CN110429728A - A kind of permanent magnetic brushless servomotor - Google Patents

A kind of permanent magnetic brushless servomotor Download PDF

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Publication number
CN110429728A
CN110429728A CN201910751731.2A CN201910751731A CN110429728A CN 110429728 A CN110429728 A CN 110429728A CN 201910751731 A CN201910751731 A CN 201910751731A CN 110429728 A CN110429728 A CN 110429728A
Authority
CN
China
Prior art keywords
rotor
hollow shaft
permanent magnetic
plate
shelves
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910751731.2A
Other languages
Chinese (zh)
Inventor
谭鹏飞
任雪梅
张文杰
姬伟伟
张心雪
邹明宝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LANZHOU ELECTRIC Corp
Original Assignee
LANZHOU ELECTRIC Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LANZHOU ELECTRIC Corp filed Critical LANZHOU ELECTRIC Corp
Priority to CN201910751731.2A priority Critical patent/CN110429728A/en
Publication of CN110429728A publication Critical patent/CN110429728A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • H02K1/2706Inner rotors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/28Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/32Rotating parts of the magnetic circuit with channels or ducts for flow of cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K11/00Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection
    • H02K11/20Structural association of dynamo-electric machines with electric components or with devices for shielding, monitoring or protection for measuring, monitoring, testing, protecting or switching
    • H02K11/25Devices for sensing temperature, or actuated thereby
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • H02K29/08Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/16Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
    • H02K5/161Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields radially supporting the rotary shaft at both ends of the rotor
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/003Couplings; Details of shafts
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Brushless Motors (AREA)

Abstract

A kind of permanent magnetic brushless servomotor, including rotor, the rotor are sleeve rotor comprising rotor core, permanent-magnet material, front end-plate, end plate, hollow shaft;The hollow shaft be disposed with from driving end male splined shaft stretch, fore bearing shelves, several exhaust vents, iron core shelves, positioning spline, axial retaining ring, several air inlet holes, rear bearing file location;Air inlet hole, exhaust vent in the hollow shaft, the air gap between the cavity and motor stator and rotor of hollow shaft are interconnected;Fore bearing is installed at fore bearing shelves, rotor core is installed at rotor core shelves, the front end-plate and end plate of positioning are installed in rotor core both ends respectively;Induction permanent magnet on rotor is arranged on epoxy bushing;Rear bearing file location installs rear bearing and the rear bearing is placed on rear end cap.Good heat dissipation effect of the present invention, structure is simple, has saved motor cost, improves the output torque of servomotor, mitigates weight, and be able to extend servomotor uses the time.

