CN110434985A - A kind of the sizing aluminum alloy pattern plate structure and production method of prefabricated toilet caisson - Google Patents
A kind of the sizing aluminum alloy pattern plate structure and production method of prefabricated toilet caisson Download PDFInfo
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- CN110434985A CN110434985A CN201810411533.7A CN201810411533A CN110434985A CN 110434985 A CN110434985 A CN 110434985A CN 201810411533 A CN201810411533 A CN 201810411533A CN 110434985 A CN110434985 A CN 110434985A
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- Prior art keywords
- caisson
- bank
- coupling beam
- template bracket
- toilet
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- 238000004513 sizing Methods 0.000 title claims abstract description 31
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 19
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 7
- 230000008878 coupling Effects 0.000 claims abstract description 120
- 238000010168 coupling process Methods 0.000 claims abstract description 120
- 238000005859 coupling reaction Methods 0.000 claims abstract description 120
- 238000000465 moulding Methods 0.000 claims abstract description 22
- 238000005266 casting Methods 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 61
- 229910052782 aluminium Inorganic materials 0.000 claims description 61
- 239000004411 aluminium Substances 0.000 claims description 60
- 238000009415 formwork Methods 0.000 claims description 24
- 238000010586 diagram Methods 0.000 claims description 11
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 230000003014 reinforcing effect Effects 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 3
- 238000010276 construction Methods 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 5
- 238000007493 shaping process Methods 0.000 abstract description 2
- 238000011065 in-situ storage Methods 0.000 abstract 1
- 238000004064 recycling Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0032—Moulding tables or similar mainly horizontal moulding surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0029—Moulds or moulding surfaces not covered by B28B7/0058 - B28B7/36 and B28B7/40 - B28B7/465, e.g. moulds assembled from several parts
- B28B7/0055—Mould pallets; Mould panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
- E04B1/04—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Revetment (AREA)
Abstract
The invention proposes a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson and production methods, it is related to building field shaping technique, solve the problems, such as that the mode of common cast in situs caisson of toilet is complicated for operation, construction efficiency is low, it include: the caisson setting framework to be formed for caisson of toilet pouring molding space, caisson setting framework includes caisson inner side template bracket and caisson outboard template bracket；The coupling beam setting framework for being assemblied in caisson outboard template stent outer, forming coupling beam casting space；And it is assemblied in the anti-bank setting framework that the pouring molding space of the anti-bank of waterproof is formed on caisson setting framework, anti-bank setting framework includes: the anti-bank inner side template bracket with the assembly of caisson inner side template bracket；With the anti-bank outboard template bracket of caisson outboard template bracket assembly；And it is assemblied in the anti-bank end template bracket of anti-bank inner side template bracket and anti-bank outboard template bracket both ends end, achieve the purpose that the prefabricated rate and construction efficiency that improve caisson of toilet.
Description
Technical field
The present invention relates to building field shaping technique, in particular to the sizing aluminum alloy pattern plate structures of a kind of prefabricated toilet caisson
And production method.
Background technique
Dropping board-like caisson of toilet is common a kind of tactic pattern during commercial housing development, currently, dropping board-like health
Between the existing leakage quality problems of caisson be to perplex the main problem of construction unit, unit in charge of construction and owner, and it is hard-cover at present
Repair a position common in the common quality defect of the commercial house.
The anti-bank of waterproof is formed above caisson of toilet and forms the structure with the coupling beam of construction wall assembly on periphery
The leakage problems of caisson of toilet can be solved very well, and the structure of this caisson of toilet is as shown in Figure 1, include caisson of toilet
101, caisson of toilet 101 includes: the Zhou Bianliang that is in U-shape to plate 102；It is integrally formed with Zhou Bianliang to plate 102 and forms rectangle
The waterproof side plate 103 surrounded；And positioned at Zhou Bianliang among plate 102 and Zhou Bianliang is to the bottom of plate 102 and waterproof side plate 101
Integrally formed drop plate 104 is held, the falling head of drop plate 104 is 300mm, and Zhou Bianliang is also integrally formed to the lateral wall of plate 102
Have and extends outwardly, anchors into the three piece coupling beams 105 fixed in construction wall and with construction wall assembly, week for caisson of toilet 101
Side bar is to the top of plate 102 integrally formed with the anti-bank 106 of waterproof.
But the construction of this caisson of toilet is complicated, install at the construction field (site) this caisson of toilet hang mould and
The operation of form removal is extremely complex after the completion of concrete placings, and construction efficiency is low, it is also difficult to guarantee the quality of caisson of toilet, inherently to
It improves.
