CN110433699B - Fruit juice beverage production allotment system - Google Patents
Fruit juice beverage production allotment system Download PDFInfo
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- CN110433699B CN110433699B CN201910824179.5A CN201910824179A CN110433699B CN 110433699 B CN110433699 B CN 110433699B CN 201910824179 A CN201910824179 A CN 201910824179A CN 110433699 B CN110433699 B CN 110433699B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/10—Maintenance of mixers
- B01F35/145—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means
- B01F35/1452—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids
- B01F35/1453—Washing or cleaning mixers not provided for in other groups in this subclass; Inhibiting build-up of material on machine parts using other means using fluids by means of jets of fluid, e.g. air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/06—Mixing of food ingredients
- B01F2101/14—Mixing of ingredients for non-alcoholic beverages; Dissolving sugar in water
Abstract
The invention discloses a fruit juice beverage production and blending system, which comprises a stirring cylinder, a support frame, a plurality of batching devices and a diluting device, wherein the stirring cylinder is provided with a stirring cylinder; the batching device comprises a feeding mechanism, a weighing mechanism and a plate inserting mechanism; the feeding mechanism comprises a storage bin, an upper ejection blanking device is arranged at the bottom of the storage bin and comprises a top cover and a middle barrel supporting the top cover, the middle barrel drives the top cover to move upwards through a first air cylinder to feed, and ingredients in the storage bin fall into a quantifying barrel through the middle barrel; the weighing mechanism measures the weight of the feed of the quantitative cylinder; the plate inserting mechanism is used for discharging materials and feeding the materials into the stirring cylinder; diluting the ingredients and the raw slurry by a water supply device; a stirring paddle is arranged in the stirring cylinder, the stirring paddle is arranged on a stirring main shaft, and the stirring main shaft is driven by a first motor; the cleaning device is used for cleaning the inside of the stirring cylinder. The invention can realize the quick and accurate blanking of powder or particle additives, also has the advantages of accurate water injection, convenient cleaning, simple operation and convenient use.
Description
Technical Field
The invention belongs to the field of beverage preparation systems, and particularly relates to a fruit juice beverage production and preparation system.
Background
In the production process of the fruit juice beverage, the juice raw stock after squeezing, filtering and sterilizing needs to be prepared, so that the purposes of quality guarantee and taste increase are achieved. This is usually done by using additives such as citric acid to adjust the PH, white sugar to add sweetness, etc. The accurate addition of additives or ingredients is the key for ensuring the quality of the beverage.
Most of the additives of the existing fruit juice beverages are powder or granular additives, the additives are usually dissolved in water and quantitatively conveyed into a stirring cylinder, because the flow of the solution can be opened and closed through a valve, and the powder or granules are dissolved in the blocked valve, the valve is rarely used for blocking the transmission of the powder or granules at present; secondly, the weight measurement of the powder or the particles is usually carried out by external weighing and then is put into a stirring cylinder, so that the operation is troublesome; finally, the inside of the stirring cylinder is troublesome to clean.
Disclosure of Invention
The invention aims to solve the problems and provides a fruit juice beverage production and blending system which can realize quick and accurate blanking of powder or particle additives, accurate injection of water and convenient cleaning.
