance
- later
- punching press
- auto
- performance alloys
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/16—Heating or cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/026—Alloys based on aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/0078—Shock-testing of vehicles
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N3/00—Investigating strength properties of solid materials by application of mechanical stress
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N2033/0096—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00 testing material properties on thin layers or coatings
Abstract
The object of the present invention is to provide a kind of manufacturing process of high performance alloys Auto-body Panel, the additive of high performance aluminum-magnesium alloy is made first, the additive is added during alloy molten later, obtain high performance alloys part, the size that annealing drawing is cut into stamping parts again is carried out later, inspection performance is carried out to high performance alloys part later, high performance alloys part after qualification carries out punching press and obtains vehicle body blank, stamping die needs to cool down before stamping, it is stretched after vehicle body blank, deburring, punching, it is tested for the property again, finally spraying nano ceramic coat reinforces the intensity of body part, and each punching press of stamping die is complete to be required cool down and clean cavity surface, punching press, deburring, the waste material of punching carries out cleaning ash disposal ultrasonic cleaning and is cut into granule melting recycling, also carry out Erichsen test coating performance, it is whole A technique can be very good the Auto-body Panel that high performance alloys are made, and Auto-body Panel is had excellent performance.
Description
Technical field
The present invention relates to the Metal Sheets for Body-manufacturing fields of high performance aluminum-magnesium alloy more particularly to a kind of high performance alloys vehicle body to rush
The manufacturing process of casting die.
Background technique
Automobile is the essential vehicles in people's daily life.There are Auto-body Panel composition, vehicle on body of a motor car
Body stamping parts is made using almag.In the manufacturing process of Metal Sheets for Body-manufacturing, need to produce the embryo of almag
Part carries out punch forming later.Due to the needs of body performance, needing almag is high performance alloy, to reach vehicle
The standard of main body element, and need to meet the manufacturing process of high performance alloys Auto-body Panel.Therefore solve the problems, such as that this just seems
It is very necessary.
Summary of the invention
To solve the above problems, the present invention provides a kind of manufacturing process of high performance alloys Auto-body Panel, it is made first
The additive of high performance aluminum-magnesium alloy adds the additive during alloy molten later, obtains high performance alloys part, later
The size that annealing drawing is cut into stamping parts again is carried out, inspection performance is carried out to high performance alloys part later, the high property after qualification
Energy alloy components carry out punching press and obtain vehicle body blank, and stamping die needs to cool down before stamping, are stretched, are repaired after vehicle body blank
Side, punching, then be tested for the property, the intensity that nano ceramic coat reinforces body part is finally sprayed, and stamping die is each
Punching press is complete to be required cool down and clean cavity surface, punching press, deburring, punching waste material carry out cleaning ash disposal ultrasound
Wave cleaning is cut into granule melting and recycles, and also progress Erichsen test coating performance, entire technique can be very good that high property is made
The Auto-body Panel of energy alloy, Auto-body Panel have excellent performance, solve the problems in the background art.
The object of the present invention is to provide a kind of manufacturing process of high performance alloys Auto-body Panel, include following steps:
Step 1: taking high-purity electrolytic metal magnesium powder and high pure metal aluminium powder, adds fluxing agent and adhesive, mix
Even, forging and forming obtains the additive of high performance aluminum-magnesium alloy；
Step 2: main body aluminium powder and addition auxiliary agent to alloy melt, and add during melting and add made from step 1
Add agent, fusion cast process obtains high performance alloys part later；
Step 3: the high performance alloys part of fusion cast process is made annealing treatment, carries out drawing later, then be cut into stamping parts
Size；
Step 4: the high performance alloys cut through are tested tensile strength, yield strength, elongation and shock resistance,
Punching press alloy components are obtained after qualification；
Step 5: carrying out clean the surface dust greasy dirt for punching press alloy components, dry, cooling；
Step 6: cooling down the die cavity of the stamping die of press machine, so that stamping die temperature is normal, thus mold
Punching press alloy components are put into progress punching press in stamping die later and obtained and the equiform vehicle body blank of body part by precision；
Step 7: vehicle body blank is stretched, then carries out trimming and piercing die, and the waste material of trimming and piercing die is recycled, after recycling first
Ash disposal is cleaned, then is brought together；
Step 8: the body part that trimming and piercing die is crossed cleaned up using ultrasonic wave, and is dried, is impacted later
Performance and intensity detection；
Step 9: to detection, qualified body part surface carries out spraying nano-ceramic layer, reinforces the intensity of body part and uses the longevity
Life.
Further improvement lies in that: each punching press of stamping die is complete to be required to be cooled down and need to cavity surface
Carry out cleaning processing.
Further improvement lies in that: the waste material that the step 6 punching press obtains first is cleaned ash disposal, then is obtained with step 7
Waste material concentration carry out again, all later waste material carries out ultrasonic cleaning, then dries, and is finally cut into granule, is melted
Melt, then re-uses.
