CN110441005A - A kind of SF6 density monitor gas leakage device for fast detecting and method - Google Patents
A kind of SF6 density monitor gas leakage device for fast detecting and method Download PDFInfo
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- 238000000034 method Methods 0.000 title abstract description 9
- 238000001514 detection method Methods 0.000 claims abstract description 63
- 238000007789 sealing Methods 0.000 claims abstract description 49
- 229910052736 halogen Inorganic materials 0.000 claims abstract description 26
- 150000002367 halogens Chemical class 0.000 claims abstract description 24
- 238000004891 communication Methods 0.000 claims description 9
- 239000003566 sealing material Substances 0.000 claims description 4
- 239000000284 extract Substances 0.000 claims description 3
- 230000000740 bleeding effect Effects 0.000 claims 3
- 238000007689 inspection Methods 0.000 claims 2
- 229910017435 S2 In Inorganic materials 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- -1 SF6 halogen Chemical class 0.000 description 2
- 238000001266 bandaging Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 210000001367 artery Anatomy 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
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- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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Abstract
本发明涉及一种SF6密度继电器漏气快速检测装置及方法,该装置包括密封袋和设于其上的检测装置,密封袋上设有可密封开口,检测装置内设有控制模块、真空泵、气压传感器和卤素气体传感器,检测装置上开设有朝向密封袋内侧的抽气口、第一检测口、第二检测口以及朝向密封袋外侧的排气口,真空泵的进、排气管分别与抽气口、排气口连通,气压传感器、卤素气体传感器分别设于第一检测口、第二检测口上,以检测密封袋内部的真空度及SF6气体泄漏情况,控制模块的输入端分别与气压传感器、卤素气体传感器连接,控制模块的输出端与所述真空泵连接,以控制真空泵工作。该装置及方法有利于高效、准确地检测出SF6密度继电器的SF6气体泄漏情况。
The present invention relates to a kind of SF6 density relay air leakage rapid detection device and method, the device comprises a sealing bag and a detection device arranged on it, the sealing bag is provided with a sealable opening, and the detection device is provided with a control module, a vacuum pump, an air pressure Sensors and halogen gas sensors, the detection device is provided with a suction port facing the inside of the sealed bag, a first detection port, a second detection port and an exhaust port facing the outside of the sealed bag. The inlet and exhaust pipes of the vacuum pump are respectively connected to the suction port, The exhaust port is connected, and the air pressure sensor and the halogen gas sensor are respectively set on the first detection port and the second detection port to detect the vacuum degree inside the sealed bag and the leakage of SF6 gas. The sensor is connected, and the output end of the control module is connected with the vacuum pump to control the work of the vacuum pump. The device and the method are beneficial to efficiently and accurately detecting the SF6 gas leakage of the SF6 density relay.
Description
技术领域technical field
本发明涉及电气设备检测技术领域,具体涉及一种SF6密度继电器漏气快速检测装置及方法。The invention relates to the technical field of electrical equipment detection, in particular to an SF6 density relay air leakage rapid detection device and method.
背景技术Background technique
变电站在经济社会发展中扮演着“能源传输大动脉”的角色,重要性不言而喻。SF6作为一种无色、无臭、无毒、不燃的气体灭弧介质,在电气设备中得到了广泛应用,取代了传统油介质灭弧的电气设备,在电网中得到了广泛应用。但SF6电气设备在日常运行过程中常发生SF6气体泄漏缺陷,泄漏点主要出现在法兰面或SF6密度继电器。现今常用的检漏方法是通过对泄漏点进行密封包扎后一定时间后使用SF6卤素气体检测仪探入或者直接用泡沫检测法进行SF6气体定性泄漏检测。Substation plays the role of "energy transmission artery" in economic and social development, and its importance is self-evident. As a colorless, odorless, non-toxic and non-combustible gas arc extinguishing medium, SF6 has been widely used in electrical equipment, replacing traditional oil medium arc extinguishing electrical equipment, and has been widely used in power grids. However, SF6 gas leakage defects often occur in the daily operation of SF6 electrical equipment, and the leakage points mainly appear on the flange surface or SF6 density relay. The commonly used leak detection method today is to use SF6 halogen gas detector to probe into the leak point after a certain period of time after sealing and bandaging, or directly use foam detection method to perform qualitative leak detection of SF6 gas.