In order to realize the purpose, the invention adopts the technical scheme that: a fruit juice beverage production and blending system comprises a stirring cylinder, a support frame, a plurality of batching devices and a diluting device; the batching device comprises a feeding mechanism, a weighing mechanism and a plate inserting mechanism; the feeding mechanism comprises a storage bin, an upward-pushing blanking device is arranged at the bottom of the storage bin and comprises a top cover and a middle barrel supporting the top cover, the middle barrel drives the top cover to move upwards through a first air cylinder to feed, and ingredients in the storage bin fall into a quantifying barrel through the middle barrel; the weighing mechanisms are symmetrically arranged on the outer wall of the middle cylinder, the weighing device comprises a force measuring spring, the lower part of the force measuring spring is connected with a quantifying cylinder, the lower part of the quantifying cylinder is arranged in a suspended manner, and a proximity switch for realizing the contraction of the first air cylinder is arranged on the force measuring spring; the plate inserting mechanism is arranged on a discharge pipe at the lower part of the dosing cylinder and comprises a baffle plate for blocking ingredients and a second air cylinder for inserting and extracting the baffle plate; the water supply device comprises a water tank, a third electromagnetic valve is arranged between the water tank and a water-fixing measuring cylinder, the water-fixing measuring cylinder is communicated with the stirring cylinder, a fourth electromagnetic valve is arranged on a water outlet pipe of the water-fixing measuring cylinder, a floating device is arranged in the water-fixing measuring cylinder, an infrared receiver is arranged in the floating device, and an infrared transmitter matched with the water-fixing measuring cylinder is arranged on the water-fixing measuring cylinder; a stirring paddle is arranged in the stirring cylinder, the stirring paddle is arranged on a stirring main shaft, and the stirring main shaft is driven by a first motor; a plurality of dosing unit and diluting device set up on the support frame, first cylinder lower extreme is fixed on the crossbeam that sets up on the support frame.
Further, a discharge hole is formed in the bottom of the storage bin, the periphery of the discharge hole is provided with a first conical surface, and the first conical surface is in a funnel shape; a top cover is arranged at the position of the discharge hole, the top cover comprises a conical top, the conical top is arranged in the storage bin, a second conical surface capable of contacting with the first conical surface is arranged at the lower part of the conical top, a cylinder is arranged below the second conical surface, the diameter of the cylinder is smaller than that of the discharge hole, a third conical surface is arranged below the cylinder, the small end of the third conical surface is arranged downwards, and the conical surface of the third conical surface can contact with the inner conical surface of a horn mouth arranged at the top of the middle cylinder; the outer conical surface of the horn mouth is symmetrically provided with support lugs, the support lugs are connected with first cylinders, and the first cylinders push the middle barrel to move up and down to enable the top cover to move with the middle barrel to open and close the discharge hole.
Further, the cursory device is including setting up transparent floater on the surface of water in deciding the water graduated flask, be provided with infrared receiver in the transparent floater, be provided with spacing montant on the floater, spacing montant passes the top of deciding the water graduated flask and can remove in vertical direction, decide the water graduated flask and lean on being provided with the vertical slotted hole that runs through the lateral wall on the outer wall of spacing montant department, vertical slotted hole sets up to clear glass in the inner wall department of deciding the water graduated flask, vertical slotted hole does not have glass inslot and still is provided with fixed cover, fixed cover is provided with infrared emitter, fixed cover can be followed vertical slotted hole upside and be provided with the spout and slide.
Furthermore, the force measuring spring is arranged in the outer sleeve, the top of the outer sleeve is fixed on the middle sleeve, the lower end of the force measuring spring is fixed, the upper end of the force measuring spring is provided with a pressing plate for vertically compressing the force measuring spring, and the lower part of the pressing plate is vertically provided with a pull rod; the pull rod penetrates through the middle part of the force measuring spring, and the lower end of the pull rod is connected with the quantifying barrel.
Furthermore, proximity switch sets up in clamp plate one side trompil, be provided with the metal block on the outer sleeve, the metal block sets up on the clamp, the adjustable distance from top to bottom of clamp.
Furthermore, a cleaning device is also arranged in the stirring cylinder, the cleaning device comprises a water spraying frame and spray heads which are arranged in the stirring cylinder, the water spraying frame is in a thin-wall hollow frame structure similar to the cross section outline of the inner cavity of the stirring cylinder, and a plurality of spray heads are transversely and vertically arranged on the front side and the back side of the water spraying frame; a gear seat is arranged at the top end of the water spraying frame, a transmission gear is arranged at the top of the gear seat, the transmission gear is meshed with a pinion, and the pinion is driven to rotate by a second motor; the middle of the gear seat is provided with a mounting hole for mounting a first motor, a bearing and a middle stirring main shaft, and the bottom of the water spraying frame is connected with a water inlet pipe.
