CN210225211U - Improved paint dipping tool for processing semi-direct-drive wind driven generator stator - Google Patents
Improved paint dipping tool for processing semi-direct-drive wind driven generator stator Download PDFInfo
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- CN210225211U CN210225211U CN201921472714.7U CN201921472714U CN210225211U CN 210225211 U CN210225211 U CN 210225211U CN 201921472714 U CN201921472714 U CN 201921472714U CN 210225211 U CN210225211 U CN 210225211U
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Abstract
The utility model discloses an improved paint dipping tool for processing a semi-direct-drive wind driven generator stator, which comprises a dipping container with a clapboard, wherein a fixed sleeve is uniformly fixed below the clapboard of the dipping container, the fixed sleeve is fixed with a support rod penetrating through the clapboard through a compression spring and a push plate, and the side part of the dipping container is provided with a feed pipe, a discharge pipe and a plurality of side support components uniformly arranged along the circumferential direction; the lower part of the outer side of the impregnation container is fixedly provided with a blast box, the air outlet end of the blast box is communicated with an aeration pipe fixed on the inner wall of the impregnation container, the upper part of the outer side of the impregnation container is fixedly provided with an electro-hydraulic push rod, the upper end of the electro-hydraulic push rod is connected with a cross beam through a rotating sleeve, and the outer end of the cross beam is rotatably supported with a hanging wheel through a hanging wheel support. The utility model has the advantages that the contact area is reduced while the supporting effect is good, the dipping effect is ensured, and the supporting requirements of wind driven generator stators with different specifications are met; simultaneously, the paint of the impregnation container is mixed before each impregnation, so that the uneven concentration of the paint caused by deposition is avoided.
Description
Technical Field
The utility model relates to a aerogenerator technical field especially relates to an improved generation dip coating frock of half direct-drive aerogenerator stator processing usefulness.
Background
The permanent magnet direct-drive type fan is fan equipment and mainly comprises a permanent magnet direct-drive fan and a double-fed fan. The direct-drive permanent magnet wind generating set is a latest technical product introduced in recent years, is mainly used for comprehensively upgrading and improving the technology aiming at the defects of the traditional wind turbine, has very obvious technical advantages, and is mainly characterized in that a wind wheel is directly connected with a generator rotor. With the increasing popularization of wind power generation application, higher quality requirements are put forward for motor manufacturing enterprises. In order to prevent the stator from being corroded by external chemical substances, the surface of the MW-level permanent magnet direct-drive wind driven generator stator needs to be dipped with a layer of anti-corrosion paint, and the stator needs to be subjected to insulating paint dipping treatment before being sprayed with the anti-corrosion paint.
The traditional dipping equipment has the defects that firstly, the traditional dipping equipment can not provide effective support for the stators of the wind driven generators with different specifications, so that the bottom ends of the stators of the wind driven generators are easy to crush in the dipping paint process; secondly, the paint is easy to cause uneven concentration due to deposition, so that the impregnation effect is not ideal.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome the above-mentioned problem that exists among the prior art, provide an improved generation dip coating frock of half direct-drive aerogenerator stator processing usefulness.
In order to realize the technical purpose, the technical effect is achieved, the utility model discloses a realize through following technical scheme:
an improved paint dipping tool for processing a semi-direct-drive wind driven generator stator comprises a dipping container, wherein the upper end of the dipping container is provided with an opening, a partition plate is fixed at a position, close to the bottom surface, of an inner cavity of the dipping container, a fixing sleeve is uniformly fixed below the partition plate of the dipping container, a compression spring is placed in the fixing sleeve, the upper end of the compression spring is fixedly connected with a push plate, a support rod penetrating through the partition plate is fixed at the upper end of the push plate, a feed pipe is arranged at the position, close to the opening, of the side part of the dipping container, a discharge pipe is arranged at the position, close to the partition plate, and a plurality of side support assemblies are uniformly; the side support assembly comprises a guide plate, a guide pipe, an adjusting rod, a crank handle, a connecting rod, a movable rod and a supporting plate, wherein the guide plate is screwed with the adjusting rod along the horizontal direction, the crank handle is fixed at the outer end of the adjusting rod, the inner end of the adjusting rod is connected with the movable rod through the connecting rod, one end of the connecting rod is limited in the adjusting rod in a rotating mode, the other end of the connecting rod is fixed with the movable rod, the movable rod can slide along the guide pipe, and the supporting plate is fixed at the outer end of the movable rod; the device comprises an impregnation container, and is characterized in that a blast box is fixed on the lower part of the outer side of the impregnation container, an aeration pipe fixed on the inner wall of the impregnation container is communicated with the air outlet end of the blast box, an electro-hydraulic push rod is fixed on the upper part of the outer side of the impregnation container, the upper end of the electro-hydraulic push rod is connected with a cross beam through a rotating sleeve, the rotating sleeve can horizontally rotate relative to the electro-hydraulic push rod, and a hanging wheel is rotatably supported at the outer end of the cross.
Further, in the improved paint dipping tool for processing the semi-direct drive wind driven generator stator, a threaded hole matched with the adjusting rod is formed in the guide plate, and the axis of the threaded hole coincides with the axis of the guide pipe.