Summary of the invention
The object of the present invention is to provide a kind of sizing aluminum alloy pattern plate structures of prefabricated toilet caisson, using aluminium film plate in factory
Prefabricated toilet caisson, and transport to scene and carry out assembled, the leakage resistance with the caisson of toilet precast with construction wall
The advantage that energy is good, construction efficiency is high.
Above-mentioned technical purpose of the invention has the technical scheme that a kind of prefabricated toilet caisson
Be formed aluminum alloy pattern plate structure, comprising: formed for caisson of toilet Zhou Bianliang to plate and waterproof side plate pouring molding space caisson
Setting framework, the caisson setting framework include the caisson inner side template bracket and caisson outboard template bracket in rectangle；It is removable
The formula of unloading is assemblied in the caisson outboard template stent outer, is respectively formed Zhou Bianliang to three pieces of coupling beam casting spaces on the outside of plate
Three groups of coupling beam setting frameworks；And it detachable be assemblied on the caisson setting framework, be respectively formed Zhou Bianliang on plate
The anti-bank setting framework of two groups of the pouring molding space of two plots of anti-banks of waterproof, the anti-bank setting framework include: and the caisson
The anti-bank inner side template bracket of the detachable assembly of inner side template bracket；With the detachable assembly of caisson outboard template bracket
Anti- bank outboard template bracket；And detachable it is assemblied in the anti-bank inner side template bracket and the anti-bank outboard template
The anti-bank end template bracket of the end position at bracket both ends.
It is first during the assembly of the hardened structure of sizing aluminium film of prefabricated toilet caisson by using above-mentioned technical proposal
First assemble to form caisson of toilet casting space according to the design drawing of prefabricated toilet caisson using aluminium film plate in factory
Caisson inner side template bracket and caisson outboard template bracket；Then three groups of difference shapes are assembled in the outside of caisson outboard template bracket
The coupling beam setting framework of Cheng Sangen coupling beam sizing casting space；Anti- bank inner side template is assembled on caisson inner side template bracket later
Bracket, caisson outboard template bracket assemble anti-bank outboard template bracket, then in anti-bank inner side template bracket and anti-bank outboard template
Assemble anti-bank end template bracket, anti-bank inner side template bracket, anti-bank outboard template bracket and anti-bank end mould in the end of bracket
Board mount forms the anti-bank casting space of waterproof in the top of caisson setting framework；The hardened structure of the sizing aluminium film of this construction can be primary
Pouring molding goes out to have the caisson of toilet of waterproof anti-bank and coupling beam, improves the prefabricated rate and construction efficiency of caisson of toilet,
Convenient at the scene assembling caisson of toilet and construction wall, be conducive to the economy of building industrialization.
The further setting of the present invention, the caisson inner side template bracket include: positioned at four inner side edges of caisson of toilet
On four pieces of caissons on the inside of cheek board；It is detachable to be assemblied in cope plate on the inside of the caisson on the inside of the caisson above cheek board；
And be located on four interior angles of caisson of toilet, both ends respectively with the detachable dresses of cope plate on the inside of the adjacent two pieces caissons
Angle formwork on the inside of the four pieces of caissons matched.
By using above-mentioned technical proposal, Angle formwork difference on the inside of four pieces of caissons on four interior angles of caisson of toilet
Cope plate on the inside of adjacent two pieces of caissons is linked together, keeps the stability of caisson inner side template bracket entirety good, and demoulding
Operation is also more convenient, and the aluminium film plate high recycling rate after dismounting.
The further setting of the present invention, the caisson outboard template bracket include: positioned at four outer side edges of caisson of toilet
On four pieces of caissons on the outside of cheek board；And be located on four exterior angles of caisson of toilet, both ends it is described heavy with adjacent two pieces respectively
Angle formwork on the outside of four pieces of caissons of the detachable assembly of cheek board on the outside of case.
By using above-mentioned technical proposal, Angle formwork is distinguished on the outside of four pieces of caissons on four exterior angles of caisson of toilet
Cheek board on the outside of adjacent two pieces of caissons is linked together, making caisson outboard template bracket, not only stability is good but also demoulding is compared
It is convenient, and the aluminium film plate high recycling rate after dismounting.
The further setting of the present invention, the coupling beam setting framework include: detachable with the caisson outboard template bracket
Formula assembly and vertical peripheral beam is to the outwardly extending coupling beam bottom surface falsework of plate；It is detachable to be assemblied in the coupling beam bottom surface
Falsework periphery, the company that coupling beam molding space is formed with coupling beam bottom surface falsework, the caisson outboard template bracket
Beam periphery falsework.