Further, the distance between the nozzle of the spray head and the inner wall of the stirring cylinder is not less than 10 mm.
Furthermore, the baffle sets up in the slot, the centre of baffle one end is provided with the font of falling T connecting rod, and the horizontal both ends of connecting rod are connected with the second cylinder.
Further, a weighing module is arranged at the bottom of the support leg of the stirring cylinder.
Furthermore, a liquid level meter, a plate type heat exchanger, a thermometer and a pressure gauge are arranged on the stirring cylinder.
The invention has the beneficial effects that:
1. the proportioning device can realize accurate proportioning and improve the taste and quality of beverage products.
2. The stirring cylinder can realize quick cleaning.
3. The system of the invention can be suitable for adding powder or particle additives, and can realize the addition of liquid additives.
4. The invention is an integrated structure, and all the allocation work is completed together, thereby saving the cost.
Drawings
FIG. 1 is a schematic main sectional view of the present invention.
FIG. 2 is a schematic sectional view of the dispensing apparatus of the present invention.
FIG. 3 is a schematic cross-sectional view of a storage silo according to the present invention.
Fig. 4 is a front view of the top cover of the present invention.
FIG. 5 is a schematic view of a weighing apparatus of the present invention.
Fig. 6 is a front view (left) and a side view (right) of a portion of the plugging mechanism of the present invention.
FIG. 7 is a schematic view of a dilution apparatus according to the present invention.
FIG. 8 is an enlarged view of portion A of FIG. 7 according to the present invention.
FIG. 9 is a sectional view of the stirring cylinder of the present invention.
FIG. 10 is a front view of the cleaning device of the present invention.
FIG. 11 is a test chart of the cleaning device of the present invention.
FIG. 12 is a control block diagram of the present invention.
In the figure: 1. a support frame; 2. a dosing device; 3. a mixing tank; 4. a feeding mechanism; 5. a dilution device; 11. a cross beam; 21. a storage bin; 23. a first cylinder; 24. an intermediate barrel; 25. a dosing cylinder; 26. a baffle plate; 27. a second cylinder; 28. a weighing mechanism; 29. a top cover; 41. a jacking blanking device; 42. a board inserting mechanism; 211. a discharge hole; 212. a first conical surface; 241. a bell mouth; 242. supporting a lug; 243. a dust-proof sleeve; 251. a tripod; 252. a discharge pipe; 271. a connecting rod; 272. a slot; 291. a conical tip; 292. a second tapered surface; 293. a cylinder; 294. a third conical surface; 281. pressing a plate; 282. a force measuring spring; 283. a proximity switch; 284. a metal block; 285. an outer sleeve; 286. clamping a hoop; 287. a pull rod; 51. a water tank; 52. a sewer pipe; 53. a third electromagnetic valve; 54. a water-fixing measuring cylinder; 55. a fourth solenoid valve; 56. a water outlet pipe; 541. transparent glass; 542. a vertical slot; 543. a transparent floating ball; 544. a limiting vertical rod; 545. an infrared receiver; 546. a chute; 547. fixing a sleeve; 548. an infrared emitter; 43. a floating device; 31. a liquid level meter; 32. a plate heat exchanger; 33. a first motor; 34. a thermometer; 35. stirring the slurry; 36. a stirring main shaft; 37. a cleaning device; 38. an outer cylinder; 39. a pressure gauge; 381. a raw material inlet; 382. a mixture outlet; 383. a dosing inlet; 384. a weighing module; 385. a water inlet; 371. a water spray frame; 372. a spray head; 373. a gear seat; 374. a pinion gear; 377. mounting holes; 378. a second motor; 379. a water pipe; 3731. a transmission gear.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, specific embodiments thereof are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but rather should be construed as broadly as the present invention is capable of modification in various respects, all without departing from the spirit and scope of the present invention.
