CN104494920A - Quantitative viscous liquid filling equipment - Google Patents
Quantitative viscous liquid filling equipment Download PDFInfo
- Publication number
- CN104494920A CN104494920A CN201410793350.8A CN201410793350A CN104494920A CN 104494920 A CN104494920 A CN 104494920A CN 201410793350 A CN201410793350 A CN 201410793350A CN 104494920 A CN104494920 A CN 104494920A
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- CN
- China
- Prior art keywords
- liquid
- filling
- quantitative
- air compressor
- valve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/20—Separating measured quantities from supply by volume measurement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/26—Filling-heads; Means for engaging filling-heads with bottle necks
- B67C3/2614—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling
- B67C3/2617—Filling-heads; Means for engaging filling-heads with bottle necks specially adapted for counter-pressure filling the liquid valve being opened by mechanical or electrical actuation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/02—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
- B67C3/22—Details
- B67C3/28—Flow-control devices, e.g. using valves
- B67C3/282—Flow-control devices, e.g. using valves related to filling level control
Abstract
The invention discloses quantitative viscous liquid filling equipment which comprises an air compressor (1), a liquid pump (2), a liquid storage tank (3), a liquid buffering storage (4), a filling quantifying device (7), a touch screen controller (10) and a PLC (programmable logic control) center (11). The air compressor (1) is connected with the liquid buffering storage (4) and the filling quantifying device (7) by an air delivery pipeline (6); the liquid storage tank (3) is connected with a liquid pump (2) by a liquid delivery pipeline (5), and the liquid pump (2) is communicated with the liquid buffering storage (4) and the filling quantifying device (7); an adjuster (8) is arranged on the filling quantifying device (7) and is connected with the PLC center (11) by an adjusting motor (9), and the PLC center (11) is connected with the touch screen controller (10) and the air compressor (1); valves or switches are respectively arranged between components which are connected with one another. The quantitative viscous liquid filling equipment has the advantages that clean air which is generated by the air compressor (1) can press liquid, which is fed into the liquid buffering storage (4) by the liquid storage tank (3), into the filling quantifying device (7) to be accurately quantitatively filled, and the adjuster, the adjusting motor and the pressure of the air can be adjusted, so that the required filled volumes of the liquid can be controlled, and the quantitative viscous liquid filling equipment is high in production efficiency.
Description
Technical field
The invention belongs to food processing equipment field, be specifically related to a kind of quantitative filling device being applicable to thick liquid.
Background technology
Fillingly refer to the operation poured into by liquid (or semifluid) in container, container can be glass bottle, plastic bottle, metal can and plastic hose plastic bag etc.Affecting the filling principal element of liquid food is viscosity.Secondly be whether contain gas, foamability, small solid thing content etc.Therefore, when selecting packaging process and filling apparatus, the viscosity of liquid first to be considered.At ambient pressure, the deadweight of filling liquid material is directly relied on to flow in packing container.Main filling low-viscosity not gassiness liquid material.As milk, white wine, soy sauce, vinegar.Use simple in equipment, easy to operate, be easy to maintenance, be still widely used so far.Carry out filling under sub-atmospheric conditions, be applicable to the liquid material that filling viscosity is slightly large, as oils, syrup etc.Be suitable for again the filling beverage containing vitamin, as vegetable juice, fruit juice etc.But carry out under higher than atmospheric condition filling, do not attempt accordingly with contact, based on the principle of this filling apparatus, opened up the new approaches being applicable to more liquid quantitative fillings under high pressure and new installation.
Quantivative approach commonly used by bottle placer height sizing technique: be the object being reached quantitative filling by the liquid level controlled in container, namely the volume of each filling liquid material equals the bottle internal volume of certain altitude, therefore custom is referred to as " with bottle sizing technique ".One is also had to be volume quantitative method: to complete quantitatively with the piston cylinder volume of capacity cup or certain stroke, namely first feed liquid is injected Measuring glass or piston cylinder, and then pour in packing container.Therefore, quantitative accuracy is higher than height sizing technique.