Further improvement lies in that: Erichsen test is carried out to body part after the step 9 spraying, detects the attachment of coating
Power and tensility.
Beneficial effects of the present invention: the additive of high performance aluminum-magnesium alloy is made in the present invention first, later in alloy molten
The additive is added in the process, obtains high performance alloys part, carries out the size that annealing drawing is cut into stamping parts again later, later
Inspection performance is carried out to high performance alloys part, the high performance alloys part after qualification carries out punching press and obtains vehicle body blank, stamping die
It needs to cool down before stamping, is stretched after vehicle body blank, deburring, punching, then be tested for the property, finally spray nano ceramics
Coating reinforces the intensity of body part, and each punching press of stamping die is complete requires to carry out cooling and carry out to cavity surface clear
Sweep, punching press, deburring, punching waste material carry out cleaning ash disposal ultrasonic cleaning be cut into granule melting recycle, also progress cupping
Testing coating performance, entire technique can be very good the Auto-body Panel that high performance alloys are made, and Auto-body Panel is had excellent performance.
Specific embodiment
In order to deepen the understanding of the present invention, the present invention will be described in further detail with reference to the examples below, the embodiment
For explaining only the invention, it is not intended to limit the scope of the present invention..
The present embodiment provides a kind of manufacturing process of high performance alloys Auto-body Panel, include following steps:
Step 1: taking high-purity electrolytic metal magnesium powder and high pure metal aluminium powder, adds fluxing agent and adhesive, mix
Even, forging and forming obtains the additive of high performance aluminum-magnesium alloy；
Step 2: main body aluminium powder and addition auxiliary agent to alloy melt, and add during melting and add made from step 1
Add agent, fusion cast process obtains high performance alloys part later；
Step 3: the high performance alloys part of fusion cast process is made annealing treatment, carries out drawing later, then be cut into stamping parts
Size；
Step 4: the high performance alloys cut through are tested tensile strength, yield strength, elongation and shock resistance,
Punching press alloy components are obtained after qualification；
Step 5: carrying out clean the surface dust greasy dirt for punching press alloy components, dry, cooling；
Step 6: cooling down the die cavity of the stamping die of press machine, so that stamping die temperature is normal, thus mold
Punching press alloy components are put into progress punching press in stamping die later and obtained and the equiform vehicle body blank of body part by precision；
Step 7: vehicle body blank is stretched, then carries out trimming and piercing die, and the waste material of trimming and piercing die is recycled, after recycling first
Ash disposal is cleaned, then is brought together；
Step 8: the body part that trimming and piercing die is crossed cleaned up using ultrasonic wave, and is dried, is impacted later
Performance and intensity detection；
Step 9: to detection, qualified body part surface carries out spraying nano-ceramic layer, reinforces the intensity of body part and uses the longevity
Life.
The each punching press of stamping die is complete to be required to be cooled down and needs to carry out cleaning processing to cavity surface.Institute
It states the waste material that step 6 punching press obtains and is first cleaned ash disposal, then the waste material concentration obtained with step 7 carries out again, owns later
Waste material carry out ultrasonic cleaning, then dry, be finally cut into granule, melted, then re-use.The step 9 spraying
Erichsen test is carried out to body part later, detects the adhesive force and tensility of coating.
The additive of high performance aluminum-magnesium alloy is made first, adds the additive during alloy molten later, obtains
High performance alloys part carries out the size that annealing drawing is cut into stamping parts again later, checks later high performance alloys part
Performance, it is qualified after high performance alloys part carry out punching press and obtain vehicle body blank, stamping die needs to cool down before stamping, vehicle body blank
It is stretched, deburring, punching, then is tested for the property later, finally spray the intensity that nano ceramic coat reinforces body part, and
And each punching press of stamping die is complete requires to carry out to cool down and clean cavity surface, punching press, deburring, punching waste material into
Row cleaning ash disposal ultrasonic cleaning is cut into granule melting and recycles, also progress Erichsen test coating performance, and entire technique can be with
The Auto-body Panel of obtained high performance alloys, Auto-body Panel are had excellent performance well.
Claims (4)
1. a kind of manufacturing process of high performance alloys Auto-body Panel, it is characterised in that: include following steps:
Step 1: taking high-purity electrolytic metal magnesium powder and high pure metal aluminium powder, adds fluxing agent and adhesive, mix
Even, forging and forming obtains the additive of high performance aluminum-magnesium alloy；
Step 2: main body aluminium powder and addition auxiliary agent to alloy melt, and add during melting and add made from step 1
Add agent, fusion cast process obtains high performance alloys part later；
Step 3: the high performance alloys part of fusion cast process is made annealing treatment, carries out drawing later, then be cut into stamping parts
Size；
Step 4: the high performance alloys cut through are tested tensile strength, yield strength, elongation and shock resistance,
Punching press alloy components are obtained after qualification；
Step 5: carrying out clean the surface dust greasy dirt for punching press alloy components, dry, cooling；
Step 6: cooling down the die cavity of the stamping die of press machine, so that stamping die temperature is normal, thus mold
Punching press alloy components are put into progress punching press in stamping die later and obtained and the equiform vehicle body blank of body part by precision；
Step 7: vehicle body blank is stretched, then carries out trimming and piercing die, and the waste material of trimming and piercing die is recycled, after recycling first
Ash disposal is cleaned, then is brought together；
Step 8: the body part that trimming and piercing die is crossed cleaned up using ultrasonic wave, and is dried, is impacted later
Performance and intensity detection；
Step 9: to detection, qualified body part surface carries out spraying nano-ceramic layer, reinforces the intensity of body part and uses the longevity
Life.
