CN110440667B - Device for measuring mounting edge of guide blade of high-pressure turbine - Google Patents
Device for measuring mounting edge of guide blade of high-pressure turbine Download PDFInfo
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- CN110440667B CN110440667B CN201910839953.XA CN201910839953A CN110440667B CN 110440667 B CN110440667 B CN 110440667B CN 201910839953 A CN201910839953 A CN 201910839953A CN 110440667 B CN110440667 B CN 110440667B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/003—Measuring of motor parts
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/004—Measuring arrangements characterised by the use of mechanical techniques for measuring coordinates of points
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/28—Measuring arrangements characterised by the use of mechanical techniques for measuring roughness or irregularity of surfaces
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- Turbine Rotor Nozzle Sealing (AREA)
Abstract
A device for measuring the mounting edge of a guide blade of a high-pressure turbine is characterized in that a first mounting edge of the guide blade of the high-pressure turbine is a mounting edge on one side of a blade profile blade basin; the second mounting edge is a mounting edge on one side of the blade profile back; the device comprises a first measuring tool for measuring the first mounting edge, a second measuring tool for measuring the second mounting edge and a meter reading device. According to the device for measuring the mounting edge of the guide blade of the high-pressure turbine, the measuring coordinate system is set based on the step surface of the guide blade of the high-pressure turbine, and the specific measuring tool is provided according to coordinate conversion, so that the original complex metering detection is simplified into a mode of simultaneously detecting the characteristic point and the flatness, and the measuring efficiency is greatly improved on the premise of ensuring the measuring precision.
Description
Technical Field
The invention relates to the technical field of aeroengine production, in particular to a device for measuring the mounting edge of a guide blade of a high-pressure turbine in the production process of a turbine of an aeroengine.
Background
FIG. 1a is a schematic perspective view of a high pressure turbine assembly of an aircraft engine; fig. 1b is a schematic structural principle diagram of the high-pressure turbine assembly shown in fig. 1a, and referring to fig. 1a and fig. 1b, in the manufacturing process of the aircraft engine, the production process of the high-pressure turbine assembly shown in the figure includes casting to obtain six single-piece four-connection high-pressure turbine guide blade blanks, then performing mechanical processing such as edge mounting, profile forming, sealing groove and the like on each high-pressure turbine guide blade blank, and then assembling the six single-piece high-pressure turbine guide blades obtained by processing into a complete annular high-pressure turbine assembly.
FIG. 1c is a schematic perspective view of the single-piece high pressure turbine guide vane of FIG. 1; FIG. 1d is a schematic perspective view of FIG. 1c from another perspective; referring to fig. 1a to 1d, in order to clearly describe the structure of the high pressure turbine guide vane, in the present invention, the high pressure turbine guide vane is defined as follows,
the first mounting edge: a mounting edge at one side of the leaf-shaped leaf basin;
a second mounting edge: a mounting edge at one side of the blade profile blade back;
first flange end face: the end face of the edge plate at one side of the exhaust edge of the blade profile;
second flange end face: the end surface of the edge plate on the side of the air inlet edge of the blade profile.
Referring to FIG. 1b, when the high pressure turbine section is horizontally positioned with the leading edge of the airfoil facing downward, the design coordinate system for the high pressure turbine section and the high pressure turbine guide vanes may be defined as follows:
the rotation axis of the high-pressure turbine assembly is used as an X axis, the intersection point of the bisection plane of the high-pressure turbine assembly and the X axis is a theoretical origin (not shown in the figure),
the mid-plane of the high pressure turbine assembly is defined as: when the height of the high-pressure turbine assembly is H, namely the thickness of the high-pressure turbine assembly in the X-axis direction is H, the horizontal plane moves upwards by H/2, namely any one of planes of two end faces of the high-pressure turbine assembly in the X-axis direction moves inwards by H/2 to obtain a plane.
The single four-piece high pressure turbine guide vane comprising the high pressure turbine assembly may be formed by cutting the high pressure turbine assembly through a theoretical cutting plane passing through the theoretical origin at equal angular circumferential intervals of 60 ° on the bisecting plane. An included angle between the theoretical cutting surface and the X axis is β (not shown in the figure), that is, an included angle β between a plane where the first mounting edge of each high-pressure turbine guide blade is located and a plane where the second mounting edge is located and the X axis is the same.
For each single four-high-pressure turbine guide vane, an angular bisector on a bisecting plane of the high-pressure turbine assembly is a Z-axis (not shown in the figure) of the high-pressure turbine guide vane, and the direction of the Z-axis is from the theoretical origin to the high-pressure turbine guide vane.
After the X-axis and the Z-axis of each high-pressure turbine guide vane are determined, the Y-axis can be determined through a left-hand rule or a right-hand rule.
For the high-pressure turbine assembly shown in fig. 1a and 1b, the working performance of the high-pressure turbine assembly depends on the spatial position of the blade profile of the high-pressure turbine guide blade shown in fig. 1c and 1d after combined installation, the dimensional accuracy of the first mounting edge and the second mounting edge directly influences the spatial position of the blade profile of the whole assembled high-pressure turbine assembly, and the first mounting edge and the second mounting edge are also used as the reference for machining and positioning in subsequent machining of the high-pressure turbine guide blade, so the control of the positional dimension of the first mounting edge and the second mounting edge is particularly critical in the machining.
In the existing machining process, the sizes of the first mounting edge and the second mounting edge need to be detected through metering, that is, parts need to be taken down from production equipment and sent to a metering department to be measured through a three-coordinate measuring machine, and the feeding and metering cycle is long, the measuring efficiency is low, and therefore the batch production of the parts is not facilitated.
Disclosure of Invention
The object of the present invention is to provide a device for measuring the mounting edge of a guide vane of a high-pressure turbine, which reduces or avoids the aforementioned problems.
