CN110421673B

CN110421673B - Method for processing defective penholder

Info

Publication number: CN110421673B
Application number: CN201910521397.1A
Authority: CN
Inventors: 张小凤; 蔡新乔
Original assignee: Nanxun Shanlian Songbai Hu Writing Brush Factory
Current assignee: Nanxun Shanlian Songbai Hu Writing Brush Factory
Priority date: 2019-06-17
Filing date: 2019-06-17
Publication date: 2021-06-29
Anticipated expiration: 2039-06-17
Also published as: CN110421673A

Abstract

The invention discloses a processing method of a defective penholder, which comprises the process flows of material selection → peeling → grinding → dyeing → drying → lime water solution wiping → drying → polishing → waxing oil, and gentian violet is adopted to dye the defective penholder, so that the coloring degree is good, the defect can be covered, and the gentian violet is low in price, thereby being a breakthrough of reducing the cost and saving resources in the writing brush manufacturing process.

Description

Method for processing defective penholder

The technical field is as follows:

the invention relates to the technical field of writing brushes, in particular to a method for processing a defective penholder.

Background art:

the writing brush is a traditional writing tool originated in China and gradually becomes a traditional drawing tool, the most famous lake pen belonging to Huzhou in the writing brush, the lake pen, Hui ink, rice paper and Chinese ink stone are called as' four treasures of the study, and in 2006, the manufacturing technology of the lake pen is selected from the national non-material cultural heritage list.

The brush holder of the writing brush is also called a brush tube and is a part for holding the writing brush by hands. The material of the pencil tube is more common with bamboo, because bamboo draws materials more easily, light practicality, and is high-quality cheap, then because the bamboo is natural growth, can hardly avoid on the bamboo having the flaw, so there is the bamboo and is fit for making the pencil tube but the condition that has the flaw, if abandon the condition then the wasting of resources.

The invention content is as follows:

the invention aims to solve the existing problems, and provides a method for processing a defective penholder, which can solve the problem of defects of a writing brush penholder and is also a writing brush with different forms, so that the writing brush is more diversified.

The technical solution of the invention is as follows:

a method for processing a defective penholder comprises the following specific steps:

A. selecting materials, and selecting defective penholders;

B. peeling, namely peeling the outer surface of the defective penholder in the step A;

C. b, polishing, namely polishing the outer surface of the peeled penholder in the step B by using abrasive paper;

D. c, dyeing, namely placing the penholder polished in the step C into a dyeing device filled with gentian violet for dyeing;

E. d, drying, namely placing the penholder stained with the gentian violet in the step D into a drying device for drying;

F. wiping the pen holder dried in the step E by dipping a cloth in the lime water solution;

G. drying, namely placing the penholder which is wiped with the lime water in the step F in a drying device for drying;

H. and G, polishing, namely wiping the pen holder dried in the step G back and forth by cloth.

Optionally, the drying device in steps E and G includes a drying container, an electric heating plate is installed on a side wall inside the drying container, and a support is vertically fixed on an inner bottom surface of the drying container.

Optionally, the temperature in the drying device in the step E is 40-50 ℃, and the treatment time is 10-20 minutes.

Optionally, in the step G, the temperature in the drying device is 40 ℃ to 50 ℃, and the treatment time is 1 hour to 2 hours.

Optionally, the dyeing apparatus includes the frame, be fixed with the feed plate in the frame, the feed plate upper surface is the inclined plane, the arc recess has been seted up to its lowest department of slope on the feed plate upper surface, lie in the frame recess one end is fixed with the electric jar, lie in the frame the recess other end is fixed with the dyer, be close to dyer department in the frame and be fixed with the discharge plate.

Optionally, the stainer is including storing the ring, it is hollow annular structure to store up the ring, its internal surface of storing ring gathers there is the through-hole, be fixed with first sponge layer on its internal surface of storing ring, it has the feeder hopper to fix the intercommunication on the storing ring.

Optionally, the upper surface of the discharge plate is an inclined surface, the inclined direction of the inclined surface is inclined downwards from the end close to the stainer, and a second sponge layer is fixed on the upper surface of the discharge plate.

Optionally, a second groove is formed in one surface, fixed to the material storage ring, of the first sponge layer, and the shape and size of the second groove are matched with those of the material storage ring.

Optionally, the electric heating plate is embedded with heating wires.

The invention has the beneficial effects that:

1. according to the processing method of the defective penholder, the defective penholder is dyed by gentian violet, the degree of chroma is good, the defect can be covered, the defective penholder is recycled, the raw material cost in the production process of the penholder is greatly reduced, and a novel penholder different from the traditional penholder is manufactured, so that the writing brush penholder is more diversified.

2. According to the processing method of the defective penholder, the defective penholder is dyed by the gentian violet, the gentian violet is low in price, and the production cost of producing the penholder dyed with the gentian violet is low, so that the penholder is more easily accepted by consumers.