Description

A kind of permanent magnetic brushless servomotor
Technical field
The present invention relates to a kind of permanent magnetic brushless servomotor, in particular to a kind of permanent magnetic brushless servomotor.
Background technique
Permanent magnetic brushless servomotor is widely used in all trades and professions.Currently, servo motor has, power density is high, imitates Rate height, high reliablity, it is non-maintaining the advantages that, directly as the power source with dynamic load, improve the efficiency of whole system, shorten and produce The product production cycle.
Conventional permanent magnet brushless servo motor is solid axle construction, and solid spindle motor weight increases, and motor cost increases.Load When excessive, be easy to happen axis stretch bending torque it is excessive, lead to off-axis, entire motor is not available.
When existing servo motor works, because there are copper loss, iron loss for fever when coil windings flow through electric current, cause servo electric The loss of machine output power, meanwhile, the heat transfer inside servo motor needs when radiating by insulating materials, stator core, machine The components such as shell, heat transmitting is very slow, and material conducts heat rate is low, and heat dissipation effect is poor, is easy to cause motor internal temperature excessively high, and motor turns The permanent magnetic material performance in sublist face can weaken at high temperature, and demagnetization risk occurs, leverages the service life of servo motor.
Summary of the invention
The present invention provides that motor quality is light, and structure is simple, a kind of reliable permanent magnetic brushless servomotor of function admirable.In it Portion circulates cooling air, and directly cooling, good heat dissipation effect can be carried out to hollow shaft, stator and rotor.
The technical scheme adopted by the invention is that:
A kind of permanent magnetic brushless servomotor, including rotor, the rotor are sleeve rotor comprising rotor core, permanent-magnet material, preceding End plate, end plate, hollow shaft;The hollow shaft be disposed with from driving end male splined shaft stretch, fore bearing shelves, several outlet air Hole, iron core shelves, positioning spline, axial retaining ring, several air inlet holes, rear bearing file location;Air inlet hole, outlet air in the hollow shaft Hole, hollow shaft cavity and motor stator and rotor between air gap be interconnected;Fore bearing is installed at the fore bearing shelves, it should It is boss on the right side of fore bearing shelves, positions fore bearing;Rotor core, rotor core both ends difference are installed at the rotor core shelves Installation positioning fixed front end-plate and end plate;It is positioned on the outside of the front end-plate by the boss on the right side of the fore bearing shelves, after described Pass through the axial retaining ring axially position on the outside of the epoxy bushing that the positioning key at positioning spline is installed, the sense on rotor on the outside of end plate Permanent magnet is answered to be arranged on epoxy bushing;The rear bearing file location installs rear bearing and the rear bearing is placed on rear end cap.
Several exhaust vents are radial circular hole;Several air inlet holes are the inclined hole of oblique 60 degree of acute angles.
The hollow shaft anti-drive end is provided with 45 degree of chamferings.
There is antirust coat inside and outside the hollow shaft.
Weight loss ventilation hole is evenly equipped on the rotor iron core lamination, the front end-plate and end plate are processed in same position There is weight loss ventilation hole.
The electric machine casing inner wall is provided with the stator core, and several profiled insulation lines are provided on the stator core Circle winding and temperature sensor, the coil windings end and internal temperature sensor are protected using epoxy resin encapsulated.
Blower is installed on the outside of the rear end cap, which is exchange forward-type centrifugal fan.
Including hall position sensor feedback system, which includes being fixed on electric machine casing Induction permanent magnet on hall position sensor and rotor on inner wall;The hall position sensor has with induction permanent magnet It is radial vertical.
Good heat dissipation effect of the present invention, structure is simple, has saved motor cost, improves the output torque of servomotor, subtracts Light weight, be able to extend servomotor uses the time.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is stator structure schematic diagram of the present invention;
Fig. 3 is rotor structure schematic diagram of the present invention;
Fig. 4 is hollow shaft structure schematic diagram of the present invention;
Fig. 5 is present invention heat dissipation wind path circulation figure;
Drawing reference numeral explanation:
1- external splines hollow shaft;2- fore bearing;3- electric machine casing;4- stator;5- rotor;6- coil windings;7- hall position passes Sensor;8-T type fixes bracket;9- power connector;10- power, feedback cable;11- rear end cap;12- blower;13- rear bearing; 14- air inlet hole;15- axial direction retaining ring;16- incudes permanent magnet;17- epoxy bushing;18- positioning key;19- end plate;20- main motor Permanent magnet;21- front end-plate;22- exhaust vent.
Specific embodiment
The present invention and its effect are clearly and completely described with reference to the accompanying drawing.