As shown in fig. 1 to 12, the specific structure of the present invention is: a fruit juice beverage production and blending system comprises a stirring cylinder 3, a plurality of batching devices 2 and a diluting device 5; wherein, the diluting device 5 and the proportioning device 2 can be communicated with the mixing tank 3 for conveying the proportioning and water into the mixing tank 3.
As shown in fig. 2 to 6, the batching device 2 comprises a feeding mechanism 4, a weighing mechanism 28 and a plate inserting mechanism 42; as shown in fig. 2, the feeding mechanism 4 comprises a storage bin 21 and an upper top blanking device 41 arranged at the bottom, the upper top blanking device 41 comprises a top cover 29 and a middle barrel 24 supporting the top cover 29, the middle barrel 24 is driven by a first air cylinder 23 to move the top cover 29 upwards for feeding, and ingredients in the storage bin 21 fall into a dosing barrel 25 through the middle barrel 24; the bottom of the storage bin 21 is provided with a discharge hole 211, the periphery of the discharge hole 211 is provided with a first conical surface 212, and the first conical surface 212 is funnel-shaped and is convenient for ingredients to fall down; the discharge hole 211 is provided with a top cover 29, the top cover 29 comprises a conical top 291, the conical top 291 is arranged in the storage bin 21, the lower part of the conical top 291 is provided with a second conical surface 292 capable of contacting with the first conical surface 212, a cylinder 293 is arranged below the second conical surface 292, the diameter of the cylinder 293 is smaller than that of the discharge hole 211, so that ingredients can fall down, a third conical surface 294 is arranged below the cylinder 293, the small end of the third conical surface 294 is arranged downwards, and the conical surface of the third conical surface 294 can contact with the inner conical surface of a bell mouth 241 arranged at the top of the middle barrel 24; the outer conical surface of the bell mouth 241 is symmetrically provided with support lugs 242, the support lugs 242 are connected with a first cylinder 23, the first cylinder 23 pushes the middle cylinder 24 to move up and down, so that the top cover 29 moves along with the first cylinder, the discharge hole 211 can be opened and closed to discharge materials, and the top of the bell mouth 241 is provided with a dustproof sleeve 243; as shown in fig. 5, a weighing mechanism 28 is further disposed on the middle cylinder 24, the weighing mechanism 28 includes force measuring springs 282, the force measuring springs 282 are symmetrically disposed in an outer sleeve 285, the top of the outer sleeve 285 is fixed on the middle cylinder 24, the force measuring springs 282 are fixed at the lower ends thereof, a pressure plate 281 vertically compressing the force measuring springs 282 is disposed at the upper ends thereof, and a pull rod 287 is disposed on a vertical plate surface of the lower portion of the pressure plate 281; the pull rod 287 penetrates through the middle part of the force measuring spring 282, the lower end of the pull rod 287 is respectively connected with the tops of the tripods 251 fixed on two sides of the quantitative cylinder 25, and the quantitative cylinder 25 can move up and down along the outer cylinder wall of the middle cylinder 24; as shown in fig. 6, the plate inserting mechanism 42 includes a baffle 26 disposed in the discharge pipe 252 of the dosing cylinder 25, and one end of the baffle 26 is connected to the second cylinder 27 through a connecting rod 271; the lower end of the quantitative cylinder 25 is suspended, and the discharge pipe 252 of the quantitative cylinder is arranged in the corresponding ingredient inlet port 383 arranged on the stirring cylinder 3.