In order to solve the technical problem, the invention provides a device for measuring the mounting edges of high-pressure turbine guide blades, wherein six high-pressure turbine guide blades are finally used for being combined to form a high-pressure turbine assembly, and the first mounting edge of each high-pressure turbine guide blade is a mounting edge on one side of a blade profile blade basin; the second mounting edge is a mounting edge on one side of the blade profile back; the end face of the first edge plate is the end face of the edge plate on one side of the exhaust edge of the blade profile; the second flange end face is the flange end face on the air inlet side of the blade profile, and the step faces on the same plane are arranged on the side, close to the first flange end face, of the blade inner edge cambered surface and the outer edge cambered surface of the high-pressure turbine guide blade. The device comprises a first measuring tool for measuring the first mounting edge, a second measuring tool for measuring the second mounting edge and a meter reading device.
The first measuring tool comprises a horizontal bottom surface, a first inclined supporting surface and a first horizontal measuring surface, the horizontal bottom surface is parallel to the first horizontal measuring surface, an included angle between the first inclined supporting surface and the horizontal bottom surface is the same as an included angle beta between the theoretical cutting surface of the high-pressure turbine assembly and the X axis, and at least three positioning pins used for enabling the theoretical plane of the first mounting edge of the high-pressure turbine guide blade to be consistent with the first horizontal measuring surface are arranged on the first inclined supporting surface.
The second measuring tool is provided with a second supporting surface used for contacting and supporting with the first mounting edge, a third supporting surface used for contacting and supporting the end surface of the first flange plate and a second measuring surface used for coinciding with the theoretical plane of the second mounting edge, the included angle between the second supporting surface and the third supporting surface is the same as the included angle between the theoretical cutting surface of the high-pressure turbine part and the X axis, the included angle between the second supporting surface and the second measuring surface is the same as the included angle between the plane of the first mounting edge and the plane of the second mounting edge, and the third supporting surface is detachably connected with a pressing block used for clamping the high-pressure turbine guide vane,
the meter printing device comprises a support, the support is provided with a sliding groove, a meter seat can be fixedly connected with the sliding groove, the meter seat is provided with a clamping hole for fixing a dial indicator or a dial indicator, a meter clamping screw is arranged in the clamping hole, a positioning groove is formed in the meter seat, and the positioning groove is provided with a positioning screw for fixing the meter seat and the support.
Preferably, the first inclined bearing surface is provided with a first positioning pin for bearing against the profile of the closest blade back of the high-pressure turbine guide blade and the second mounting edge, a second positioning pin and a third positioning pin for bearing against the profile of the inner edge arc surface of the high-pressure turbine guide blade close to one side of the blade basin, the second positioning pin is arranged on the inner edge arc surface close to the profile between the two blade backs of one side of the second mounting edge and the blade profile of the blade basin, and the third positioning pin is arranged on the inner edge arc surface of the profile of the blade basin close to one side of the first mounting edge and the first mounting edge.
Preferably, a process ball is arranged on the first measuring tool.
Preferably, the third bearing surface is provided with a first bearing pin for bearing against the profile of the inner edge arc surface of the high-pressure turbine guide vane on the side close to the blade profile and the second mounting edge, and a second bearing pin for bearing against the profile of the outer edge arc surface of the high-pressure turbine guide vane on the side close to the first mounting edge.
Preferably, said second measuring means comprises a mounting seat, a support block providing said second abutment surface, an abutment block providing said third abutment surface and said second measuring surface.
Preferably, the pressing block is rotatably connected with a pin fixed on the third bearing surface, and the other end of the pressing block is connected with a step pin fixed on the third bearing surface in a buckling manner.
According to the device for measuring the mounting edge of the guide blade of the high-pressure turbine, the measuring coordinate system is set based on the step surface of the guide blade of the high-pressure turbine, and the specific measuring tool is provided according to coordinate conversion, so that the original complex metering detection is simplified into a mode of simultaneously detecting the characteristic point and the flatness, and the measuring efficiency is greatly improved on the premise of ensuring the measuring precision.
Drawings
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein the content of the first and second substances,
FIG. 1a is a schematic perspective view of a high pressure turbine assembly of an aircraft engine;
FIG. 1b is a schematic structural view of the high pressure turbine assembly of FIG. 1 a;
FIG. 1c is a schematic perspective view of the single-piece high pressure turbine guide vane of FIG. 1;
FIG. 1d is a schematic perspective view of FIG. 1c from another perspective;
FIG. 2a is a schematic structural diagram of the guide vane of the high-pressure turbine of FIG. 1 c;
FIG. 2b is a schematic top view of the structure of FIG. 2 a;
FIG. 2c is a schematic diagram of a measurement principle according to an embodiment of the present invention;
FIG. 3 is a schematic perspective view of a first measuring device for measuring the guide vane of the high-pressure turbine of FIG. 2 c;
FIG. 4a is a schematic structural diagram of the first measuring tool of FIG. 3;
FIG. 4b is a schematic left side view of the structure of FIG. 4 a;
FIG. 5 is a schematic perspective view of a watch making device according to an embodiment of the present invention;
FIG. 6 is a schematic view of the operation principle of the first measuring tool shown in FIG. 3 of the watch making device of FIG. 5,
FIG. 7 is a schematic illustration of the principle of the three-dimensional structure of a second measuring device for measuring the operating state of the guide vane of the high-pressure turbine of FIG. 2 c;
fig. 8 is a schematic perspective exploded view of the second measuring tool of fig. 7;
fig. 9 is a schematic view illustrating a measurement principle of the second measuring tool of fig. 7.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, embodiments of the present invention will now be described with reference to the accompanying drawings. Wherein like parts are given like reference numerals.