现有的测试方法准确度较低,密封包扎过程较繁琐。密封包扎不严密、气体泄漏量少、SF6卤素气体检测仪精度不够等都无法发现是否发生了泄漏。受当前检测手段的限制,SF6气体检测漏报、误报的几率较高。The existing test methods have low accuracy and the sealing and bandaging process is cumbersome. Inadequate sealing and packing, small amount of gas leakage, and insufficient precision of the SF6 halogen gas detector cannot find out whether a leakage has occurred. Due to the limitations of current detection methods, the probability of false positives and false negatives in SF6 gas detection is relatively high.
发明内容Contents of the invention
本发明的目的在于提供一种SF6密度继电器漏气快速检测装置及方法,该装置及方法有利于高效、准确地检测出SF6密度继电器的SF6气体泄漏情况。The object of the present invention is to provide a kind of SF6 density relay air leakage rapid detection device and method, this device and method are conducive to efficiently and accurately detecting the SF6 gas leakage situation of SF6 density relay.
为实现上述目的,本发明的技术方案是:一种SF6密度继电器漏气快速检测装置,包括密封袋和设于密封袋上的检测装置,所述密封袋上设有用于取放SF6密度继电器的可密封开口,所述检测装置内设有控制模块、真空泵、气压传感器和卤素气体传感器,所述检测装置上开设有朝向密封袋内侧的抽气口、第一检测口、第二检测口以及朝向密封袋外侧的排气口,所述真空泵的进、排气管分别与所述抽气口、排气口连通,所述气压传感器、卤素气体传感器分别设于所述第一检测口、第二检测口上,以检测密封袋内部的真空度及SF6气体泄漏情况,所述控制模块的输入端分别与所述气压传感器、卤素气体传感器电性连接,所述控制模块的输出端与所述真空泵电性连接,以控制真空泵工作。In order to achieve the above object, the technical solution of the present invention is: a kind of SF6 density relay air leakage fast detection device, comprises the detection device that is arranged on the sealing bag and sealed bag, is provided with for taking and placing SF6 density relay on the described sealing bag The opening can be sealed. The detection device is equipped with a control module, a vacuum pump, an air pressure sensor and a halogen gas sensor. The detection device is provided with an air suction port facing the inner side of the sealed bag, a first detection port, a second detection port and a sealing port. The exhaust port on the outside of the bag, the inlet and exhaust pipes of the vacuum pump are respectively connected with the suction port and the exhaust port, and the air pressure sensor and the halogen gas sensor are respectively arranged on the first detection port and the second detection port , to detect the vacuum degree inside the sealed bag and the leakage of SF6 gas, the input end of the control module is electrically connected to the air pressure sensor and the halogen gas sensor respectively, and the output end of the control module is electrically connected to the vacuum pump , to control the work of the vacuum pump.
进一步地,所述可密封开口包括具有密封锁扣的密封拉链结构,所述密封锁扣的内侧和密封拉链的拉链口均设有密封材料,所述密封拉链打开以放入SF6密度继电器,并让SF6密度继电器的气管接口从密封锁扣伸出,通过闭合密封拉链和密封锁扣,封住可密封开口。Further, the sealable opening includes a sealed zipper structure with a sealed lock, the inner side of the sealed lock and the zipper opening of the sealed zipper are provided with sealing materials, and the sealed zipper is opened to put in the SF6 density relay, and Let the air pipe interface of the SF6 density relay protrude from the sealing lock, and seal the sealable opening by closing the sealing zipper and the sealing lock.
进一步地,所述检测装置内设有无线通讯模块,所述控制模块与无线通讯模块电性连接,以上传检测信息。Further, a wireless communication module is provided in the detection device, and the control module is electrically connected to the wireless communication module to upload detection information.