As shown in Figure 1, a kind of permanent magnetic brushless servomotor, mainly includes electric machine casing, stator, sleeve rotor, Hall biography Sensor feedback system, rear end cap, blower, connector etc..As shown in Fig. 2, the electric machine casing is integrated design, including front end Seam allowance and fixing screwed hole, front end peace are installed in cover and stator cage part, drive end bearing bracket portion outboard setting front end Dress seam allowance and fixing screwed hole are for installing motor body.The bearing chamber of installation fore bearing is provided in the inner cavity of motor shell Axis hole is extended through with drive end axle.The electric machine casing is provided with the cavity for accommodating coil windings.The electric machine casing inner wall setting There is the stator core, several profiled insulation coil windings and temperature sensor, the coil are provided on the stator core Winding overhang and internal temperature sensor are protected using epoxy resin coating encapsulating, for increasing coil windings overall mechanical strength, The extension coil insulation protection time.
Rotor of the present invention be sleeve rotor (shown in Fig. 3) comprising rotor core, permanent-magnet material, front end-plate, after End plate, hollow shaft;The hollow shaft (shown in Fig. 4) is stretched, fore bearing shelves, is done if being disposed with male splined shaft from driving end Air holes, iron core shelves, positioning spline, axial retaining ring, several air inlet holes, rear bearing file location;Air inlet hole in the hollow shaft goes out Air holes, hollow shaft cavity and motor stator and rotor between air gap be interconnected;Fore bearing is installed at the fore bearing shelves 2, which is boss, positions fore bearing 2;Rotor core is installed at the iron core shelves;Rotor core both ends difference The front end-plate 21 and end plate 19 of positioning are installed;21 outside of front end-plate is positioned by the boss on the right side of the fore bearing shelves, described The axial retaining ring 15 on the outside of epoxy bushing (17) that 19 outside of end plate is installed by the positioning key by positioning spline is axial to be determined , the induction permanent magnet 16 on rotor is arranged on epoxy bushing 17;The rear bearing file location install rear bearing 13 and this after Bearing 13 is placed in the bearing chamber of rear end cap 11.
The induction permanent magnet 16 is neodymium iron boron material, is press moulded to form one by compression-molding process and epoxy novolac compression molding material The positioning spline position of hollow shaft is mounted on as epoxy bushing 17 and by positioning key, by axial retaining ring 15 by epoxy bushing 17 axial restraints.
Exhaust vent 22 in several hollow shafts is radial circular hole, is 4, so that logical into rotor air gap and rotor Cooling air in air holes is directed into hollow shaft cavity;Several air inlet holes 14 are oblique 60 degree (with horizontal direction) acute angles Inclined hole is 4, so that being directed into rotor air gap and rotor ventilation hole into the cooling air inside motor.
The hollow shaft anti-drive end is provided with 45 degree of chamferings.So that the cooling air into hollow shaft cavity is directed into Inside motor.
There is antirust coat inside and outside the hollow shaft, the processing so that hollow shaft the inner surface and the outer surface is strengthened, whole table Face has antirust ability.
Uniformly distributed weight loss ventilation hole is provided on the rotor iron core lamination, the front end-plate 21 and end plate 19 are identical An equal amount of loss of weight through-hole is machined on position.The lightening hole plays the role of ventilation hole simultaneously.
The electric machine casing inner wall is provided with the stator core, and several profiled insulation lines are provided on the stator core Circle winding and temperature sensor, the coil windings end and internal temperature sensor are protected using epoxy resin encapsulated.
Blower 12 is installed on the outside of the rear end cap 11, which is exchange forward-type centrifugal fan.
The present invention includes hall position sensor feedback system, which includes being fixed on electricity Hall position sensor 7 in machine inner walls and the induction permanent magnet 16 on rotor;The hall position sensor 7 and induction Permanent magnet 16 has radial direction vertical, to guarantee accurate delivery rotor real-time position signal.The hall position sensing Device includes three, is fixed on casing inner wall by the fixed bracket 8 of T-type and is fitted closely with coil windings;The fixed bracket of the T-type 8 are provided with waist-shaped hole, and power cable, temperature monitoring sensor cable pass through waist-shaped hole;The cable of the hall position sensor By epoxy resin encapsulated together with power cable, temperature monitoring sensor cable.
It is provided with rear bearing installation site on rear end cap and anti-drive end axis extends through axis hole, blower is installed on the outside of the rear end cap 12 and there are the mounting holes of blower connector.The blower is forward-type centrifugal fan, by cooling air by anti-drive end stream To driving end, compression cooling air is entered inside motor by hollow shaft inner cavity, air inlet hole, by heat from exhaust vent using sky The outflow of mandrel inner cavity, has better heat dissipation effect.12 connector of blower includes power connector, signal socket connector and wind Machine connector.