It is assembled using coupling beam bottom surface falsework and coupling beam periphery falsework by using above-mentioned technical proposal
The stability of coupling beam setting framework is good, is convenient for demoulding, and the aluminium film plate high recycling rate after dismounting.
The further setting of the present invention, coupling beam bottom surface falsework, which includes: that one end is detachable, is assemblied in described sink
On the outside of case above cheek board and vertical peripheral beam is to plate and outwardly extending coupling beam bottom surface corner template；With the coupling beam bottom surface
Coupling beam bottom surface template of the corner formwork far from the detachable assembly in cheek board one end on the outside of the caisson.
By using above-mentioned technical proposal, coupling beam bottom surface falsework is by coupling beam bottom surface corner template and coupling beam bottom surface template
It is assembled, this coupling beam bottom surface falsework using fraction block structure during dismounting with the demoulding power between coupling beam
It is smaller, it is convenient for demoulding, does not easily cause the mould phenomenon that rises during demoulding.
The further setting of the present invention, coupling beam periphery falsework include: three pieces respectively with coupling beam bottom surface mould
The coupling beam side corner formwork that three sides of board mount are mutually assembled；The company of being equipped with above every piece of coupling beam side corner formwork
Beam side template；And at two exterior angles of coupling beam, respectively with adjacent two pieces of coupling beam side corner formworks and two pieces
The coupling beam external angle template that coupling beam side template is mutually assembled.
It is this using coupling beam side corner formwork, coupling beam side template and coupling beam exterior angle by using above-mentioned technical proposal
Coupling beam periphery falsework made of template assembly is smaller in the demoulding power in demolishing process between coupling beam side, convenient for tearing open
Mould does not easily cause the mould phenomenon that rises during demoulding.
The further setting of the present invention, the anti-bank inner side template bracket and the anti-bank outboard template bracket are by least
Two blocks of aluminium film plates vertically arranged are spliced.
By using above-mentioned technical proposal, on the outside of the anti-bank inner side template bracket and anti-bank by least two pieces aluminium film plate splicings
Demoulding power of falsework during demoulding between the anti-bank of waterproof is smaller, does not easily cause the mould phenomenon that rises.
The further setting of the present invention, be equipped between two anti-bank end template brackets two sides respectively with the caisson
Inside cope plate mutually assembles with cheek board on the outside of the caisson and covers in the Zhou Bianliang face die plate branch on the caisson above plate
Frame.
By using above-mentioned technical proposal, falsework has support to make on two anti-bank end template brackets above caisson
With keeping the fastness of anti-bank setting framework and caisson setting framework entirety stronger.
A kind of production method of the sizing aluminum alloy pattern plate structure of prefabricated toilet caisson, comprising the following steps:
1) threedimensional model of prefabricated toilet caisson is drawn according to caisson of toilet, the size of coupling beam and the anti-bank of waterproof and position
Figure simulates the week drawn and form caisson of toilet with the aluminium film Slab of different model in the three-dimensional model diagram of caisson of toilet
Side bar is poured to plate and the caisson setting framework in waterproof side plate pouring molding space, formation Zhou Bianliang to three pieces of coupling beams on the outside of plate
Three groups of coupling beam setting frameworks in space and, form the two of the pouring molding space of two plot waterproof anti-bank of the Zhou Bianliang on plate
The anti-bank setting framework of group, and label is carried out to every block of aluminium film plate；
2) the aluminium film plate that correspondingly sized shape is cut according to threedimensional model, according to the label in three-dimensional model diagram to every block of aluminium film plate
Label is carried out respectively, prepares the bolt and nut for fixing adjacent aluminium film plate；
3) choose one piece of upper surface it is smooth, be unlikely to deform and area not less than prefabricated toilet caisson base area aluminium film
Plate, with level meter on aluminium film plate to aluminium film plate whether holding is horizontally disposed tests, be adjusted to until by the aluminium film plate
Until parallel with level ground；
4) according to the number on aluminium film plate, using aluminium film plate according in sequence from top to bottom, from inside to outside successively assembled caisson
Side falsework and caisson outboard template bracket, and to the caisson inner side template bracket and caisson outboard template branch after the completion of assembly
The size of frame measures, and is adjusted to after predetermined size outer with caisson outboard template bracket on the inside of caisson inner side template bracket
Side is reinforced respectively；
5) in caisson outboard template stent outer using the assembled three groups of coupling beam setting frameworks of the aluminium film plate numbered in advance, and to coupling beam
The size of setting framework measures；
6) the assembled anti-bank inner side template bracket above coupling beam setting framework, in the assembled anti-bank outer side mold of caisson inner side template bracket
Board mount is formed to anti-bank with anti-bank end template bracket in the end of anti-bank inner side template bracket and caisson inner side template bracket
Frame is reinforced, and the cheek board between two groups of anti-bank end template brackets and on the outside of cope plate on the inside of caisson and caisson
Falsework above apical position assembly caisson measures the size of anti-bank setting framework；
7) it is fixed between anti-bank inner side template bracket and anti-bank outboard template bracket using short reinforcing angle, it is anti-in two adjacent groups
It is reinforced between bank setting framework using long reinforcing angle.