本发明还提供了一种SF6密度继电器漏气快速检测方法,包括以下步骤:The present invention also provides a kind of SF6 density relay air leakage fast detection method, comprises the following steps:
S1、将SF6密度继电器连接的二次线或航空插头拔下,然后将SF6密度继电器放入密封袋中,封住密封袋的可密封开口;S1. Unplug the secondary line or aviation plug connected to the SF6 density relay, then put the SF6 density relay into a sealed bag, and seal the sealable opening of the sealed bag;
S2、控制模块启动检测装置内的真空泵,从抽气口抽取密封袋内部气体并从排气口排出,同时通过气压传感器检测密封袋内的真空度,当真空度达到设定阈值时,控制模块控制真空泵停止工作;S2. The control module starts the vacuum pump in the detection device, extracts the air inside the sealed bag from the air suction port and discharges it from the exhaust port, and at the same time detects the vacuum degree in the sealed bag through the air pressure sensor. When the vacuum degree reaches the set threshold, the control module controls The vacuum pump stops working;
S3、控制模块根据气压传感器和卤素气体传感器的检测数据,判断SF6气体的泄漏情况。S3. The control module judges the leakage of SF6 gas according to the detection data of the air pressure sensor and the halogen gas sensor.
进一步地,步骤S2中,如果密封袋内的真空度一直无法满足设定阈值的要求,则返回步骤S1,重新密封密封袋的可密封开口。Further, in step S2, if the vacuum degree in the sealed bag cannot meet the requirement of the set threshold all the time, then return to step S1, and reseal the sealable opening of the sealed bag.
进一步地,步骤S3中,所述控制模块根据气压传感器和卤素气体传感器上传的检测数据进行计算,判断是否发生了微量SF6气体泄漏并计算泄漏速度。Further, in step S3, the control module calculates according to the detection data uploaded by the air pressure sensor and the halogen gas sensor, judges whether a trace amount of SF6 gas leakage occurs and calculates the leakage speed.
进一步地,步骤S3中,所述控制模块按如下方法判断SF6气体的泄漏情况:当卤素气体传感器检测到SF6气体时,判断SF6气体泄漏,并通过气压传感器检测一定时间内密封袋内的气压变化量,据此计算SF6气体的泄漏量和泄漏速度;当气压传感器检测到气压变化,而卤素气体传感器未检测到SF6气体时,判断密封袋漏气,此时返回步骤S1,重新密封密封袋的可密封开口。Further, in step S3, the control module judges the leakage of SF6 gas as follows: when the halogen gas sensor detects SF6 gas, it is judged that the SF6 gas leaks, and the air pressure change in the sealed bag is detected by the air pressure sensor within a certain period of time Calculate the leakage amount and leakage speed of SF6 gas accordingly; when the air pressure sensor detects a change in air pressure, but the halogen gas sensor does not detect SF6 gas, it is judged that the sealed bag is leaking, and at this time return to step S1 and reseal the sealed bag. Sealable opening.
相较于现有技术,本发明具有以下有益效果:提供了一种SF6密度继电器漏气快速检测装置及方法,通过对被检测对象的卤素气体以及内部压力进行双重检测,克服了现有测试方法操作繁琐、准确度低等问题,提高了检测的可靠性和准确度,同时缩短了检测时间,具有很强的实用性和广阔的应用前景。Compared with the prior art, the present invention has the following beneficial effects: It provides a rapid detection device and method for SF6 density relay air leakage, and overcomes the existing test method through double detection of halogen gas and internal pressure of the detected object. The problems of cumbersome operation and low accuracy improve the reliability and accuracy of detection, and shorten the detection time at the same time, which has strong practicability and broad application prospects.
附图说明Description of drawings
图1是本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2是本发明实施例中可密封开口的局部结构示意图。Fig. 2 is a schematic diagram of a partial structure of a sealable opening in an embodiment of the present invention.