3. According to the processing method of the defective penholder, the defective penholder is dyed by the dyeing device, manual operation is replaced by a machine, production time is saved, labor cost is reduced, and working efficiency is improved.

4. According to the processing method of the defective penholder, the defective penholder is dried by the drying device, the limitation that the traditional natural drying is limited by weather change is overcome, meanwhile, the drying temperature is 40-50 ℃, in addition, the moisture of the penholder is slowly and uniformly evaporated, the manufacturing process can effectively prevent the penholder from cracking, and the service life of the arm rest is prolonged.

Description of the drawings:

FIG. 1 is a process flow diagram of a method for treating a defective pen holder according to the present invention;

FIG. 2 is a schematic view of the dyeing apparatus of the present invention

FIG. 3 is a schematic cross-sectional view of the stainer of the present invention;

FIG. 4 is a schematic view of a first sponge structure of the present invention;

FIG. 5 is a schematic view of the drying apparatus according to the present invention; .

In the drawings: 1. drying the container; 2. a support; 3. a frame; 4. a feeding plate; 5. a baffle plate; 6. a groove; 7. an electric cylinder; 8. a stainer; 9. a storage ring; 10. a through hole; 11. a first sponge layer; 111. a second groove; 12. a discharge plate; 13. a second sponge layer; 14. a feed hopper.

The specific implementation mode is as follows:

the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "inside", "inner", "etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly specified or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected or detachably connected; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature; in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

As shown in fig. 1-5: a method for processing a defective penholder comprises the following specific steps:

A. selecting materials, and selecting defective penholders;

B. peeling, peeling the outer surface of the defective penholder in the step A, removing defects such as spots on the surface, and simultaneously carrying out green shaving to expose the fiber layer, so that the later-stage coloring is facilitated, and the penholder is not easy to crack.

C. And C, polishing, namely polishing the outer surface of the pen holder peeled in the step B by using 600-800-mesh abrasive paper to remove the cutter marks left in the step B.

D. Dyeing, namely, placing the penholder polished in the step C into a dyeing device filled with gentian violet for dyeing, wherein the gentian violet is an alkaline cationic dye and has two conditions that the color is possessed, and affinity is required to exist between the gentian violet and a dyed tissue, so that the penholder can be dyed well, flaws are covered, the dyeing device comprises a rack 3, a feeding plate 4 is fixed on the rack 3, the upper surface of the feeding plate 4 is an inclined surface, a baffle plate 5 is fixed at the lowest inclined end of the feeding plate 4, the penholder is prevented from sliding off the inclined surface, an arc-shaped groove 6 is formed in the upper surface of the feeding plate 4, the position close to the baffle plate 5, the opening size of the groove 6 is matched with that of the penholder, so that the penholders flatly laid on the upper surface of the feeding plate 4 can automatically slide into the groove 6 one by one, an electric cylinder 7 is fixed at one end of the groove 6 on the rack, the rack 1 is provided with a dye device 8 fixed at the other end of the groove 6, the diameter of the push rod of the electric cylinder 7 is matched with the outer diameter of the pen holder, so as to ensure that the electric cylinder pushes the pen holder in the groove 6 when pushing, the pen holder in the groove 6 is pushed into the dye device 8 one by one, the dye device 8 comprises a storage ring 9, the storage ring 9 is of a hollow annular structure, the central axis of the storage ring 9 is on the same horizontal line with the central axis of the pen holder, after a first sponge layer 11 is fixed on the inner surface of the storage ring 9, the inner diameter of the pen holder passing through the channel of the storage ring 9 is smaller than the minimum outer diameter of the pen holder by 1 mm-2 mm, so as to ensure that the first sponge layer 11 with gentian violet can brush the outer surface of the pen holder, through holes 10 are densely distributed on the inner surface of the storage ring 9, and a feed hopper 14 is fixed on the storage ring 9, pouring gentian violet from a feed hopper 14, wherein the storage ring 9 is filled with the gentian violet along the feed hopper 14, the gentian violet in the storage ring 9 overflows along a through hole 10, the gentian violet is sucked into a first sponge layer 11 by sponge, a discharge plate 12 is fixed on the machine frame 1 close to the stainer 8, the upper surface of the discharge plate 12 is an inclined surface, the inclined direction of the inclined surface is inclined downwards from the end close to the stainer 8, so that a penholder coming out from the stainer 8 can slide down along the inclined surface, a second sponge layer 13 is fixed on the upper surface of the discharge plate 12 and used for absorbing the redundant gentian violet on the penholder, when the penholder is in specific operation, the penholder is flatly laid on the feed plate 4, an electric cylinder is started to push the penholder in the groove 6, the penholder slides down to the discharge plate 12 through the storage ring 9 filled with the gentian violet, and in the process of sliding, the second sponge layer 13 absorbs the redundant gentian violet on the penholder, in the specific implementation process, the dyeing frequency can be adjusted according to the coloring degree of the penholder and the concealing degree, for example, 2 times of dyeing is needed, then the feeding plate 4, the electric cylinder 7, the dyeing device 8, the second feeding plate, the second electric cylinder, the second dyeing device and the discharging plate 12 are arranged on the rack, and the structure and the principle of the second electric cylinder and the second dyeing device are consistent with the feeding plate 4, the electric cylinder 7 and the dyeing device 8.