As shown in fig. 7-8, the dilution device 5 includes a water tank 51, a pipeline sewer pipe 52 at the lower part of the water tank 51 is connected with a constant water measuring cylinder 54, a third electromagnetic valve 53 is arranged between the constant water measuring cylinder 54 and the water tank 51, and a water outlet pipe 56 at the lower part of the constant water measuring cylinder 54 is connected with a fourth electromagnetic valve 55 and then connected to the inside of the stirring cylinder 3; a floating device 43 is arranged in the water-fixing measuring cylinder 54, the floating device 43 comprises a transparent floating ball 543, an infrared receiver 545 is arranged in the transparent floating ball 543, the transparent floating ball 543 rises along with the rise of the water level, a limiting vertical rod 544 which can extend out of the water-fixing measuring cylinder 54 is connected to the transparent floating ball 543, and a hollow convenient line is placed in the limiting vertical rod 544; the side wall of the water-fixing measuring cylinder 54 is provided with a vertical slotted hole 542 penetrating through the side wall, the vertical slotted hole 542 is provided with transparent glass 541 at the inner wall of the water-fixing measuring cylinder 54 for sealing the vertical slotted hole 542 and ensuring light transmission and facilitating signal transmission, a fixing sleeve 547 is further arranged in the glass-free slot of the vertical slotted hole 542, an infrared emitter 548 is arranged in the fixing sleeve 547, the fixing sleeve 547 can slide along a sliding groove 546 arranged on the upper side edge of the vertical slotted hole 542, the transparent glass 541 is used for enabling the infrared emitter 548 and an infrared receiver 545 to be connected and then simultaneously cutting off the third electromagnetic valve 53 to realize water level control, and the water level is timely water amount.
As shown in fig. 9-11, the stirring cylinder 3 includes an outer cylinder 38, the wall of the outer cylinder 38 has a double-layer structure, and a fluid is disposed between the two layers; the outer cylinder 38 is also provided with a liquid level meter 31 and a plate type heat exchanger 32 communicated with fluid for heat exchange, and the stirring cylinder 3 is also provided with a raw material inlet 381, a mixture outlet 382, and a plurality of ingredient inlet ports 383 and a water inlet port 385; the feet of the stirring cylinder 3 are provided with weighing modules 384, the weighing modules 384 are used for measuring the total amount of the raw materials entering, and the amount of each ingredient is preferably set on the basis of the data; a stirring main shaft 36 is arranged in the stirring cylinder 3, a stirring paddle 35 is arranged on the stirring main shaft 36, the stirring main shaft 36 is driven to rotate by a first motor 33, and the first motor 33 is arranged in the center of the top of the stirring cylinder 3; as shown in fig. 10-11, a cleaning device 37 is further disposed in the stirring cylinder 3, the cleaning device 37 includes a water spraying frame 371 and spray heads 372 disposed in the stirring cylinder 3, the water spraying frame 371 is in a thin-walled hollow frame structure with an outline similar to an outline of a cross section of an inner cavity of the stirring cylinder 3, and a plurality of spray heads 372 are arranged on the water spraying frame 371; the distance between the nozzle of the spray head 372 and the inner wall of the stirring cylinder 3 is not less than 10mm, so that a certain spraying distance is ensured; the spray head 372 is arranged on the surface of the water spray frame 371, which is close to the inner wall of the stirring cylinder 3, the gear seat 373 is arranged at the top end of the water spray frame 371, the transmission gear 3731 is arranged at the top of the gear seat 373, the transmission gear 3731 is meshed with the pinion 374, and the pinion 374 is driven to rotate by the second motor 378; the middle of the gear seat 373 is provided with a mounting hole 377 for mounting the first motor 33, a bearing, an intermediate shaft and the like.
The stirring cylinder 3 is provided with a liquid level gauge 31, a plate heat exchanger 32, a thermometer 34, and a pressure gauge 39.
The proximity switch 283 is arranged in an opening on one side of the pressing plate 281, a metal block 284 is arranged on the clamp 286, the metal block 284 is arranged on the clamp 286, and the distance of the clamp 286 can be adjusted up and down for setting different weights.