By using above-mentioned technical proposal, assembly is orderly carried out to the sizing aluminium film plate framework of prefabricated toilet caisson, and
The anti-bank setting framework of the anti-bank casting space of waterproof will be formed and form coupling beam setting framework and the caisson sizing of coupling beam casting space
Frame is assembled together, and improves the prefabricated rate that sizing aluminium film plate framework pouring molding goes out caisson of toilet；This sizing simultaneously
The dimensional uniformity for the caisson of toilet that aluminium film plate framework pouring molding obtains is preferable, and waterproof performance is secure, is conducive to build
Industrialized economy.
In conclusion the invention has the following advantages:
1, go out to have the sizing aluminum dipping form of the caisson of toilet of the anti-bank of waterproof and coupling beam structure in factory's integral assembling using aluminium film plate
Hardened structure improves the prefabricated rate and construction efficiency of caisson of toilet, convenient at the scene by caisson of toilet and construction wall
It is assembled, is conducive to the economy of building industrialization；
2, using the assembled sizing aluminum alloy pattern plate structure of sectional type during demoulding with the demoulding power between caisson of toilet
It is smaller, the mould phenomenon that rises is less prone to during demoulding, the leakage resistance of prefabricated obtained caisson of toilet can good, quality stability
It is high.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of this caisson of toilet in the prior art；
Fig. 2 is the structural schematic diagram of caisson setting framework in the embodiment of the present invention, coupling beam setting framework and anti-bank setting framework；
Fig. 3 is the structural schematic diagram of anti-bank setting framework and caisson inner side template bracket in the embodiment of the present invention；
Fig. 4 is the structural schematic diagram of coupling beam setting framework and caisson outboard template bracket in the embodiment of the present invention.
Appended drawing reference: 101, caisson of toilet；102, Zhou Bianliang is to plate；103, waterproof side plate；104, plate drops；105, even
Beam；106, the anti-bank of waterproof；
1, caisson setting framework；11, caisson inner side template bracket；111, cheek board on the inside of caisson；112, cope plate on the inside of caisson；
113, Angle formwork on the inside of caisson；12, caisson outboard template bracket；121, cheek board on the outside of caisson；122, Angle formwork on the outside of caisson；
13, falsework above caisson；2, coupling beam setting framework；21, coupling beam bottom surface falsework；211, coupling beam bottom surface corner template；
212, coupling beam bottom surface template；22, coupling beam periphery falsework；221, coupling beam side corner formwork；222, coupling beam side template；
223, coupling beam external angle template；3, anti-bank setting framework；31, anti-bank inner side template bracket；32, anti-bank outboard template bracket；33, anti-
Bank end template bracket.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
Embodiment: a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson, as shown in Fig. 2, including caisson setting framework
1, Zhou Bianliang for caisson of toilet is formed in caisson setting framework 1 to the space of plate and waterproof side plate pouring molding, caisson
It is equipped with to form three group coupling beam setting frameworks 2 of the Zhou Bianliang to three pieces of coupling beam casting spaces on the outside of plate on the outside of setting framework 1, sink
The anti-bank setting framework 3 in the pouring molding space of two groups of anti-banks of formation waterproof is equipped with above case setting framework 1.
As shown in Figures 2 and 3, caisson setting framework 1 includes the caisson inner side template bracket 11 in rectangle, side form in caisson
Board mount 11 includes: four pieces of caissons inside cheek board 111 on four inner side edges of caisson of toilet；It is assemblied on the inside of caisson
Cope plate 112 on the inside of the caisson of 111 top of cheek board；And be located at four interior angles of caisson of toilet on, both ends respectively with it is adjacent
Angle formwork 113 on the inside of four pieces of caissons of 112 phase of cope plate assembly on the inside of two pieces of caissons.Angle formwork 113 is distinguished on the inside of four pieces of caissons
Cope plate 112 on the inside of adjacent two pieces of caissons is linked together, keeps the stability of the entirety of caisson inner side template bracket 11 good, and
Demoulding operation is also more convenient, and the aluminium film plate high recycling rate after dismounting.