Claims (8)

1. a kind of permanent magnetic brushless servomotor, including rotor, which is characterized in that the rotor is sleeve rotor comprising rotor iron Core, permanent-magnet material, front end-plate, end plate, hollow shaft;The hollow shaft is disposed with male splined shaft from driving end and stretches, is preceding Bearing guard, several exhaust vents, iron core shelves, positioning spline, axial retaining ring, several air inlet holes, rear bearing file location;The hollow shaft On air inlet hole, exhaust vent, hollow shaft cavity and motor stator and rotor between air gap be interconnected;The fore bearing shelves Place's installation fore bearing (2), which is boss, is positioned fore bearing (2);Rotor is installed at the rotor core shelves The front end-plate (21) and end plate (19) of positioning are installed in iron core, rotor core both ends respectively;By described on the outside of the front end-plate (21) Boss positioning on the right side of fore bearing shelves, the epoxy bushing that end plate (19) outside is installed by the positioning key at positioning spline (17) axial retaining ring (15) axially position on the outside of, the induction permanent magnet (16) on rotor are arranged on epoxy bushing (17);Institute It states rear bearing file location installation rear bearing (13) and the rear bearing (13) is placed on rear end cap (11).
2. a kind of permanent magnetic brushless servomotor according to claim 1, it is characterised in that: several exhaust vents (22) are Radial circular hole;Several air inlet holes (14) are the inclined hole of oblique 60 degree of acute angles.
3. a kind of permanent magnetic brushless servomotor according to claim 1, it is characterised in that: the hollow shaft anti-drive end is set It is equipped with 45 degree of chamferings.
4. a kind of permanent magnetic brushless servomotor according to claim 1, it is characterised in that: have antirust inside and outside the hollow shaft Coating.The processing so that hollow shaft the inner surface and the outer surface is strengthened, whole surface have antirust ability.
5. a kind of permanent magnetic brushless servomotor according to claim 1, it is characterised in that: on the rotor iron core lamination It is furnished with weight loss ventilation hole, the front end-plate (21) and end plate (19) are machined with weight loss ventilation hole in same position.
6. a kind of permanent magnetic brushless servomotor according to claim 1, it is characterised in that: the electric machine casing inner wall setting There is the stator core, several profiled insulation coil windings and temperature sensor, the coil are provided on the stator core Winding overhang and internal temperature sensor are protected using epoxy resin encapsulated.
7. a kind of permanent magnetic brushless servomotor according to claim 1, it is characterised in that: peace on the outside of the rear end cap (11) Equipped with blower (12), which is exchange forward-type centrifugal fan.
8. any permanent magnetic brushless servomotor described in -7 according to claim 1, it is characterised in that: sensed including hall position Device feedback system, the hall position sensor feedback system include the hall position sensor being fixed on electric machine casing inner wall (7) the induction permanent magnet (16) and on rotor;The hall position sensor (7) and induction permanent magnet (16) have radial hang down Directly.
CN201910751731.2A 2019-08-15 2019-08-15 A kind of permanent magnetic brushless servomotor Pending CN110429728A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910751731.2A CN110429728A (en) 2019-08-15 2019-08-15 A kind of permanent magnetic brushless servomotor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910751731.2A CN110429728A (en) 2019-08-15 2019-08-15 A kind of permanent magnetic brushless servomotor

Publications (1)

Publication Number Publication Date
CN110429728A true CN110429728A (en) 2019-11-08

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CN201910751731.2A Pending CN110429728A (en) 2019-08-15 2019-08-15 A kind of permanent magnetic brushless servomotor

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1099079A (en) * 1993-03-12 1995-02-22 弗奥伦佐·比安卡拉尼及其合伙人联合总公司 Handle fabric to be used for the machine of fulling and other operation with the combing form
CN2428911Y (en) * 2000-06-12 2001-05-02 朱向东 Long-service-life multi-model type permanent magnet brushless servo electric motor
US20050258701A1 (en) * 2001-07-13 2005-11-24 Voith Paper Patent Gmbh Construction and method of an electric motor drive
JP2006230155A (en) * 2005-02-21 2006-08-31 Toshiba Corp Dynamo-electric machine
CN104158347A (en) * 2014-08-21 2014-11-19 江西工埠机械有限责任公司 Shaft and stator double cooling motor
CN210327187U (en) * 2019-08-15 2020-04-14 兰州电机股份有限公司 Permanent magnet brushless servo motor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1099079A (en) * 1993-03-12 1995-02-22 弗奥伦佐·比安卡拉尼及其合伙人联合总公司 Handle fabric to be used for the machine of fulling and other operation with the combing form
CN2428911Y (en) * 2000-06-12 2001-05-02 朱向东 Long-service-life multi-model type permanent magnet brushless servo electric motor
US20050258701A1 (en) * 2001-07-13 2005-11-24 Voith Paper Patent Gmbh Construction and method of an electric motor drive
JP2006230155A (en) * 2005-02-21 2006-08-31 Toshiba Corp Dynamo-electric machine
CN104158347A (en) * 2014-08-21 2014-11-19 江西工埠机械有限责任公司 Shaft and stator double cooling motor
CN210327187U (en) * 2019-08-15 2020-04-14 兰州电机股份有限公司 Permanent magnet brushless servo motor

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