The operation is illustrated, as shown in fig. 1-12, first quantitatively inputting the original slurry into the stirring tank, obtaining the weight data of the original slurry according to the weighing module 384, and determining the required amount of each additive component and purified water according to the ratio; putting various ingredients and additives into different storage bins 21; then, the positions of the metal block 284 and the infrared emitter 548 are adjusted to the weight of the ingredients to be added (scales are arranged on an outer sleeve 285 in the weighing mechanism 28 in advance, an operator can obtain the weight according to the scales, and when the scales are at a zero position, the scales of the force measuring spring 282 are the weight of the quantitative cylinder 25 per se); then, according to the adding sequence of the ingredients, the controller controls a first electromagnetic valve connected with the first air cylinder 23 to realize the extension and contraction of the first air cylinder 23, the first air cylinder 23 pushes the middle cylinder 24 to continuously move up and down, so that the middle cylinder 24 drives the top cover 29 to move up and down, when the conical top 291 on the top cover 29 pushes up the ingredients, part of the ingredients flow out of the expanded gap into the bell mouth 241 in the dosing cylinder 25, and when the controller controls the first electromagnetic valve to contract the first air cylinder 23, the ingredients fall into the dosing cylinder 25; in order to realize more accurate quantification, single blanking amount is set at the beginning, and the division is more precise and more accurate; as the weight in the dosing cylinder 25 gradually increases, the dosing cylinder 25 will pull down the load spring 282 in the weighing mechanism 28 device, and since the proximity switch 283 is arranged on the pressing plate 281 on top of the load spring 282, the pressing plate 281 will move along with the compression of the load spring 282; when the proximity switch 283 is inducted with the metal block 284, the first electromagnetic valve is automatically switched on to realize the contraction of the first air cylinder 23, and when the first air cylinder contracts to a specified stroke, the controller controls the first air cylinder to stop at a middle position; then the second air cylinder 27 is started to convey the ingredients into the stirring cylinder 3; then the feeding of other ingredients is completed in sequence and the stirring is carried out simultaneously. The purified water is conveyed by filling the water tank 51 with water, then opening the underwater third electromagnetic valve 53, the water slowly enters the water-fixing measuring cylinder 54, the transparent floating ball 543 in the water-fixing measuring cylinder 54 continuously rises along with the rise of the water surface, when reaching the specified water level (the relation between the water level and the weight is set in advance), the infrared receiver 545 in the floating ball is connected with the infrared emitter 548, so as to realize the closing (middle position) of the third electromagnetic valve 53, namely the specified weight is reached, and then the controller controls the opening of the fourth electromagnetic valve 55, so as to realize the water discharging; after being mixed evenly, the materials are discharged into the subsequent steps.
When the stirring cylinder 3 needs to be cleaned, external high-pressure water is firstly connected to the water spraying frame 371 from a water pipe 379 at the bottom of the stirring cylinder 3, then the second motor 378 is started, the second motor 378 drives the pinion 374 to rotate, the pinion 374 drives the gear seat 373 to rotate, so that the water spraying frame 371 also rotates, and under the action of the high-pressure water, the front spray head 372 and the rear spray head 372 of the water spraying frame 371 can clean the inner wall of the stirring cylinder 3 and the stirring slurry 35; the dosing unit 2, the dilution unit 5, etc. can be cleaned by disassembly.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts of the present invention. The foregoing is only a preferred embodiment of the present invention, and it should be noted that there are objectively infinite specific structures due to the limited character expressions, and it will be apparent to those skilled in the art that a plurality of modifications, decorations or changes may be made without departing from the principle of the present invention, and the technical features described above may be combined in a suitable manner; such modifications, variations, combinations, or adaptations of the invention using its spirit and scope, as defined by the claims, may be directed to other uses and embodiments.