Anti- bank setting framework 3 includes: the anti-bank inner side template bracket 31 with the assembly of 11 phase of caisson inner side template bracket；With it is heavy
The anti-bank outboard template bracket 32 of 12 phase of case outboard template bracket assembly；And it is assemblied in anti-bank inner side template bracket 31 and anti-
The anti-bank end template bracket 33 of the end position at 32 both ends of bank outboard template bracket.Outside anti-bank inner side template bracket 31 and anti-bank
The aluminium film plate that side falsework 32 is vertically arranged by two pieces is spliced, on the outside of this anti-bank inner side template bracket 31 and anti-bank
Demoulding power of the falsework 32 during demoulding between the anti-bank of waterproof is smaller, does not easily cause the mould phenomenon that rises.Two anti-bank ends
It is equipped with and is covered in Zhou Bianliang to falsework 13 above the caisson above plate between portion's falsework 33, falsework above caisson
13 pairs two anti-bank end template brackets 33 have supporting role, make the secured of 1 entirety of anti-bank setting framework 3 and caisson setting framework
Property is stronger.
As shown in Figure 2 and Figure 4, caisson setting framework 1 further includes the caisson outboard template bracket 12 in rectangle, caisson outside
Falsework 12 includes: cheek board 121 on the outside of four pieces of caissons in four outer side edges of caisson of toilet；And positioned at defending
Between life on four exterior angles of caisson, four pieces of caisson lateral angles that both ends are assembled with 121 phase of cheek board on the outside of adjacent two pieces of caissons respectively
Template 122.Angle formwork 122 respectively links together cheek board 121 on the outside of adjacent two pieces of caissons on the outside of four pieces of caissons, makes caisson
Not only stability is good but also demoulding is more convenient for outboard template bracket 12, and the aluminium film plate high recycling rate after dismounting.
Coupling beam setting framework 2 includes: with the assembly of 12 phase of caisson outboard template bracket and vertical peripheral beam extends outwardly to plate
Coupling beam bottom surface falsework 21；It is assemblied in 21 periphery of coupling beam bottom surface falsework and coupling beam bottom surface falsework 21 and caisson
The coupling beam periphery falsework 22 of the formation coupling beam molding space of outboard template bracket 12.This assembled coupling beam setting framework
2 stability is good, and demoulding is convenient, and the aluminium film plate high recycling rate after dismounting.
Coupling beam bottom surface falsework 21 include: one end be assemblied on the outside of caisson 121 top of cheek board and vertical peripheral beam to
Plate and outwardly extending coupling beam bottom surface corner template 211；With coupling beam bottom surface corner template 211 far from cheek board 121 on the outside of caisson
The coupling beam bottom surface template 212 that one end is mutually assembled.Mistake of this coupling beam bottom surface falsework 21 using sectional type assembly in dismounting
Demoulding power between Cheng Zhongyu coupling beam is smaller, does not easily cause the mould phenomenon that rises during demoulding.
Coupling beam periphery falsework 22 includes: three pieces and mutually assembles with three sides of coupling beam bottom surface falsework 21 respectively
Coupling beam side corner formwork 221；Coupling beam side template 222 is equipped with above every piece of coupling beam side corner formwork 221；And position
It is filled at two exterior angles of coupling beam, respectively with adjacent two pieces of coupling beam sides corner formwork 221 and two pieces of 222 phases of coupling beam side template
The coupling beam external angle template 223 matched.It is this to use coupling beam side corner formwork 221, coupling beam side template 222 and coupling beam external angle template
223 assembled coupling beam periphery falseworks 22 are smaller in the demoulding power in demolishing process between coupling beam side, convenient for tearing open
Mould does not easily cause the mould phenomenon that rises during demoulding.
