CN110435282A - A kind of part 3D Grating Film is automatically bonded assembly line and its technique - Google Patents
A kind of part 3D Grating Film is automatically bonded assembly line and its technique Download PDFInfo
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- CN110435282A CN110435282A CN201910659135.1A CN201910659135A CN110435282A CN 110435282 A CN110435282 A CN 110435282A CN 201910659135 A CN201910659135 A CN 201910659135A CN 110435282 A CN110435282 A CN 110435282A
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- Prior art keywords
- interval
- grating film
- bottom material
- dexter feeder
- loading platform
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/02—Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0076—Curing, vulcanising, cross-linking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a kind of part 3D Grating Films to be automatically bonded assembly line and its technique, including the printing machine set gradually, it is spaced dexter feeder, press, LED UV solidification equipment, it is spaced dexter feeder side and is equipped with material loading platform, rotatable stickup mechanical arm is equipped in the middle part of material loading platform, viscous interval dexter feeder is equipped with vision positioning machine far from the side of material loading platform, vision positioning machine is set to interval dexter feeder close to one end of printing machine, its processing step includes that screen process press locally glues, vision positioning, local Grating Film fitting, UV solidification, hot press flattens, the present invention can be realized the industrialized production that 3D Grating Film is locally bonded in paper surface, for cigarette, daily necessities, the packing and decorating of the high grammes per square metre paper such as cosmetics and wine box provide a kind of unprecedented solution, greatly increase the fineness of packing box Degree and antiforge function.
Description
Technical field
The present invention relates to Grating Film coating technique fields, in particular to a kind of part 3D Grating Film to be automatically bonded assembly line
And its technique.
Background technique
Grating fitting is to be bonded soft Grating Film on panel by optical cement, high-precision angle needed for realizing 3D display
Degree contraposition fitting, accurately angle and position precision fitting can ensure that product parameters consistency, ensure to produce in enormous quantities;In
In 3D Grating Film fitting field, the technique that only whole 3D Grating Film is bonded with base stock currently on the market, part fitting is not set
Standby or technique can be realized, especially the pressing technique after the fitting of (preprinted) 3D Grating Film, currently on the market without phase
The technical matters answered.
Summary of the invention
In order to solve the above technical problems, technical solution provided by the invention are as follows: a kind of part 3D Grating Film is automatically bonded
Assembly line, including printing machine, the interval dexter feeder, press set gradually, described interval dexter feeder one end passed through axle assemble
One connects with printing machine outlet, and the other end passed through axle assemble two and connect with press entrance, described to cross axle assemble one and interval
Junction upper part of dexter feeder is equipped with transition paper advance mechanism one, and the junction for being spaced dexter feeder and crossing axle assemble two is thereon
Portion is equipped with transition paper advance mechanism two, also sets on the part for crossing axle assemble two between transition paper feeding structure two and press
There is LED UV solidification equipment;The interval dexter feeder side is equipped with material loading platform, is equipped in the middle part of the material loading platform rotatable
Mechanical arm is pasted, the stickup mechanical arm two sides are respectively equipped with Grating Film tractor-drawn rake, and the stickup mechanical arm can grab Grating Film
Grating Film on tractor-drawn rake simultaneously turns to interval dexter feeder top, and the interval dexter feeder is equipped with view far from the side of material loading platform
Feel localization machine, the vision positioning machine is set to interval dexter feeder close to one end of printing machine, and the material loading platform two sides are also set
There are main power control cabinet and mechanical arm control cabinet.
As an improvement, the quantity for pasting mechanical arm is one or two or more than two, the material loading platform outer
Equipped with safety barrier.
As an improvement, the quantity of the vision positioning machine is one or two or more than two and move along interval dexter feeder
Direction is set gradually.
As an improvement, the interval dexter feeder surface is equipped with paper feeding band.
As an improvement, further including control system, the printing machine, press, crosses axle assemble one, passes a bridge interval dexter feeder
Component two, LED UV solidification equipment, stickup mechanical arm, vision positioning machine connect with control system and are controlled by control system.
