CN110445329B - Improved paint dipping tool for stator processing of semi-direct-drive wind driven generator - Google Patents
Improved paint dipping tool for stator processing of semi-direct-drive wind driven generator Download PDFInfo
- Publication number
- CN110445329B CN110445329B CN201910838881.7A CN201910838881A CN110445329B CN 110445329 B CN110445329 B CN 110445329B CN 201910838881 A CN201910838881 A CN 201910838881A CN 110445329 B CN110445329 B CN 110445329B
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- Prior art keywords
- dipping
- container
- rod
- pipe
- fixed
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- 238000007598 dipping method Methods 0.000 title claims abstract description 53
- 239000003973 paint Substances 0.000 title claims abstract description 28
- 230000008093 supporting effect Effects 0.000 claims abstract description 20
- 238000005470 impregnation Methods 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 10
- 238000005273 aeration Methods 0.000 claims abstract description 9
- 230000006835 compression Effects 0.000 claims abstract description 9
- 230000000149 penetrating effect Effects 0.000 claims abstract 2
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- 238000005192 partition Methods 0.000 claims description 6
- 238000003618 dip coating Methods 0.000 claims description 2
- 238000003754 machining Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 7
- 230000008021 deposition Effects 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000005260 corrosion Methods 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 2
- 208000025962 Crush injury Diseases 0.000 description 1
- 238000005276 aerator Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses an improved paint dipping tool for processing a stator of a semi-direct-drive wind driven generator, which comprises an dipping container with a baffle, wherein a fixing sleeve is uniformly fixed below the baffle by the dipping container, a supporting rod penetrating through the baffle is fixed on the fixing sleeve through a compression spring and a pushing plate, and a feeding pipe, a discharging pipe and a plurality of side supporting components which are uniformly arranged along the circumferential direction are arranged on the side part of the dipping container; the lower part of the outer side of the dipping container is fixedly provided with an air blast box, an air outlet end of the air blast box is communicated with an aeration pipe which is fixedly arranged on the inner wall of the dipping container, the upper part of the outer side of the dipping container is fixedly provided with an electro-hydraulic push rod, the upper end of the electro-hydraulic push rod is connected with a cross beam through a rotating sleeve, and the outer end of the cross beam is rotatably supported with a hanging wheel through a hanging wheel bracket. The invention has good supporting effect, reduces contact area, ensures impregnation effect and meets the supporting requirements of stators of wind driven generators with different specifications; meanwhile, the paint of the dipping container is mixed before each dipping, so that the concentration non-uniformity of the paint caused by deposition is avoided.
Description
Technical Field
The invention relates to the technical field of wind driven generators, in particular to an improved paint dipping tool for processing a stator of a semi-direct-drive wind driven generator.
Background
The permanent magnet direct-drive fan is fan equipment and mainly comprises a permanent magnet direct-drive fan and a double-fed fan. The direct-drive permanent magnet wind generating set is a latest technical product which is pushed out in recent years, mainly aims at the weaknesses of the traditional fan, comprehensively carries out technical upgrading and improvement, has quite remarkable technical advantages, and has the greatest characteristics that a wind wheel is directly connected with a generator rotor. With the growing wide application of wind power generation, higher quality requirements are put forward for motor manufacturing enterprises. In order to prevent corrosion by external chemical substances, the surface of the stator of the MW-level permanent magnet direct-drive wind driven generator needs to be immersed with a layer of anti-corrosion paint, and the stator needs to be subjected to insulation paint dipping treatment before the anti-corrosion paint is sprayed.
The traditional dipping equipment has the defects that firstly, the traditional dipping equipment can not provide effective support for wind driven generator stators with different specifications, so that the bottom end of the wind driven generator stator is easy to be crushed in the paint dipping process; secondly, the paint is easy to cause uneven concentration due to deposition, so that the dipping effect is not ideal.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides an improved paint dipping tool for processing a stator of a semi-direct-drive wind driven generator.