Current food filling machine mainly contains following several quantitative filling mode: the first is constant level timing metering filling machine, this bottle placer has 10 nozzles, control cock and electromagnetic valve is adopted respectively before each nozzle, by time relay cooperation control flow, in quite on a large scale, do not regulate the filling capacity of each nozzle.Carried by elevated tank and need filling finished product, the liquid to be installed that the filling feed liquid pipe of elevated tank gets off enters buffering collecting pipe, control cock is set between this collecting pipe and electromagnetic valve, in setting-up time, adjusts the identical flow in each road or reach the flow that each road requires to specify.Elevated tank has feeding pipe, and adopt plug in construction, tube end has energy disperser, not direct upper punch; Be provided with outgate and give up groove and overflow downflow spout to keep filling nozzle fluid pressure constant, have filling amount accurate, in tank, precipitated impurities can not enter the advantage of discharging opening; University Of Science and Technology Of He'nan develops novel sticky body bottle placer, adopts the valve body structure of Novel belt blade, solves a difficult problem for common sticky body material particles blocking valve body, greatly reduces fault.Also adopt up-to-date caliber theoretical.Solve instability to drip problem, make metering more accurate.Can be used for the viscous and dense material such as condiment sauce of filling catsup, sweetened bean paste, sesame paste, band meat cubelets.Guangzhou Hui Qing beverage packaging Unit Instrument, Inc produces LGN10 straight line musuc filling machine, is applicable to the liquid of various different viscosity, is made up of bulking system, electric system, delivery system three parts.There is features: main material adopts the manufacture of the resistant material such as corrosion-resistant steel, engineering plastics; Filling valve is Pneumatic piston definite quantity filling valve, has advanced Anti-dripping device; Collection machine, optical, electrical integrated design, degree of automation is high, and automatic monitoring system to the running automatic monitoring of machine, can ensure operation automation; Bottle conveying device engineering plastics are made, and be positive infinite variable driving device, active conveying bottle band can adjust according to bottle sizes; Machine is provided with filling capacity regulating device, adjusts according to filling capacity.
The problem such as to drip for the fluid density instability existed in current food filling, liquid thickness, instability, make metering inaccurate, affect the net content of product, need to design a kind of simplicity of design, the equipment that design cost is lower solves above problem.
Summary of the invention
The object of the invention is the liquid quantitative filling that will solve current thickness density instability, there is instability to drip, beginning density is little, and density is large below, affect the problems such as net content, finally affect product design and stability and a kind of quantitative filling device of thick liquid is provided, this equipment de-sign is simple, easy to operate, regulating control can be adjusted and regulate motor and gas pressure intensity to control required fill volume, production efficiency is high, the problem that when solving filling about viscous liquids such as egg liquids in prior art, net content fluctuation is larger, filling by this equipment, the accuracy rate of net content can arrive more than 98%.
Object of the present invention and solve its technical problem underlying and realize by the following technical solutions: a kind of thick liquid quantitative filling device, comprise air compressor, liquor pump, fluid reservoir, fluid cushion storage appts, filling quantitative appliances, touch screen controller and PLC center, air compressor is connected with fluid cushion storage appts and filling quantitative appliances by gas transmission pipeline; Fluid reservoir is connected with liquor pump by liquid conducting pipes, liquor pump respectively with fluid cushion storage appts and filling quantitative appliances UNICOM; Filling quantitative appliances has regulating control, and regulating control is connected with PLC center by regulating motor, and PLC center respectively touch screen controller is connected with air compressor; Valve or switch is had between each connection.Time filling, the clean gas utilizing air compressor to produce by the liquid in fluid reservoir by after fluid cushion storage appts in filling quantitative appliances accurate quantitative analysis be filled in container.
Described air compressor is equipped with air purifier, and the gas produced after compression belongs to pure air.
The described built-in mixer of fluid cushion storage appts.
Described air compressor, fluid reservoir, fluid cushion storage appts, liquid conducting pipes, filling quantitative appliances material are corrosion-resistant steel food grade materials.
Described filling quantitative appliances is connected with liquid conducting pipes by screw thread, detachably.
During use, all valve A-G, by solenoid control, operate in accordance with the following steps:
The first step, liquid flows down arrival liquor pump along liquid conducting pipes.Liquor pump, valve B and valve D be automatic operation simultaneously, and liquid is pumped in buffering liquid tank, and arrive desired location when liquid level rises, liquor pump, valve B and valve D quit work simultaneously automatically.
Second step, valve C and valve E opens simultaneously automatically, and the high pressure gas produced by air compressor are entered by valve C, liquid is depressed in filling quantitative appliances, when air pressure reaches balance, realize the volume, the weight that set, now valve C and valve E closes simultaneously automatically.
3rd step, valve F and valve G opens simultaneously automatically, and high pressure gas are entered by valve, and liquid flows out from valve F, treats that liquid has flowed completely, and valve G and valve F closes simultaneously automatically, completes the filling overall process of liquid quantitative full automaticity.