Working principle: it during the assembly of the hardened structure of sizing aluminium film of prefabricated toilet caisson, is used first in factory
Aluminium film plate assembles the caisson inner side template to form caisson of toilet casting space according to the design drawing of prefabricated toilet caisson
Bracket 11 and caisson outboard template bracket 12；Then three groups are assembled in the outside of caisson outboard template bracket 12 and is respectively formed three
The coupling beam setting framework 2 of coupling beam sizing casting space；Anti- bank inner side template branch is assembled on caisson inner side template bracket 11 later
Frame 31, caisson outboard template bracket 12 assemble anti-bank outboard template bracket 32, then outside anti-bank inner side template bracket 31 and anti-bank
Assemble anti-bank end template bracket 33, anti-bank inner side template bracket 31, anti-bank outboard template bracket in the end of side falsework 32
32 and anti-bank end template bracket 33 caisson setting framework 1 top formed the anti-bank casting space of waterproof；This construction is determined
The hardened structure energy one-time-concreting of type aluminium film molds the caisson of toilet with waterproof anti-bank and coupling beam, improves caisson of toilet
Prefabricated rate and construction efficiency are conducive to building industrialization convenient at the scene assembling caisson of toilet and construction wall
Economy.
The production method that the present embodiment also proposed a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson, including it is following
Step:
1) threedimensional model of prefabricated toilet caisson is drawn according to caisson of toilet, the size of coupling beam and the anti-bank of waterproof and position
Figure simulates the week drawn and form caisson of toilet with the aluminium film Slab of different model in the three-dimensional model diagram of caisson of toilet
Side bar is poured to plate and the caisson setting framework 1 in waterproof side plate pouring molding space, formation Zhou Bianliang to three pieces of coupling beams on the outside of plate
Build space three groups of coupling beam setting frameworks 2 and, form the pouring molding space of two plot waterproof anti-bank of the Zhou Bianliang on plate
Two groups of anti-bank setting frameworks 3, and label is carried out to every block of aluminium film plate；
2) the aluminium film plate that correspondingly sized shape is cut according to threedimensional model, according to the label in three-dimensional model diagram to every block of aluminium film plate
Label is carried out respectively, prepares the bolt and nut for fixing adjacent aluminium film plate；
3) choose one piece of upper surface it is smooth, be unlikely to deform and area not less than prefabricated toilet caisson base area aluminium film
Plate, with level meter on aluminium film plate to aluminium film plate whether holding is horizontally disposed tests, be adjusted to until by the aluminium film plate
Until parallel with level ground；
4) according to the number on aluminium film plate, using aluminium film plate according in sequence from top to bottom, from inside to outside successively assembled caisson
Side falsework 11 and caisson outboard template bracket 12, and to after the completion of assembly caisson inner side template bracket 11 and caisson on the outside of
The size of falsework 12 measures, and is adjusted to after predetermined size in 11 inside of caisson inner side template bracket and caisson outer side mold
The outside of board mount 12 is reinforced respectively；
5) the assembled three groups of coupling beam setting frameworks 2 of the aluminium film plate numbered in advance are used on the outside of caisson outboard template bracket 12, and right
The size of coupling beam setting framework 2 measures；
6) the assembled anti-bank inner side template bracket 31 above coupling beam setting framework 2, in the assembled anti-bank of caisson inner side template bracket 11
Outboard template bracket 32, in the anti-bank end template branch in the end of anti-bank inner side template bracket 31 and caisson inner side template bracket 11
Frame 33 reinforces anti-bank setting framework 3, and between two groups of anti-bank end template brackets 33 and is located at upper mold on the inside of caisson
Falsework 13 above 121 apical position assembly caisson of cheek board on the outside of plate 112 and caisson, to the size of anti-bank setting framework 3
It measures；
7) it is fixed between anti-bank inner side template bracket 31 and anti-bank outboard template bracket 32 using short reinforcing angle, adjacent two
It is reinforced between the anti-bank setting framework 3 of group using long reinforcing angle.
Assembly is orderly carried out to the sizing aluminium film plate framework of prefabricated toilet caisson, and the anti-bank casting space of waterproof will be formed
Anti- bank setting framework 3 and the coupling beam setting framework 2 for forming coupling beam casting space are assembled together with caisson setting framework 1, improve
Sizing aluminium film plate framework pouring molding goes out the prefabricated rate of caisson of toilet；This sizing aluminium film plate framework pouring molding obtains simultaneously
The dimensional uniformity of the caisson of toilet arrived is preferable, and waterproof performance is secure, is conducive to the economy of building industrialization.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the scope of the claims of invention.