FIG. 1a is a schematic perspective view of a high pressure turbine assembly of an aircraft engine; FIG. 1b is a schematic structural view of the high pressure turbine assembly of FIG. 1 a; FIG. 1c is a schematic perspective view of the single-piece high pressure turbine guide vane of FIG. 1; FIG. 1d is a schematic perspective view of FIG. 1c from another perspective; FIG. 3 is a schematic perspective view of a first measuring device for measuring the guide vane of the high-pressure turbine of FIG. 2 c; FIG. 7 is a schematic illustration of the principle of the three-dimensional structure of a second measuring device for measuring the operating state of the guide vane of the high-pressure turbine of FIG. 2 c; fig. 8 is a schematic perspective exploded view of the second measuring tool of fig. 7; fig. 9 is a schematic view illustrating a measurement principle of the second measuring tool of fig. 7. Referring to fig. 1a to 1d, fig. 3, and fig. 7 to 9, the present invention provides a device for measuring a mounting edge of a high-pressure turbine guide blade, wherein six high-pressure turbine guide blades are finally used for being combined to form a high-pressure turbine assembly, and a first mounting edge of each high-pressure turbine guide blade is a mounting edge on one side of a blade-shaped blade basin; the second mounting edge is a mounting edge on one side of the blade profile back; the end face of the first edge plate is the end face of the edge plate on one side of the exhaust edge of the blade profile; the second flange end face is the flange end face on the air inlet side of the blade profile, and the step faces 100 on the same plane are arranged on the side, close to the first flange end face, of the blade inner edge arc face and the outer edge arc face of the high-pressure turbine guide blade. The device comprises a first measuring tool 1 for measuring the first mounting edge, a second measuring tool 2 for measuring the second mounting edge and a meter reading device 3.
The first measuring tool 1 comprises a horizontal bottom surface 11, a first inclined supporting surface 12 and a first horizontal measuring surface 13, the horizontal bottom surface 11 is parallel to the first horizontal measuring surface 13, the included angle between the first inclined supporting surface 12 and the horizontal bottom surface 11 is the same as the included angle beta between the theoretical cutting surface of the high-pressure turbine assembly and the X axis, at least three supporting positioning pins (14, 15, 16) for enabling the theoretical plane of the first mounting edge of the high-pressure turbine guide blade to be consistent with the first horizontal measuring surface 13 are arranged on the first inclined supporting surface 12, and considering that for the high-pressure turbine guide blade, after the high-pressure turbine guide blade is subjected to precision casting molding, the molded surface of the blade profile and the molded surface of the inner edge cambered surface of the blade close to one side of the blade profile are not subjected to precision casting, therefore, the positions of the three supporting positioning pins can be arranged and mounted according to the following definitions,
the first positioning pin 14 is used for supporting the high-pressure turbine guide vane and the blade back profile nearest to the second mounting edge, namely the first positioning pin 14 and the high-pressure turbine guide vane are tangent to the blade back profile nearest to the second mounting edge.
The second positioning pin 15 and the third positioning pin 16 are used for supporting the profile of the inner edge arc surface of the high-pressure turbine guide vane on the side close to the blade basin, as shown in fig. 3, the second positioning pin 15 may be disposed on the inner edge arc surface between the two blade backs on the side close to the second mounting edge and the blade basin profile, so that the second positioning pin 15 does not interfere with the first positioning pin 14, and the third positioning pin 16 may be disposed on the inner edge arc surface of the first mounting edge and the profile of the blade basin on the side close to the first mounting edge.
The second measuring tool 2 is provided with a second supporting surface 21 for contacting and supporting with the first mounting edge, a third supporting surface 22 for contacting and supporting the first flange plate end surface, and a second measuring surface 23 for coinciding with the theoretical plane of the second mounting edge, an included angle between the second supporting surface 21 and the third supporting surface 22 is the same as an included angle β between the theoretical cutting surface of the high-pressure turbine component and the X axis, and an included angle between the second supporting surface 21 and the second measuring surface 23 is the same as an included angle between the plane of the first mounting edge and the plane of the second mounting edge, that is, an included angle of 60 degrees is formed on the median plane of the high-pressure turbine component. A pressing block 221 for clamping the guide vane of the high-pressure turbine is detachably connected to the third bearing surface 22,
the design coordinate system of the high pressure turbine assembly and the high pressure turbine guide vane is defined as:
the rotation axis of the high-pressure turbine assembly is used as an X axis, the intersection point of the middle split surface of the high-pressure turbine assembly and the X axis is a theoretical origin, the included angle beta between the plane where the first mounting edge is located and the plane where the second mounting edge is located and the X axis is the same, for the high-pressure turbine guide blade, the angular bisector on the middle split surface of the high-pressure turbine assembly is the Z axis of the high-pressure turbine guide blade, and the direction of the Z axis is from the inner edge arc surface to the outer edge arc surface.
The use method of the device for measuring the mounting edge of the guide vane of the high-pressure turbine comprises the following steps,
step A, constructing a measuring coordinate system x-y-z, determining characteristic point parameters,
the X-axis coincides with the axis of rotation of the high-pressure turbine element, i.e. with the X-axis,
the intersection point of the x-axis and the plane where the step surface 100 is located is point o,
the line which is parallel to the Z axis of the high-pressure turbine guide vane and points to the same through the point o is the Z axis,
the y-axis is the axis defined by the left-hand rule,
FIG. 2a is a schematic structural diagram of the guide vane of the high-pressure turbine of FIG. 1 c; in the figure, the z-axis is in a vertical position on the plane, and fig. 2b is a schematic view of the top structure of fig. 2 a; FIG. 2c is a schematic diagram of a measurement principle according to an embodiment of the present invention;
the inventor finds out through practice that whether the sizes of the first mounting edge and the second mounting edge of the high-pressure turbine guide vane meet the precision requirement or not can be judged by measuring the sizes of four characteristic points on the first mounting edge and the second mounting edge and simultaneously measuring the flatness,
considering that the first flange end face and the second flange end face are the connecting faces with other objects after the blank of the high-pressure turbine guide vane is subjected to precision casting, and therefore, finish machining is required, in the invention, the measuring coordinate system is constructed by selecting the plane of the step face 100, so that the design and the manufacture of subsequent measuring tools are facilitated.