E. And D, drying, namely placing the penholder stained with the gentian violet in the step D into a drying device for drying, wherein the drying temperature is 40-50 ℃, the processing time is 10-20 minutes, the drying device comprises a drying container 1, an electric heating plate is arranged on the side wall inside the drying container 1, an electric heating wire is buried in the electric heating plate, the electric heating wire generates heat to dry the penholder, and the drying time and the temperature of the electric heating plate are controlled through a temperature control switch, which is the prior art disclosed herein and is not repeated, a support 2 is vertically fixed on the inner bottom surface of the drying container 1, and the support 2 is a cylinder with the diameter smaller than the minimum inner diameter of the penholder, so that the penholder can be sleeved on the support 2.

F. And D, wiping the pen holder dried in the step E by using a lime water solution dipped by cloth, wherein the color development degree of the pen holder wiped by using lime water is better, and the paint cannot fade or fall off in the later period.

G. And D, drying, namely placing the penholder wiped with the lime water solution in the step F into a drying device for drying at the temperature of 40-50 ℃ for 1-2 hours.

H. And G, polishing, namely wiping the pen holder dried in the step G back and forth by using cloth, wherein the pen holder wiped by the lime water solution has residual lime after being dried, so that stains on the surface are wiped off, the surface is smoother, and wood wax oil is convenient to coat in the later period.

I. And (3) waxing oil, namely, dipping the wood waxing oil on cloth to wipe the polished penholder in the step H back and forth, wherein the wood waxing oil is a natural substance and has no pungent smell, the oil can permeate into the penholder and can deeply moisten and maintain the penholder, and the wax can be tightly combined with the penholder fibers, so that the penholder has a more glossy feeling.

Specifically, first sponge layer 11 with second recess 111 has been seted up on the fixed one side mutually of storage ring 9, its shape size of second recess 111 with storage ring 9 phase-match to first sponge layer 11 can laminate the installation better with storage ring 9, and does benefit to the installation and the dismantlement in later stage, because when first sponge layer 11 of used many times damaged, need change new first sponge layer 11.

Claims

1. A method for processing a defective penholder is characterized by comprising the following steps: the method comprises the following specific steps:

A. selecting materials, and selecting defective penholders;

H. polishing, wiping the penholder dried in the step G back and forth by cloth,

the dyeing device comprises a rack (3), wherein a feeding plate (4) is fixed on the rack (3), the upper surface of the feeding plate (4) is an inclined surface, an arc-shaped groove (6) is formed in the lowest inclined position of the upper surface of the feeding plate (4), an electric cylinder (7) is fixed at one end, located in the groove (6), of the rack, a dyeing device (8) is fixed at the other end, located in the groove (6), of the rack (3), and a discharging plate (12) is fixed on the rack, close to the dyeing device (8);

stainer (8) are including storage ring (9), storage ring (9) are cavity loop configuration, its inner surface of storage ring (9) gathers there are through-hole (10), be fixed with first sponge layer (11) on storage ring (9) its inner surface, it has feeder hopper (14) to fix the intercommunication on storage ring (9).

2. The method for processing the defective penholder according to claim 1, wherein the method comprises the following steps: and E and G, the drying device comprises a drying container (1), an electric heating plate is arranged on the inner side wall of the drying container (1), and a support (2) is vertically fixed on the inner bottom surface of the drying container.

3. The method for processing the defective penholder according to claim 1, wherein the method comprises the following steps: and E, controlling the temperature in the drying device to be 40-50 ℃ and the treatment time to be 10-20 minutes.

4. The method for processing the defective penholder according to claim 1, wherein the method comprises the following steps: and G, controlling the temperature in the drying device to be 40-50 ℃ and the treatment time to be 1-2 hours.

5. The method for processing the defective penholder according to claim 1, wherein the method comprises the following steps: the upper surface of ejection of compact board (12) is the inclined plane, and its incline direction is by being close to stainer (8) end downward sloping, be fixed with second sponge layer (13) on ejection of compact board (12) upper surface.

6. The method for processing the defective penholder according to claim 1, wherein the method comprises the following steps: and a second groove (111) is formed in one surface, fixed with the storage ring (9), of the first sponge layer (11), and the shape and size of the second groove (111) are matched with those of the storage ring (9).

7. The method for processing the defective penholder according to claim 2, wherein the method comprises the following steps: the electric heating plate is internally embedded with an electric heating wire.