As an improvement, the interval dexter feeder top is equipped with opaque outer cover.
The invention also discloses a kind of techniques that part 3D Grating Film is automatically bonded, comprising the following steps:
(1) printing machine locally glues: bottom material, such as untreated cigarette case after printing, first has in the position for needing facing material
It sets by the upper UV glue in part, this UV glue can be by bottom material and fabric, i.e. the 3D Grating Film secure fit of preprinted after solidification
Together;Base stock is grabbed interval paper advance mechanism from the paper feeding band of printing machine using transition paper advance mechanism one by the bottom material after gluing
Conveyer belt on so that the continuous conversion of motion of base stock is at intermittent movement;
(2) vision positioning: vision positioning machine is located above interval paper advance mechanism, and automatic camera simultaneously records corresponding bottom material
Result data is simultaneously transferred to control system by position, while bottom material is transported by interval paper advance mechanism conveyer belt to labeler station;
(3) local Grating Film fitting: after bottom material transports labeler station, the alternate position spike that is sended over according to positioning process
Data operation goes out the accurate location labelled, and all fabrics (3D Grating Film) is disposably grabbed from material loading platform, is precisely placed into
The bottom material corresponding position locally to be labelled;The conveyer belt of interval paper advance mechanism is controlled by system, guarantees that labeling moment base stock is opposite
The static precision to guarantee fitting;
(4) UV solidifies: after fabric to be fitted to the gluing position on bottom material surface, bottom material is grabbed by transition paper advance mechanism two
And it was transferred to axle assemble two, the intermittent movement of composite is converted into continuously moving, LED UV solidification equipment is by aforementioned part
Gluing is solidified, by fabric together with bottom material secure fit;
(5) hot press flattens: fabric is pressed into bottom by thermal crushing unit by the composite that fabric and bottom material fit together
Material guarantees that surfacing, that is, fabric is no longer higher by base stock surface;Product after fitting is by the delivery unit of hot press, by its list
It opens and is neatly stacked, subsequent processing is facilitated to use.
As an improvement, interval paper advance mechanism use vacuum suction, bottom material is securely adsorbed on the conveyor belt, guarantee bottom material with
Conveyer belt will not generate relative displacement.
Grab multiple fabrics simultaneously using dedicated gripping apparatus as an improvement, pasting mechanical arm, fabric is how many and relative position by
Material loading platform determines.
After using the above structure, the present invention has the advantage that
(1) UV glue can be accurately applied to by the present invention using printing machine (digital printer also can be used and locally glue)
Base stock needs to be bonded the position of 3D Grating Film;
(2) base stock, by CCD vision positioning, confirms its accurate location before receiving the fitting of 3D Grating Film in the present invention,
Record the angle and position deviation of base stock;
(3) 3D Grating Film is stacked into special material loading platform in advance in the present invention, is used by manipulator (robot) dedicated
Gripping apparatus disposably grabs all 3D Grating Films, and is accurately placed on platform on the corresponding position of base stock, guarantees the accurate of fitting
Property;
(4) base stock that the present invention sticked 3D Grating Film can make UV adhesive curing by LED UV solidification equipment;
(5) in the present invention after UV adhesive curing, base stock together with surface 3D Grating Film commonly through hot press so that base stock table
The 3D Grating Film in face is flushed with original base stock surface;
(6) present invention in special designing material loading platform, can guarantee that the relative position of all small pieces Grating Films is accurate.
(7) present invention can be realized the industrialized production that (preprinted) 3D Grating Film is locally bonded in paper surface, be
The packing and decorating of the high grammes per square metre paper such as cigarette, daily necessities, cosmetics and wine box provide a kind of unprecedented solution, greatly
The big luxury aspect and antiforge function for increasing packing box, the present invention are a kind of novel attaching process, and suitable be hopeful can be with
The plastic sheet of transmitted light flattens after being bonded with the part of paper, is not limited in 3D Grating Film.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that a kind of part 3D Grating Film of the present invention is automatically bonded assembly line.