The present invention compared with prior art has obvious advantage and beneficial effect.From above technical scheme, the present invention can for the liquid such as density is unstable, thick, the such as quantitative filling of egg liquid, oily chili sauce, concentrated corn juice beverage, can enhance productivity, the problem that when solving filling about viscous liquids such as egg liquids in prior art, net content fluctuation is larger, the accuracy rate of net content can arrive more than 98%.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Mark in figure: 1, air compressor, 2, liquor pump, 3, fluid reservoir, 4, fluid cushion storage appts, 5, liquid conducting pipes, 6, gas transmission pipeline, 7, filling quantitative appliances, 8, regulating control, 9, motor is regulated, 10, touch screen controller, 11, PLC center.A, B, C, D, E, F, G refer to valve.
Detailed description of the invention
Below in conjunction with accompanying drawing and preferred embodiment, to a kind of thick liquid quantitative filling device detailed description of the invention proposed according to the present invention, structure, feature and effect thereof, be described in detail as follows.
See Fig. 1, a kind of thick liquid quantitative filling device, comprise air compressor 1, liquor pump 2, fluid reservoir 3, fluid cushion storage appts 4, filling quantitative appliances 7, touch screen controller 10 and PLC center 11, air compressor 1 is connected with fluid cushion storage appts 4 and filling quantitative appliances 7 by gas transmission pipeline 6; Fluid reservoir 3 is connected with liquor pump 2 by liquid conducting pipes 5, liquor pump 2 respectively with fluid cushion storage appts 4 and filling quantitative appliances 7 UNICOM; Filling quantitative appliances 7 has regulating control 8, and regulating control 8 is connected with PLC center 11 by regulating motor 9, and PLC center 11 respectively touch screen controller 10 is connected with air compressor 1; Valve or switch is had between each connection.Time filling, the clean gas utilizing air compressor 1 to produce by the liquid in fluid reservoir 3 by after fluid cushion storage appts 4 in filling quantitative appliances 7 accurate quantitative analysis be filled in container.
Described air compressor 1 is equipped with air purifier, and the gas produced after compression belongs to pure air.
The described built-in mixer of fluid cushion storage appts 4.
Described air compressor 1, fluid reservoir 3, fluid cushion storage appts 4, liquid conducting pipes 6, filling quantitative appliances 7 material are corrosion-resistant steel food grade materials.
Described filling quantitative appliances 7 is connected with liquid conducting pipes 5 by screw thread, detachably.
During use, all valve A-G, by solenoid control, operate in accordance with the following steps:
The first step, liquid flows down along liquid conducting pipes 5 and arrives liquor pump 2.Liquor pump 2, valve B and valve D be automatic operation simultaneously, and liquid is pumped in buffering liquid tank 4, and arrive desired location when liquid level rises, liquor pump 2, valve B and valve D quit work simultaneously automatically.
Second step, valve C and valve E opens simultaneously automatically, and the high pressure gas produced by air compressor 1 are entered by valve C, liquid is depressed in filling quantitative appliances 7, when air pressure reaches balance, realize the volume, the weight that set, now valve C and valve E closes simultaneously automatically.
3rd step, valve F and valve G opens simultaneously automatically, and high pressure gas are entered by valve 7, and liquid flows out from valve F, treats that liquid has flowed completely, and valve G and valve F closes simultaneously automatically, completes the filling overall process of liquid quantitative full automaticity.
The above, it is only preferred embodiment of the present invention, not any pro forma restriction is done to the present invention, anyly do not depart from technical solution of the present invention content, the any simple modification done above embodiment according to technical spirit of the present invention, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.
Claims (5)
1. a thick liquid quantitative filling device, it is characterized in that: comprise air compressor (1), liquor pump (2), fluid reservoir (3), fluid cushion storage appts (4), filling quantitative appliances (7), touch screen controller (10) and PLC center (11), air compressor (1) is connected with fluid cushion storage appts (4) and filling quantitative appliances (7) by gas transmission pipeline (6); Fluid reservoir (3) is connected with liquor pump (2) by liquid conducting pipes (5), liquor pump (2) respectively with fluid cushion storage appts (4) and filling quantitative appliances (7) UNICOM; Filling quantitative appliances (7) has regulating control (8), regulating control (8) is connected with PLC center (11) by regulating motor (9), and PLC center (11) respectively touch screen controller (10) are connected with air compressor (1); Valve or switch is had between each connection.
2. a kind of thick liquid quantitative filling device as claimed in claim 1, is characterized in that: described air compressor (1) is equipped with air purifier.