2. the manufacturing process of high performance alloys Auto-body Panel as described in claim 1, it is characterised in that: the stamping die is every
Secondary punching press is complete to be required to be cooled down and needs to carry out cleaning processing to cavity surface.
3. the manufacturing process of high performance alloys Auto-body Panel as described in claim 1, it is characterised in that: the step 6 punching press
Obtained waste material is first cleaned ash disposal, then the waste material concentration obtained with step 7 carries out again, and waste materials all later is surpassed
Sound wave cleaning, then dry, it is finally cut into granule, is melted, then is re-used.
4. the manufacturing process of high performance alloys Auto-body Panel as described in claim 1, it is characterised in that: the step 9 spraying
Erichsen test is carried out to body part later, detects the adhesive force and tensility of coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910812608.7A CN110449843A (en) | 2019-08-30 | 2019-08-30 | The manufacturing process of high performance alloys Auto-body Panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910812608.7A CN110449843A (en) | 2019-08-30 | 2019-08-30 | The manufacturing process of high performance alloys Auto-body Panel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110449843A true CN110449843A (en) | 2019-11-15 |
Family
ID=68490045
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910812608.7A Pending CN110449843A (en) | 2019-08-30 | 2019-08-30 | The manufacturing process of high performance alloys Auto-body Panel |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111703382A (en) * | 2020-06-02 | 2020-09-25 | 江苏新程(武汉)汽车零部件有限公司 | Functional automobile heat insulation plate and processing method thereof |
Citations (6)
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|---|---|---|---|---|
| CN1850433A (en) * | 2006-05-22 | 2006-10-25 | 苏州有色金属加工研究院 | Magnesium alloy product punching shaping method |
| CN103192000A (en) * | 2013-03-28 | 2013-07-10 | 辽宁金原轴承保持器制造有限责任公司 | Punch molding method for medium and large low-rotation-speed shock-proof light magnesium alloy bearing retainers |
| CN103737325A (en) * | 2013-11-13 | 2014-04-23 | 江苏凯特汽车部件有限公司 | Manufacturing process for large-diameter automobile aluminum alloy wheel decorative cover larger than 26 inches |
| JP2016020530A (en) * | 2014-07-14 | 2016-02-04 | 株式会社Uacj | WARM MOLDING METHOD FOR Al-Mg-Si BASED ALLOY ROLLED SHEET |
| CN105908026A (en) * | 2016-05-31 | 2016-08-31 | 苏州有色金属研究院有限公司 | 5xxx aluminum alloy board for automobile body and manufacturing method thereof |
| CN106466697A (en) * | 2016-08-12 | 2017-03-01 | 宝山钢铁股份有限公司 | A kind of steel drop stamping product with aluminum or aluminum alloy coating and its manufacture method |
-
2019
- 2019-08-30 CN CN201910812608.7A patent/CN110449843A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1850433A (en) * | 2006-05-22 | 2006-10-25 | 苏州有色金属加工研究院 | Magnesium alloy product punching shaping method |
| CN103192000A (en) * | 2013-03-28 | 2013-07-10 | 辽宁金原轴承保持器制造有限责任公司 | Punch molding method for medium and large low-rotation-speed shock-proof light magnesium alloy bearing retainers |
| CN103737325A (en) * | 2013-11-13 | 2014-04-23 | 江苏凯特汽车部件有限公司 | Manufacturing process for large-diameter automobile aluminum alloy wheel decorative cover larger than 26 inches |
| JP2016020530A (en) * | 2014-07-14 | 2016-02-04 | 株式会社Uacj | WARM MOLDING METHOD FOR Al-Mg-Si BASED ALLOY ROLLED SHEET |
| CN105908026A (en) * | 2016-05-31 | 2016-08-31 | 苏州有色金属研究院有限公司 | 5xxx aluminum alloy board for automobile body and manufacturing method thereof |
| CN106466697A (en) * | 2016-08-12 | 2017-03-01 | 宝山钢铁股份有限公司 | A kind of steel drop stamping product with aluminum or aluminum alloy coating and its manufacture method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111703382A (en) * | 2020-06-02 | 2020-09-25 | 江苏新程(武汉)汽车零部件有限公司 | Functional automobile heat insulation plate and processing method thereof |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20191115 |