Fig. 2 is the overlooking structure diagram that a kind of part 3D Grating Film of the present invention is automatically bonded assembly line.
It is as shown in the figure: 1, printing machine, 2, interval dexter feeder, 3, press, 4, mistake axle assemble one, 5, mistake axle assemble two, 6,
Transition paper advance mechanism one, 7, transition paper advance mechanism two, 8, LED UV solidification equipment, 9, material loading platform, 10, stickup mechanical arm, 11,
Grating Film tractor-drawn rake, 12, vision positioning machine, 13, main power control cabinet, 14, mechanical arm control cabinet, 15, outer cover.
Specific embodiment
In conjunction with attached drawing 1~2, a kind of part 3D Grating Film is automatically bonded assembly line, including set gradually printing machine 1,
It is spaced dexter feeder 2, press 3, described 2 one end of interval dexter feeder passed through axle assemble 1 and the outlet of printing machine 1 connects, another
End passed through axle assemble 25 and connect with 3 entrance of press, described junction upper part crossed axle assemble 1 and be spaced dexter feeder 2
Equipped with transition paper advance mechanism 1, the interval dexter feeder 2 and the junction upper part for crossing axle assemble 25 are equipped with transition dexter feeder
Structure 27, the mistake axle assemble 25 are additionally provided with LED UV solidification on the part between transition paper feeding structure 27 and press 3
Device 8;2 side of interval dexter feeder is equipped with material loading platform 9, and it is mechanical that rotatable stickup is equipped in the middle part of the material loading platform 9
Arm 10,10 two sides of stickup mechanical arm are respectively equipped with Grating Film tractor-drawn rake 11, and the stickup mechanical arm 10 can grab Grating Film
Grating Film on tractor-drawn rake 11 simultaneously turns to interval 2 top of dexter feeder, the interval side of the dexter feeder 2 far from material loading platform 9
Equipped with vision positioning machine 12, the vision positioning machine 12 is set to interval dexter feeder 2 close to one end of printing machine 1, the feeding
9 two sides of platform are additionally provided with main power control cabinet 13 and mechanical arm control cabinet 14.Wherein printing machine 1 is screen process press, digital printing
Machine or other devices that can complete locally to print.
As the present embodiment preferred embodiment, the quantity for pasting mechanical arm 10 is one or two or two
More than, 9 outer of material loading platform is equipped with safety barrier.
As the present embodiment preferred embodiment, the quantity of the vision positioning machine 12 is one or two or two
It sets gradually above and along interval 2 moving direction of dexter feeder.
As the present embodiment preferred embodiment, 2 surface of interval dexter feeder is equipped with paper feeding band.
Further include control system as the present embodiment preferred embodiment, the printing machine 1, interval dexter feeder 2,
Press 3, cross axle assemble 1, cross axle assemble 25, LED UV solidification equipment 8, paste mechanical arm 10, vision positioning machine 12 with
Control system is connected and is controlled by control system.
As the present embodiment preferred embodiment, interval 2 top of dexter feeder is equipped with opaque outer cover 15.