Claims (9)
1. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson characterized by comprising
Formed for caisson of toilet Zhou Bianliang to plate and waterproof side plate pouring molding space caisson setting framework (1), it is described
Caisson setting framework (1) includes the caisson inner side template bracket (11) and caisson outboard template bracket (12) in rectangle；
It is detachable to be assemblied on the outside of the caisson outboard template bracket (12), be respectively formed Zhou Bianliang to three pieces of companies on the outside of plate
Three groups of coupling beam setting frameworks (2) of beam casting space；And
It is detachable to be assemblied on the caisson setting framework (1), be respectively formed two plot waterproof anti-banks of the Zhou Bianliang on plate
The anti-bank setting framework (3) of two groups of pouring molding space, the anti-bank setting framework (3) include: and the caisson inner side template
The anti-bank inner side template bracket (31) of bracket (11) detachable assembly；It is detachable with the caisson outboard template bracket (12)
The anti-bank outboard template bracket (32) of assembly；And detachable it is assemblied in the anti-bank inner side template bracket (31) and described
The anti-bank end template bracket (33) of the end position at anti-bank outboard template bracket (32) both ends.
2. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 1, which is characterized in that described heavy
Case inner side template bracket (11) includes:
Cheek board (111) on the inside of four pieces of caissons on four inner side edges of caisson of toilet；
It is detachable to be assemblied in cope plate (112) on the inside of the caisson on the inside of the caisson above cheek board (111)；And
On four interior angles of caisson of toilet, both ends it is detachable with cope plates (112) on the inside of the adjacent two pieces caissons respectively
Angle formwork (113) on the inside of four pieces of caissons of formula assembly.
3. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 2, which is characterized in that described heavy
Case outboard template bracket (12) includes:
The cheek board (121) on the outside of four pieces of caissons in four outer side edges of caisson of toilet；And
On four exterior angles of caisson of toilet, both ends it is detachable with cheek board (121) on the outside of adjacent two pieces of caissons respectively
Angle formwork (122) on the outside of four pieces of caissons of formula assembly.
4. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 3, which is characterized in that the company
Beam setting framework (2) include: with the caisson outboard template bracket (12) it is detachable assembly and vertical peripheral beam it is outside to plate
The coupling beam bottom surface falsework (21) of extension；It is detachable be assemblied in the coupling beam bottom surface falsework (21) periphery, with it is described
Coupling beam bottom surface falsework (21), the caisson outboard template bracket (12) form the coupling beam week cheek board branch of coupling beam molding space
Frame (22).
5. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 4, which is characterized in that the company
Soffit falsework (21) includes:
One end is detachable to be assemblied on the outside of the caisson above cheek board (121) and vertical peripheral beam to plate and extends outwardly
Coupling beam bottom surface corner template (211)；
With the coupling beam bottom surface corner template (211) far from the detachable assembly in cheek board (121) one end on the outside of the caisson
Coupling beam bottom surface template (212).
6. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 5, which is characterized in that the company
Beam periphery falsework (22) includes:
Three pieces of coupling beam side corner formworks mutually assembled with three sides of coupling beam bottom surface falsework (21) respectively
(221)；
Coupling beam side template (222) is equipped with above every piece of coupling beam side corner formwork (221)；And
At two exterior angles of coupling beam, respectively with adjacent two pieces of coupling beam sides corner formwork (221) and two pieces of companies
The coupling beam external angle template (223) that beam side template (222) is mutually assembled.
7. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 6, which is characterized in that described anti-
Bank inner side template bracket (31) and the anti-bank outboard template bracket (32) are spliced by at least two blocks aluminium film plates vertically arranged
It forms.
8. a kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson according to claim 7, which is characterized in that two institutes
It states and is equipped with two sides between anti-bank end template bracket (33) respectively and on the outside of cope plate (112) on the inside of the caisson and the caisson
Cheek board (121) is mutually assembled and is covered in the Zhou Bianliang to falsework (13) above the caisson above plate.