Referring to fig. 2c, the plane shown in fig. 2c is a plane perpendicular to the plane where the first mounting edge is located when the plane where the first mounting edge is located is set to be horizontal, and in the plane shown in fig. 2c, the plane where the first mounting edge is located and the plane where the second mounting edge is located are respectively projected and displayed as two straight lines, and an angular bisector of an included angle α between the two straight lines (i.e., a projection line of the plane where the first mounting edge is located and the plane where the second mounting edge is located in the plane shown in fig. 2 c) is parallel to the z-axis,
for the high-pressure turbine guide vane, with reference to the plane shown in fig. 2c, the following four feature points can be selected according to design data from the constructed measurement coordinate system in a plane perpendicular to the plane in which the first mounting edge lies (i.e. the plane shown in fig. 2 c),
for the first mounting edge, K1 point and K2 point can be selected corresponding to the blade inner edge cambered surface and the blade outer edge cambered surface respectively,
the coordinates of K1 are (z1, y '1), the coordinates of K2 point are (z2, y'2), wherein z1 and z2 are basic measurement references, and the inventor finds through practice that as long as the K1 point and the K2 point are distant from the perpendicular of the z axis in the plane shown in FIG. 2c (i.e. the projections of the real y coordinates of the K1 and K2 points on the plane shown in FIG. 2 c), the errors marked as y '1 and y'2 respectively are in the range of + -0.02mm for the convenience of description, and the flatness of the first mounting edge is in the range of 0.02mm, the first mounting edge meets the precision requirement.
For the second mounting edge, K3 and K4 points may be selected at the blade inner arc and the blade outer arc, respectively, corresponding to the characteristic points K1 and K2 of the first mounting edge,
the coordinates of K3 are (z1, y '3) and the coordinates of the point K4 are (z2, y'4), where y '3 and y'4 represent the distance of the point K3 and the point K4, respectively, from the perpendicular to the z-axis in the plane shown in FIG. 2c,
for the K3 and K4 points, the measurement references can be based on the coordinates of K1 and K2, that is, (z1, y '1) and (z2, y'2), and the inventors found through practice that the second mounting edge satisfies the accuracy requirement as long as the error of (| y '1| + | y'3|) and (| y '2| + | y'4|) is in the range of (0, -0.03) and the flatness of the second mounting edge is in the range of 0.02 mm.
The values of z1 and z2 are selected so long as it is ensured that K1 and K2 respectively fall on the first mounting edge of the blade inner arc and the blade outer arc, and K3 and K4 respectively fall on the second mounting edge of the blade inner arc and the blade outer arc.
Step B, measuring the first installation edge by using the first measuring tool 1,
FIG. 3 is a schematic perspective view of a first measuring device for measuring the guide vane of the high-pressure turbine of FIG. 2 c; the position of the guide vanes of the high-pressure turbine is indicated by a double-dashed line in the figure, and with reference to fig. 3, the invention provides a first measuring device 1 for measuring the first mounting edge,
the first measuring tool 1 comprises a horizontal bottom surface 11, a first inclined supporting surface 12 and a first horizontal measuring surface 13, the horizontal bottom surface 11 is parallel to the first horizontal measuring surface 13, the included angle between the first inclined supporting surface 12 and the horizontal bottom surface 11 is the same as the included angle beta between the theoretical cutting surface of the high-pressure turbine assembly and the X axis, at least three supporting positioning pins (14, 15, 16) for enabling the theoretical plane of the first mounting edge of the high-pressure turbine guide blade to be consistent with the first horizontal measuring surface 13 are arranged on the first inclined supporting surface 12, and considering that for the high-pressure turbine guide blade, after the high-pressure turbine guide blade is subjected to precision casting molding, the molded surface of the blade profile and the molded surface of the inner edge cambered surface of the blade close to one side of the blade profile are not subjected to precision casting, therefore, the positions of the three supporting positioning pins can be arranged and mounted according to the following definitions,
the first positioning pin 14 is used for supporting the high-pressure turbine guide vane and the blade back profile nearest to the second mounting edge, namely the first positioning pin 14 and the high-pressure turbine guide vane are tangent to the blade back profile nearest to the second mounting edge.
The second positioning pin 15 and the third positioning pin 16 are used for supporting the profile of the inner edge arc surface of the high-pressure turbine guide vane on the side close to the blade basin, as shown in fig. 3, the second positioning pin 15 may be disposed on the inner edge arc surface between the two blade backs on the side close to the second mounting edge and the blade basin profile, so that the second positioning pin 15 does not interfere with the first positioning pin 14, and the third positioning pin 16 may be disposed on the inner edge arc surface of the first mounting edge and the profile of the blade basin on the side close to the first mounting edge.
When the high-pressure turbine guide vane is placed on the first inclined seating surface 12, the second positioning pin 15 and the third positioning pin 16 can ensure that the high-pressure turbine guide vane does not horizontally displace, and the first positioning pin 14 can ensure that the high-pressure turbine guide vane does not vertically displace, that is, the theoretical plane of the first mounting edge of the high-pressure turbine vane can be made to be consistent with the first horizontal measuring plane 13 by the first inclined seating surface 12 and the three positioning pins thereon.
The coordinates of the contact positions of the first, second and third positioning pins 14, 15, 16 with the high-pressure turbine guide vanes can be converted by means of design data into coordinate positions on the measurement coordinate system x-y-z defined in step a, with reference to fig. 2 c. In this way, it is convenient to provide three positioning pins (14, 15, 16) on said first inclined resting surface 12.
Fig. 4a is a schematic structural view of the first measuring tool of fig. 3, fig. 4b is a schematic structural view of the left side of fig. 4a, the position of the high-pressure turbine guide vane is indicated by a two-dot chain line, and the z-axis of the high-pressure turbine guide vane is adjusted to be horizontal in fig. 4a and 4b for easy understanding.