图中,1、密封袋,2、检测装置,3、可密封开口,31、密封锁扣,311、密封锁扣本体,312、密封袋固定环,313、密封凝胶,32、密封拉链,4、控制模块,5、真空泵,6、气压传感器,7、卤素气体传感器,8、抽气口,9、第一检测口,10、第二检测口,11、排气口,12、无线通讯模块,13、SF6密度继电器。In the figure, 1. sealing bag, 2. detection device, 3. sealable opening, 31. sealing lock, 311. body of sealing lock, 312. fixing ring of sealing bag, 313. sealing gel, 32. sealing zipper, 4. Control module, 5. Vacuum pump, 6. Air pressure sensor, 7. Halogen gas sensor, 8. Air extraction port, 9. First detection port, 10. Second detection port, 11. Exhaust port, 12. Wireless communication module , 13, SF6 density relay.
具体实施方式Detailed ways
下面结合附图及具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明提供了一种SF6密度继电器漏气快速检测装置,如图1所示,包括密封袋1和设于密封袋1上的检测装置2,密封袋1上设有用于取放SF6密度继电器13的可密封开口3,检测装置2内设有控制模块4(本实施例为STM32F730芯片)、真空泵5、气压传感器6和卤素气体传感器7,检测装置2上开设有朝向密封袋1内侧的抽气口8、第一检测口9、第二检测口10以及朝向密封袋1外侧的排气口11,真空泵5的进、排气管分别与抽气口8、排气口11连通,气压传感器6、卤素气体传感器7分别设于第一检测口9、第二检测口10上,以检测密封袋1内部的真空度及SF6气体泄漏情况,控制模块4的输入端分别与气压传感器6、卤素气体传感器7电性连接,控制模块4的输出端与真空泵5电性连接,以控制真空泵5工作。The present invention provides a kind of SF6 density relay gas leakage rapid detection device, as shown in Figure 1, comprises sealing bag 1 and is located at the detection device 2 on the sealing bag 1, is provided with on the sealing bag 1 and is used for taking and placing SF6 density relay 13 The sealable opening 3 of the detection device 2 is equipped with a control module 4 (in this embodiment, an STM32F730 chip), a vacuum pump 5, an air pressure sensor 6 and a halogen gas sensor 7, and the detection device 2 is provided with an air suction port facing the inside of the sealed bag 1 8. The first detection port 9, the second detection port 10 and the exhaust port 11 towards the outside of the sealed bag 1, the inlet and exhaust pipes of the vacuum pump 5 are respectively connected with the air inlet 8 and the exhaust port 11, the air pressure sensor 6, the halogen The gas sensor 7 is respectively arranged on the first detection port 9 and the second detection port 10 to detect the vacuum degree inside the sealed bag 1 and the leakage of SF6 gas. The input end of the control module 4 is connected to the air pressure sensor 6 and the halogen gas sensor 7 Electrically connected, the output end of the control module 4 is electrically connected to the vacuum pump 5 to control the vacuum pump 5 to work.
检测装置2内还设有无线通讯模块12,控制模块4与无线通讯模块12电性连接,以向移动终端或上位机上传检测信息。在本实施例中,无线通讯模块12为蓝牙模块JDY-10M。The detection device 2 is also provided with a wireless communication module 12, and the control module 4 is electrically connected with the wireless communication module 12 to upload detection information to a mobile terminal or a host computer. In this embodiment, the wireless communication module 12 is a Bluetooth module JDY-10M.
如图2所示,在本实施例中,可密封开口3包括具有密封锁扣31的密封拉链32结构,密封锁扣31的内侧和密封拉链32的拉链口均设有密封材料,密封拉链32打开以放入SF6密度继电器,并让SF6密度继电器的气管接口从密封锁扣31伸出,通过闭合密封拉链32和密封锁扣31,封住可密封开口,实现密封。具体地,密封锁扣31包括密封锁扣本体311、密封袋固定环312及密封凝胶(密封材料)313。在密封锁扣本体311与密封袋固定环312通过压接方式安装密封袋,密封袋固定环312内侧设有密封凝胶,能够与SF6密度继电器的气管接口紧密接触,以有效保证密封效果。As shown in Figure 2, in the present embodiment, the sealable opening 3 includes a sealing zipper 32 structure with a sealing lock 31, the inner side of the sealing lock 31 and the zipper opening of the sealing zipper 32 are all provided with sealing materials, and the sealing zipper 32 Open to put in the SF6 density relay, and let the air pipe interface of the SF6 density relay protrude from the sealing lock 31, and seal the sealable opening by closing the sealing zipper 32 and the sealing lock 31 to achieve sealing. Specifically, the sealing lock 31 includes a sealing lock body 311 , a sealing bag fixing ring 312 and a sealing gel (sealing material) 313 . The sealing bag is installed on the sealing lock body 311 and the sealing bag fixing ring 312 by crimping. The inner side of the sealing bag fixing ring 312 is provided with sealing gel, which can be in close contact with the air pipe interface of the SF6 density relay to effectively ensure the sealing effect.