The invention also discloses a kind of techniques that part 3D Grating Film is automatically bonded, comprising the following steps:
(1) printing machine locally glues: bottom material, such as untreated cigarette case after printing, first has in the position for needing facing material
It sets by the upper UV glue in part, this UV glue can be by bottom material and fabric, i.e. the 3D Grating Film secure fit of preprinted after solidification
Together;Base stock is grabbed interval paper advance mechanism from the paper feeding band of printing machine using transition paper advance mechanism one by the bottom material after gluing
Conveyer belt on so that the continuous conversion of motion of base stock is at intermittent movement;
(2) vision positioning: vision positioning machine is located above interval paper advance mechanism, and automatic camera simultaneously records corresponding bottom material
Result data is simultaneously transferred to control system by position, while bottom material is transported by interval paper advance mechanism conveyer belt to labeler station;
(3) local Grating Film fitting: after bottom material transports labeler station, the alternate position spike that is sended over according to positioning process
Data operation goes out the accurate location labelled, and all fabrics (3D Grating Film) is disposably grabbed from material loading platform, is precisely placed into
The bottom material corresponding position locally to be labelled;The conveyer belt of interval paper advance mechanism is controlled by system, guarantees that labeling moment base stock is opposite
The static precision to guarantee fitting;
(4) UV solidifies: after fabric to be fitted to the gluing position on bottom material surface, bottom material is grabbed by transition paper advance mechanism two
And it was transferred to axle assemble two, the intermittent movement of composite is converted into continuously moving, LED UV solidification equipment is by aforementioned part
Gluing is solidified, by fabric together with bottom material secure fit;
(5) hot press flattens: fabric is pressed into bottom by thermal crushing unit by the composite that fabric and bottom material fit together
Material guarantees that surfacing, that is, fabric is no longer higher by base stock surface;Product after fitting is by the delivery unit of hot press, by its list
It opens and is neatly stacked, subsequent processing is facilitated to use.
The setting direction of assembly line does not limit in the present invention, i.e., printing machine, interval dexter feeder, press can from left to right according to
Secondary setting can also be set gradually from right to left.
As the present embodiment preferred embodiment, interval paper advance mechanism uses vacuum suction, bottom material is securely adsorbed
On the conveyor belt, guarantee that bottom material and conveyer belt will not generate relative displacement.
As the present embodiment preferred embodiment, mechanical arm is pasted using dedicated gripping apparatus and grabs multiple fabrics simultaneously,
Fabric is how many and relative position is determined by material loading platform.
In the present invention, term " first ", " second " are used for description purposes only, and are not understood to indicate or imply opposite
Importance or the quantity for implicitly indicating indicated technical characteristic.Define " first " as a result, the feature of " second " can be bright
Show or implicitly include-one or more of the features.In the description of the present invention, the meaning of " plurality " is two or two
More than a unless otherwise specifically defined.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection or is integrally connected;It can be machine
Tool connection, is also possible to be electrically connected;It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that fisrt feature and second feature are not direct contacts but lead to
Cross the other characterisation contact between them.Moreover, fisrt feature includes above the second feature " above ", " above " and " above "
One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special
Sign includes fisrt feature right above second feature and oblique upper under the second feature " below ", " below " and " below ", or only
Indicate that first feature horizontal height is less than fisrt feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is included at least one embodiment or example of the invention.In the present specification, schematic expression of the above terms are not
Centainly refer to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be any
One or more embodiment or examples in can be combined in any suitable manner.
Although the embodiments of the present invention has been shown and described above, it is to be understood that above-described embodiment is example
Property, it is not considered as limiting the invention, those skilled in the art are not departing from the principle of the present invention and objective
In the case where can make changes, modifications, alterations, and variations to the above described embodiments within the scope of the invention.
Claims (9)
1. a kind of part 3D Grating Film is automatically bonded assembly line, which is characterized in that including set gradually printing machine, interval give
Paper machine, press, described interval dexter feeder one end passed through axle assemble one and printing machine outlet connects, and the other end passes through gap bridge group
Part two is connect with press entrance, and described junction upper part crossed axle assemble one and be spaced dexter feeder is equipped with transition paper advance mechanism
One, the interval dexter feeder and the junction upper part for crossing axle assemble two are equipped with transition paper advance mechanism two, described to cross axle assemble two
LED UV solidification equipment is additionally provided on part between transition paper feeding structure two and press;The interval dexter feeder side
Rotatable stickup mechanical arm is equipped with equipped with material loading platform, in the middle part of the material loading platform, the stickup mechanical arm two sides are set respectively
There is Grating Film tractor-drawn rake, the stickup mechanical arm can grab the Grating Film on Grating Film tractor-drawn rake and turn on the dexter feeder of interval
Portion, the interval dexter feeder are equipped with vision positioning machine far from the side of material loading platform, and the vision positioning machine is set to interval and send
Paper machine is additionally provided with main power control cabinet and mechanical arm control cabinet close to one end of printing machine, the material loading platform two sides.