In the present invention, the theoretical spatial coordinate system for design is converted into a measurement coordinate system capable of measurement using the step surface 100 through the measurement coordinate system x-y-z constructed in step a.
Referring to FIG. 4b, when the first platform end surface of the high pressure turbine guide vane is placed on the first inclined abutment surface 12, the y-z plane of the measurement coordinate system x-y-z of the present invention is parallel to the first inclined abutment surface 12 and the distance is equal to the distance between the step surface 100 and the first platform end surface.
In order to facilitate checking of the dimensional positions of the first horizontal measuring surface 13, the first inclined resting surface 12, the horizontal bottom surface 11 and the three positioning pins (14, 15, 16), a process ball 17 may be provided on the first measuring tool 1, so that after the design data are converted with reference to fig. 2c, the center of the process ball 17 is taken as the origin o of the measuring coordinate system x-y-z, thereby facilitating the measurement of the dimensions of the features on the measuring tool.
The invention provides a first measuring tool 1, and three positioning pins (14, 15, 16) are used for controlling that after the first flange end surface of the high-pressure turbine guide vane is placed on the first inclined supporting surface 12, the theoretical plane of the first mounting edge is coincided with the first horizontal measuring surface 13, so that the first mounting edge can be moved on the first horizontal measuring surface 13 by using a surface beating device 3, and the flatness and characteristic point (K1, K2) measurement can be simultaneously carried out on the first mounting edge. By converting the point data measurement of the characteristic points (K1 and K2) into surface data measurement, the measurement efficiency can be greatly improved, and the operation requirement of measurement is reduced.
Fig. 5 is a schematic perspective view of a watch making device according to an embodiment of the present invention, fig. 6 is a schematic view of a working principle of the watch making device shown in fig. 3, and fig. 5 and 6 show that the watch making device 3 may include a support 31, the support 31 has a sliding groove, a watch base 32 may be fixedly connected to the sliding groove, the watch base has a clamping hole 34 for fixing a dial indicator or a dial indicator 33, the clamping hole 34 has a clamp screw 35, the watch base 32 has a positioning groove 321, and the positioning groove 321 has a positioning screw 36 for fixing the watch base 32 and the support 31.
In the process of measuring the first mounting edge by using the dial indicator device 3, the bottom surface of the support 31 moves on the first horizontal measuring surface 13, the position of the gauge stand 32 is adjusted to ensure that the probe of the dial indicator or the dial indicator 33 can touch the far end edge of the first mounting edge, when the dial indicator device 3 is moved on the first horizontal measuring surface 13, the probe of the dial indicator or the dial indicator 33 is moved on the first horizontal measuring surface 13 to generate a gauge pressing amount of 0.2-0.3, so that a reference reading can be obtained by adjusting, the dial indicator is rotated 33 to set a gauge needle to be zero, then the probe of the dial indicator or the dial indicator 33 is moved on the first mounting edge, and the runout value of the dial indicator or the dial indicator 33 can reflect the flatness of the first mounting edge (when the gauge needle is moved on the first mounting edge and runout is less than 0.02, the flatness of the first mounting edge is qualified), and the error value of the characteristic point (K1, K2), the tolerance value of K1, K2 is equal to the jitter value of the dial indicator or dial indicator 33 divided by cos α/2(α is the angle between the connecting lines of the two mounting edges in fig. 2 c). When the jumping value does not exceed +/-0.02 mm cos alpha/2, the sizes of the characteristic points K1 and K2 of the first mounting edge are qualified, otherwise, the sizes are unqualified;
in practical measurements, the reading of the dial indicator or dial indicator 33 can be checked with 0.02mm cos α/2, as long as the runout value does not exceed 0.02mm cos α/2, which means that the characteristic points (K1, K2) meet the dimensional accuracy requirements, while the flatness meets the dimensional requirements.
In the first measuring tool 1, in order to reduce the weight of the measuring tool and the manufacturing cost, the entire structure can be further optimized while ensuring the area of the first leveling surface 13 (thereby ensuring the contact area and the moving range of the striking device 3 with the first leveling surface 13) and the area of the first inclined rest surface 12 (thereby ensuring that the first flange end surface can be completely contacted with the first inclined rest surface 12), for example, as shown in fig. 3 to 4b, lightening holes can be provided in the first measuring tool 1, and the process ball 17 can be provided by using one support column. That is to say, for the first measuring tool 1, only the area of the first horizontal measuring surface 13 and the area of the first inclined supporting surface 12 need to be ensured, and the relationship between the first inclined supporting surface 12 and the included angle between the first horizontal measuring surface 13 and the horizontal bottom surface 11 is ensured, and the position size of the process ball 17 is ensured, so that three positioning pins (14, 15, 16) can be calibrated and set, thereby measuring the first mounting edge. In order to ensure that the mounting structure of the three positioning pins (14, 15, 16) does not affect the placement of the high-pressure turbine guide vane, the first inclined bearing surface 12 may also be provided with a mounting groove for mounting the mounting structure of the three positioning pins (14, 15, 16).
Considering that the first measuring tool 1 may generate a manufacturing error during the processing, the manufacturing error may be sent to a metering department after the first measuring tool 1 is processed, and the actual deviation between the first horizontal measuring surface 13 and the first mounting edge is measured by using a three-coordinate measuring machine and marked on the first measuring tool 1, so that the actual data of the first mounting edge can be obtained by subtracting the marked actual deviation from the measured value during the tabulation measurement.
For example, the actual value of the mark on the measuring tool is 50, the clockwise runout value of the pointer during measurement is 0.015, the actual value of the part is 50.015, and the flatness of the measuring surface is 0.015; if the counterclockwise runout value of the pointer at the time of measurement is 0.015, the actual measurement value of the part is 49.985, and the flatness of the measurement surface is 0.015.