Claims (7)
1. A fruit juice beverage production and blending system is characterized by comprising a stirring cylinder (3), a support frame (1), a plurality of batching devices (2) and a diluting device (5); the batching device (2) comprises a feeding mechanism (4), a weighing mechanism (28) and a plate inserting mechanism (42); the feeding mechanism (4) comprises a storage bin (21), an upper ejection blanking device (41) is arranged at the bottom of the storage bin (21), the upper ejection blanking device (41) comprises a top cover (29) and a middle barrel (24) supporting the top cover (29), the middle barrel (24) drives the top cover (29) to move upwards through a first air cylinder (23) to feed, and ingredients in the storage bin (21) fall into a quantifying barrel (25) through the middle barrel (24); the weighing mechanisms (28) are symmetrically arranged on the outer wall of the middle barrel (24), each weighing mechanism (28) comprises a force measuring spring (282), the lower part of each force measuring spring (282) is connected with a quantifying barrel (25), the lower part of each quantifying barrel (25) is arranged in a suspended mode, and a proximity switch (283) for achieving contraction of the first air cylinder (23) is arranged on each force measuring spring (282); the plug-in board mechanism (42) is arranged on a discharge pipe (252) at the lower part of the dosing cylinder (25), and the plug-in board mechanism (42) comprises a baffle plate (26) for blocking ingredients and a second air cylinder (27) for inserting and extracting the baffle plate (26); the dilution device (5) comprises a water tank (51), a third electromagnetic valve (53) is arranged between the water tank (51) and a water-fixing measuring cylinder (54), the water-fixing measuring cylinder (54) is communicated with the stirring cylinder (3), a water outlet pipe (56) of the stirring cylinder is provided with a fourth electromagnetic valve (55), a floating device (43) is arranged in the water-fixing measuring cylinder (54), an infrared receiver (545) is arranged in the floating device (43), and an infrared transmitter (548) matched with the water-fixing measuring cylinder (54) is arranged on the water-fixing measuring cylinder; a stirring paddle (35) is arranged in the stirring cylinder (3), the stirring paddle (35) is arranged on a stirring main shaft (36), and the stirring main shaft (36) is driven by a first motor (33); the plurality of the batching devices (2) and the diluting devices (5) are arranged on the support frame (1), and the lower end of the first air cylinder (23) is fixed on a cross beam (11) arranged on the support frame (1);
the bottom of the storage bin (21) is provided with a discharge hole (211), the periphery of the discharge hole (211) is provided with a first conical surface (212), and the first conical surface (212) is in a funnel shape; the discharging hole (211) is provided with a top cover (29), the top cover (29) comprises a conical top (291), the conical top (291) is arranged in the storage bin (21), the lower part of the conical top (291) is provided with a second conical surface (292) capable of contacting with a first conical surface (212), a cylinder (293) is arranged below the second conical surface (292), the diameter of the cylinder (293) is smaller than that of the discharging hole (211), a third conical surface (294) is arranged below the cylinder (293), the small end of the third conical surface (294) is arranged downwards, and the conical surface of the third conical surface can contact with the inner conical surface of a horn mouth (241) arranged at the top of the middle barrel (24); the outer conical surface of the bell mouth (241) is symmetrically provided with support lugs (242), the support lugs (242) are connected with a first air cylinder (23), and the first air cylinder (23) pushes the middle cylinder (24) to move up and down so that the top cover (29) moves to open and close the discharge hole (211);
the force measuring spring (282) is arranged in an outer sleeve (285), the top of the outer sleeve (285) is fixed on a middle cylinder (24), the lower end of the force measuring spring (282) is fixed, the upper end of the force measuring spring (282) is provided with a pressure plate (281) for vertically compressing the force measuring spring (282), and the lower part of the pressure plate (281) is vertically provided with a pull rod (287); the pull rod (287) penetrates through the middle part of the force measuring spring (282), and the lower end of the pull rod is connected with the quantitative cylinder (25);
the proximity switch (283) is arranged in an opening on one side of the pressure plate (281), the outer sleeve (285) is provided with a metal block (284), the metal block (284) is arranged on the clamp (286), and the distance of the clamp (286) can be adjusted up and down.