3. a kind of thick liquid quantitative filling device as claimed in claim 1, is characterized in that: described fluid cushion storage appts (4) built-in mixer.
4. a kind of thick liquid quantitative filling device as claimed in claim 1, is characterized in that: described air compressor (1), fluid reservoir (3), fluid cushion storage appts (4), liquid conducting pipes (6), filling quantitative appliances (7) material are corrosion-resistant steel food grade materials.
5. a kind of thick liquid quantitative filling device as claimed in claim 1, is characterized in that: described filling quantitative appliances (7) is connected with liquid conducting pipes (5) by screw thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410793350.8A CN104494920A (en) | 2014-12-20 | 2014-12-20 | Quantitative viscous liquid filling equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410793350.8A CN104494920A (en) | 2014-12-20 | 2014-12-20 | Quantitative viscous liquid filling equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104494920A true CN104494920A (en) | 2015-04-08 |
Family
ID=52936406
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410793350.8A Pending CN104494920A (en) | 2014-12-20 | 2014-12-20 | Quantitative viscous liquid filling equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104494920A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800534A (en) * | 2016-03-07 | 2016-07-27 | 徐海慧 | Oral solution quantitative bottling device |
| CN108181173A (en) * | 2018-01-31 | 2018-06-19 | 天津大学 | It can be with the test model of simulative immersion embankment |
| CN108627634A (en) * | 2018-01-31 | 2018-10-09 | 天津大学 | It is a kind of can be with the test method of simulative immersion embankment |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0138212A2 (en) * | 1983-10-14 | 1985-04-24 | Gerhard Grosskreuz | Device for simultaneously filling a plurality of containers such as receptacles, casks, packages or the like with a liquid, gaseous or solid substance |
| CN2743240Y (en) * | 2004-10-09 | 2005-11-30 | 周斌 | Volumetric separate loading type filling machine |
| JP3948643B2 (en) * | 1999-05-28 | 2007-07-25 | 武蔵エンジニアリング株式会社 | Liquid filling method and apparatus for liquid storage container |
| CN2934075Y (en) * | 2006-06-26 | 2007-08-15 | 山东新华医疗器械股份有限公司 | Pressure balancing device for loading soup |
| CN201726833U (en) * | 2010-06-25 | 2011-02-02 | 于亮 | Novel fluid ultra-high pressure processing device |
| CN202849016U (en) * | 2012-12-24 | 2013-04-03 | 山东天泽源生物科技有限公司 | Automatic filling machine for syrup |
| CN204341487U (en) * | 2014-12-20 | 2015-05-20 | 李立郎 | Thick liquid quantitative filling device |
-
2014
- 2014-12-20 CN CN201410793350.8A patent/CN104494920A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0138212A2 (en) * | 1983-10-14 | 1985-04-24 | Gerhard Grosskreuz | Device for simultaneously filling a plurality of containers such as receptacles, casks, packages or the like with a liquid, gaseous or solid substance |
| JP3948643B2 (en) * | 1999-05-28 | 2007-07-25 | 武蔵エンジニアリング株式会社 | Liquid filling method and apparatus for liquid storage container |
| CN2743240Y (en) * | 2004-10-09 | 2005-11-30 | 周斌 | Volumetric separate loading type filling machine |
| CN2934075Y (en) * | 2006-06-26 | 2007-08-15 | 山东新华医疗器械股份有限公司 | Pressure balancing device for loading soup |
| CN201726833U (en) * | 2010-06-25 | 2011-02-02 | 于亮 | Novel fluid ultra-high pressure processing device |
| CN202849016U (en) * | 2012-12-24 | 2013-04-03 | 山东天泽源生物科技有限公司 | Automatic filling machine for syrup |
| CN204341487U (en) * | 2014-12-20 | 2015-05-20 | 李立郎 | Thick liquid quantitative filling device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105800534A (en) * | 2016-03-07 | 2016-07-27 | 徐海慧 | Oral solution quantitative bottling device |
| CN105800534B (en) * | 2016-03-07 | 2018-01-30 | 吴玉生 | One kind is used for oral solution quantitative bottle filling device |
| CN108181173A (en) * | 2018-01-31 | 2018-06-19 | 天津大学 | It can be with the test model of simulative immersion embankment |
| CN108627634A (en) * | 2018-01-31 | 2018-10-09 | 天津大学 | It is a kind of can be with the test method of simulative immersion embankment |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20150408 |
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| WD01 | Invention patent application deemed withdrawn after publication |