If the theoretical value of the measuring tool is 50, the actual tolerance is +/-0.01, and the actual machining is 49.995, the measured run-out is in the range of-0.005 to +0.0015, and the part is qualified.
Step C, when the first mounting edge dimension measured in the step B is qualified, the second mounting edge is measured by the second measuring tool 2,
FIG. 7 is a schematic illustration of the principle of the three-dimensional structure of a second measuring device for measuring the operating state of the guide vane of the high-pressure turbine of FIG. 2 c; fig. 8 is a schematic perspective exploded view of the second measuring tool of fig. 7; fig. 9 is a schematic view illustrating a measurement principle of the second measuring tool of fig. 7. In fig. 9, the z-axis of the high-pressure turbine guide vane is adjusted to be horizontal, and the plane shown in fig. 9 is a plane perpendicular to the plane where the first mounting edge is located, that is, in the plane shown in fig. 9, the plane where the first mounting edge is located and the plane where the second mounting edge is located are projected and displayed as two straight lines, respectively, so that the relationship between the structures is easily understood. Referring to fig. 7 to 9, the second measuring tool 2 is provided with a second supporting surface 21 for contacting and supporting with the first mounting edge, a third supporting surface 22 for contacting and supporting the first flange end surface, and a second measuring surface 23 for coinciding with a theoretical plane of the second mounting edge, an included angle between the second supporting surface 21 and the third supporting surface 22 is the same as an included angle β between the theoretical cutting surface of the high pressure turbine component and the X axis, and an included angle between the second supporting surface 21 and the second measuring surface 23 is the same as an included angle between a plane of the first mounting edge and a plane of the second mounting edge, that is, an included angle of 60 ° is formed on the bisector of the high pressure turbine component. A pressing block 221 for clamping the guide vane of the high-pressure turbine is detachably connected to the third bearing surface 22,
in order to ensure that the theoretical plane of the second mounting edge can coincide with the second measuring plane 23 after the high-pressure turbine guide vane is simultaneously attached to the second bearing surface 21 and the third bearing surface 22, two bearing pins (24, 25) may be disposed on the third bearing surface 22, the first bearing pin 24 may be used for bearing against the profile of the inner edge arc surface of the high-pressure turbine guide vane close to the blade profile and close to one side of the second mounting edge, and the second bearing pin 25 may be used for bearing against the profile of the outer edge arc surface of the high-pressure turbine guide vane close to one side of the first mounting edge.
The coordinates of the contact positions of the first 24 and second 25 abutment pins with the high pressure turbine guide vanes can be converted via design data into coordinate positions in the measurement coordinate system x-y-z defined in step a. In this way, it is convenient to provide two abutment pins (24, 25) on said third abutment surface 22.
When the first platform end surface of the high pressure turbine guide vane is placed on the third seating surface 22, the y-z surface of the measurement coordinate system x-y-z of the present invention is parallel to the third seating surface 22, and the distance is equal to the distance between the step surface 100 and the first platform end surface. On the premise that the size of the first mounting edge measured in step B is qualified, when the end face of the first flange plate is placed on the third abutment surface 22 and the first mounting edge is attached to the second abutment surface 21, the theoretical plane of the second mounting edge may coincide with the second measuring surface 23. The first support pin 24 and the second support pin 25 are respectively located on two sides of the inner edge arc surface of the high-pressure turbine guide blade, so that clamping of the inner edge arc surface of the high-pressure turbine guide blade can be formed, and accurate support positioning of the high-pressure turbine guide blade can be further achieved.
The pressing block 221 is used for fixing the high-pressure turbine guide vane, and the pressing block 221 is in surface contact with the end surface of the second flange plate, so that the high-pressure turbine guide vane is pressed and fixed.
Specifically, referring to fig. 7 and 8, the second measuring device 2 may include a mounting seat 201, a supporting block 202 providing the second supporting surface 21, and a supporting block 203 providing the third supporting surface 22 and the second measuring surface 23, which may facilitate the manufacture of each module and reduce the difficulty of manufacture.
Referring to fig. 9, for the second mounting edge, whether the position relationship between the feature point K3 and the feature point K4 corresponding to the feature points K1 and K2 of the first mounting edge meets the error requirement or not and the flatness of the second mounting edge needs to be measured, in the present invention, by providing the second measuring tool 2, the second mounting edge can be moved on the second measuring surface 23 by using the aforementioned table-making device 3, and thus the flatness and the feature points (K3, K4) can be measured at the same time. By converting the point data measurement of the characteristic points (K3 and K4) into surface data measurement, the measurement efficiency can be greatly improved, and the operation requirement of measurement is reduced.
In the process of measuring the second mounting edge by using the dial indicator device 3, the bottom surface of the support 31 moves on the second measuring surface 23, and the position of the gauge seat 32 is adjusted to ensure that the probe of the dial indicator or the dial indicator 33 can touch the distal edge of the second mounting edge, when the dial indicator device 3 is moved on the second measuring surface 23, the probe of the dial indicator or the dial indicator 33 is moved on the second measuring surface 23, so that the reference reading (namely, the reference reading is zero) can be adjusted, then the probe of the dial indicator or the dial indicator 33 is moved on the second mounting edge, and the jitter of the dial indicator or the dial indicator 33 can reflect the flatness of the second mounting edge and the error value of the characteristic point (K3, K4).
As mentioned above, since it is required that the errors of (| y '1| + | y'3|) and (| y '2| + | y'4|) are in the range of (0, -0.03) and the flatness of the second mounting edge is in the range of 0.02mm, the second mounting edge can meet the precision requirement, similar to the measurement process of the aforementioned characteristic points (K1, K2), for the characteristic points K3, K4 of the second mounting edge, when the jitter value does not exceed-0.03 mm cos α/2, the K3, K4 are qualified in size, and the flatness needs to be controlled at 0.02mm, therefore, in the actual measurement, the reading of the dial gauge or the dial gauge 33 can be detected with-0.02 mm cos α/2, as long as the jitter value does not exceed-0.02 mm cos α/2, meaning that the precision requirement of the characteristic points (K3, K4 mm) is met, and meanwhile, the flatness meets the size requirement.