本发明还提供了上述装置对应的SF6密度继电器漏气快速检测方法,包括以下步骤:The present invention also provides a SF6 density relay air leakage rapid detection method corresponding to the above device, comprising the following steps:
S1、将SF6密度继电器连接的二次线或航空插头拔下,将SF6密度继电器独立,然后将SF6密度继电器放入密封袋中,封住密封袋的可密封开口,有效保证密封效果。S1. Unplug the secondary line or aviation plug connected to the SF6 density relay, separate the SF6 density relay, and then put the SF6 density relay into a sealed bag to seal the sealable opening of the sealed bag to effectively ensure the sealing effect.
S2、控制模块启动检测装置内的真空泵,从抽气口抽取密封袋内部气体并从排气口排出,同时通过气压传感器检测密封袋内的真空度,当真空度达到设定阈值时,控制模块控制真空泵停止工作。如果密封袋内的真空度一直无法满足设定阈值的要求,说明密封袋密封操作不佳,则返回步骤S1,重新密封密封袋的可密封开口。S2. The control module starts the vacuum pump in the detection device, extracts the air inside the sealed bag from the air suction port and discharges it from the exhaust port, and at the same time detects the vacuum degree in the sealed bag through the air pressure sensor. When the vacuum degree reaches the set threshold, the control module controls The vacuum pump stops working. If the vacuum degree in the sealed bag cannot meet the requirement of the set threshold all the time, it means that the sealing operation of the sealed bag is not good, then return to step S1, and reseal the sealable opening of the sealed bag.
S3、控制模块根据气压传感器和卤素气体传感器的检测数据,判断密封袋内部的真空度及SF6气体的泄漏情况。具体地,所述控制模块按如下方法判断SF6气体的泄漏情况:当卤素气体传感器检测到SF6气体时,判断SF6气体泄漏,并通过气压传感器检测一定时间内密封袋内的气压变化量,据此计算SF6气体的泄漏量和泄漏速度;当气压传感器检测到气压变化,而卤素气体传感器未检测到SF6气体时,判断密封袋漏气,此时返回步骤S1,重新密封密封袋的可密封开口。通过气压传感器与卤素气体传感器的互补,提高了检测的准确度。S3. The control module judges the vacuum degree inside the sealed bag and the leakage of SF6 gas according to the detection data of the air pressure sensor and the halogen gas sensor. Specifically, the control module judges the leakage of SF6 gas as follows: when the halogen gas sensor detects SF6 gas, it is judged that the SF6 gas leaks, and the air pressure change in the sealed bag is detected by the air pressure sensor within a certain period of time. Calculate the leakage amount and leakage speed of SF6 gas; when the air pressure sensor detects changes in air pressure, but the halogen gas sensor does not detect SF6 gas, it is judged that the sealed bag is leaking, and at this time, return to step S1, and reseal the sealable opening of the sealed bag. Through the complementarity of the air pressure sensor and the halogen gas sensor, the detection accuracy is improved.
S4、检测到SF6气体泄漏后,控制模块通过无线通讯模块上传至移动终端或上位机。S4. After detecting the leakage of SF6 gas, the control module uploads to the mobile terminal or the host computer through the wireless communication module.
以上是本发明的较佳实施例,凡依本发明技术方案所作的改变,所产生的功能作用未超出本发明技术方案的范围时,均属于本发明的保护范围。The above are the preferred embodiments of the present invention, and all changes made according to the technical solution of the present invention, when the functional effect produced does not exceed the scope of the technical solution of the present invention, all belong to the protection scope of the present invention.
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