In order to achieve the technical purpose and the technical effect, the invention is realized by the following technical scheme:
the utility model provides an improved generation dip coating frock that semi-direct drive aerogenerator stator processing was used, includes the dipping container, the upper end of dipping container is the opening, the inner chamber of dipping container is close to bottom surface department and is fixed with the baffle, the dipping container is located the below of baffle and evenly is fixed with fixed cover, put compression spring in the fixed cover, compression spring's upper end links firmly with the push pedal, the push pedal upper end is fixed with the bracing piece that runs through the baffle, the lateral part of dipping container is close to the opening department and is equipped with the inlet pipe, is close to baffle department and is equipped with the discharging pipe, the lateral part middle-end of dipping container evenly is equipped with a plurality of side support assemblies along circumference; the side support assembly comprises a guide plate, a guide pipe, an adjusting rod, a handle, a connecting rod, a movable rod and a supporting plate, wherein the guide plate is connected with the adjusting rod in a threaded manner along the horizontal direction, the handle is fixed at the outer end of the adjusting rod, the inner end of the adjusting rod is connected with the movable rod through the connecting rod, one end of the connecting rod is rotationally limited in the adjusting rod, the other end of the connecting rod is fixed with the movable rod, the movable rod can slide along the guide pipe, and the supporting plate is fixed at the outer end of the movable rod; the lower part in the outside of the impregnation container is fixed with the blast box, the air outlet end of blast box is connected with the aeration pipe that is fixed in the impregnation container inner wall, the outside upper portion of impregnation container is fixed with the electrohydraulic push rod, the upper end of electrohydraulic push rod is connected with the crossbeam through changeing the cover, changeing the cover and can carrying out horizontal rotation for the electrohydraulic push rod, the outer end of crossbeam is through hanging wheel support rotation support has hanging wheel.
Further, in the improved paint dipping tool for processing the stator of the semi-direct-drive wind driven generator, a threaded hole matched with the adjusting rod is formed in the guide plate, and the axis of the threaded hole is coincident with the axis of the guide tube.
Furthermore, in the improved paint dipping tool for processing the stator of the semi-direct-drive wind driven generator, the pipe bodies of the feed pipe and the discharge pipe are respectively provided with an opening valve.
Further, in the improved paint dipping tool for processing the stator of the semi-direct-drive wind driven generator, three side support assemblies are arranged in total, and the positions of the side support assemblies are staggered with the positions of the electro-hydraulic push rods.
Further, in the improved paint dipping tool for processing the stator of the semi-direct-drive wind driven generator, the blast box generates turbulence by utilizing gas generated by the aeration pipe, so that paint of the dipping container is mixed.
The beneficial effects of the invention are as follows:
the invention has reasonable structural design, on one hand, the bottom of the impregnation container is provided with the multipoint buffer supporting mechanism consisting of the fixed sleeve, the compression spring and the supporting rod to provide bottom support for the wind driven generator stator, and the side part of the impregnation container is provided with the side supporting component, so that the support effect is good, the contact area is reduced, the impregnation effect is ensured, the applicability is strong, and the supporting requirements of wind driven generator stators with different specifications are met; on the other hand, the blast box utilizes the gas generated by the aeration pipe to generate turbulence so as to mix the paint of the dipping container, and the mixing operation is carried out once before each dipping, so that the concentration non-uniformity of the paint caused by deposition is avoided.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic top view of a separator plate according to the present invention;
FIG. 3 is a schematic view of a side support assembly according to the present invention;
in the drawings, the list of components represented by the various numbers is as follows:
1-dipping container, 2-partition plate, 3-fixed sleeve, 4-compression spring, 5-push plate, 6-support rod, 7-feed pipe, 8-discharge pipe, 9-side support component, 901-guide plate, 902-guide pipe, 903-regulation pole, 904-handle, 905-connecting rod, 906-movable pole, 907-support plate, 10-air blast box, 11-aeration pipe, 12-electrohydraulic push rod, 13-rotating sleeve, 14-cross beam, 15-hanging wheel bracket and 16-hanging wheel.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-3, the embodiment is an improved paint dipping fixture for processing a stator of a semi-direct-drive wind driven generator, which comprises an dipping container 1, wherein the upper end of the dipping container 1 is provided with an opening, and a baffle plate 2 is fixed in an inner cavity of the dipping container 1 near the bottom surface. The impregnating vessel 1 is located the below of baffle 2 and evenly is fixed with fixed cover 3, has placed compression spring 4 in the fixed cover 3, and compression spring 4's upper end links firmly with push pedal 5, and push pedal 5 upper end is fixed with the bracing piece 6 that runs through baffle 2, and bracing piece 6 can carry out vertical displacement together with push pedal 5 after pressing. The upper end of the supporting rod 6 is a spherical head, and the outer side of the spherical head is coated with a crush injury preventing rubber sleeve.