Further, in the improved paint dipping tool for processing the semi-direct drive wind driven generator stator, the opening valves are respectively arranged on the feeding pipe and the discharging pipe.
Further, in the improved paint dipping tool for processing the semi-direct-drive wind driven generator stator, the number of the side supporting assemblies is three, and the positions of the side supporting assemblies and the positions of the electro-hydraulic push rods are staggered.
Further, in the improved paint dipping tool for processing the semi-direct drive wind driven generator stator, the air blast box generates turbulent flow by using gas generated by the aeration pipe, so that paint in the dipping container is mixed.
The utility model has the advantages that:
the utility model has the advantages of reasonable design, on one hand, the bottom of the impregnation container is provided with a multi-point buffer support mechanism consisting of a fixed sleeve, a compression spring and a support rod to provide bottom support for the wind driven generator stator, and the side part of the impregnation container is provided with a side support component, so that the contact area is reduced while the support effect is good, the impregnation effect is ensured, meanwhile, the applicability is strong, and the support requirements of wind driven generator stators with different specifications are met; on the other hand, the air blast box utilizes the gas generated by the aeration pipe to generate turbulence, so that the paint in the impregnation container is mixed, and the mixing operation is performed once before each impregnation, so that the uneven concentration of the paint caused by deposition is avoided.
Of course, it is not necessary for any product to achieve all of the above advantages simultaneously in practicing the invention.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic overall structure diagram of the present invention;
FIG. 2 is a schematic top view of the middle partition plate according to the present invention;
fig. 3 is a schematic structural view of the middle support assembly of the present invention;
in the drawings, the components represented by the respective reference numerals are listed below:
1-impregnation vessel, 2-partition plate, 3-fixing sleeve, 4-compression spring, 5-push plate, 6-support rod, 7-feed pipe, 8-discharge pipe, 9-side support component, 901-guide plate, 902-guide pipe, 903-adjusting rod, 904-crank handle, 905-connecting rod, 906-movable rod, 907-support plate, 10-blast box, 11-aeration pipe, 12-electro-hydraulic push rod, 13-rotating sleeve, 14-beam, 15-hanging wheel bracket and 16-hanging wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.
Referring to fig. 1-3, the embodiment of the present invention is an improved paint dipping tool for processing a stator of a semi-direct drive wind turbine generator, including a dipping container 1, an opening is formed at an upper end of the dipping container 1, and a partition plate 2 is fixed at a position, close to a bottom surface, of an inner cavity of the dipping container 1. The impregnation container 1 is located the below of baffle 2 and evenly is fixed with fixed cover 3, has placed compression spring 4 in fixed cover 3, and compression spring 4's upper end links firmly with push pedal 5, and 5 upper ends of push pedal are fixed with the bracing piece 6 that runs through baffle 2, can carry out vertical displacement together with push pedal 5 after the bracing piece 6 is compressed. The upper end of the support rod 6 is a spherical head, and the outer side of the spherical head is coated with a crush-proof rubber sleeve.
In this embodiment, a feed pipe 7 is provided at the side of the impregnation vessel 1 near the opening, and a discharge pipe 8 is provided near the partition 2. A plurality of side supporting components 9 are uniformly arranged at the middle end of the side part of the impregnation vessel 1 along the circumferential direction; the side support assembly 9 comprises a guide plate 901, a guide pipe 902, an adjusting rod 903, a crank 904, a connecting rod 905, a movable rod 906 and a supporting plate 907, wherein the guide plate 901 is screwed with the adjusting rod 903 along the horizontal direction, and the crank 904 is fixed at the outer end of the adjusting rod 903. The inner end of the adjusting rod 903 is connected with the movable rod 906 through a connecting rod 905, one end of the connecting rod 905 is limited in the adjusting rod 903 in a rotating mode, the other end of the connecting rod 905 is fixed with the movable rod 906, the movable rod 906 can slide along the guide pipe 902, and the outer end of the movable rod 906 is fixed with a supporting plate 907. A threaded hole matched with the adjusting rod 903 is formed in the guide plate 901, and the axis of the threaded hole coincides with the axis of the guide pipe.
In the embodiment, a blast box 10 is fixed at the lower part of the outer side of the impregnation vessel 1, an aeration pipe 11 fixed on the inner wall of the impregnation vessel 1 is communicated with the air outlet end of the blast box 10, an electro-hydraulic push rod 12 is fixed at the upper part of the outer side of the impregnation vessel 1, and the upper end of the electro-hydraulic push rod 12 is connected with a cross beam 14 through a rotating sleeve 13. The rotary sleeve 13 can rotate horizontally relative to the electro-hydraulic push rod and can rotate manually. The outer end of the beam 13 is rotatably supported with a hanging wheel 16 through a hanging wheel bracket 15, a hanging rope is installed by the hanging wheel 16, one end of the hanging rope is connected with a wind driven generator stator, and the other end is connected with a rope coiling device.
In this embodiment, the inlet pipe 7 and the outlet pipe 8 are provided with respective opening valves.