Similarly, considering that the second measuring tool 2 may generate a manufacturing error during the processing, the manufacturing error may be sent to a metering department after the second measuring tool 2 is processed, and the actual deviation between the second measuring surface 23 and the second mounting edge is measured by using a three-coordinate measuring machine and marked on the second measuring tool 2, so that the actual data of the second mounting edge can be obtained by subtracting the marked actual deviation from the measured value during the tabulation measurement.
Since the y-z plane of the measurement coordinate system x-y-z of the present invention is parallel to the third abutment surface 22, the second measurement surface 23 and the first and second abutment pins 24 and 25 can be easily manufactured and installed with reference to the third abutment surface 22 after conversion into theoretical dimensions for the abutment block 203.
Since the supporting block 203 and the supporting block 202 are both fixed to the same surface of the mounting seat 201, and the supporting block 202 only needs to provide the second supporting surface 21, the angular relationship between the second supporting surface 21 and the connecting surface of the mounting seat 201 (i.e., the bottom surface of the supporting block 203) can be easily calculated by coordinate conversion, and thus the supporting block 202 can be easily manufactured.
In consideration of the fact that the center of gravity of the high-pressure turbine guide vane is oriented away from the third seating surface 22 during measurement, the pressing piece 221 needs to be provided to fix the high-pressure turbine guide vane.
The pressing piece 221 may also be disposed with reference to the third seating surface 22, and the pressing piece 221 may be rotatably connected to a pin fixed to the third seating surface 22, and the other end of the pressing piece 221 may be snap-connected to a step pin fixed to the third seating surface 22.
The briquetting 221 can be directly used for being fixed in contact with the high-pressure turbine guide vane, in order to avoid the briquetting 221 from being damaged by the second flange end surface due to friction between the briquetting 221 and the second flange end surface in the rotating process, the briquetting 221 can be further provided with a pressing plate 222 connected through a bolt, and therefore, when the high-pressure turbine guide vane is required to be fixed, the briquetting 221 can be rotated firstly to be clamped with the step pin, and then the bolt is screwed to enable the pressing plate 222 to be compressed tightly in contact with the second flange end surface.
The bottom surface of the mounting seat 201 can be set to be parallel to the second measuring surface 23, so that when the mounting seat 201 is placed on a horizontal plane, the second measuring surface 23 is also horizontal, and an operator can conveniently measure by using the meter reading device 3.
Since the dimensional relationship between the feature points K3 and K4 of the second mounting edge is only related to the positions of the feature points K1 and K2 of the first mounting edge, and the dimensional accuracy of the first mounting edge has been checked in step B, it is possible to calibrate the positions of the respective profiles, i.e., the rest pin positions, by providing only the reference ball 26 having a certain distance from the origin o in the z-axis as shown in fig. 9, without providing a reference for alignment, which must be aligned with the position of the origin o of the measurement coordinate system x-y-z, on the rest block 203 of the second measuring tool 2, as in the process ball 17 of the first measuring tool 1. This greatly simplifies the structural complexity of the rest block 203.
According to the device for measuring the mounting edge of the guide blade of the high-pressure turbine, the measuring coordinate system is set based on the step surface of the guide blade of the high-pressure turbine, and the specific measuring tool is provided according to coordinate conversion, so that the original complex metering detection is simplified into a mode of simultaneously detecting the characteristic point and the flatness, and the measuring efficiency is greatly improved on the premise of ensuring the measuring precision.
It should be appreciated by those of skill in the art that while the present invention has been described in terms of several embodiments, not every embodiment includes only a single embodiment. The description is given for clearness of understanding only, and it is to be understood that all matters in the embodiments are to be interpreted as including technical equivalents which are related to the embodiments and which are combined with each other to illustrate the scope of the present invention.
The above description is only an exemplary embodiment of the present invention, and is not intended to limit the scope of the present invention. Any equivalent alterations, modifications and combinations can be made by those skilled in the art without departing from the spirit and principles of the invention.