In the embodiment, a feed pipe 7 is arranged at the side part of the dipping container 1 near the opening, and a discharge pipe 8 is arranged near the partition plate 2. The middle end of the side part of the impregnation vessel 1 is uniformly provided with a plurality of side support assemblies 9 along the circumferential direction; the side support assembly 9 includes a guide plate 901, a guide tube 902, an adjusting rod 903, a crank 904, a connecting rod 905, a movable rod 906 and a supporting plate 907, the guide plate 901 is screwed with the adjusting rod 903 along the horizontal direction, and the crank 904 is fixed at the outer end of the adjusting rod 903. The inner end of the adjusting rod 903 is connected with a movable rod 906 through a connecting rod 905, one end of the connecting rod 905 is rotationally limited in the adjusting rod 903, the other end of the connecting rod is fixed with the movable rod 906, the movable rod 906 can slide along the guide tube 902, and a supporting plate 907 is fixed at the outer end of the movable rod 906. A threaded hole is formed in the guide plate 901, the threaded hole being engaged with the adjustment lever 903, and the axis of the threaded hole coincides with the axis of the guide tube.
In the embodiment, an air blast box 10 is fixed at the lower part of the outer side of the dipping container 1, an aeration pipe 11 fixed on the inner wall of the dipping container 1 is connected at the air outlet end of the air blast box 10, an electro-hydraulic push rod 12 is fixed at the upper part of the outer side of the dipping container 1, and the upper end of the electro-hydraulic push rod 12 is connected with a cross beam 14 through a rotary sleeve 13. The rotary sleeve 13 can horizontally rotate relative to the electro-hydraulic push rod and manually rotate. The outer end of the cross beam 13 is rotatably supported with a hanging wheel 16 through a hanging wheel bracket 15, a hanging rope is installed by the hanging wheel 16, one end of the hanging rope is connected with a wind driven generator stator, and the other end of the hanging rope is connected with a rope winding device.
In the embodiment, the pipe bodies of the feed pipe 7 and the discharge pipe 8 are respectively provided with an opening valve.
In this embodiment, the side support assemblies 9 are three in number, and the positions of the side support assemblies are staggered from those of the electro-hydraulic push rod 12.
In this embodiment, the blower box 10 generates turbulence by using the gas generated by the aerator pipe 11, and thus mixes the paint of the dipping container 1.
One specific application of this embodiment is: the embodiment has reasonable structural design, on one hand, the bottom of the impregnation container 1 is provided with a multipoint buffer supporting mechanism consisting of the fixed sleeve 3, the compression spring 4 and the supporting rod 5 to provide bottom support for the wind driven generator stator, and the side part of the impregnation container 1 is provided with the side supporting group 9 pieces, so that the support effect is good, the contact area is reduced, the impregnation effect is ensured, meanwhile, the applicability is strong, and the support requirements of wind driven generator stators with different specifications are met; on the other hand, the air blast box 10 utilizes the gas generated by the aeration pipe 11 to generate turbulence so as to mix the paint in the dipping container 1, and the mixing operation is carried out once before each dipping, so that the concentration non-uniformity of the paint caused by deposition is avoided.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (3)
1. The utility model provides an improved generation dip coating frock of half direct-driven aerogenerator stator processing usefulness, includes the dipping container, the upper end of dipping container is opening, its characterized in that: a partition plate is fixed at the position, close to the bottom surface, of the inner cavity of the impregnation container, a fixing sleeve is uniformly fixed below the partition plate, a compression spring is placed in the fixing sleeve, the upper end of the compression spring is fixedly connected with a push plate, a supporting rod penetrating through the partition plate is fixed at the upper end of the push plate, a feed pipe is arranged at the position, close to the opening, of the side part of the impregnation container, a discharge pipe is arranged at the position, close to the partition plate, of the impregnation container, and a plurality of side supporting components are uniformly arranged at the middle end of the side part of the impregnation container along the circumferential direction; the side support assembly comprises a guide plate, a guide pipe, an adjusting rod, a handle, a connecting rod, a movable rod and a supporting plate, wherein the guide plate is connected with the adjusting rod in a threaded manner along the horizontal direction, the handle is fixed at the outer end of the adjusting rod, the inner end of the adjusting rod is connected with the movable rod through the connecting rod, one end of the connecting rod is rotationally limited in the adjusting rod, the other end of the connecting rod is fixed with the movable rod, the movable rod can slide along the guide pipe, and the supporting plate is fixed at the outer end of the movable rod; the lower part of the outer side of the dipping container is fixedly provided with an air blast box, the air outlet end of the air blast box is communicated with an aeration pipe fixed on the inner wall of the dipping container, the upper part of the outer side of the dipping container is fixedly provided with an electro-hydraulic push rod, the upper end of the electro-hydraulic push rod is connected with a cross beam through a rotating sleeve, the rotating sleeve can horizontally rotate relative to the electro-hydraulic push rod, and the outer end of the cross beam is rotatably supported with a hanging wheel through a hanging wheel bracket;
a threaded hole matched with the adjusting rod is formed in the guide plate, and the axis of the threaded hole coincides with the axis of the guide pipe;
and the pipe bodies of the feed pipe and the discharge pipe are respectively provided with an opening valve.