In this embodiment, there are three side support assemblies 9, and the positions of the side support assemblies are staggered with those of the electro-hydraulic push rod 12.
In this embodiment, the blower box 10 generates turbulence by using the gas generated from the aeration pipe 11, thereby mixing the paint in the impregnation vessel 1.
One specific application of this embodiment is: the structure of the embodiment is reasonable in design, on one hand, a multipoint buffering support mechanism consisting of a fixed sleeve 3, a compression spring 4 and a support rod 5 is arranged at the bottom of the impregnation container 1 to provide bottom support for the wind driven generator stator, and a side support assembly 9 is arranged at the side part of the impregnation container 1, so that the contact area is reduced while the support effect is good, the impregnation effect is guaranteed, meanwhile, the applicability is strong, and the support requirements of wind driven generator stators with different specifications are met; on the other hand, the air blast box 10 utilizes the gas generated by the aeration pipe 11 to generate turbulence, so as to further mix the paint in the impregnation container 1, and the mixing operation is performed once before each impregnation, so that the uneven concentration of the paint caused by deposition is avoided.
The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments are not exhaustive and do not limit the invention to the precise embodiments. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best understand the invention for and utilize the invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims (5)
1. The utility model provides an improved generation dip coating frock of semi-direct drive aerogenerator stator processing usefulness, includes the impregnation container, the upper end of impregnation container is opening, its characterized in that: a partition board is fixed at a position, close to the bottom surface, of an inner cavity of the impregnation container, a fixing sleeve is uniformly fixed below the partition board of the impregnation container, a compression spring is placed in the fixing sleeve, the upper end of the compression spring is fixedly connected with a push plate, a support rod penetrating through the partition board is fixed at the upper end of the push plate, a feeding pipe is arranged at the side part of the impregnation container, close to an opening, a discharging pipe is arranged at the position, close to the partition board, of the side part of the impregnation container, and a plurality of side support assemblies are uniformly arranged; the side support assembly comprises a guide plate, a guide pipe, an adjusting rod, a crank handle, a connecting rod, a movable rod and a supporting plate, wherein the guide plate is screwed with the adjusting rod along the horizontal direction, the crank handle is fixed at the outer end of the adjusting rod, the inner end of the adjusting rod is connected with the movable rod through the connecting rod, one end of the connecting rod is limited in the adjusting rod in a rotating mode, the other end of the connecting rod is fixed with the movable rod, the movable rod can slide along the guide pipe, and the supporting plate is fixed at the outer end of the movable rod; the device comprises an impregnation container, and is characterized in that a blast box is fixed on the lower part of the outer side of the impregnation container, an aeration pipe fixed on the inner wall of the impregnation container is communicated with the air outlet end of the blast box, an electro-hydraulic push rod is fixed on the upper part of the outer side of the impregnation container, the upper end of the electro-hydraulic push rod is connected with a cross beam through a rotating sleeve, the rotating sleeve can horizontally rotate relative to the electro-hydraulic push rod, and a hanging wheel is rotatably supported at the outer end of the cross.
2. The improved paint dipping tool for processing the stator of the semi-direct drive wind driven generator according to claim 1, which is characterized in that: a threaded hole matched with the adjusting rod is formed in the guide plate, and the axis of the threaded hole coincides with the axis of the guide pipe.
3. The improved paint dipping tool for processing the stator of the semi-direct drive wind driven generator according to claim 1, which is characterized in that: and the opening valves are arranged on the respective pipe bodies of the feeding pipe and the discharging pipe.
4. The improved paint dipping tool for processing the stator of the semi-direct drive wind driven generator according to claim 1, which is characterized in that: the side supporting assemblies are three in number, and the positions of the side supporting assemblies are staggered with those of the electro-hydraulic push rods.
5. The improved paint dipping tool for processing the stator of the semi-direct drive wind driven generator according to claim 1, which is characterized in that: the air blast box generates turbulence by using gas generated by the aeration pipe, and further mixes paint of the impregnation container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921472714.7U CN210225211U (en) | 2019-09-05 | 2019-09-05 | Improved paint dipping tool for processing semi-direct-drive wind driven generator stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921472714.7U CN210225211U (en) | 2019-09-05 | 2019-09-05 | Improved paint dipping tool for processing semi-direct-drive wind driven generator stator |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210225211U true CN210225211U (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921472714.7U Active CN210225211U (en) | 2019-09-05 | 2019-09-05 | Improved paint dipping tool for processing semi-direct-drive wind driven generator stator |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110445329A (en) * | 2019-09-05 | 2019-11-12 | 常州神力电机股份有限公司 | A kind of modified varnished tool of half direct drive wind generator stator processing |
-
2019
- 2019-09-05 CN CN201921472714.7U patent/CN210225211U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110445329A (en) * | 2019-09-05 | 2019-11-12 | 常州神力电机股份有限公司 | A kind of modified varnished tool of half direct drive wind generator stator processing |
| CN110445329B (en) * | 2019-09-05 | 2024-03-15 | 常州神力电机股份有限公司 | Improved paint dipping tool for stator processing of semi-direct-drive wind driven generator |
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