Claims (6)
1. A device for measuring the mounting edge of a high-pressure turbine guide vane is characterized in that six single high-pressure turbine guide vanes obtained by casting are finally used for combining to form a high-pressure turbine assembly,
the production process of the high-pressure turbine assembly comprises the steps of obtaining six single-piece four-connection high-pressure turbine guide blade blanks through casting, carrying out mechanical processing such as edge mounting, molding surface and sealing groove on each high-pressure turbine guide blade blank, assembling the six single-piece high-pressure turbine guide blades obtained through processing into a complete annular high-pressure turbine assembly,
the first mounting edge of the high-pressure turbine guide vane is a mounting edge on one side of the blade-shaped blade basin; the second mounting edge is a mounting edge on one side of the blade profile back; the end face of the first edge plate is the end face of the edge plate on one side of the exhaust edge of the blade profile; the end surface of the second edge plate is the end surface of the edge plate at one side of the air inlet edge of the blade profile, the inner edge cambered surface and the outer edge cambered surface of the blade of the high-pressure turbine guide blade are provided with step surfaces on the same plane at one side close to the end surface of the first edge plate,
when the high-pressure turbine assembly is horizontally placed and the inlet edge of the blade profile faces downwards, the design coordinate system of the high-pressure turbine assembly and the high-pressure turbine guide blade is defined as follows:
the rotation axis of the high-pressure turbine assembly is used as an X axis, the intersection point of the bisection plane of the high-pressure turbine assembly and the X axis is a theoretical origin point,
the high pressure turbine assembly mid-split is defined as: when the height of the high-pressure turbine assembly is H, namely the thickness of the high-pressure turbine assembly in the X-axis direction is H, the horizontal plane moves upwards by H/2, namely any one of planes of two end surfaces of the high-pressure turbine assembly in the X-axis direction moves inwards by H/2 to obtain a plane,
the high-pressure turbine assembly is formed by cutting the high-pressure turbine assembly through a theoretical cutting surface passing through the theoretical origin point and rotating on the bisection surface at equal angular intervals of 60 degrees in the circumferential direction, the included angle between the theoretical cutting surface and the X axis is beta, namely, the included angle beta between the plane of the first mounting edge and the plane of the second mounting edge of each high-pressure turbine guide blade and the X axis is the same,
for each single high-pressure turbine guide blade, an angular bisector on a median plane of the high-pressure turbine assembly is a Z axis of the high-pressure turbine guide blade, the direction of the Z axis is from the theoretical origin to the high-pressure turbine guide blade,
after the X axis and the Z axis of each high-pressure turbine guide vane are determined, the Y axis can be determined through a left-hand rule or a right-hand rule,
which comprises a first measuring tool used for measuring the first mounting edge, a second measuring tool used for measuring the second mounting edge, and a meter printing device,
the first measuring tool comprises a horizontal bottom surface, a first inclined supporting surface and a first horizontal measuring surface, the horizontal bottom surface is parallel to the first horizontal measuring surface, the included angle between the first inclined supporting surface and the horizontal bottom surface is the same as the included angle beta between the theoretical cutting surface of the high-pressure turbine assembly and the X axis, at least three positioning pins used for enabling the theoretical plane of the first mounting edge of the high-pressure turbine guide blade to be consistent with the first horizontal measuring surface are arranged on the first inclined supporting surface,
the second measuring tool is provided with a second supporting surface used for contacting and supporting with the first mounting edge, a third supporting surface used for contacting and supporting the end surface of the first flange plate and a second measuring surface used for coinciding with the theoretical plane of the second mounting edge, the included angle between the second supporting surface and the third supporting surface is the same as the included angle between the theoretical cutting surface of the high-pressure turbine part and the X axis, the included angle between the second supporting surface and the second measuring surface is the same as the included angle between the plane of the first mounting edge and the plane of the second mounting edge, and the third supporting surface is detachably connected with a pressing block used for clamping the high-pressure turbine guide vane,
the meter printing device comprises a support, the support is provided with a chute, a meter seat can be fixedly connected through the chute, the meter seat is provided with a clamping hole for fixing a dial indicator or a dial indicator, the clamping hole is provided with a meter clamp screw, the meter seat is provided with a positioning groove, the positioning groove is provided with a positioning screw for fixing the meter seat and the support,
in the process of measuring the first installation edge by using the dial indicator device, the bottom surface of the support moves on the first horizontal measurement surface, the position of the gauge stand is adjusted to ensure that the probe of the dial indicator or the dial indicator can touch the far end edge of the first installation edge, when the dial indicator device is moved on the first horizontal measurement surface, the probe of the dial indicator or the dial indicator moves on the first horizontal measurement surface to generate a gauge pressing amount of 0.2-0.3, so that a reference reading can be obtained by adjustment, the dial plate is rotated to zero the gauge needle, then the probe of the dial indicator or the dial indicator moves on the first installation edge, and the jitter value of the dial indicator or the dial indicator can reflect the planeness of the first installation edge and the error values of characteristic points K1 and K2;
in the process of measuring the second mounting edge by using the dial indicator device, the bottom surface of the support moves on the second measuring surface, the position of the gauge stand is adjusted to ensure that the probe of the dial indicator or the dial indicator can touch the far end edge of the second mounting edge, when the dial indicator device is moved on the second measuring surface, the probe of the dial indicator or the dial indicator moves on the second measuring surface, so that the reference reading can be adjusted, the dial plate is rotated to zero the pointer, then the probe of the dial indicator or the dial indicator moves on the second mounting edge, and the jitter of the dial indicator or the dial indicator can reflect the planeness of the second mounting edge and error values of characteristic points K3 and K4.
2. The device as claimed in claim 1, wherein the first inclined bearing surface is provided with a first positioning pin for bearing against a profile of a nearest blade back of the high-pressure turbine guide blade and the second mounting edge, and a second positioning pin and a third positioning pin for bearing against a profile of an inner edge arc surface of the high-pressure turbine guide blade on a side close to a blade basin, the second positioning pin is arranged on an inner edge arc surface between two blade backs on a side close to the second mounting edge and a blade basin profile, and the third positioning pin is arranged on an inner edge arc surface of the first mounting edge and a blade basin profile on a side close to the first mounting edge.
3. The apparatus of claim 1, wherein the first measuring device is provided with a process ball.
4. The device according to claim 1, wherein a first support pin for supporting the profile of the inner edge arc surface of the high-pressure turbine guide blade on the side close to the airfoil and the second mounting edge, and a second support pin for supporting the profile of the outer edge arc surface of the high-pressure turbine guide blade on the side close to the first mounting edge are provided on the third support surface.
5. The apparatus of claim 1 wherein said second measuring means comprises a mounting base, a support block providing said second abutment surface, and an abutment block providing said third abutment surface and said second measuring surface.
6. The device of claim 1, wherein said pressing block is rotatably connected to a pin fixed to said third seating surface, and the other end of said pressing block is snappingly connected to a stepped pin fixed to said third seating surface.
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| CN109443148A (en) * | 2018-12-09 | 2019-03-08 | 中国航发南方工业有限公司 | It is a kind of for detecting the device of blade edge board size |
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| US4916942A (en) * | 1989-06-26 | 1990-04-17 | Davidson Leonard W | Notch gauge tool |
| CN202757554U (en) * | 2012-08-24 | 2013-02-27 | 沈阳黎明航空发动机(集团)有限责任公司 | T-shaped blade plate blade hole chord size measure apparatus |
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