9. a kind of production method of the sizing aluminum alloy pattern plate structure of prefabricated toilet caisson, which comprises the following steps:
1) it is drawn according to caisson of toilet, the size of coupling beam and the anti-bank of waterproof and position prefabricated
The three-dimensional model diagram of caisson of toilet, with the aluminium film Slab of different model in the three-dimensional model diagram of caisson of toilet mould
It is quasi- draw formed the Zhou Bianliang of caisson of toilet to plate and the caisson setting framework (1) in waterproof side plate pouring molding space, formed
Three groups of coupling beam setting frameworks (2) from Zhou Bianliang to three pieces of coupling beam casting spaces on the outside of plate and, formed Zhou Bianliang on plate
The anti-bank setting framework (3) of two groups of the pouring molding space of two plots of anti-banks of waterproof, and label is carried out to every block of aluminium film plate；
2) the aluminium film plate that correspondingly sized shape is cut according to threedimensional model, according to the label in three-dimensional model diagram to every block of aluminium film plate
Label is carried out respectively, prepares the bolt and nut for fixing adjacent aluminium film plate；
3) choose one piece of upper surface it is smooth, be unlikely to deform and area not less than prefabricated toilet caisson base area aluminium film
Plate, with level meter on aluminium film plate to aluminium film plate whether holding is horizontally disposed tests, be adjusted to until by the aluminium film plate
Until parallel with level ground；
4) according to the number on aluminium film plate, using aluminium film plate according in sequence from top to bottom, from inside to outside successively assembled caisson
Side falsework (11) and caisson outboard template bracket (12), and to the caisson inner side template bracket (11) after the completion of assembly and sink
The size of case outboard template bracket (12) measures, be adjusted to after predetermined size on the inside of caisson inner side template bracket (11) and
The outside of caisson outboard template bracket (12) is reinforced respectively；
5) the assembled three groups of coupling beam setting frameworks (2) of the aluminium film plate numbered in advance are used on the outside of caisson outboard template bracket (12),
And the size of coupling beam setting framework (2) is measured；
6) the assembled anti-bank inner side template bracket (31) above coupling beam setting framework (2), spells in caisson inner side template bracket (11)
Anti-loaded bank outboard template bracket (32), in the end of anti-bank inner side template bracket (31) and caisson inner side template bracket (11) with instead
Bank end template bracket (33) reinforces anti-bank setting framework (3), and between two groups of anti-bank end template brackets (33)
And it is located on the outside of caisson inside cope plate (112) and caisson falsework above cheek board (121) apical position assembly caisson
(13), the size of anti-bank setting framework (3) is measured；
7) it is fixed between anti-bank inner side template bracket (31) and anti-bank outboard template bracket (32) using short reinforcing angle, in phase
It is reinforced between adjacent two groups of anti-bank setting frameworks (3) using long reinforcing angle.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810411533.7A CN110434985A (en) | 2018-05-02 | 2018-05-02 | A kind of the sizing aluminum alloy pattern plate structure and production method of prefabricated toilet caisson |
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| CN201810411533.7A CN110434985A (en) | 2018-05-02 | 2018-05-02 | A kind of the sizing aluminum alloy pattern plate structure and production method of prefabricated toilet caisson |
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| JPH04131471A (en) * | 1990-09-25 | 1992-05-06 | Toto Ltd | Assembly method for prefabricated toilet room |
| CN202299406U (en) * | 2011-09-20 | 2012-07-04 | 新世纪建设集团有限公司 | Mould for one-time moulding for plain concrete flanging and floor of kitchen and toilet rooms |
| CN105804397A (en) * | 2016-05-19 | 2016-07-27 | 中国五冶集团有限公司 | Combined steel die structure capable of shaping plate height reducing part and installation method of combined steel die structure |
| CN106760493A (en) * | 2017-02-24 | 2017-05-31 | 中国十七冶集团有限公司 | A kind of subsided rest room fixative composition aluminum dipping form panel assembly and its mold method |
| CN107795017A (en) * | 2017-10-25 | 2018-03-13 | 长沙远大住宅工业集团股份有限公司 | A kind of attachment structure and its construction method of caisson and partition wall |
| CN208133231U (en) * | 2018-05-02 | 2018-11-23 | 深圳市前海胜德建筑科技有限公司 | A kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson |
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2018
- 2018-05-02 CN CN201810411533.7A patent/CN110434985A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04131471A (en) * | 1990-09-25 | 1992-05-06 | Toto Ltd | Assembly method for prefabricated toilet room |
| CN202299406U (en) * | 2011-09-20 | 2012-07-04 | 新世纪建设集团有限公司 | Mould for one-time moulding for plain concrete flanging and floor of kitchen and toilet rooms |
| CN105804397A (en) * | 2016-05-19 | 2016-07-27 | 中国五冶集团有限公司 | Combined steel die structure capable of shaping plate height reducing part and installation method of combined steel die structure |
| CN106760493A (en) * | 2017-02-24 | 2017-05-31 | 中国十七冶集团有限公司 | A kind of subsided rest room fixative composition aluminum dipping form panel assembly and its mold method |
| CN107795017A (en) * | 2017-10-25 | 2018-03-13 | 长沙远大住宅工业集团股份有限公司 | A kind of attachment structure and its construction method of caisson and partition wall |
| CN208133231U (en) * | 2018-05-02 | 2018-11-23 | 深圳市前海胜德建筑科技有限公司 | A kind of sizing aluminum alloy pattern plate structure of prefabricated toilet caisson |
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