2. a kind of part 3D Grating Film according to claim 1 is automatically bonded assembly line, which is characterized in that the stickup
The quantity of mechanical arm is one or two or two or more, and the material loading platform outer is equipped with safety barrier.
3. a kind of part 3D Grating Film according to claim 1 is automatically bonded assembly line, which is characterized in that the vision
The quantity of localization machine is one or two or more than two and set gradually along interval dexter feeder moving direction.
4. a kind of part 3D Grating Film according to claim 1 is automatically bonded assembly line, which is characterized in that the interval
Dexter feeder surface is equipped with paper feeding band.
5. a kind of part 3D Grating Film according to claim 1 is automatically bonded assembly line, which is characterized in that further include control
System processed, the printing machine, press, cross axle assemble one, cross axle assemble two, LED UV solidification equipment, paste interval dexter feeder
Mechanical arm, vision positioning machine connect with control system and are controlled by control system.
6. a kind of part 3D Grating Film according to claim 1 is automatically bonded assembly line, which is characterized in that the interval
Dexter feeder top is equipped with opaque outer cover.
7. a kind of technique that part 3D Grating Film is automatically bonded, which comprises the following steps:
(1) printing machine locally glues: bottom material, such as untreated cigarette case after printing, first has to pass through in the position for needing facing material
The upper UV glue in part is crossed, this UV glue can be by bottom material and fabric after solidification, i.e., the 3D Grating Film secure fit of preprinted is one
It rises;Base stock is grabbed the defeated of interval paper advance mechanism from the paper feeding band of printing machine using transition paper advance mechanism one by the bottom material after gluing
It send and takes, so that the continuous conversion of motion of base stock is at intermittent movement;
(2) vision positioning: vision positioning machine is located above interval paper advance mechanism, automatic camera and the position for recording corresponding bottom material
And result data is transferred to control system, while bottom material is transported by interval paper advance mechanism conveyer belt to labeler station;
(3) local Grating Film fitting: after bottom material transports labeler station, the position difference data that is sended over according to positioning process
The accurate location of labeling is calculated, and disposably grabs all fabrics (3D Grating Film) from material loading platform, is precisely placed into bottom material
The part corresponding position to be labelled;The conveyer belt of interval paper advance mechanism is controlled by system, guarantees that labeling moment base stock is opposing stationary
To guarantee the precision of fitting;
(4) UV solidifies: after fabric to be fitted to the gluing position on bottom material surface, bottom material is grabbed and is passed by transition paper advance mechanism two
It is defeated to arrive axle assemble two, the intermittent movement of composite is converted into continuously moving, LED UV solidification equipment glues aforementioned part
Solidified, by fabric together with bottom material secure fit;
(5) hot press flattens: fabric is pressed into bottom material by thermal crushing unit by the composite that fabric and bottom material fit together, and is protected
Card surfacing, that is, fabric is no longer higher by base stock surface;Product after fitting by the delivery unit of hot press, by its individual it is whole
It is stacked together, subsequent processing is facilitated to use.
8. a kind of technique that part 3D Grating Film is automatically bonded according to claim 7, it is characterised in that: interval paper feeding
Mechanism uses vacuum suction, bottom material is securely adsorbed on the conveyor belt, guarantees that bottom material and conveyer belt will not generate relative displacement.
9. a kind of technique that part 3D Grating Film is automatically bonded according to claim 7, it is characterised in that: paste mechanical
Arm grabs multiple fabrics using dedicated gripping apparatus simultaneously, and fabric is how many and relative position is determined by material loading platform.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN113799466A (en) * | 2020-06-12 | 2021-12-17 | 神讯电脑(昆山)有限公司 | Grating plate and light guide plate laminating system and method |
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CN108556456A (en) * | 2018-05-11 | 2018-09-21 | 营口百辰科技有限公司 | A kind of abutted equipment |
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