2. The juice beverage preparing system according to claim 1, the floating device (43) comprises a transparent floating ball (543) arranged on the water surface in the constant water measuring cylinder (54), an infrared receiver (545) is arranged in the transparent floating ball (543), a limit vertical rod (544) is arranged on the transparent floating ball (543), the limit vertical rod (544) passes through the top of the water-fixing measuring cylinder (54) and can move in the vertical direction, the outer wall of the water-fixing measuring cylinder (54) close to the position of the limit vertical rod (544) is provided with a vertical slotted hole (542) penetrating through the side wall, the vertical slotted hole (542) is arranged on the inner wall of the water-fixing measuring cylinder (54) as transparent glass (541), a fixed sleeve (547) is also arranged in the non-glass groove of the vertical slotted hole (542), an infrared emitter (548) is arranged in the fixed sleeve (547), and the fixed sleeve (547) can slide along the upper side edge of the vertical slotted hole (542) through a sliding groove (546).
3. The juice beverage producing and blending system according to claim 1, wherein a cleaning device (37) is further disposed in the blending tank (3), the cleaning device (37) comprises a water spraying frame (371) and spray nozzles (372) disposed in the blending tank (3), the water spraying frame (371) is in a thin-wall hollow frame structure with an outline similar to that of a cross section of an inner cavity of the blending tank (3), and a plurality of spray nozzles (372) are transversely and vertically arranged on the front and back sides of the water spraying frame (371); a gear seat (373) is arranged at the top end of the water spraying frame (371), a transmission gear (3731) is arranged at the top of the gear seat (373), the transmission gear (3731) is meshed with a pinion (374), and the pinion (374) is driven to rotate by a second motor (378); the middle of gear seat (373) is provided with mounting hole (377) that is used for installing first motor (33), bearing and stirring main shaft (36), water inlet pipe (379) is connect to water spray frame (371) bottom.
4. 4-fruit juice beverage production and blending system according to claim 3, wherein the distance of the nozzle (372) orifice from the inner wall of the blending tank (3) is not less than 10 mm.
5. The juice beverage producing and blending system according to claim 1, wherein the baffle (26) is disposed in the slot (272), an inverted T-shaped connecting rod (271) is disposed in the middle of one end of the baffle (26), and the second cylinder (27) is connected to both lateral ends of the connecting rod (271).
6. Juice beverage production and blending system according to claim 1, wherein the bottom of the legs of the blending tank (3) is provided with a weighing module (384).
7. Juice beverage production and blending system according to claim 1, wherein said blending tank (3) is provided with a liquid level gauge (31), a plate heat exchanger (32), a temperature gauge (34) and a pressure gauge (39).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910824179.5A CN110433699B (en) | 2019-09-02 | 2019-09-02 | Fruit juice beverage production allotment system |
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| CN201910824179.5A CN110433699B (en) | 2019-09-02 | 2019-09-02 | Fruit juice beverage production allotment system |
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| CN110433699B true CN110433699B (en) | 2022-03-04 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111514779A (en) * | 2020-04-08 | 2020-08-11 | 臻富（福建）果汁食品有限公司 | Fruit juice beverage production allotment system |
| CN111992123B (en) * | 2020-09-05 | 2022-03-01 | 山东佰萃生特殊医学用途配方食品有限公司 | Raw material container equipment is makeed to lactic acid bacteria spiced egg ration |
| CN112056228B (en) * | 2020-09-17 | 2022-01-25 | 河南农业职业学院 | Electric automatization material feeding unit |
| CN114192003B (en) * | 2021-12-13 | 2023-08-22 | 广州珺凯清洁剂有限公司 | A mix stirring treatment facility for stainless steel cleaning cream processing |
| CN115251258A (en) * | 2022-08-10 | 2022-11-01 | 宗守广 | Fruit juice beverage production allotment system |
| CN115532098B (en) * | 2022-10-24 | 2024-01-30 | 苏州东标金属制品有限公司 | Mixer for preparing tungsten carbide powder |
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| FR2394321A1 (en) * | 1977-06-14 | 1979-01-12 | Dejonge Ag | AGITATOR CONTAINER CLEANING DEVICE |
| CN109701411A (en) * | 2017-10-26 | 2019-05-03 | 王桂花 | A kind of blender cleaning device |
| CN108421442A (en) * | 2018-03-02 | 2018-08-21 | 戴永俊 | A kind of paint production plant easy to clean |
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