2. The improved paint dipping tool for machining a stator of a semi-direct-drive wind driven generator according to claim 1, wherein the paint dipping tool is characterized in that: the side support assemblies are three in number, and the positions of the side support assemblies are staggered with the positions of the electro-hydraulic push rods.
3. The improved paint dipping tool for machining a stator of a semi-direct-drive wind driven generator according to claim 1, wherein the paint dipping tool is characterized in that: the blast box generates turbulence by using the gas generated by the aeration pipe, so as to mix the paint of the dipping container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910838881.7A CN110445329B (en) | 2019-09-05 | 2019-09-05 | Improved paint dipping tool for stator processing of semi-direct-drive wind driven generator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910838881.7A CN110445329B (en) | 2019-09-05 | 2019-09-05 | Improved paint dipping tool for stator processing of semi-direct-drive wind driven generator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110445329A CN110445329A (en) | 2019-11-12 |
| CN110445329B true CN110445329B (en) | 2024-03-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910838881.7A Active CN110445329B (en) | 2019-09-05 | 2019-09-05 | Improved paint dipping tool for stator processing of semi-direct-drive wind driven generator |
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| Country | Link |
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| CN (1) | CN110445329B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112087112B (en) * | 2020-09-07 | 2021-06-01 | 台州泰力制动电机股份有限公司 | Brake motor dip coating frock |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU54328U1 (en) * | 2006-01-27 | 2006-06-27 | Чимит Сандабович Лайдабон | DEVICE FOR IMPREGATING POROUS MATERIALS |
| CN204517599U (en) * | 2015-04-28 | 2015-07-29 | 重庆松普电器有限公司 | Motor-stator dipped lacquer system |
| CN107516983A (en) * | 2017-10-17 | 2017-12-26 | 安徽安凯汽车股份有限公司 | A kind of electric machine stator iron assembly varnished tool |
| CN207612182U (en) * | 2017-12-27 | 2018-07-13 | 福州康特捷机电有限公司 | A kind of motor-stator dipped lacquer drying integral machine |
| CN210225211U (en) * | 2019-09-05 | 2020-03-31 | 常州神力电机股份有限公司 | Improved paint dipping tool for processing semi-direct-drive wind driven generator stator |
-
2019
- 2019-09-05 CN CN201910838881.7A patent/CN110445329B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| RU54328U1 (en) * | 2006-01-27 | 2006-06-27 | Чимит Сандабович Лайдабон | DEVICE FOR IMPREGATING POROUS MATERIALS |
| CN204517599U (en) * | 2015-04-28 | 2015-07-29 | 重庆松普电器有限公司 | Motor-stator dipped lacquer system |
| CN107516983A (en) * | 2017-10-17 | 2017-12-26 | 安徽安凯汽车股份有限公司 | A kind of electric machine stator iron assembly varnished tool |
| CN207612182U (en) * | 2017-12-27 | 2018-07-13 | 福州康特捷机电有限公司 | A kind of motor-stator dipped lacquer drying integral machine |
| CN210225211U (en) * | 2019-09-05 | 2020-03-31 | 常州神力电机股份有限公司 | Improved paint dipping tool for processing semi-direct-drive wind driven generator stator |
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| Publication number | Publication date |
|---|---|
| CN110445329A (en) | 2019-11-12 |
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